PIPING SYSTEMS DESTINED FOR FAILURE - World Plumbing

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PIPING SYSTEMS DESTINED FOR FAILURE

Transcript of PIPING SYSTEMS DESTINED FOR FAILURE - World Plumbing

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PIPING SYSTEMS DESTINED FOR FAILURE

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MEASUREMENT

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PPR FAILURES

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STRESS FATIGUE

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ENTRAINED AIR

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INCREASE IN MATERIAL FAILURE

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FACTORS

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MEDIA REPORTS

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MEDIA REPORTS

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MEDIA REPORTS

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MEDIA REPORTS

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MEDIA REPORTS

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MEDIA REPORTS

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MEDIA REPORTS

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MEDIA REPORTS

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MEDIA REPORTS

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WHY NOW

?WHAT HAS CHANGED

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EXPANSION CONTROL VALVE

1200 kPa

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ECV

1200 kPa

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TEMPERATURE MIXING VALVE

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MIXING VALVE

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AIR RELEIF VALVE

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AIR RELIEF VALVE

INCREASED PRESSURE

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AIR RELIEF VALVE

EXPANSION TANK

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BACKFLOW

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BACKFLOW

PRESSURE DROP

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VSD PUMPS

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VSD PUMPS

CYCLIC PRESSURES

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VSD PUMPS

CYCLIC PRESSURES

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PRESSURE REDUCING VALVE

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PRV

CYCLIC PRESSURES

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COMBINE ALL DEVICES TOGETHER

WHAT HAPPENS?

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DAMAGING SYSTEM DYNAMICS

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FIXED ONE PROBLEM

!ONLY TO CREATE ANOTHER

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PRESSURE AIR

COMBINATION

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AIR PRESSURE

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AIR TEMPERATURE

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AIR EXPANSION AT PRESSURE

0.00%

10.00%

20.00%

30.00%

40.00%

50.00%

60.00%

70.00%

80.00%

90.00%

100.00%

0 200 400 600 800 1000 1200 1400 1600

perc

enta

ge v

olum

e

kPa gauge pressure

Air volume under pressure

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PRESSURE DROP

400kpa

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AIR IN PIPES + RAPID PRESSURE DROP

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EQUALS CAVITATION

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SUMMARY

• COMPLEX FLUID DYNAMICS

• RANGE OF MODERN EQUIPMENT

• CHANGES IN SYSTEM DESIGN

• INCREASED INSTALLER ERROR

PIPING FAILURES ARE A COMBINATION

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WE CAN’T SOLVE

PROBLEMSBY USING THE SAME KIND OF

THINKINGWE USED WHEN WE CREATED THEM

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