Pitman Arm Design Automation - Engineering Innovation€¦ · PITMAN ARM DESIGN AUTOMATION ROI -...
Transcript of Pitman Arm Design Automation - Engineering Innovation€¦ · PITMAN ARM DESIGN AUTOMATION ROI -...
PITMAN ARM DESIGN AUTOMATION
Front End Analytics LLCwww.feasol.com
Engineering Product Excellence
COMPANY PROFILE
PITMAN ARM DESIGN AUTOMATION
STANDARD ENGAGEMENT STRUCTURE
AGENDA
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COMPANY PROFILE
PITMAN ARM DESIGN AUTOMATION
STANDARD ENGAGEMENT STRUCTURE
AGENDA
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F r o n t E n d A n a l y t i c s L L C ( F E A ) o f f e r s i n t e g r a t e d p r o d u c t d e v e l o p m e n tc o n s u l t i n g s e r v i c e s a n d s o f t w a r e t e c h n o l o g y i m p l e m e n t a t i o n s i n t h r e ef o c u s a r e a s : ( 1 ) S t r a t e g y & I n n o v a t i o n , ( 2 ) P r o c e s s e s & T e c h n o l o g y a n d ( 3 )P r o d u c t E n g i n e e r i n g .
O u r s o l u t i o n s e m p o w e r y o u r e n g i n e e r i n g t e a m t o d e v e l o p i n n o v a t i v e a n dq u a l i t y c o s t e f f e c t i v e p r o d u c t s b y a d d i n g I n s i g h t s & A n a l y t i c s a t t h e “ F r o n tE n d ” o f y o u r p r o d u c t d e v e l o p m e n t , S t r e a m l i n i n g & A u t o m a t i n g y o u rp r o c e s s e s a n d p r o v i d i n g E n g i n e e r i n g I n s i g h t t o y o u r p r o d u c t d e s i g n s .
O u r s t r a t e g y i s t o p r o v i d e o u r c l i e n t s w i t h s t r a t e g i c d i f f e r e n t i a t e d v a l u e t ot h e i r p r o d u c t d e v e l o p m e n t b y c r e a t i n g a n d i m p l e m e n t i n g a n i n t e g r a t e d ,i n d i v i d u a l l y t a i l o r e d , a n d c o s t e f f e c t i v e s o l u t i o n t h a t p r o v i d e h i g h r e t u r n sp e r i n v e s t m e n t
COMPANY PROFILEOVERVIEW
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Front End Analytics LLCPrudential Tower800 Boylston Street, Suite 1600, Boston, MA 02199www.feasol.com
COMPANY PROFILESOLUTIONS
Integrated Product Development
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COMPANY PROFILEEXAMPLE - STRATEGY & INNOVATION
Expert User ApplicationInterface Development
Standardized Web Interface Input
Standardized Web Results Report
Restricted Input Range
CAD Tool ViewerControlled
Parameters
Engineering Community Use
AutomatedMesh Quality
Checking
AutomatedResult Range
Checking
Expert UserExit Inspection
ApplicationDeployment
Link to Workflow MapCAE Tool
Submission
COMPANY PROFILEEXAMPLE - PROCESSES & TECHNOLOGY
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AUTOMATIONWheel Design
&Structural Analysis
Design Direct CAD Parametric CAD
Analysis 2D/3D Finite Element Modeling Static/Dynamic/Transient Linear/Non-Linear
Design and Engineering of Structures and Systems Vibrations & Acoustics Design
Test / Prototype Test Design & Results Evaluation Test/Analysis Correlation Technical Documentation
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COMPANY PROFILEEXAMPLE - PRODUCT ENGINEERING
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COMPANY PROFILEVISIT US AT WWW.FEASOL.COM
REACH NEW HEIGHTS
STRATEGY & INNOVATION System Characterization System Design & Optimization Requirements Development
PROCESSES & TECHNOLOGY Process Streamlining Engineering Standardization Process Automation
PRODUCT ENGINEERING Design Analysis Test / Prototype
COMPANY PROFILE
PITMAN ARM DESIGN AUTOMATION
STANDARD ENGAGEMENT STRUCTURE
AGENDA
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STAN
DA
RD
IZED W
EB IN
TERFA
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PITMAN ARM DESIGN AUTOMATIONSOLUTION ARCHITECTURE
Engineering User Community
COMPUTATIONALSERVER
PLM SYSTEM, DATABASE OR STORAGE SERVER
Software Applications(CAD/CAE/Excel/Internal)
Standardize internal applications and scripts with web interface and server based computation.
Intelligent Automated Error Checking- Enforce compliance to design rules & standards- Control parameter selection, change, and/or visibility- Automatically fill in parameters based on configuration- Outlier result flagging based on criteria or statistics- Standardize reports based on company standards
TechnicalExperts
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PITMAN ARM DESIGN AUTOMATIONSERVER BASED ENGINEERING
+ in-house codes
Authors and users interact with databases, Excel, CAD, CAE, and in-house codes
PITMAN ARM DESIGN AUTOMATIONOBJECTIVES – PITMAN ARM DESIGN
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Develop a system that will integrate, streamline andautomate the Design, Structures (FEA) and Cost processesfor a Pitman Arm while automatically populating relevantparameters, and part numbers.
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PITMAN ARM DESIGN AUTOMATIONPRODUCT DEVELOPMENT PROCESS FLOW
Design Structures Assembly
Cost
Display/UpdateDisplay/Update
MachiningMachining
ForgingForging
Major DesignMajor Design
Linear StressLinear Stress
Loads ApplicationLoads Application
Material PropertiesMaterial Properties
MeshingMeshing
Dynamic AnalysisDynamic Analysis
Modal ExtractionModal Extraction
Static AnalysisStatic Analysis
Contact ModelingContact Modeling
Streamlined & Optimized
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PITMAN ARM DESIGN AUTOMATIONMAJOR DESIGN
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PITMAN ARM DESIGN AUTOMATIONSEARCH FOR EXISTING PARTS
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PITMAN ARM DESIGN AUTOMATIONFORGING PARAMETERS
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PITMAN ARM DESIGN AUTOMATIONMACHINING PARAMETERS
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PITMAN ARM DESIGN AUTOMATIONAPPLY STRUCTURAL LOADING
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PITMAN ARM DESIGN AUTOMATIONMODEL SOLVING
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PITMAN ARM DESIGN AUTOMATIONCAD RESULT
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PITMAN ARM DESIGN AUTOMATIONSTRUCTURAL ANALYSIS RESULT
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PITMAN ARM DESIGN AUTOMATIONRESULTS/OUTPUTS
Structural Results Summary Cost Analysis Summary
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PITMAN ARM DESIGN AUTOMATIONROI - PERFORMANCE TO GOALS
Reduced T ime-to -Market Less t ime searching / “re- invent ing the wheel” Less errors , rework , & test fai lures Better col laborat ion
Reduced Costs Lower labor costs Lower manufactur ing costs More engineering outsourcing
Greater Qual ity Less engineer ing errors Greater Product Qual i ty Cr i ter ia pass rate
Greater Innovat ion “Front End” Product Opt imizat ion Greater Col laborat ion
R e d u c e d T i m e - to - M a rket Less time searching & “re-
inventing the wheel” Less errors, rework,
verification test failures Better collaboration
R e d u c e d C o s t s Lower labor costs Lower manufacturing costs
G r e a te r Q u a l i t y Less engineering errors &
greater Product Quality Criteria pass rate
G r e a te r I n n ova t i o n Front End Product
Optimization Greater Collaboration
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PITMAN ARM DESIGN AUTOMATIONROI – GOALS, FEATURES & BENEFITS
GOALS FEATURES BENEFITS
“Fro n t End” Database Search I npu t Cont ro l s & Un i t s Mgt . P ro c e s s C a p t u r e & Au to m a t i o n We b Enab led In te r face
P ro c e s s C a p t u r e & Au to m a t i o n Eng ineer ing Ins igh t Ins ide
To o l
I npu t Cont ro l s & Un i t s Mgt . P ro c e s s C a p t u r e & Au to m a t i o n Eng ineer ing Ins igh t Ins ide
To o l
We b Enab led In te r face Eng ineer ing Ins igh t Ins ide
To o l
REDUCED 3 DAYS/PART TO 1
DAY/PART
REDUCED3 PER/PART TO 1
PER/PART
REDUCED WARRANT Y COSTS
TOP ENGINEERING TALENT SPENDS MORE
T IME INNOVATING
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PITMAN ARM DESIGN AUTOMATIONROI – COST & TIME TO MARKET SAVINGS
Reduced Labor Costs(Outsourcing)
Reduced Labor Costs(3 persons to 1 person)
Reduced Time(3 days to 1 day)
“As Is”
Cost Savings - Over $422K or 94%Time to Market - Over 66% reduction
COMPANY PROFILE
PITMAN ARM DESIGN AUTOMATION
STANDARD ENGAGEMENT STRUCTURE
AGENDA
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PHASE 1: INNOVATION – PROBLEM/SOLUTION DEFINITION Task 1: Identi fy representat ive problem/issue to solve. Task 2: Architect solut ion based on Task 1. Task 3: Develop solut ion mockup and expected ROI.
PHASE 2: PILOT – TRY/TEST SOLUTION Task 1: Implement proposed solut ion from Phase 1 on a small scale. Task 2: Assess solut ion effect iveness (before & after)
PHASE 3: SCALE – DEPLOY PROVEN SOLUTION Extend methodology to other similar parts or systems
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STANDARD ENGAGEMENT STRUCTURE
PHASE 1: Innovation PHASE 2: Pilot PHASE 3: Scale
THANK YOU
Front End Analytics LLCwww.feasol.com
Engineering Product Excellence