PL Engineering Corporate Presentation

Corporate Presentation

1982• Punj Sons Private Limited (later Punj Lloyd Limited) established.

2002

• High Value Engineering Centre (HVEC), an intra-organizational engineering wing created to cater to captive engineering needs of Punj Lloyd.

2006

• Punj Lloyd acquired Sembawang of Singapore & Simon carves of UK

• HVEC carved out as Simon Carves India Ltd, a 100% subsidiary of Punj Lloyd Limited.

• Engineering support to Sembawang & Simon Carves started in Infrastructure & Petrochemical projects

2008

• Design & Engineering commenced for global clients in Oil & Gas industry like Petrofac, Cairn

• Acquired Technodyne of UK to gain expertise in Cryogenic tank design

2009

• Enters the Aerospace and Automotive industries through projects from GECI (Airbus) & KTM

• Decides to enter Nuclear engineering … prequalified by BARC/ NPCIL/HWB

• Created centre for excellence for Polysilicon

• Starts to execute projects in Thermal power.

• Simon Carves India Ltd rechristened as PL Engineering Ltd.

2010

• Awarded prestigious project from NPCIL for engineering and design of Rajasthan Atomic Power Plant 7 & 8

• Strengthens the automotive and aerospace division by winning new projects from GEESINKNORBA and GECI

• Awarded FEED job for a 3600 MTPA Polysilicon plant in Qatar

• FGPI, the private equity arm of Fidelity International, takes a significant stake in PL Engineering Ltd.

About Us- History

PL Engineering - Overview

Passion

Team Work

Agility

Reliability

Performance

Values

Vision

Mission

To be a leading global design, engineering & consulting organization, providing technology and innovative business

solutions to customers

To work towards ‘customer delight’ by harnessing best-in-class talent, creating a knowledge pool and implementing

proven processes to become a preferred partner

PL Engineering is a multi-disciplinary Design and

Engineering company

Fastest growing engineering organization in

India (52% CAGR)

An ISO 9001 company

Strength of about 800 people

Services in the entire plant lifecycle

(Concept to Commissioning)

Services in complete product lifecycle

(Concept to Manufacturing)

Projects executed across India, Caspian,

Middle East, North Africa, Europe, US /

Canada and SE Asia

27 Pipeline projects covering more than 6500 Kms with dia ranging 8” to 40”

18 tankage projects with 75 m diameter & 37 m height

World’s tallest coke drum structure 121 m

MSQU project with Nelson Complexity Index of 15

India’s largest offshore field (Heera Redevelopment)

India’s largest onshore field (Cairn Rajasthan development)

Only company in India to execute FEED project for Polysilicon plants

Prestigious project in nuclear power engineering by NPCIL

Offshore Delivery Center (ODC) for Petrofac, Stantec, Cairn & Geesinknorba.

Airbus programs for high end analysis (F&DT)

PL Engineering- Achievements so far

Global Presence

Gurgaon, India

Hyderabad, IndiaAbu Dhabi, UAE

Singapore

Manchester, UK

Americas

(Through MOU with Stantec)

Eastleigh UK

Doha, Qatar

Concept & FeasibilityDetailed Design &

EngineeringDesign & Analysis

Project Support

ServicesCAD/ IT Services

Electronic P&ID development

Plant Modeling & Detailing

Equipment Modeling

Piping Modeling including

Hangers & Supports

Pipe Stress Analysis

Civil/ Steel/ Structural

Modeling

Structural Analysis

Electrical Cable trays,

Instrumentation & HVAC

Modeling

GA Drawings, Isometric

Drawings, Spool / Fabrication

Isometrics

As-Builts

Conceptual Studies

Techno-Economic

Feasibility Studies

FEED & Basic

Engineering

Process Package

Technology Sourcing /

Evaluation / Selection

Multi-disciplinary engineering

Covering

Process

Mechanical

(Static, Rotating & Packaging)

Piping

Civil/Structural

General Civil & Fire

Protection

Electrical

Instrumentation

Pipeline

Tankages

Safety

Pre-bid / Proposal Engineering

Procurement support

Construction/ Commissioning

Support

De-bottlenecking, Trouble

Shooting

Legacy/ Paper Drawings

Conversion To Intelligent

CAD drawings

PLM Implementation

CAD Customization &

Deployment

3D Plant Visualization

Including Virtual

Construction, 3D

Operating Manuals &

Learning Modules

Includes services form our trusted partners globally

Integrated Services - Plant Design / Process Engineering

Oil/ Gas Pipelines, Field Development, Tankage Terminals, Process Plants, Petrochemicals and Chemicals, Polysilicon, Power (Thermal, Nuclear and Renewable)

Urban Planning and Urban Design

Architectural Design And Detailing

Structural Design And Detailing

Building ServicesProject Support

Services

Concept Development

Requirement Analysis and

space programming

General layout & functional

optimisation

Basic & Detailed design -

drawing

BOQ and Specifications

3 D modeling, walk through

and visualisation

Feasibility studies

Master layout and planning

Basic infrastructure

services, Roads and

drainage

Structural Analysis

Structural Design

General Arrangement

Drawings

Reinforcement drawings

Structural Steel Drawings

3D modeling

Electrical system,

Lighting and illumination

HVAC and Mechanical

Plumbing and drainage,

Water supply, firefighting

system

Co-ordination for

security and

communication system

Risk assessment

Pre-bid / proposal

engineering

Cost estimations and

BOQ

Procurement support

Field / Construction

support

Includes services form our trusted partners globally

Integrated Services - Infrastructure Design

Buildings (Commercials, Industrial and Residential) & Land Development

Technical

PublicationDesign

Analysis &

Simulation

Manufacturing &

Testing Miscellaneous

Layout, Modeling &

Detailing (3D & 2D)

Design Modifications

Engineering Change

Management

Reverse Engineering

Value Engineering

Specialized Services

Welding Design

Electrical Wire Harness

Electronic HW Design

PCB design, Digital, Analog and RF designs

Microcontroller board designs

Electronic Spare Parts

Catalogue

Product Sales Kit

Maintenance, Repair

and Overhaul Manual

(MRO)

e-Learning modules &

Training Video

Development

Product Assembly

Sequence & Process

Manual

Meshing & FE

Modeling

Modal Analysis

Strength Analysis

Dynamic Analysis

Design Calculations

Thermal Analysis

CFD

PCB Concept design,

Modeling & Simulation

Process Sheets for

Components

Assembly

NC Code Generation

Prototype Development

Low Cost Sourcing

Test Rig Design &

Development

DOE and FMEAs

Customized application

development

Configuration

Management (PDM)

Product Life Cycle

Management (PLM)

Customization &

Automation

Template Creation &

Part libraries

Integrated Services - Product Design / Analysis

Automotive, (Engine, BIW, Transmission), Aerospace, Defense, Heavy Engineering, Industrial Products, Utilities

Application deployment, Training & Updation

Technical Publication & Application Development

• Spare Parts Catalogue

• Engineering Animations for assembly & packaging

• Product Presentations & Working principles

• Product Sales Kit

• Service/ Installation/ Owner/ MRO manual

• Construction Sequence

• Plant Overview, Operation and Commissioning manuals

• e-learning modules for training

• TNI Solution & LMS

Consultancy

• Training Need Identification & approach for training

• Business process mapping & development of “E” concept

• Content development (Instructional Designing)

Product Process (EPC)

OF

FE

RIN

GS

INDUSRTY

Our offerings are compliant with AICC and SCORM standards and same can be

produced in a variety of media types, including video clips, high-resolution

images, interactive web content, DVDs, and custom computer programs.

Integrated Services – e-Solutions

PL Engineering’s Customer Base

Experience, Expertise & Global Presence

Punj Lloyd Limited

Founded in 1989

$ 2.6 bn global EPC

company

Sectors :

Hydrocarbon

Infrastructure

Power (Nuclear

Thermal)

Present in ME, Caspian,

Asia Pacific, Africa, South

Asia, China and Europe.

Employees : 11,600

Sembawang E & C

Founded in 1982

Revenues : $ 270 MM

FY 2009-10

Sectors :

Building

Infrastructure

Utilities

Employees : 2071

Acquired by Punj Lloyd in

June’06

Non-Captive

(Third Party Companies)

Global companies in following

sectors

O&G

(Pipelines, Refinery Units,

Tankage, Field Development,

Offshore Structures)

Petrochemicals & Chemicals

Polysilicon

Power (Nuclear & Thermal)

Automotive / Off-highway

Aerospace

Infrastructure

Defense

Captive

(Group Companies)

Simon Carves UK

Founded in 1881

Sectors :

Polymers

Petrochemicals

Chemicals

Power

Nuclear

Employees : 70

Wholly owned subsidiary of

Sembawang E & C since May

2001

PL Engineering Ltd.

Provides services globally

&

Engineering Hub for all group companies

Technodyne

Cryogenic Tankages

Employees : 40

Acquired by Punj Lloyd in June’08

PT Sempec

Offshore E&C

Employees : 25

Acquired by Punj Lloyd in June’06

Simon Carves Singapore

Offshore E&C

Employees : 50

Wholly owned subsidiary of Punj

Lloyd

Some of The Organizations We Serve

Key Clients

http://images.google.co.in/imgres?imgurl=http://www.petrofed.org/logos/cairn.jpg&imgrefurl=http://www.petrofed.org/petrofedmembers.asp&usg=__Cv8FlRt8wGEbwWf_JT3mUlukISI=&h=911&w=1193&sz=253&hl=en&start=2&tbnid=mWZdESzFAdnoaM:&tbnh=115&tbnw=150&prev=/images?q=cairn+india&gbv=2&hl=en

http://images.google.co.in/imgres?imgurl=http://asce.ucdavis.edu/projects/steelbridge/sponsors_images/Stantec.jpg&imgrefurl=http://asce.ucdavis.edu/projects/steelbridge/sponsors.html&usg=__SyVZP-IjTVazcX6rOyd-eGIHuXA=&h=842&w=880&sz=70&hl=en&start=1&tbnid=9b0erFKRotgaWM:&tbnh=140&tbnw=146&prev=/images?q=Stantec&gbv=2&hl=en

BD

(Maneesh Pant)

DCC

PL Engineering Ltd.

HRD

(Dwaipayan Guha)Finance

(Prakash Sharma)IT

(Atul Lande)

Project

Coordination

MechanicalCivil

Structural /

Infrastructure

Electrical InstrumentationGeneral Civil &

Fire ProtectionPipelines

CTO

(Ashok Kapur)

Quality

(D N Pal)

PipingProcess &

HSE

Simon Carves

Singapore

Project Planning &

Control

(Pradeep Narayan)

Project Engineering

(K C Gupta)

Plant Engineering

(Gurgaon)

(Pradip Pal)

Technodyne

International UKSimon Carves UK

Plant Engineering

(Hyderabad)

COO Hyderabad Centre

Makrand Phadnis

Electrical InstrumentationPipingProcess & HSE Mechanical

Product Design

(Girish Anand)

Design Analysis E- Engineering

e-Solutions

(Ashish Maan)

CEO

(Sanjay Goel)

Organization Chart

Head of Engineering

Abu Dhabi / Doha

Shibi Emmanuel

Electrical InstrumentationPipingGeneral Civil &

Fire ProtectionMechanical

Civil

Structural /

Infrastructure

Civil

Structural /

Infrastructure

Management

Corporate Management Team Designation Yrs. Of Experience

SANJAY GOEL CHIEF EXECUTIVE OFFICER 32

ASHOK K. KAPUR CHIEF TECHNICAL OFFICER 31

MAKARAND PHADNIS CHIEF OPERATING OFFICER, HYDERABAD 22

PRADIP K PAL HEAD OF PLANT ENGINEERING, GURGAON 27

K C GUPTA HOD- PROJECT ENGINEERING MANGEMENT 40

SHIBI EMMANUEL HEAD OF ENGINEERING, ABU DHABI 20

DN PAL HOD- QUALITY ASSURANCE 27

MANU KAUSHAL / ANKUR SHRIVASTAVA HOD PROCESS & HSE ,GURGAON / HYDERABAD 20 / 19

PRADEEP NARAYAN HOD-PROJECT PLANNING & CONTROLS 20

V K SINGHAL / VISHWANATH HOSMANI HOD-PIPING, GURGAON/ HYDERABAD 28 / 25

RAJAN KUMAR HOD-PIPELINES 38

A K JASH / G V NARASIMHAN HOD -ELECTRICAL, GURGAON / HYDERABAD 22 / 36

TANMAY DUTTA / A ZAHEERUDDIN HOD-CIVIL STRUCTURAL / INFRA ,GURGAON / HYDERABAD 21 / 18

P K GUPTA HOD-GENERAL CIVIL & FIRE PROTECTION 30

ARVINDER KAUR ARORA HOD- MECHANICAL STATIC GURGAON 25

SHAILENDRA KUMAR DIXIT HOD- MECHANICAL ROTARY & PACKAGES 18

ASHEES MAZUMDAR/ VENKATRAM BACHOTI HOD- INSTRUMENTATION, GURGAON / HYDERABAD 21 / 19

S RAO HOD- HSE ,HYDERABAD 25

GIRISH ANAND HOD- PRODUCT DESIGN 16

ASHISH MAAN HOD- E-SOLUTIONS 17

Product Design

General Civil

& Fire Protection

Static / Rotating /

Packaging

Pipeline

Instrumentation

Poly

sili

con

Electrical

Piping

Civil Structural /

Infrastructure

Petr

ochem

icals

Operating Structure

Process & HSE

Chief Technical Officer

Vertical 1

Process & HSE

HOD-Project Engineering Management

Tankages

Pow

er

Refinery

Units

Pro

duct D

esig

n a

nd A

naly

sis

Pip

elin

es

Infr

astr

uctu

re

Discipline

HOD’s

Project

Managers

Vertical 2 Vertical 3 Vertical 4 Vertical 5 Vertical 6 Vertical 7 Vertical 8

Piping

Electrical

Instrumentation

Mechanical

Static / Rotating /

Packaging

Pipeline

General Civil &

Fire Protection

Civil Structural /

Infrastructure

Product Design

PILLARS

Project Engineering Management

Resource Costing

Sub-contract Management

Client Relationships

MIS

BEAMS

Domain Expertise

Engineering Talent & Practice Development

Knowledge Management

Value Engineering

Quality Quality

Resource Management

Effort Estimation

Engineering Software Applications & Development

Project Organization Structure (Typical)

Sister companies

Simon Carves, UK : 70

Simon Carves, Singapore : 50

Technodyne, UK : 40

India (Gurgaon and Hyderabad)

Middle East (Abu Dhabi and Doha)

Manpower Distribution

Ex

pe

rie

nc

e

Me

ch

an

ica

l

Civ

il S

tru

ctu

ral

Pip

ing

Ele

ctr

ica

l

Ins

tru

me

nta

tio

n

Pro

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t E

ng

ine

eri

ng

Do

cu

me

nt

Co

ntr

ol

Qu

ali

ty A

ss

ura

nc

e

To

tal

3 - 10 yrs 3 4 4 6 4 2 3 1 27

> 10 yrs 1 1 1 1 1 2 - - 7

Grand Total 4 5 5 7 5 4 3 1 34

Ex

pe

rie

nc

e

Pro

ce

ss

& H

SE

Me

ch

an

ica

l

Ge

ne

ral C

ivil

Civ

il S

tru

ctu

ral /

Infr

as

tru

ctu

re

Pip

ing

Ele

ctr

ica

l

Ins

tru

me

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tio

n

Pip

eli

ne

Pro

jec

t E

ng

ine

eri

ng

Do

cu

me

nt

Co

ntr

ol

Qu

ali

ty A

ss

ura

nc

e

Pro

du

ct

Desig

n

Su

pp

ort

Sta

ff

To

tal

< 2 yrs 5 14 3 9 16 7 9 2 6 1 2 23 5 102

2 - 10 yrs 52 46 20 60 100 44 35 4 15 8 10 18 19 431

> 10 yrs 7 21 12 52 43 15 24 5 21 4 3 7 14 228

Grand Total 64 81 35 121 159 66 68 11 42 13 15 48 38 761

020406080

100120140160

> 10 yrs

2 - 10 yrs

< 2 yrs

Preparation of Engineering Execution Plan (EEP)

Preparation of Project Quality Plan (PQP) based on EEP

Follow Internal Audit Procedure (IAP) to identify areas related to quality &

timeliness of deliverables

Take corrective & preventive actions based on CAPA to ensure

quality, timeliness & customer satisfaction

Appointment of a quality team is done to

Ensure the documents delivered to Client as per PEP / PQP

Do sample checking of correctness of the deliverables like correct format / document

number / checking approval status / Check List used.

Do sample checking of the content of deliverables along-with Quality

Representatives in the concerned departments with help of checklists

Ensure resolution of Customer Complaints

Project planning & control through Primavera

Material management through Marian

Work with customers in a data sharing, work-flow based environment

through Wrench

Project Execution Philosophy … Quality Focus, Process & System Orientation

Project Execution & Monitoring

Deliverable List

Schedule Date Of Project Deliverables

Non Deliverable Activities

Weightage Based On Hours Consumed

Monitoring Actual Time on Deliverables

Cost Performance - Hours Consumed

Hours Earned

Trend Management

Invoice and Billing Monitoring

Project Monitoring

Level 1 Schedule

( Part of Contract)

L 2 Schedule

(Based on Discussions with PMC / Client)

Milestone Engineering Schedule

(Based on Internal discussions of Lead Engineers)

L 3 Schedule

L 3 Schedule / Active Control Index

World Class Infrastructure, IP security & Data Protection Systems

Fully equipped modular office to seat about 600 employees in Gurgaon and about 200 in Hyderabad

All offices comply to EHS standards

Logical segregation of all customer operations

Monitoring via CCTV surveillance

Access control in all office buildings

Video/ audio conferencing facility for effective communication

State of the art IT infrastructure equipped for

A global work share environment

Use of high end design and simulation softwares

Ensuring IT security in line with BS7799 standards

IP protection and data privacy

100% data backup

Robust knowledge management, workflow and collaboration

platform for simultaneous engineering and design activities (Wrench PLM)

GurgaonHyderabad

What we do with Wrench (PMS-Project Management System)

Collaborative work environment

Centralized data Storage & retrieval

Managing documents with version

control

Document control & data security

Project Teams

Document life Cycle (Document

Workflows)

Project Life cycle (WBS) &

monitoring

Knowledge capture & sharing

Organization wide standardization

CLIENT

DISCIPLINE ANALYSIS, DESIGN & DRAFTING PACKAGES

Commercial Packages Available Package Developed In-house

Civil Structural /

Infrastructure

STAADPro – Structural Analysis and Design tool

STAAD Foundation – Foundation Drawing, Design & Layout

PDMS/ PDS – 3D Modeling

MathCAD– Design Calculations

L-Pile - Tool for structural analysis of Piles under lateral loading

STRUCAD – Structural Modeling and Detailing Program

Revit Architecture – Architectural Modeling Tool

Microstation - Engineering Drafting

NISA-Structural & Seismic Analysis

Isolated foundation design spreadsheet

Pile design spreadsheets

Retaining wall design spreadsheets

Base plate design spreadsheets

Electrical

ETAP - Electrical System Studies

CG Lux - Lighting Calculation

PDMS / PDS – 3D Modeling

PRODOK- Electrical design

CMPIC- Cable Management

Spreadsheets for cable sizing

Spreadsheets for transformer sizing

Spreadsheets for generator sizing- voltage

drop calc. for motor sizing

Instrumentation

INTOOLS - Instrument Database Software

Instrucalc - Calculations

PDMS / PDS– 3D Modeling

CMPIC- Cable Management

Process

Aspen Flarenet – Flare system Analysis software

Aspen HTFS (TEAMS) – Heat exchanger Analysis

Hysys – Process simulation Analysis

TG-NET – Gas pipeline Hydraulic Analysis

PIPENET – Pipeline Network Analysis

VANTAGE P & ID Intelligent P & ID

Line Sizing - For hydraulic line size

calculations of vapour, liquid and two phase

piping within process plant ISBL

Pump Calculations & Data Sheet - For pumps

hydraulic calculation & specification

PVRV for API 2000 Tanks - For calculations

of venting requirement in storage tanks

Relief Load for PSVs - For safety relief load

calculations as per API 520, 521

Softwares used

DISCIPLINE ANALYSIS, DESIGN & DRAFTING PACKAGES

Commercial Packages Available Package Developed In-house

Piping

CAESAR II– Pipe Stress Analysis


CAE PIPE -Pipe Stress & Flexibility analysis

Review Reality - 3D Reviewing of PDMS Model

NavisWorks Jetstream - 3D Reviewing of PDMS Models

VPRM- Material management

Spreadsheets for pipe thickness calculations

Spreadsheets for branch reinforcement

calculation

Mechanical PV Elite - Designing Pressure Vessels

Microportal –Designing Heat Exchangers / Vessels

B Jac - Designing Heat Exchangers

Pipeline

Auto pipe plus XM - Stress Analysis

CAESAR II – Pipe Stress Analysis

MathCAD – Design Calculations

PLUS.ONE – Offshore Pipeline Design

OFF-PIPE - Offshore Pipeline Installation Analysis

Pipeline Tool Box – General software for pipeline design

Pipeline- mechanical & thickness calculation

spread sheets

HDD spread sheet

General Civil & Fire

Protection

PIPENET - Fire Water Hydraulic Calculations


Project Management

Primavera – Planning software for making project plans

Wrench– Document Management (EDMS)

VPE WORKBENCH- Integrated database manager

A/c & Ventilation NIL Excel based spreadsheets

Miscellaneous AutoCAD – Drafting / Drawing Creating

Softwares used

Automotive, Aerospace, Defense, Heavy Engineering, Utilities & e-Solutions

Design AnalysisTechnical

PublicationPDM / PLM Project Monitoring Manufacturing

• Pro-Engineer

• CATIA

• Unigraphics

• Solidworks

• AutoCAD

• Solid Edge

• Inventor

• IDEAS

• Pro-Mechanica

• ANSYS

• NASTRAN

• PATRAN

• FEMAP

• HYPERMES

• ADAMS

• Fluent

• Star CD

• IPA

• Arbortext

• Maya

• Flash

• 3D Max

• After Effects

• Photoshop

• Dreamweaver

• Windchill- PDM

Link

• TCE

• PDM Works

• Wrench

• Windchill – Project

Link

• MS Project

• Prima Vera

• Pro- Engineer

• Unigraphics

• DELCAM

So

ftw

are

Exp

ert

ise

Software used

Project Experience – Oil & Gas Pipelines

S. No. Project Name Client PLE Scope Region

1Sabah Sarawak Gas Pipeline

522 Kms 36” Gas PipelinePetronas Carigali

Review & Validation of Basic Engineering

Detail Design and Engineering

Basic & Detail Engineering for cold flare blow down

using Transient simulators, Vent Dispersion & Flare

Radiation

Engineering Support for Procurement & Construction

Malaysia

2 Engineering services for Gas pipeline Petrofac Detailed Engineering


Confidential

3Engineering services for Fuel Gas and Gas oil

pipelinePetrofac

Detailed Engineering


Confidential

4

Agip Kashagan Export Pipelines

25 Km 12’’ Fuel Gas pipeline

24’’ Oil export Pipeline - 52 Km

24’’ Gas export pipeline - 90 Km

Agip KCO

Review of Basic Engineering


Residual Engineering

Kazakhstan

5Dhabol Panvel Pipeline Project , Phase – 1

150 Kms 30” Gas PipelineGail

Detail Engineering


India

6Darod Jafrabad Pipeline

111 Kms 24” Gas Pipeline

Gujarat State

Petronet Ltd.



India

7 IOCL South Jetty Multiple Pipelines IOCL Detail Design and Engineering




8Viramgam Salaya Crude oil pipeline

56 kms 24” heated crude oil pipeline

Cairn Energy

India Ltd.



India

9

Uran Trombay Jawahardeep oil pipeline

32 Kms 36" Oil Pipeline

8 Kms 30"- Oil Pipeline

ONGC India Detailed Design & Engineering


India

10CEIL- Reliance Spur Line

8 Kms 24” Crude Oil spur line

Cairn Energy

India Ltd. Basic Engineering India

11Uran Trombay Gas Pipeline

24 Kms 20” Gas PipelineONGC


Engineering Support for Procurement & Construction India

12CEIL- Reliance Spur Line

8 Kms 24” Crude Oil spur line

Cairn Energy

India Ltd.

Detailed Design & Engineering


India

13

Mehsana-Bhatinda and Mallavaram - Vijaipur

Gas Pipeline

4000 Kms

IOCL Detailed Feasibility Report

Basis for Detailed engineering and Cost estimates

India

14Radhanpur Pipeline

10” 22 Kms Heated crude oil pipeline

Cairn Energy

India Ltd.



India



15CEIL-EOL Spur Line

4 Kms 24” Heated crude Oil spurline

Cairn Energy India

Ltd.



India

16Dahej Uran Gas Pipeline

130 Kms 30 “ Gas PipelineGail


Procurement & Construction Support

India

17Dabhol Panvel Pipeline Project , Phase – 2

48 Kms 30” Gas PipelineGail



India

18

MDPL Project-(Salaya – Bhogat pipeline)

75 Kms 24” Crude Oil Pipeline

75 Kms 8” Gas Pipeline

Cairn Energy India

Ltd. Basic Engineering India

19Khartoum Medani Product Pipeline

250 Kms 12” Product PipelineSPPHC


Engineering Support for Procurement & ConstructionSudan

20Strategic Gas Transmission Project

210 Kms 36” Gas pipeline projectQatar Petroleum

Engineering Management

Client interface and Documents approval

Factory and Site Acceptance Tests

Qatar

21Multi product Pipeline Project

46 Kms 18” –Multi product pipelineQatar Petroleum




Qatar


22OGC gas pipeline project

252 Kms 32” Gas pipeline

Oman Gas

Company




Oman

23RGPPL LNG Revival Project

0.7 Kms 24” High pressure Natural Gas PipelineGail


Engineering Support for Procurement &

Construction

India

24Vent Dispersion Study

4 Kms 24” Heated crude Oil spurline

Cairn Energy

India Ltd Vent dispersion Study India

25 Engineering support servicesStantec

Consulting Create As-Built drawings for Enbridge Canada

26EPIC of Sweet Fuel Gas Supply to

Dukhan Consumers

Black Cat

Engineering &

Construction

Drafting support Qatar

27Karachaganak-Uralsk Gas Pipeline

152 Kms 20” Gas PipelineKazStroy

Stress Analysis of complete underground &

above ground system including all branches

Kazakhstan



1 MSQ Upgradation IOCL, Barauni Refinery

Process Verification

Consistency and Completeness check



India

2 3600 TPA Polysilicon plant Confidential

Preparation of FEED Package

Basic Engineering Design Package

EPC Tender preparation

Confidential

3Delayed Coker Unit & LPG

Merox unitIOCL, Vadodra Refinery





India

4Coke Drum System

PackageMRPL





India

5 Sulphur Block BORL, Bina Refinery





India

Project Experience – Plant Design


6 Sulphuric Acid Plant Gulf Flour

Engineering support for preparation of FEED package



UAE

7 Ebla Gas Project Petrofac Civil Structural Engineering Design

Engineering Support for Procurement

Syria

8

Facility modification -

SULFINOL system at Qatar

Gas LNG Train – 1

QCon Detailed Design and Engineering


Qatar

92500 MT/a Solar Grade

Polysilicon facilityKun Renewable



Kazakhstan

10 LDPE Saudi Kayan Saudi Kayan

Detail Design and Engineering – Non License packages of LDPE

Plant


Saudi Arabia

11 El Merk Telecom Project Petrofac Telecom works on El Merk Gas Processing Plant Algeria

12 300 KTPA LDPE Plant PTT-PE -Thailand Detail Engineering

Engineering Support for ProcurementThailand

13Essar Refinery Expansion

ProgramEssar Oil Designing of refinery plot plan India

14 Ensus Bioethanol Plant Ensus Field support during construction UK

Project Experience – Plant Design


1Propane/ Butane/ LPG Import

Terminal at EnnoreIndian Oil Petronas

Basic Engineering



India

2Storage Facilities in Panipat

Naphtha Cracker ProjectIOCL, Panipat Refinery

Design Review - Cryogenic storage tanks



India

3 Tankfarm Ireland Global Liquid Solutions

Ltd.

Detailed Feasibility Study

FEEDIreland

4LNG Storage and Regasification

Terminal, DabholSkanska


Engineering Support for Procurement & ConstructionIndia

5LPG Cryogenic Storage Tank at

Reliance Jamnagar RefineryReliance Industries



6 Dabhol LNG Plant Whessoe Field support during construction India

7 Jetty 9 & 10 WorksPB Tankers Ltd

(Tankstore), Singapore Detailed Design & Engineering for Top Side Facility Singapore

8Bulk Liquid Storage & Blending

Facility at Meranti, Jurong Island

Helios Terminal

Corporation Pte. Ltd. Detailed Design & Engineering of 21 storage tanks. Singapore

Project Experience – Oil & Gas Tankage Terminals


9Bulk Liquid Products Terminal,

Jurong Island, SingaporeHorizon Terminals Pte Ltd



Singapore

10

Petroleum Storage Phase 5

Expansion Project at Pulau

Busing

PB Tankers Ltd Detailed Design & Engineering for expansion of existing storage

capacity for white and class III black petroleum products

Singapore

11

Chemical – IC & T – Tankage

Work and Civil Work for

Singapore Parallel Train

ExxonMobil Design & Engineering of 16 tanks


Singapore

12Bulk Liquid Products Terminal

– “Phase 3 Expansion”Horizon Terminals Pte. Ltd

Tank design including foundations

Fire protection design for tankage

CP system design for tankage

Singapore

13 Early need Tanks Saudi Kayan Detailed Design & Engineering


Saud Arabia

14New Doha International Airport

(NDIA) ProjectNDIA Steering Committee Detailed Design & Engineering for 5 tanks Qatar

15Tankages in DCU and LPG

Merox unit projectIOCL Vadodra Refinery

Detailed Design & Engineering for 3 tanks




16Onshore Gas Development

ProjectGASCO



UAE

17 Sulphur Block Tankages BPCL Detailed Design & Engineering for 6 tanks (1 heated tank)


18Tankages in MSQ Upgradation

ProjectIOCL Barauni Refinery





1Onshore Mangala Processing Terminal

ExpansionCairn Energy

FEED verification



India

2Oil India Ltd. –Madhuban- Chabua Gas

Gathering Station

Kalpatru Power

Transmission Ltd.

FEED verification



India

3 Spiking Compressors at Shah CDS ADCO Detail Design and Engineering


UAE

4NFB Offshore TEG Package Construction

for Train-1,2 & 3, Qatargas, Raslaffan.QCon


Consultancy for Construction modification

Engineering support for Procurement

Qatar

5 Offshore Sakhalin II AMEC Design of trace heating for the Piltun-Astokhskyoe offshore

platform

Russia

6Onshore Aishwarya and Bhagyam Field

Well pads EngineeringCairn Energy

Civil Construction Engineering


India

7Onshore Mangala Processing Terminal

ExpansionCairn Energy Procurement and Construction management India

Project Experience – Field Development


8 Offshore Heera Redevelopment Project ONGC India Bid evaluation - Platform modification works

Procurement Engineering

India

9Equipment Engineering for booster station

project Saipem

Detail Design & Engineering


Middle East

10 Shah Process Plant Technological Structure Saipem Detail Design & Engineering


UAE

11 Offshore PTT - Erawan Riser Platform PTT Thailand Engineering support for Flare design

Process Engineering simulations Thailand

12Onshore BAPCO FWKO Vessel

Replacement

MOAK Engineering &

Consultancy

Detail Design & Engineering

Engineering Support for Procurement Bahrain

Project Experience – Field Development


Power

1 Rajasthan Atomic Power Plant- 7 and 8

Nuclear Power

Corporation India

Ltd

Design, Engineering and Analysis and 3D Modeling for

RAPP-7&8 (2x700 MWe PHWR) India

2 Ind- Barath 700 MW Thermal Power PlantInd-Barath Energy

Utkal Ltd.

Detailed Design and Engineering for BOP of 2 x 350 MW

thermal power plant

India

3 Nuclear Power Plant 3 D modeling Confidential 3 D Modeling of Reactor System and subsystem

Assembly ValidationIndia

4 Shyam Metallics & Energy Ltd projectThyssenKrupp

Industries India Detailed Piping Engineering India

5 Shyam SEL & Power Ltd projectThyssenKrupp

Industries India Detailed Piping Engineering India

6 2 x 30 MW Coal Fired Power Plant ProjectPT.Makmur

Sejahtera Wisesa Detailed Civil engineering Works for Coal Handling Plant Malaysia

7 2 x 363.3 MW Power PlantUTC Fire Security

India Design Engineering of Fire Detection & Protection System India

Infrastructure

1 Living QuartersCairn Energy India

Ltd.

Basic Engineering

Detail Design & Engineering India

2 Pre-bid engineering servicesBombardier

Transportation

Pre-bid engineering services for Locomotive plant

including factory, school, hospital , community centre and

housing

India

3Engineering Consultancy For Supporting

Structure Of Pier Cap

Delhi Metro Rail

Corporation

Design review and calculation checks for provisional

foundation pierIndia

Project Experience – Power and Infrastructure


1 Aerospace Design Works GECI Stress Analysis of Engine Pylon

Fatigue and Damage analysis including Crack PropagationFrance

2 Automotive works KTM Sports Designing of Automobile suspension systems Austria

3 FP on SCADA system NIIT SME support on E- Learning modules of Invensys system India

4 Aerospace works GECI Meshing of Aerospace components France

5 Automotive Works Confidential Designing and Packaging of Engine components Austria

6 BOM Redesign project GeesinkNorba

Modeling and detailing of components for waste handling trucks

Restructuring of BOM as per manufacturing / assembly

requirements

Netherlands

7Regularization of Engineering Change

Notification (ECR/ ECN )GeesinkNorba

Updation of CAD data,drawings and other documents as per

the engineering change notifications Netherlands

8 Quotation Drawings GeesinkNorba Weight calculation / quotation drawings generation Netherlands

Project Experience – Product Design


1 E-learning On Mutual Funds Religare Development of E-learning modules on Mutual Funds India

2 ILT- HR Induction ProgramQUIPPO Telecom

Infrastructure Limited HR Induction Program India

3Sales Training Content

DevelopmentHonda Siel Cars India

Animated Sales Training Content India

4 E-learning On Currencies Religare Development of E-learning Modules India

5 E-learning On Derivatives Religare Development of E-learning Modules India

Project Experience – e-Solutions

Disciplines

Mechanical General Civil & Fire Protection Process & HSE

Engineering services for FEED, Pre-bid, Detail

Engineering and Procurement support activities covering

Fabricated equipments (shell & tube heat exchangers,

air-cooled heat exchangers, pressure vessels, columns,

reactors, storage tanks etc)

Rotating equipments (reciprocating and centrifugal

compressors, steam turbines, gas turbines, pumps, gas

and diesel engines etc)

Packaged equipments (instrument air & utility air

system, oil and gas dehydration systems, nitrogen

generation system, flare system, gas sweetening

system etc)

Compression modules/ water injection pumps/turbo-

generators for off-shore platforms

Turbo-compressor packages and main-line pump sets

for oil/gas pipelines

Flare stacks, conditioning packages, and material

handling equipment.

Inspection and testing of key plant equipments at

vendor works

Vendor drawing checking & approval

HVAC all layout design and detailing: Air conditioning

and Mechanical Ventilation System

Mechanical layout design and detailing.

General Civil Engineering such as

- Overall Plot Plan

- Site development works like site grading, roads,

drainage works,

- U/G sewer systems, Waste treatment &

- Water supply & treatment etc

Fire Protection Engineering such as

- Firewater system P&IDs,

- Fire hydrant system layouts,

- Fixed water spray and foam protection systems,

- Fixed CO2 & clean agent fire protection of

buildings,

- Portable & mobile fire extinguishers etc

Pre-bid Engineering services for pipeline and oil

and gas sector projects

Detailed Engineering services for all type of oil &

gas sector projects

Process

Residual & Detailed Engineering (Equipment sizing,

Specification, Design, Drawing)

Basic Design & Simulations on Aspen Hysys, Pro-II

Steady & Transient Simulations of Pipelines

Thermal design – HTFS, HTRI

Preparation of PFDs, MDDs, P&IDs

Preparation of Process Packages. FEED/BDP/BEP

Pre-Bid Engineering / FEED Verification

Conceptual & feasibility studies

HSE

Vent Dispersion calculations

Flare Radiation analysis

HAZOP

Capabili

ties

Discipline Capabilities

Disciplines

Piping Pipeline Electrical

Development of plot plan, key plan, equipment layouts

Piping studies

Preparation of piping general arrangement drawings

Preparation of piping material, insulation and painting

specifications

Nozzle orientation drawings

3D modeling using PDMS/PDS

Pipe support engineering including special supports

preparation

Preparation of isometric drawings

Material take-off’s

Piping flexibility analysis including dynamic analysis,

seismic analysis, flange leakage

Preparation of hydrostatic test packages

Steam tracing and steam jacketing drawings

Material Requisition (Piping items)

Piping Material Specification (PMS)

Valve Material Specification (VMS)

Conceptual & feasibility studies

Pipeline route selection studies

Detailed project report

Alignment sheets and crossing drawings including

typical standard drawings

Mechanical design for pipelines

Pipeline installation analysis

Stress analysis and flexibility Analysis

Detailed engineering as required for intermediate

terminals including SV Stations,

pumping/compression Facilities, pressure let down

station and all types of crossings etc

Risers and Crossings design for submarine/ off-

Shore pipelines

Slope protection and anchor block requirement

Crossings design (Road / Rail / Rivers etc)

Preparation of all construction drawings and as-built

drawings

Electrical load analysis and system studies

Preparation of single line diagrams, specifications and

data sheets for electrical equipment

Electrical equipment sizing calculations for generator,

transformer, NGR, switchgear, UPS, DC system,

battery, etc

Calculations for Illumination level, cable sizing,

lightning protection, earthing, cable trench/cable tray

sizing, etc

Preparation of electrical layouts, electrical control

schematics and block diagrams, Hazardous Area

Classification Drawings etc

Preparation of power, lighting and earthing installation

standards

3D Modeling of electrical cable tray/trench, lighting

poles/fixtures, MCTs, Junction Boxes etc

Discipline CapabilitiesC

apabili

ties

Disciplines

Instrumentation Civil Structural and Infrastructure

FEED Engineering/ FEED verification, verification of BEDP

Preparation of instrument Lists, Logic Diagrams, interlock

and safety system diagrams, F&G detection and shutdown

systems, loop schematics, hook-up drawings

Sizing of control valves, safety valves, and flow instruments

Design of Instrument cable routings, and preparation of

instrument cable trench/ duct layouts

System engineering for DCS, PLC, terminal automation

and SCADA projects including system planning,

specification and design

Preparation of junction box and cable/ tubing schedules

Instrument location drawings and wiring / tubing layouts

Inspection/witness and testing services for special

instrumentation items such as

DCS/PLC and other automation systems

Analyzer systems, ESD / F&G and shut-down logic

systems

SCADA systems, etc

3D modeling of instrumentation items and

participation in 3D model reviews

Preparation of material take off (MTO)

Plant telecommunications

Detail engineering and procurement of all field

instrumentation, automated valves, analysers, control and

safety systems, package control systems

Participation in SIL study workshops to asses and verify

the safety integrity level for the 'Safety Instrumented

Functions' in accordance with IEC 61511.

Civil Structural

Design analysis of steel structures (pipe

racks, technological structure & framed buildings)

Study & Designs of foundation systems

(open, pile, raft)

Machine foundation design (dynamic &

static analysis)

Design analysis of concrete structures (

sub sea, Corrosive environment, high

seismic)

Site analysis & review of Geo-technical

report

Preparation of Design Basis

Preparation of basic & detailed CAD

drawings (structural, architectural)

Connection Design and fabrication

drawings

Architectural design of various plant &

non-plant buildings

Site Co-ordination

3D Dimensional modeling and MTO’s

Tank foundation Design

Soil improvement measures ( stone

column design, retaining walls etc )

Architecture

Site analysis and area development plans for large scale land

development.

Urban Design Guidelines.

Requirement analysis and space programming.

Architectural design for hi-tech buildings and clean room

facilities.

Preparation of Design Basis

Architectural design of leed certified green buildings.

Connection Design and fabrication drawings

Architectural design of various plant & non-plant buildings

3D Dimensional modeling and MTO’s

MEP Engineering including:

Duct workshop / coordination drawings.

Plumbing layout design and detailing : Potable Water Supply &

Distribution System.

Piping & plumbing shop / coordination drawings.

Sanitary & Waste-water Drainage System.

Small scale/ package System for Water /Wastewater &

Sewerage Treatment, Gas/Fuel Storage & Dispensing,

Compressed/Vacuum Air etc.

Swimming Pool/Water Features Filtration & Treatment System.

Active Fire Protection System


apabili

ties

Disciplines

Design Support Technical

Documentation

Analysis Support Manufacturing Support Miscellaneous Services

Legacy data

conversion

Layouting, modeling &

detailing (3D & 2D)

Design modifications

including change

management

Reverse engineering

Engineering

animations for

assembly & packaging

Product

presentations and

working principles

Parts catalogue

Meshing & FE modeling

Strength analysis

Dynamic analysis

Design calculations

Process sheets for

- Components

- Assembly

NC code generation

Configuration management

(PDM)

Product life cycle

management (PLM)

Customization &

automation

Tempaltization & part

libraries

Collaboration &

visualization support


apabili

ties

Projects Gallery

Uran Trombay Jawahardeep Pipeline , ONGC India MSQ Upgradation Project, IOCL Barauni Tankfarm Feasibility Study,GLSL Ireland

Saudi Kayan LDPE Project SRU. BORL Bina Refinery Project Offsite & Storage Facilities - EPCC-8 IOCL, Panipat Refinery

Projects Gallery

Tankages in Sulphur Bock Project, BORL Bina Refinery

Projects Gallery

Differentiators

GLOBAL SUPPORT & PRESENCESynergy with partner companies in

ME, UK & Asia

Proven expertise in global work-share

environment

ALIGN TO CUSTOMER PRIORITIES & CULTUREEngineering driven by client priorities & not just based on a

“typical” engineering practices / norms

Cultural integration of client-PLE teams through country

specific cultural mod

FOCUS ON VALUE ENGINEERINGDesign not just based on client inputs, aim to save

cost for client, applying Value Engineering & Lean

concepts

RESPONSI VENESS & FLEXIBILITY Monitor , continuously adapt & swiftly

respond to client’s changing requirements

PL Engineering

Differentiators

PLE – Customer Satisfaction Survey Analysis

Client Testimonials- SSGP Project

Project

36" Gas Pipeline – 522 Kms SSGP Gas

Pipeline

Ultimate Client

Petronas Carigali Sdn Bhd

Location

Sabah Sarawak, Malaysia

PL Engineering Scope

Review & Validation of Basic Engineering


Conceptual & Detail Engineering for cold flare

blow down using Transient simulators, Vent

Dispersion & Flare Radiation

Client Testimonials- DCU and LPG Merox Project

Project

Delayed Coker Unit and LPG Merox Project

Ultimate Client

IOCL Vadodra Refinery

Location

Vadodra, India


Residual and Detailed Engineering for:

Coker Island Area

LPG Merox Unit

Client Testimonials- MSQ Upgradation Project

Project

MSQ Upgradation Project

Ultimate Client

IOCL Barauni Refinery

Location

Barauni, India



Detail Engineering

Procurement Support

Client Testimonials- Petrofac Project

Project

40” Gas Pipeline

Ultimate Client

Confidential

Location

Middle East

PLE Scope of Work


Procurement & Construction Support

Thank You!!!

- to know more about us, please visit us at www.ple.co.in

PL Engineering Corporate Presentation

Documents

Transcript of PL Engineering Corporate Presentation