Pkc Refinery And Smelter Description R1
description
Transcript of Pkc Refinery And Smelter Description R1
![Page 1: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/1.jpg)
Port Kembla Copper Refinery and SmelterModernized in 2000Operated for three years and then shut down for lack of feedFurukawa Mining has decided to liquidatePI International is Marketing the Assets for relocation
![Page 2: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/2.jpg)
Anode PreparationAnode Spacing CranesCommercial CellsElectrolyte CirculationDC Power System Cathode Stripping Machine Scrap Anode Washing MachineSlimes CollectionLiberator Cells and Equipment Bismuth Plant
Refinery Equipment
![Page 3: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/3.jpg)
Anode storage
Anode preparationmachine (APM)
Cathode strippingmachine (CSM)
SS blanks from CSM
precious metals slimes
Cathode copper for sale
Scrap washingmachine (SWM)
Recycled to Smeltercleaning
unloading
refining
loadingAnode spacingmachine (ASM)
Collectortanks
Heatexchangers
steam
Storagetanks
Decant tanks
Electrolytefilter
Head tank
Slimes Thickener Feed tank
Surge tank
ScheiblerElectrolyte
filterSupaflo
Slimes filter
Slimesthickener
decanted electrolyte
hot electrolyte
precious metalsslimes for sale
Rev 0 April 1999
reagents
from anode casting wheel at Smelter
Port Kembla
Refinery Process Flow Sheet
![Page 4: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/4.jpg)
Boiler
Slimeshandling
plantBismuthremovalplant(MRT)
Liberatorcells
Nickelsulphate
plant
Tankhouse
precious metalsslimes for sale
bismuth sulphate for sale
nickelsulphatefor sale
sludge and copperrecycled to Smelter
steam from Waste Heat Boiler
![Page 5: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/5.jpg)
PKC Refinery General Arrangement
![Page 6: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/6.jpg)
Anode Preparation MachineWENMEC ‐‐‐
Capacity ‐‐‐ 250 Anodes/ hr
Machine Cycle time 14.4 sec
Includes:Lug Milling Body PressWeighing Reject Station
![Page 7: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/7.jpg)
Anode Spacing Machine MESCO ‐‐‐
Capacity ‐‐‐ 450‐ Anodes/ hr
Machine Cycle time ‐ 8 sec
![Page 8: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/8.jpg)
Commercial Cranes Evans Deakins 2 ea
9.5 TonsAutomatic Air Conditioned CabDrip Tray1 T Auxiliary Hoist 90 degree Swivel BaleLaser Positioning System
![Page 9: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/9.jpg)
Commercial Cells
Polymer Concrete 468
Manufactured by CTI
Inside dimensions 5470 X 1150 X 1328‐1435mm Decant 75% Volume
Contain 52 SS Cathodes 53 Anodes100 mm spacing
![Page 10: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/10.jpg)
• Electrolyte Circulation System
Collector tanks
Holding tanks
Header tanks
Decant tanks
Heatexchangers Cells (x480)
return liquor fromslimes handling plant
slimes toslimes
handlingplant
fresh electrolyte
return electrolyte
decantedelectrolyte
steam
spillage
Filter
![Page 11: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/11.jpg)
Electrolyte Circulation
Collector tanks
Holding tanks
Header tanks
Decant tanks
Heatexchangers Cells (x480)
return liquor fromslimes handling plant
slimes toslimes
handlingplant
fresh electrolyte
return electrolyte
decantedelectrolyte
steam
spillage
Filter
![Page 12: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/12.jpg)
Major Components
• Electrolyte Circulation
Collection Tank ‐‐‐ 35 m3
Circulation Pump 6.8 m3/hr
Heat Exchanger
Head Tanks 2 at 14.4 m3
Filtration ‐‐ Scheibler
Control System
Collector tanks
Holding tanks
Header tanks
Decant tanks
Heatexchangers Cells (x480)
return liquor fromslimes handling plant
slimes toslimes
handlingplant
fresh electrolyte
return electrolyte
decantedelectrolyte
steam
spillage
Filter
![Page 13: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/13.jpg)
Bus Bar
Copper Leaves
Vacuum Switches for Section Isolation
‐‐‐ Remote operation
![Page 14: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/14.jpg)
Power Supply
Rectifier
Manufactured by Fuji ‐
33000 ADC ‐ 220 V
Rectifier ‐ DI Water Cooled
Rectifier ‐‐‐ Oil Cooled by Sea Water
![Page 15: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/15.jpg)
Cathode Stripping Machine MESCO ‐‐
Capacity 250 Plates /Hr
Includes:
Washing Flexing Stripping Sampling Weighing Strapping
![Page 16: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/16.jpg)
Anode Scrap Washing Machine WENMEC ‐‐‐
Capacity ‐‐‐ 250 Anodes/ hr
Includes slimes transfer
Condensate used for washing
Closed Packed for transporting
![Page 17: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/17.jpg)
Slimes Collection
Collection tanks with Agitation
Thickener
Automated Process
Dewatering Filter Press
10% Moisture Cake
![Page 18: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/18.jpg)
Cathodes ISA Process Stainless Steel
22,746 Including Spares
Stainless Steel Hanger Bar for Maximum Strength
Copper Plated For Lower Conductivity
![Page 19: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/19.jpg)
Liberators Three Systems
Primary ‐‐‐
8 cells
53 Lead anodes/cell
52 SS Cathodes
Spacing 100mm
Rectifier ‐‐‐ Commercial
Secondary
12 cells – Apx half size
26 lead Anodes
26 SS Cathodes
Cells hooded and exhausted
Tertiary
18 cells
Apx half size of commercial
26 lead anodes/ cell
26 SS cathodes/cell
Cells Hooded and exhausted
Rectifier – 187V 13.2 KA PRC
![Page 20: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/20.jpg)
Bismuth Plant IBC ‐ (MRT)
Molecular Recognition Technology
19 Ton/yr at 0.2 grams/liter Bi
![Page 21: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/21.jpg)
Acid PlantNoranda ReactorLadle Transfer SystemHolding FurnaceMitsubishi Converter2 Anode Furnaces24 Mould Casting WheelFeeding and accessory equipment
Smelter Equipment
![Page 22: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/22.jpg)
Acid Plant
![Page 23: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/23.jpg)
Noranda ReactorNoranda Reactor19 M x 4.5 M35 Tuyeres
280 t Matte60 t Slag
Slinger Conveyor Feed System
![Page 24: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/24.jpg)
Mitsubishi Converter
22 – 26 tph
![Page 25: Pkc Refinery And Smelter Description R1](https://reader033.fdocuments.us/reader033/viewer/2022042521/540cfb918d7f72767e8b4722/html5/thumbnails/25.jpg)
2
2 Anode Refining Furnaces
4.2 M x 12 M
With air/oxygen and natural gas refining + slagging capability
Natural gas or diesel burners