piping questionnaire
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Transcript of piping questionnaire
Piping Systems, Inc.
Piping Systems, Inc.
Module Fabrication
We begin with our customer’s process design
We can use our customer’s orthographic drawings or work with their process
engineers to develop an efficient equipment and piping arrangement
Support Frame Design Drawings are prepared from the orthographic drawings
Each piece of the frame is detailed to ensure that it is fabricated to fit accurately
within the completed assembly
We prepare piping isometric spool drawings for extensive pre-fabrication prior to module
assembly, maximizing productivity, configuration accuracy, and quality
The module support frame is fabricated and painted to customer specifications, ready to
receive equipment and piping
Piping spools are pre-fabricated, examined, cleaned and inspected prior to final assembly
Component Expediting, Receiving and Control
Module Fabrication involves a wide variety of valves, instruments, pumps, heat exchangers, and other specialized components.
Piping Systems project managers establish comprehensive status and expediting reports for each module, ensuring that all components are on-hand for assembly and that each component has been inspected, tagged and verified.
Whether purchased by Piping Systems or provided by the customer, equipment and components are received, stored and controlled; tagged and segregated by project and module.
Quality Assurance is an integral part of our fabrication process
Our Quality Programs include:
•ASME NQA-1 and 10CFR50B Nuclear QA Program
•ASME Code U, S, and PP Symbol Stamps and National
Board R Symbol Stamp QA Program
•ASME B31.1 Power Piping QA Program
•ASME B31.3 Chemical Piping QA Program
When necessary, Piping Systems prepares project specific programs or procedures to meet unique customer specification requirements.
Quality Assurance is an integral part of our corporate culture
•Our project managers, supervision and craft understand their roles within the quality programs and are dedicated to QA program compliance.
•Instructions and procedures provide documented assurance that the completed project meets specification requirements.
•Our material control and traceability program is unequaled.
•Shop inspectors are AWS Certified Welding Inspectors (CWI and CAWI) as well as ANSI N45.2.6 certified.
Piping Systems’ work is accepted at union jobsites throughout North America
•We are a United Association (UA) Union Label shop, signatory to the National Commercial Pipe Fabrication Shop Agreement.•Our local union, Steamfitters Local 400, is known for quality craftsmanship and, with over 1200 active members, can support our labor needs for fabrication projects of any scope.
Partnering with electrical, insulation and painting subcontractors ensures that each
craft works together in our shop as an integral part of the project team
Control wiring Piping Insulation
Planning and organization ensure accurate efficient assembly of the piping and components and a quality product
Selective Catalytic Reduction Urea Dissolver Skid
Loading and ShippingThe final step in a successful module project
Selective Catalytic Reduction : Vaporizer, Unloading and Compressor Skids
Piping SystemsModule Fabrication Experience
Piping Systems has provided modular fabrications, incorporating piping and valves, structural supports, equipment, process controls, instrumentation, electrical wiring, and insulation to customers throughout the Americas.
The following photographs illustrate the wide range of industries and processes for which we have provided modules, skids and other pre-assembled fabrications….
Power Plant
Selective Catalytic Reduction Dilution Air Skid
Power Plant
Selective Catalytic ReductionForwarding Pump Skid
Selective Catalytic ReductionAmmonia Unloading Skid
Nuclear
Safety Related Steam Generator Sludge Lancing Platforms
Shop Pre-assembly - Frame Connection Details
Brewery
Brewery Process module
Pneumatic/Electrical Controls
Brewery
BreweryRefrigeration module
Brewery Beer Release Manifolds
Brewery
BreweryCarbon Filter Modules
Brewery
BreweryKeg Line Module
BreweryHops Injection Module
Orange Juice
Orange Juice Roof & Bridge Modules (Installed)
Food Processing
Trombone Coil precision assembly using laser-cut
templates
Enzyme Reactor Trombone Coils
Petrochemical
RefineryTruck Loading Racks
RefineryAdditive Injection System
Petrochemical
Refinery Compressor ModulesTwo of these modules were fabricated, assembled and shipped in two weeks
Mining
Mining Equipment Blast Hole Compressor Skid
Caribbean
Brewery Pipe Bridge Modules
Piping Systems, Inc.
Shop Facilities
New London, WI
Kaukauna, WI
Piping Systems ships modules throughout North America and the
Caribbean
Piping Systems will become a true partner and a member of your project team