PLANT HAZARD IDENTIFICATION RISK ASSESSMENT

PLANT HAZARD IDENTIFICATION RISK ASSESSMENT

PLANT

MAKE Caterpillar PLANT MODEL PLANT

TYPE Scraper LOCATION TNR2 COMPANY Lend Lease Engineering Plant

SERIAL

NUMBER REGO

NUMBER METER

READING14311HRS DATE OF

INSPECTION 2/15 REVIEW DATE 9/17 UNIT

NUMBER7040

ITE

M

NO

POSSIBLE HAZARDS APPLY?

(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF

CONTROL HOW ARE IDENTIFIED RISKS AND HAZARDS

CONTROLLED?

RESIDUAL

RISK

RANKING

1 ENTANGLEMENT 2M ELIMINATION

SUBSTITUTION

X ISOLATION

X ENGINEERING

X ADMINISTRATION

X PPE

Moving parts and loads

▪ All personnel that are on foot in the vicinity of

machine in operation shall be instructed to be a

minimum of 30meters clear of all plant, unless

otherwise stated by an approved site based risk

assessment of the operation.

▪ Guarding installed.

▪ Decals.

▪ PPE.

3L

Can anyone’s hair, clothing, gloves,

jewellery, cleaning brushes, rags or other

material become entangled with moving

parts of the plant or materials or motion?

Yes

2 CRUSHING & STRIKING

Can anyone be crushed or struck by moving

objects due to:

Yes 1H ELIMINATION

SUBSTITUTION

X ISOLATION

X ENGINEERING

Moving vehicle, parts and loads

▪ Operating controls to be manned at all times while

machine running.

▪ All personnel that are on foot in the vicinity of

2M

a) material falling off the plant? Yes

EXAMPLE DOCUMENT ONLY


PLANT

MAKE Caterpillar PLANT MODEL PLANT


SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

b) uncontrolled or unexpected movement of

the plant or its load?

Yes X ADMINISTRATION

X PPE

machine in operation shall be instructed to be a

minimum of 30meters clear of all plant, unless

otherwise stated by an approved site based risk

assessment of the operation.

▪ Operating procedures to be followed at all times

while operating.

▪ Experienced operator only.

▪ Repairs and maintenance to manufacturer’s

specifications.

▪ Qualified & experienced plant mechanic only to

repair. Plant to be isolated before performing

maintenance.

▪ SWMS to be completed and adhered to prior to

undertaking these functions.

c) lack of capacity for the plant to be

slowed, stopped or immobilised?

Yes

d) the plant tipping or rolling over? Yes

e) parts of the plant collapsing? Yes

f) coming in contact with moving parts of

the plant during testing, inspection,

operation, maintenance, cleaning or

repair?

Yes

g) being thrown off or under the plant? No

h) being trapped between the plant and

materials or fixed structures?

No



PLANT

MAKE Caterpillar PLANT MODEL 637G PLANT


SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

i) other factors not mentioned? ▪ Enclosed Operators Cab with restraint provided.

▪ 30meter clearance zone around machine in cut or

fill operation (for machines and vehicles not

involved in the activity), unless otherwise stated

by an approved site based risk assessment of the

operation.

3 CUTTING, STABBING AND

PUNCTURING

Can anyone be cut, stabbed or punctured

due to:

1H ELIMINATION

SUBSTITUTION

X ISOLATION

X ENGINEERING

X ADMINISTRATION

X PPE

Moving parts and loads





operation.

▪ Operator in enclosed cab with restraint.


repair/maintain. Plant to be isolated before

2M

a) coming in contact with sharp or flying

objects?

No

b) coming in contact with moving parts of

the plant during testing, inspection,

operation, maintenance, cleaning or

repair?

Yes



PLANT



SERIAL

NUMBER

REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

c) the plant, parts of the plant or work

pieces disintegrating?

Yes performing maintenance.

▪ SWMS to be completed and adhered to prior to

undertaking these functions (b).

▪ Regular scheduled maintenance.

▪ All moving parts to be supported and stored energy

released before carrying out maintenance work.


d) work pieces being ejected? Yes

e) the mobility of the plant? Yes

f) uncontrolled or unexpected movement of

the plant?

No

g) other factors not mentioned?

4 SHEARING 2M ELIMINATION Moving parts and loads 2M



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

Can anyone’s body parts be sheared

between two parts of the plant, or between

a part of the plant and a work piece or

structure?

No SUBSTITUTION

X ISOLATION

X ENGINEERING

X ADMINISTRATION

PPE





operation.




repair/maintain. Plant to be isolated before

performing maintenance.



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

5 HIGH PRESSURE FLUID 2M ELIMINATION Hydraulic system 3L



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

Can anyone come into contact with fluids

under high pressure, due to plant failure or

misuse of the plant?

Yes SUBSTITUTION

X ISOLATION

X ENGINEERING

X ADMINISTRATION

X PPE





operation.


▪ No personnel on foot to be in immediate vicinity of

machine whilst travelling.


specifications.

▪ All moving parts to be supported and stored energy

released before carrying out maintenance work.



maintenance.

▪ PPE to be worn



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

6 ELECTRICAL

Can anyone be injured by electrical shock

or burnt due to:

2M ELIMINATION

SUBSTITUTION

X ISOLATION

ENGINEERING

X ADMINISTRATION

PPE

Power services above and in ground.

▪ SWMS to be completed before operation near power

services.

▪ Experienced Operator only.


specifications.



maintenance.

▪ Operation and Maintenance manual in cab of

machine.

3L

a) the plant contacting live electrical

conductors?

No

b) the plant working in close proximity to

electrical conductors?

No

c) overload of electrical circuits? No

d) damaged or poorly maintained electrical

leads and cables?

Yes

e) damaged electrical switches? No

f) water near electrical equipment? No

g) lack of isolation procedures? No

h) other factors not mentioned?



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

7 HIGH/LOW TEMPERATURE OR FIRE 2M ELIMINATION

SUBSTITUTION

X ISOLATION

ENGINEERING

Engine and hydraulic systems.

▪ Operator training.



3L

a) Can anyone come into contact with

objects at high temperatures?

Yes

b) Can anyone be injured by fire? Yes



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

c) Can anyone suffer ill-health due to

exposure to high or low temperatures?

No X ADMINISTRATION

PPE

specifications.



maintenance.

▪ Guarding to exhaust system.

▪ Fire Extinguishers (approved and maintained)

mounted to machine.

8 EXPLOSION 2M X ELIMINATION ▪ Tyres 3L



PLANT



SERIAL

NUMBER

REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

Can anyone be injured by explosion of

gases, vapours, liquids, dusts, etc triggered

by the operation of the plant or by material

handled by the plant?

Yes

SUBSTITUTION

ISOLATION

ENGINEERING

X ADMINISTRATION

PPE

▪ Machine to be operated with in manufacturer’s

production guidelines.

▪ Tyres - to be operated within tyre manufacturer’s

operating guidelines.

▪ Operator Training.

▪ Experienced Operators only.

▪ SWMS to be completed prior to operation.

9 SLIPPING or TRIPPING

Can anyone using or near the plant, slip or

trip due to:

2M ELIMINATION

SUBSTITUTION

ISOLATION

X ENGINEERING

X ADMINISTRATION

X PPE

Operating environment, load.

▪ Steps/handrails provided for access.

▪ Non slip material fitted to access ways.

▪ Operator induction.

3L

a) Uneven or slippery work surfaces? Yes

b) poor housekeeping, eg spillage not

cleaned up?

No



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

c) obstacles being placed in the vicinity of

the plant?

Yes ▪ Experienced operator only.



maintenance.

▪ Service personnel only to have contact with fuels

and oils.

▪ Any spills to be cleaned up immediately and

reported as per site protocol.

▪ Spill kits with all service vehicles and at workshop.

▪ Personnel to check surroundings before undertaking

inspections/maintenance to be aware any

potential obstacles.

▪ PPE

d) other factors not mentioned?



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

10 FALLING

Can anyone fall from a height due to:

2M ELIMINATION

SUBSTITUTION

ISOLATION

X ENGINEERING

X ADMINISTRATION

PPE

Access to load

▪ Steps/handrails provided for access.

▪ Non slip material fitted to access ways.

▪ Operator induction.


repair.

▪ Steps/handrails/access ways to be kept clean.

▪ Pressure wash available for cleaning.

▪ SWMS to be completed before operation.

3L

a) lack of proper work platform? No

b) lack of proper stairs or ladders? No

c) lack of guard rails or other suitable edge

protection?

No

d) unprotected holes, penetrations or gaps? No

e) poor floor or walking surfaces, such as

the lack of a slip-resistant surface?

No

f) steep walking surfaces? No

g) collapse of the supporting structure? No



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

h) other factors not mentioned? Mud/clay

on steps/access ways.

Yes

11 ERGONOMICS

Can anyone be injured due to:

3L ELIMINATION

SUBSTITUTION

ISOLATION

X ENGINEERING

X ADMINISTRATION

PPE

Operator.

▪ Operator induction/training

▪ Manufacturer’s specification meets relevant design

standards.






operation.

a) poorly designed seating? No

b) repetitive body movement? No

c) constrained body posture or the need for

excessive effort?

No

d) design deficiency causing mental or

psychological stress?

No

e) inadequate or poorly placed lighting? No



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

f) lack of consideration given to human

error or human behaviour?

No ▪ Operator in enclosed cab with restraint.


machine whilst travelling.g) mismatch of the plant with human traits

and natural limitations?

Yes

h) other factors not mentioned

12 SUFFOCATION ELIMINATION

SUBSTITUTION

ISOLATION

ENGINEERING

ADMINISTRATION

PPE

a) Can anyone be suffocated due to lack of

oxygen or atmospheric contamination?

No

b) other factors not mentioned?

13 FRICTION 2M ELIMINATION Moving parts and loads 3L



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

a) Can anyone be burnt due to contact with

moving parts or surfaces of the plant, or

material handled by the plant?

Yes SUBSTITUTION

X ISOLATION

ENGINEERING

X ADMINISTRATION

PPE

▪ Guards installed.

▪ Operator induction/training.



specifications.



maintenance.

▪ Operation and Maintenance Manual in cab of

machine.

b) other factors not mentioned?

14 OTHER HAZARDS

Can anyone be injured or suffer ill-health

from exposure to:

3L ELIMINATION

SUBSTITUTION

X ISOLATION

ENGINEERING

Operating environment.

▪ Enclosed sealed operators cab.

▪ Operators cab enclosed sealed and lined to sound

3L

a) chemicals? No



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

b) toxic gases or vapours? No X ADMINISTRATION

X PPE

proof from noise.


fill operation and Operator in enclosed cab with

restraint.


machine whilst travelling.

▪ SWMS to be completed prior to operation.

▪ PPE

c) fumes? No

d) dust? Yes

e) noise? Yes

f) vibration? No

g) radiation? No

h) other factors not mentioned?

15 OTHER PLANT SPECIFIC HAZARDS NOT

COVERED ABOVE

ELIMINATION

SUBSTITUTION

X ISOLATION

Qualified & experienced plant mechanic only to repair.

Plant to be isolated before performing maintenance.

a) Repairs and maintenance



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

ITE

M

NO


(Y/N) RISK LEVEL

RANKING

(REFER TO RISK

MATRIX)

HIERARCHY OF


CONTROLLED?

RESIDUAL

RISK

RANKING

b) ENGINEERING

X ADMINISTRATION

X PPE

Y/N Y/N COMMENTS: ALL DOCUMENTS SIGHTED

OPERATORS MANUAL WITH PLANT Yes DAILY CHECKLIST Yes

LAST SERVICE RECORDS Yes SWMS/SOP No

OVERALL COMMENTS:



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

A Safe Work Method Statement needs to be completed by the site that is utilising this equipment prior to machine going into operation and all required

personnel to be consulted in process and approval. ..................................................................................................................................................

The Site Plant Manager/Foreman is to review and sign off this Plant Hazard Identification Risk Assessment before this machine is sent into operation. A

copy of this document is to be kept in the operators cab as well as the Plant Site Office with the Plant Manager/Foreman. ................................................

RISK ASSESSMENT CARRIED-OUT BY:

NAME:e ROLE: S SIGNED: … …………… DATE:

PROJECT/PLANT MANAGERS REVIEW:

…………………………………………………………………………………………………………………………………………………………………………………………………………………

…………………………………………………………………………………………………………………………………………………………………………………………………………………

…………………………………………………………………………………………………………………………………………………………………………………………………………………



PLANT



SERIAL

NUMBER

REGO

NUMBER METER



NUMBER7040

NAME: ............................................ ROLE: ............................................. SIGNED: ......................................... DATE: ..........................................



PLANT



SERIAL

NUMBER REGO

NUMBER METER



NUMBER7040

Risk Analysis

R = C x L

LIKELIHOOD 5

Extremely likely

Almost certain to

happen i.e. could occur

daily or more frequently

4

Very Likely

Could happen anytime

i.e. could occur weekly

or longer

3

Likely

Could happen sometime

i.e. could occur monthly

or longer

2

Unlikely

Could happen i.e. could

occur yearly or longer

1

Rarely

Could happen, but

probably never will i.e.

occur once each

10years or longer

CO

NS

EQ

UEN

CE

5 Catastrophic

Kill or cause permanent

disability or ill health

25

Class 1/H

20

Class 1/H

15

Class 1/H

10

Class 2/M

5

Class 3/L

4 Serious

Serious injury or long

term illness also includes

a Lost Time Injury

20

Class 1/H

16

Class 1/H

12

Class 2/M

8

Class 2/M

4

Class 3/L

3 Moderate

Medical Treatment Injury

or illness

15

Class 1/H

12

Class 2/M

9

Class 2/M

6

Class 2/M

3

Class 3/L

2 Minor

First aid needed

10

Class 2/M

8

Class 2/M

6

Class 2/M

4

Class 3/L

2

Class 3/L

1 Insignificant

No injury

5

Class 3/L

4

Class 3/L

3

Class 3/L

2

Class 3/L

1

Class 3/L



PLANT



SERIAL

NUMBER

REGO

NUMBER

METER



NUMBER7040 EXAMPLE DOCUMENT ONLY

PLANT HAZARD IDENTIFICATION RISK ASSESSMENT

Documents

Transcript of PLANT HAZARD IDENTIFICATION RISK ASSESSMENT