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ABB’s next generation FTIR CEMS meets all the regulations, reduces capital costs and cuts lifetime costs, too.

Steve Donnelly, ABB, March 2013

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ACF - Meets all the regulations, reduces capital costs and cuts lifetime costs, too.

Regulation approvals:-

EN15267-3 (and therefore QAL1)

EN14181

MCERTS

WID, LCPD and IED

US EPA & CSA

Capital costs reduced:-

One single instrument to measure up to 15 components - simultaneously

Lifetime costs cut:-

No moving parts

6 months maintenance interval

Assured support from UK largest Service organisation

Good OMA score

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ACF - Applications

Municipal Waste Incinerators

Hazardous/clinical waste incineration

Waste pyrolysis

Gasification

Hazardous Waste Incinerators

Cement plants

Lime kiln

Thermal treatment of contaminated soils

Solvent destruction at pharmaceutical plants

Power Plants

Biomass & low grade waste wood combustion

Sludge combustion

ACFSome users

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ACFComplete CEMS for multi-component measurement

Continuous operation system

FTIR technology

Up to 15 components measured simultaneously

Sample Probe & Preparation

Extractive Measurement - Hot / Wet

Complete product and support of application

Founded on ABB Technology

Best Available Technology for monitoring low ranges of reactive gases such as: HCl, HF and NH3 …

Proven technology since 1993. 4th generation coming soon

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Test gas

CompressedAir

Gas Outlet

Sample Gas

ACF - System design

FTIR

FID

O2

SC - Block

MRCell

AirCleaner

Emergency purge/Test gas

Test gas

Burner Gas

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ACF Measuring components and ranges

Component Method Smallest Largest Smallest Largest

CO FTIR 75 mg/m³ 300 mg/m³ 60 ppm 240 ppm

CO2 FTIR 30 Vol%

NO FTIR 200 mg/m³ 400 mg/m³ 150 ppm 300 ppm

NO2 FTIR 40 mg/m³ 20 ppm

NH3 FTIR 15 mg/m³ 20 ppm

N2O FTIR 50 mg/m³ 25 ppm

SO2 FTIR 75 mg/m³ 300 mg/m³ 25 ppm 105 ppm

H2O FTIR 40 Vol%

HCL FTIR 15 mg/m³ 90 mg/m³ 10 ppm 55 ppm

HF FTIR 5 mg/m³ 5 ppm

CH4 FTIR 100 mg/m³ 150 ppm

H2CO FTIR 20 mg/m³ 140 mg/m³ 15 ppm 105 ppm

CH3OH FTIR 40 mg/m³ 140 mg/m³ 30 ppm 100 ppm

VOC FID 15 mg/m³ 60 mg/m³ 30 ppm 110 ppm

O2 Sensor 25 Vol%

Ranges Measuring Ranges (ppm)

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ACF - saving costs

One instrument only

No complicated interconnections

Reduced installation costs

Longest maintenance intervals

Reduction of maintenance efforts

Maintenance-free sample transportation

No moving parts

Modern serial communication

Saves cabling and engineering costs connecting to your DCS or DAHS

Remote monitoring

Unattended operation & maintenance through remote monitoring via standard Ethernet and PC

SOx, NOx, CO

HCl

TOC

O2

Ethernet

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ACF – saving costs

Easy to add more measuring components

Future-proofing against legislation change

Extra gas port

Offers the possibility to connect other analysers (e.g. mercury measurement). No extra cost of a separate probe and sample line

Control

HMI in local languages (latin letters)

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ACF – Reliability

System availability > 98%

Proven by stringent TÜV field tests running for one year. Guaranteed to 95%.

Redundancy

Dual redundant arrangements increase the system availability.

Spare Parts

6 hour and 24 hour availability of spare parts

Service support

6 monthly service

Emergency call-out plans

QAL2 assistance

Fully documented service and calibration

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Ready for operation

All you need is …

Electrial power supply

Instrument air

Maintenance costs

Up to 50% reduced maintenance costs

due to 6 months certified maintenance

interval

Certified Service

9 certified service engineers in UK alone

More than 60 manufacturer-trained and

certified service technicians world-wide

ACF - Reliability

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ACF - Evolution

1990‘s Development of the world‘s first FTIR based process CEM system

1993 Start of product sales

2002 Launch of 3rd Generation

Today 85 installed in UK aloneMore than 1,000 installations world-wide

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ACF - Evolution

Soon 4th Generation

EN15267 Improvements (TÜV, MCerts

Improved smallest ranges where necessary, e.g. HF

Higher ranges to allow monitoring components outside typical CEM ranges, e.g. to monitor plant start-ups or upsets

NO2 certified

Green house gases (N2O, CH4, CO2) certified

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What more can ABB offer?

Air Flow measurement Averaging Pitot tubesTesting now for MCERTS approval

Water Flow measurement Electromagnetic. MCERTS approved.

Analyser Houses Fully integrated with data acquisition systems, dust, flow, pressure and temperature measurements.

Combustion gas measurement O2, CO. MCERTS approved

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Stands 47 and 48

Steve Donnelly, CEMS specialist

Workshop Thursday 14th March

Room 4

11.00 – 11.30

ABB Stack Flow Master: integrating flow measurement into ABB CEMS