PIPE & MECHANICAL INSULATION - BuildSite · 2018. 10. 23. · ASTM C585, Inner and Outer Diameters...

PIPE & MECHANICAL INSULATION

SSL II®

with ASJ Max & No Wrap Fiberglas™ Pipe Insulation

FOAMULAR®

XPS Pipe Insulation

Fiberglas™ Pipe & Tank Insulation

Flexwrap®

Fiberglas™ Insulation

UtiliCore®


700 Series Fiberglas™ Insulation

Insul-Quick®


Fiberglas™ SCR Insulation

Fiberglas™ TIW Insulation

SoftR®

Duct Wrap

2

No matter your pipe and mechanical insulation needs, we've got you covered

SSL II®

with ASJ Max Fiberglas™ Pipe Insulation

• Durable, cleanable ASJ Max jacket

• SSL II® positive closure system

• Maximum operating temperature 1,000° F

SoftR®

Duct Wrap

• Condensation control

• Enhanced comfort control

• Flexible and easy to install


• Flexible, semi-rigid or rigid boards for acoustic and thermal insulation

• Variety of density, thickness and facing options to match your job needs

• Easy to handle, fabricate and install

UtiliCore®


• Lightweight core insulation for removable/reusable covers

• Flexibility to conform to unconventional surfaces and shapes

• Easy fabrication, assembly and installation

3

TABLE OF CONTENTS

Owens Corning has a long history of helping

solve the day-to-day problems of insulating

pipes and equipment. That history of reliability

continues as we complement our proven,

effective insulation with new manufacturing

processes and technologies.

FOAMULAR®

XPS Pipe Insulation

SSL II®

with ASJ Max & No Wrap Fiberglas™

Pipe Insulation

8-10

Fiberglas™ Pipe and Tank Insulation

4-7 11-13


UtiliCore®


Flexwrap®


20-24

Insul-Quick®


25-27

SoftR® Duct Wrap



28-29

30-32 33-35

17-19

14-16

4 SSL II®

with ASJ Max and No Wrap Fiberglas™ Pipe Insulation

Fiberglas™ Pipe Insulation is a cost-effective

solution for hot, cold, concealed and exposed

piping in commercial and industrial buildings.

DESCRIPTION

SSL II® with ASJ Max and No Wrap Pipe Insulation products are one-piece, 36" (914mm) long hinged sections of Fiberglas™ Pipe Insulation that are opened, placed over the pipe and secured in place. They are molded from heavy-density, resin-bonded, inorganic glass ibers.

APPLICATION/USE

Use to insulate pipes with operating temperatures between 0°F (-18°C) and 1,000°F (538°C) (with heat-up schedule).

• Commercial buildings

• Industrial facilities

SSL II® with ASJ Max & No Wrap Fiberglas™ Pipe Insulation

FEATURES & BENEFITS

SSL II® positive closure system

• Developed speciically to work with the ASJ Max jacket to provide a tight, reliable seal without glue or staples

• Finger Lift Edge (FLE) allows for easy removal of the release liner

• Matching butt strips

ASJ Max jacket

• Durable, cleanable ASJ Max jacket

• Resists/sheds water when exposed to intermittent, short-duration precipitation during construction

• Less wicking and curling than standard ASJ

• Accepts paint and mastic as well as standard ASJ

• Higher puncture resistance than standard ASJ

• Has a inished appearance that is compatible with standard ASJ

Most sizes 3" and smaller fit over press

fittings without filleting

Maximum operating

temperature 1,000°F

ASJ Max polymer film exterior surface

Doesn’t support mold or mildew

growth1

SSL II®

positive closure system seals

without glue or staples

• Process or power plants

• Hi-rise residential buildings

1. ASJ Max jacket does not support mold growth when tested in accordance with ASTM C1338

* SSL II® positive closure system available on most pipe sizes

5SSL II®


SSL II® with ASJ Max installation instructions

1. Ambient application temperatures are from 25°F (-4°C) to 110°F (43°C).

2. To open the hinged insulation section, pull the lap with the release strip from the jacket.

3. Open the hinged sections and place the insulation over the pipe, taking care not to get dirt, dust or moisture on the overlap area. While preparing to close the insulation, take care not to allow the adhesive on the jacket to contact anything until the insulation is properly lined up and closed over the pipe.

4. Pull the release strip from the jacket lap. Start by pulling the lap down at the middle until the adhesive touches the adhesive strip on the jacket. Press together. Rub irmly with nylon sealing tool or squeegee from the middle of the section towards the end until the lap is securely adhered to the jacket.

5. Apply the matching butt strip centered over the adjoining pipe sections, and rub with irm pressure to complete the positive closure.

6. If the operating temperature of the system is above 100°F (37°C), it is recommend that if the pipe insulation terminates with an exposed end, apply mastic over the exposed end, per the mastic manufacturer’s instructions.

Physical property data

Property Value Test Method

Density (size dependent) 3.5 to 5.5 pcf ASTM C302

Operating Temperature Range2 0° to 1,000°F3 (–18°C to 538°C) ASTM C411

Jacket Temperature Limitation –20°F to 150°F (–29°C to 66°C) ASTM C1136

Jacket Permeance 0.02 perm ASTM E96, Proc. A

Minimum Burst Strength 100 psi ASTM D774/D774M

Fungi Resistance Meets requirements ASTM C1338

Composite Surface Burning Characteristics4Flame Spread: 25

Smoke Developed: 50UL 723, ASTM E84 or CAN/ULC-S102

2. Limited to single-layer applications above 650°F (343°C), but not greater than 6" (152mm) thickness.

3. With heat-up schedule.

4. The surface burning characteristics of these products have been determined in accordance with UL 723, ASTM E84 or CAN/ULC-S102. These standards should be used to measure and describe the properties of materials, products or assemblies in response to heat and lame under controlled laboratory conditions and should not be used to describe or appraise the ire hazard or ire risk of materials, products or assemblies under actual ire conditions. However, results of this test may be used as elements of a ire risk assessment which takes into account all of the factors which are pertinent to an assessment of the ire hazard of a particular end use. Values are reported to the nearest 5 rating.

7. If the operating temperature of the system is below 100°F (37°C), the pipe insulation terminated exposed end shall be sealed with a vapor barrier mastic applied over the exposed end per the mastic manufacturer’s instructions.

8. Apply systems identiication labels by pressure-sensitive labels, or by stencil with spray paint.

No Wrap installation instructions

1. Open the hinged sections and place over the pipe, carefully aligned and secured by wires or bands.

2. Jacket and vapor seal as required by the application.

Additional installation instructions for both

1. Outdoor applications must be protected from weather.

2. If painting is required, use only water based latex paint.

Heat-up schedule

• Pipe insulation may be installed while the system is in operation at temperatures up to 1,000°F (538°C) at a maximum thickness of 6".

• For insulation thicknesses greater than 6" (152 mm), the temperature must be increased from 500°F (260°C) to maximum temperature at a rate not exceeding 100°F (56°C) per hour.

SPECIFICATIONS

6 SSL II®


No Wrap availability

Pipe Size

1/2

"

1"

1-1

/2"

2"

2-1

/2"

3"

3-1

/2"

4"

4-1

/2"

5/8 CT X

7/8 CT 1/2 X X X

1-1/8 CT 3/4 X X X X

1-3/8 CT 1 X X X

1-5/8 CT 1-1/4 X X X

1-1/2 X X X

2-1/8 CT X X

2 X X X X X

2-5/8 CT X

2-1/2 X X X

3-1/8 CT X

3 X X X X X

3-5/8 CT X

3-1/2 X X X

4-1/8 CT

4 X X X X X

4-1/2 X X X

5-1/8 CT

5 X X X

6-1/8 CT

6 X X X X X X X

7 X X X

8 X X X X X X

9 X X X X

10 X X X X X X

11 X X X

12 X X X X X

14 X X X

15

16 X X X X

17 X X

18 X X X X X X X

19

20 X X X X

21

22 X X

23

24 X X X X X

25

26 X X

27

28 X X

29

30 X X X X

31

32 X

33 MTO (Made to Order). Product availability subject to change. View product

guide for details.

No Wrap Vaccum Pack is also available in select sizes. However, the No Wrap Vacuum packaging process may cause some breakdown of the mechanical properties, such as the hinge, or cause additional dust in the package. It also may impact the outside diameter of the insulation pertaining to ASTM C585. The user assumes all responsibility for meeting project insulation requirements.

SSL II®

with ASJ Max availability

Pipe Size

1/2

"

1"

1-1

/2"

2"

2-1

/2"

3"

3-1

/2"

4"

4-1

/2"

5"

5/8 CT X X X

7/8 CT 1/2 X X X X

1-1/8 CT 3/4 X X X X

1-3/8 CT 1 X X X X

1-5/8 CT 1-1/4 X X X X

1-1/2 X X X X

2-1/8 CT X X X X

2 X X X X X

2-5/8 CT X X X X

2-1/2 X X X X X

3-1/8 CT X X X

3 X X X X X

3-5/8 CT X X X

3-1/2 X X X X X

4-1/8 CT X X X X X

4 X X X X X

4-1/2 X X X X X X

5-1/8 CT X X X

5 X X X X X X X

6-1/8 CT X X X X

6 X X X X X X X X X

7 X X X X X X X

8 X X X X X X X X X

9 X X X X X X X X

10 X X X X X X X X X

11 X X X X X X X



15 X X X X X X X


17 X X X X X X

18 X X X X X X X X

19 X X X X X X

20 X X X X X X X

21 X X X X X

22 X X X X X

23 X X

24 X X X X X X X

25 X X X X X

26 X X X X X

27 X X

28 X X X X X X

29 X

30 X X X X X

31 X

32 X X X X

33 X X

MTO (Made to Order). Product availability subject to change. View product guide for details.

SSL II® with ASJ Max is available in select metric sizes for use with Aquatherm® piping systems.

7

STANDARDS & CODES COMPLIANCE

• ASTM C547, Mineral Fiber Pipe Insulation, Type I to 850°F (454°C) (no heat-up schedule needed), and Type IV to 1,000°F (538°C) (with heat-up schedule)

• ASTM C585, Inner and Outer Diameters of Thermal Insulation for Nominal Sizes of Pipe and Tubing

• ASTM C1136, Flexible Low Permeance Vapor Retarders for Thermal Insulation, Type I, II, III, IV

• ASTM C1338, Fungi Resistance of Insulation Materials and Facings

• ASTM C795, Thermal Insulation for Use in Contact with Austenitic Stainless Steel1

• MIL-PRF-22344E, Insulation, Pipe, Thermal, Fibrous Glass

• Nuclear Regulatory Commission Guide 1.36, Non-Metallic Thermal Insulation1

• MIL-DTL-24244D (Ships) Insulation Material with Special Corrosion, Chloride, and Fluoride Requirements1

• US Coast Guard 164.109/70/0 Non-Combustible

• NFPA 90A, 90B

• FHC 25/50

• Does not contain the ire retardant decabrominated diphenyl ether (decaBDE)

• New York City MEA No. 344-83, 408-07-M

Thermal conductivity

Mean Temperature

°F k*

Mean Temperature

°C λ*50 0.22 10 0.032

75 0.23 25 0.034

100 0.24 50 0.037

150 0.27 100 0.043

200 0.29 125 0.047

250 0.32 150 0.051

300 0.35 175 0.056

350 0.39 200 0.062

400 0.43 225 0.068

450 0.48 250 0.075

500 0.54 275 0.082

SSL II®


* k = Btu•in/hr•ft2•°F; λ = W/m•°CApparent thermal conductivity values determined in accordance with ASTM practice C1045 with data obtained by ASTM Test Method C335. Values are nominal, subject to normal testing and manufacturing tolerances.

Understanding k-value and R-value

k-value is the rate of heat low through a homogeneous material. A simpliied equation to determine approximate R-value, is your insulation thickness divided by your k-value (at 75°F Mean Temperature). So, the lower the k-value, the greater the insulating value for a given set of conditions. Pipe and mechanical insulation usually communicates in terms of k-value. However, R-values for pipe insulation can be found on the Fiberglas™ Pipe Insulation Dimensional Data and Nesting Chart (Pub. No. 10018078) or you can visit www.owenscorning.com and use the 3E Plus® program to get more information based on your speciic project parameters.

CERTIFICATIONS & SUSTAINABILITY

• Certiied by SCS Global Services to contain a minimum of 53% recycled glass content, 31% pre-consumer and 22% post-consumer.

• Jacketed pipe insulation is certiied to meet indoor air quality standards under the GREENGUARD Certiication Program and the GREENGUARD Gold Certiication.

• This product’s Environmental Product Declaration (EPD) has been certiied by UL Environment.

• Fiberglas™ Pipe Insulation has received the Cradle to Cradle Products Innovation Institute’s Bronze Level Material Health Certiicate

1. Preproduction qualiication testing complete and on ile. Chemical analysis of each production lot required for total conformance. Certiication needs to be speciied at time of order.

AVERAGE 53% RECYCLED CONTENT

31% PRE-CONSUMER

22% POST-CONSUMER

8

FOAMULAR®

XPS Pipe Insulation can be cut to fit many types of pipe installations.

FOAMULAR®

XPS Pipe Insulation

Extruded Polystyrene (XPS) fabrication billets have a unique closed-cell structure that resists water absorption and maintains R-value in low-temperature systems and conditions of high humidity and moisture.

DESCRIPTION

FOAMULAR® XPS Pipe Insulation is a raw block of insulation which can be cut to it a variety of applications. They are manufactured using Owens Corning’s patented Hydrovac® process, and factory-laminated using a specially formulated polyurethane-based adhesive.

APPLICATION/USE

Commercial pipe fabricators can cut FOAMULAR® XPS Pipe Insulation to it a variety of applications and individual pipe insulation parts.

• Ammonia/refrigeration lines

• Chilled water piping

• Refrigeration and cold storage systems

• Freezer rooms

• Pharmaceutical plants

• Transport pipelines

• Direct burial applications

• Saddle supports in iberglass pipe insulation systems

FEATURES & BENEFITS

• Highly resistant to moisture

• Low water absorption

• High insulating capabilities

• Long service life with consistent R-values

• Durable compressive strength of 25 PSI

• Manufactured in the USA

• Limited lifetime warranty** Warranted that the insulation will maintain 90% of its R-value for the lifetime of

the building and covers all ASTM C578 properties. See actual warranty for details, limitations and requirements.

FOAMULAR®

XPS Pipe Insulation

Pipe

Thin coat of Vapor Retarder Joint Sealant

PVC jacket

Pipe support saddle

Vapor Retarder

Vapor Retarder Joint Sealant “Buttered”

Pipe support hanger

9

Samples modiied as required to meet applicable test methods.

1. XPS foam core value

2. k = Btu•in./hr•ft2•°F; λ = W/m•°C. The lower the value, the greater the insulation power.3. Values at yield or 10% delection, whichever occurs irst.

4. Water vapor permeance decreases as thickness increases.

5. Burning characteristics laboratory tests are not intended to describe the hazard presented by this material under actual ire conditions.

6. Test results are for FOAMULAR 4" thick product only. Thicker products may have different ire performance characteristics. Due to limits on the equipment used to test per ASTM E84, Owens Corning FOAMULAR XPS Pipe Insulation have not been tested.

7. Fire performance of products fabricated using FOAMULAR XPS Pipe Insulation may vary in the ield depending on facings and adhesives used in the fabrication process. Fabricators should be consulted if composite ire performance is required.



Density 1.55 lb./ft3 (25 kg/m3) ASTM D1622

Maximum Thermal Conductivity1,2

180 days at 75°F mean temperaturek = 0.200 (λ = 0.029) ASTM C518

Maximum Compressive Strength1,3 25 psi (173 kPa) ASTM D1621

Maximum Water Absorption1 0.00–0.15% by volume ASTM E96

Maximum Water Vapor Permeance1,4 1.5 perm (86 ng/Pa × s × m2) ASTM E96

Dimensional Stability1 1.0% linear change ASTM D2126

Composite Surface Burning Characteristics1,5,6,7

Flame Spread: 5

Smoke Developed: 175ASTM E84

Maximum Service Temperature –100°F to 165°F (–73°C to 74°C)

Linear Coeficient of Thermal Expansionin/in × °F: 3.5 × 10–5

(mm/mm × °C: 6.3 × 10–5)ASTM E228

SPECIFICATIONS

Availability

FOAMULAR® XPS Pipe Insulation is available in several sizes:

• Thicknesses: - 8", 16", 20", 24"

• Width: - 24", 48"

• Length: - 37" - 120"

• Standard stock: - 24" x 48" x 74"

FOAMULAR®

XPS Pipe Insulation


Mean Temperature

°F k*

Mean Temperature

°C λ*100 .214 37.7 .031

75 .200 23.9 .029

50 .188 10.0 .027

25 .179 -5.9 .026

0 .173 -17.8 .025

-25 .169 -31.7 .025

-50 .166 -45.6 .024

-75 .164 -59.4 .024

-100 .160 -73.3 .023

* k = Btu•in/hr•ft2•°F; λ = W/m•°CApparent thermal conductivity data determined in accordance with ASTM Practice C1045 with data obtained by ASTM Test Method C335. Values are nominal, subject to normal testing and manufacturing tolerances.

10

Installation instructions

1. Insulation materials and accessories should be installed only by experienced chilled water or refrigeration insulation professionals. Ultimate design and installation are the responsibility of the engineer or architect.

2. Insulation should be free from all moisture prior to installation.

3. Ensure joints are staggered in multi-layer applications.

4. Refer to ASTM C755 for information on selection and speciication of vapor retarders and sealing tape.

5. Protective jacketing should be installed in accordance to the application and location needs.

6. See FOAMULAR® XPS Pipe Insulation Installation Guidelines (Pub. No. 10013974) for more detailed installation instructions.

Additional installation instructions

• FOAMULAR® XPS Pipe Insulation is subject to deterioration from prolonged exposure to ultraviolet light. Exposure to ultraviolet light should be limited to 30 days over the life of the material.


• Certiied by SCS Global Services to contain a minimum 20% recycled polystyrene content.

• Certiied to meet indoor air quality standards under the GREENGUARD Indoor Air Quality Certiication Program and the GREENGUARD Gold Certiication.


FOAMULAR®

XPS Pipe Insulation

11

Availability

Thickness Facing Recommended Pipe Size Roll Length

in. (mm) NPS in. (DN, mm) ft. (m)

1 (25) ASJ Max 10 (250) + 42 (12.8)

1-½ (38) ASJ Max 10 (250) + 27 (8.2)

2 (51) ASJ Max 10 (250) + 20 (6.1)

2 (51) FRK 10 (250) + 20 (6.1)

2-½ (64) ASJ Max 14 (350) + 26 (7.9)

2-½ (64) FRK 14 (350) + 26 (7.9)

3 (76) ASJ Max 17 (425) + 21 (6.4)

3-½ (89) ASJ Max 20 (500) + 18 (5.5)

4 (102) ASJ Max 23 (575) + 16 (4.9)

DESCRIPTION

Owens Corning’s versatile Fiberglas™ pipe and tank insulation is a semi-rigid insulation with a factory-jacketed FRK or ASJ Max encapsulated-paper jacket. It’s lexible enough to be used in many different applications while providing the rigidity and thermal performance you need for a well-insulated system.

APPLICATION/USE

Fiberglas™ Pipe and Tank insulation provides thermal protection for a variety of objects and shapes. Fits pipes and equipment of 10" NPS and larger.

• Pipes

• Tanks

• Pipe langes

Fiberglas™ Pipe and Tank Insulation provides a lexible insulation product for wrapping pipes, tanks, or irregularly shaped objects while providing excellent rigidity and abuse resistance.

Fiberglas™ Pipe & Tank Insulation

FEATURES & BENEFITS

• May be applied over existing insulation to increase thickness and conserve energy

• Vertical iber orientation with a durable, high-compressive strength makes it strong and abuse resistant

ASJ Max Jacket

• Durable, cleanable poly-encapsulate paper jacket that doesn’t support mold or mildew growth


• Less wicking and curling than standard ASJ

• Accepts paint and mastic as well as standard ASJ



• Valves

• Groups of parallel pipes

• Pipes with heat tracing lines

SPECIFICATIONS

Fiberglas ™ Pipe and Tank Insulation

MTO (Made to Order). Product availability subject to change. View product guide for details. All rolls are 36" wide.

12


Mean Temperature

°F k*

Mean Temperature

°C λ*50 0.26 10 0.037

75 0.27 25 0.040

100 0.29 50 0.045

150 0.33 75 0.050

200 0.38 100 0.056

250 0.43 125 0.063

300 0.49 150 0.070

350 0.55 175 0.078

Conductiv

ity

Btu•in

/hr•

ft.2•ºF

50 100 150 20075 250 300 350

Mean Temperature, ºF

0.2

0.3

0.4

0.5

0.6

* k = Btu•in/hr•ft2•°F; λ = W/m•°CApparent thermal conductivity data determined in accordance with ASTM Practice C1045 with data obtained by ASTM Test Method C335. Values are nominal, subject to normal testing and manufacturing tolerances.


1. Measure the length of insulation required according to the fabrication guide located on the carton.

2. Cut completely through the insulation and jacket. Use a lap tool to illet a stapling lange on one end of the insulation.

3. Each section of insulation may be secured around the pipe using either outward-clenching staples and mastic or outward-clenching staples and pressure-sensitive, vapor-retarder tape.

4. Adjacent sections must be tightly butted together and then sealed with vapor-retarder tape.


• Special care must be taken to vapor-seal systems operating below ambient temperatures.

• If indoor applications will be painted, use only a water-based latex paint.

• Outdoor applications require protection from weather.

1. The standard used to determine surface burning characteristics measures and describes the properties of materials, products or assemblies in response to heat and lame under controlled laboratory conditions and should not be used to describe or appraise the ire hazard or ire risk of materials, products or assemblies under actual ire conditions. However, results of this test may be used as elements of a ire risk assessment, which takes into account all of the factors that are pertinent to an assessment of the ire hazard of a particular end use. Values are reported to the nearest 5 rating.



Pipe/equipment Operating Temperature

(single-layer application)0°F to 650°F (–18°C to 343°C) ASTM C411

Insulation Jacket Temperature Limitation –20°F to 150°F (–29°C to 66°C) ASTM C1136


Minimum Burst Strength 100 psi ASTM D774/D774M

Compressive Strength at 10% Deformation 125 lb./ft2 (5985 Pa) min. ASTM C165

Surface Burning Characteristics1Flame Spread: 25



13


• ASTM C1393, Standard Speciication for Perpendicularly Oriented Mineral Fiber Roll and Sheet Thermal Insulation for Pipes and Tanks, Types I, II, IIIA, IIIB and Category 2


• ASTM C1136, Flexible Low Permeance Vapor Retarders for Thermal Insulation, Types I, II, III, IV

• Mil. Spec. MIL-1-24244C, Insulation Materials, Special Requirements, Type XVlh2



Thermal performance

Insulation

NPS x Thk. In. (DN x Thk. mm) Heat Loss Btu/hr x ft (W/m) Surface Temperature °F (°C)

300°F (149°C) Pipe Operating Temperature

12 × 1 (300 × 25) 251 (241) 121 (49)

18 × 1 (450 × 25) 345 (332) 122 (50)

24 × 1 (600 × 25) 453 (436) 123 (51)

30 × 1 (750 × 25) 561 (539) 123 (51)


12 × 2 (300 × 51) 292 (281) 122 (50)

18 × 2 (400 × 51) 414 (398) 126 (52)

24 × 2 (600 × 51) 539 (518) 127 (53)

30 × 2 (750 × 51) 663 (637) 127 (53)


12 × 3 (300 × 76) 370 (356) 127 (53)

18 × 3-½ (450 × 89) 449 (432) 124 (51)

24 × 3-½ (600 × 89) 576 (554) 125 (52)

30 × 3-½ (750 × 89) 702 (675) 126 (52)

Data determined in accordance with ASTM C680. Design conditions: horizontal piping, 80°F (27°C) average ambient temperature, 0 mph wind speed, ASJ Max jacket.

2. Preproduction qualiication testing complete and on ile. Chemical analysis of each production lot required for total conformance.




31% PRE-CONSUMER

22% POST-CONSUMER


14

DESCRIPTION

Flexwrap® Fiberglas™ insulation is a lexible pipe and tank wrap made from Fiberglas™ blanket bonded together with a thermosetting resin and backed with an ASJ, FRK, or PSK facing. It is a cost-effective alternative to larger-sized, preformed pipe insulation.

APPLICATION/USE

It provides a continuous blanket for round or irregularly shaped surfaces in indoor settings.

• Pipes

• Tanks

• Pipe langes

• Valves

• Groups of parallel pipes

FEATURES & BENEFITS

Flexwrap® Fiberglas™ Insulation provides lexibility for insulating pipes, tanks or irregularly shaped objects and features a low thermal conductivity.

Flexwrap®


• Low thermal conductivity compared with segmented products, which means less thickness is required

• It its pipes and equipment of 10" NPS or larger, reducing the need to stock insulation to it pipes in multiple diameters

• Delivers good compressive strength while providing lexibility during installation

• May be applied over existing insulation to increase thickness and conserve energy

Flexwrap® Fiberglas™ Insulation is an economic and versatile choice for insulating pipes, tanks and irregularly shaped surfaces.

Flexwrap ® Fiberglas™ Insulation

15



Maximum Use Temperature 850°F (454°C) ASTM C411

Density 2.5 pcf (40 kg/m3) ASTM C303

Compressive Resistance 25 psf (1200 Pa) ASTM C165

Corrosiveness Meets requirements ASTM C665


Facing Temperature Limit 150°F (66°C) ASTM C1136

Water Vapor Permeance (Facing) 0.02 perm ASTM E96



1. The standard used to determine surface burning characteristics measures and describes the properties of materials, products or assemblies in response to heat and lame under controlled laboratory conditions and should not be used to describe or appraise the ire hazard or ire risk of materials, products or assemblies under actual ire conditions. However, results of this test may be used as elements of a ire risk assessment, which takes into account all of the factors that are pertinent to an assessment of the ire hazard of a particular end use. Values are reported to the nearest 5 rating.


All rolls are 48" (1,219 mm) wide.


1. When determining length requirements, remember to add twice the thickness of Flexwrap® insulation to the diameter when calculating the circumference of the piece being insulated.

2. If a lap is desired, add 3" to 4" of length and remove the additional insulation, taking care not to cut the facing, to form the lap.

3. Flexwrap® insulation is installed around the surface to be insulated, secured and either taped or stapled with outward-clenching staples. If necessary, apply a vapor-retarder mastic.


• Adjacent sections should be butted together and sealed with tape.

• Use of bands or impalement pins for securement purposes is permitted but should be sealed as necessary with mastic.

• When the application requires a vapor seal, all joints and facing penetrations must be sealed with appropriate pressure-sensitive tape or vapor-retarder mastic.

SPECIFICATIONS


Availability

Thickness Facing Length

Minimum Wrap

Diameter (NPS)

in. (mm) ft. (m) in. (mm)

1.5 (38) FRK 30 (9.14) 8 (203)

1.5 (38) ASJ 30 (9.14) 8 (203)

1.5 (38) PSK 30 (9.14) 8 (203)

2 (51) FRK 26 (7.92) 10 (254)

2 (51) ASJ 26 (7.92) 10 (254)

2.5 (64) FRK 20 (6.1) 12 (305)

2.5 (64) ASJ 20 (6.1) 12 (305)

2.5 (64) PSK 20 (6.1) 12 (305)

3 (76) FRK 18 (5.48) 16 (406)

3 (76) ASJ 18 (5.48) 16 (406)

16


Mean Temperature

°F k*

Mean Temperature

°C λ*75 0.24 25 0.035

100 0.25 50 0.038

200 0.32 100 0.047

300 0.40 150 0.058

400 0.48 200 0.069

500 0.58 250 0.0810 200100 300 400 500


0.0

0.1

0.2

0.3

0.4

0.5

0.6

Conductiv

ity

Btu•in

/hr•

ft.2•ºF

Stretch-out requirements

Flexwrap Thickness

Pipe OD 1.5 in. (38mm) 2 in. (51mm) 2.5 in. (64mm) 3 in. (76mm)

NPS in. in. (mm) in. (mm) in. (mm) in. (mm)

6 6.6

8 8.6 36.5 (928)

10 10.8 43.5 (1,104) 46.6 (1,184)

12 12.8 49.7 (1,263) 52.9 (1,343) 56.0 (1,423)

14 14 53.5 (1,359) 56.6 (1,439) 59.8 (1,519)

16 16 59.8 (1,519) 62.9 (1,598) 66.1 (1,678) 69.2 (1,758)

18 18 66.1 (1,678) 69.2 (1,758) 72.4 (1,838) 75.5 (1,917)

20 20 72.3 (1,838) 75.5 (1,917) 78.6 (1,997) 81.8 (2,077)

22 22 78.6 (1,997) 81.8 (2,077) 84.9 (2,157) 88.0 (2,236)

24 24 84.9 (2,157) 88.1 (2,236) 91.2 (2,316) 94.3 (2,396)

26 26 91.2 (2,316) 94.3 (2,396) 97.5 (2,476) 100.6 (2,555)

28 28 97.5 (2,476) 100.6 (2,555) 103.7 (2,635) 106.9 (2,715)

30 30 103.7 (2,635) 106.9 (2,715) 110.0 (2,795) 113.2 (2,874)

32 32 110.0 (2,795) 113.2 (2,874) 116.3 (2,954) 119.5 (3,034)

34 34 116.3 (2,954) 119.4 (3,034) 122.6 (3,114) 125.7 (3,193)

36 36 122.6 (3,114) 125.7 (3,193) 128.9 (3,273) 132.0 (3,353)

Lengths provided do not include a staple lap. Add 3–4 inches of length if a staple lap is desired.

STANDARDS AND CODES COMPLIANCE

• ASTM C1393, Standard Speciication for Perpendicularly Oriented Mineral Fiber Roll and Sheet Thermal Insulation for Pipes and Tanks, Types I, II, IIIA, IIIB, and Category 2

* k = Btu•in/hr•ft2•°F; λ = W/m•°C



17

DESCRIPTION

UtiliCore® Fiberglas™ insulation is a lightweight, lexible blanket for use as core insulation in removable and reusable pipe covers and other industrial pads and blankets. The L Series products are low-binder blankets, while the HP5 II Mat is a needled blanket with no binder.

APPLICATION/USE

UtiliCore® Fiberglas™ insulation has a maximum operating temperature of 1,000°F. The dimensional stability and thermal performance make fabrication, assembly and installation easy.

• Industrial piping system insulation covers

• Valve insulation covers

• Flange insulation covers

• Exchanger covers

• Boiler covers

• Tank covers

UtiliCore® Fiberglas™ insulation products are lexible white blankets designed as core insulation for commercial and industrial applications.

UtiliCore®


FEATURES & BENEFITS

• Lighter weight than traditional E glass products at equivalent R-values

• Flexible, lightweight structure easily its into the corners of pads and allows you to sew directly through the material

• Soft ibers have less dust and cause less itch and irritation

• Available in a variety of densities from 1 – 5 PCF to suit your application and needs

• Good tensile strength, resilience and thickness control

• Contains no RCF (Refractory Ceramic Fibers)

SPECIFICATIONS


Installation will vary by application depending on insulation requirements, jacket requirements and mechanical closure needs.

UtiliCore®


18



Operating Temperature Range up to 1,000°F (538°C) ASTM C411

Corrosion Resistance Meets requirements ASTM C665


Odor No objectionable odor ASTM C1304

Moisture Sorption

19UtiliCore®


Density Variance for MIL-I-22023D

UtiliCore® insulation complies with MIL-I-22023D, with the exception of Section 1.2 Classiication; Table I Nominal Density; Type I and Type II, for Class 4 and Class 6, which are slightly below the -10% allowance, but complies to all properties required for these classes. The table below aligns the UtiliCore® insulation product for Type I and Type II Classes.

Density Required pcf (lb/ft3) UtiliCore Product Product Product Density (lb/ft3)

Class 3 1.0 L1 1.0

Class 4 1.5 L1.3 1.3

Class 5 2.0 L1.8 1.8

Class 6 3.0 L2.5 2.5

Sound absorption coeficient

Octave Band Center Frequencies, Hz

ProductThickness

(in.) 125 250 500 1000 2000 4000 NRC SAA

L1 1.0 0.09 0.31 0.65 0.85 0.90 0.90 0.70 0.68

L1.3 1.0 0.17 0.45 0.84 0.94 0.96 0.93 0.80 0.80

L1.8 1.0 0.13 0.39 0.77 0.94 1.01 0.99 0.80 0.78

L2.5 1.0 0.08 0.34 0.81 0.98 1.03 1.03 0.80 0.79

L3.7 1.0 0.10 0.57 1.09 1.17 1.12 1.17 1.00 0.99

HP5 Mat 1.0 0.13 0.43 0.84 1.05 1.02 0.94 0.85 0.83

Nominal samples were measured in accordance with ASTM C423 with Type A mounting. These measured absorption coeficients were adjusted to values representative of the product with mean speciication properties. While these values are an accurate representation of our product, they are for design approximation only. Production, testing and application variabilities will alter results. Speciic designs should be evaluated in end-use conigurations.


• ASTM C553, Mineral Fiber Blanket Thermal Insulation, Type V - All UtiliCore

• ASTM C1086, Glass Fiber Mechanically Bonded Felt Thermal Insulation (HP5 Mat)

• ASTM C1139 Fibrous Glass Thermal Insulation and Sound Absorbing Blanket and Board for Military Applications

• MIL-I-16411E, Insulation Felt, Thermal, Glass Fiber

• MIL-I-22023D, Insulation Felt, Thermal and Sound Absorbing Felt, Fibrous Glass, Flexible



• MIL-I-24244D (Ships) Insulation Material with Special Corrosion, Chloride, and Fluoride Requirements5

• U.S. Coast Guard Approval No. 164.109, Noncombustible Materials

CERTIFICATIONS & SUSTAINABILITY6


• Certiied to meet indoor air quality standards under the GREENGUARD Indoor Air Quality Certiication Program and the GREENGUARD Gold Certiication.


6. Results representative of core insulation only.

• ASTM E136, Behavior of Materials in a Vertical Tube Furnace at 750°C (Noncombustible rating)


UtiliCore offers no Class 2 product.


31% PRE-CONSUMER

22% POST-CONSUMER

20

DESCRIPTION

700 Series Fiberglas™ Insulation is made of inorganic glass ibers with a thermosetting resin binder and formed into lexible, semi-rigid or rigid rectangular boards in a variety of densities, thicknesses and facing options.

APPLICATION/USE

The range of options available for 700 Series Fiberglas™ Insulation, make it incredibly versatile and a great choice for a wide range of acoustic and thermal insulating needs.

Type 703

• Semi-rigid boards for use on mechanical equipment and HVAC ductwork

Type 705

• High strength, rigid board for use on chillers, other mechanical equipment and HVAC ductwork where high abuse resistance and good inished appearance are important

Types 706 & 707

• Smooth surface, high density, rigid boards used for acoustical wall panels and specialized ceiling applications


FEATURES & BENEFITS

• Lightweight and resilient

• Easy to handle, fabricate and install

• Wide variety of options allows you to match your job requirements

• Types 703 and 705 are available with a factory-applied FRK or ASJ Max vapor retarder facing

ASJ Max Facing

• Durable, cleanable, poly-encapsulated paper facing that doesn’t support mold or mildew growth


• Accepts paint and mastic as well as standard ASJ.



This versatile line of Fiberglas™ insulation

is great for acoustic and thermal insulation.

It helps reduce sound transmission, heat

transfer and helps save energy which can

lead to lower operating costs.*

700 Series Fiberglas™

Insulation

*Savings vary.

21



Equipment Operating Temperature Limitation1 0 to 450˚F (-18˚C to 232˚C) ASTM C411

Insulation Jacket Temperature Limitation -20˚F to 150˚F (-29˚C to 66˚C) ASTM C1136


Jacket Burst StrengthFRK: 35 psi;

ASJ Max: 100 psiASTM D774

Compressive Strength (minimum) at 10% deformation at 25% deformation

Type 70325 lb/ft2 (1197 Pa)

90 lb/ft2 (4309 Pa)

Type 705200 lb/ft2 (9576 Pa)

—

ASTM C165

Water Vapor Sorption

22

Availability

Type Facing Thickness Size Pieces/Pack

703 UF 1” 24”x48” 24

703 UF 1” 24”x48” 72

703 UF 1” 48”x96” 12

703 UF 1” 48”x96” 40

703 UF 1” 48”x96” 42

703 UF 1” 48”x96” 48

703 UF 1” 48”x120” 44

703 UF 1” 49”x72” 44

703 UF 1.5” 24”x48” 16

703 UF 1.5” 24”x48” 48

703 UF 1.5” 48”x60” 12

703 UF 1.5” 48”x96” 8

703 UF 2” 24”x48” 12

703 UF 2” 24”x48” 36

703 UF 2” 24”x48” 96

703 UF 2” 48”x96” 6

703 UF 2” 48”x96” 24

703 UF 2.5” 24x48” 8

703 UF 3” 24x48” 8

703 UF 3” 24x48” 60

703 UF 3” 36x49” 28

703 UF 3” 39x48” 7

703 UF 3” 48x96” 4

703 UF 4” 24x48” 6

703 UF 4” 24x48” 48

703 UF 4” 48x96” 12

703 UF 4” 37x48” 5

703 FRK (Foil Faced) 1” 24x48” 12

703 FRK 1” 24x48” 72

703 FRK 1” 48x96” 4

703 FRK 1.5” 24x48” 8

703 FRK 1.5” 24x48” 48

703 FRK 1.5” 48x96” 4

703 FRK 2” 24x48” 6

703 FRK 2” 24x48” 6

703 FRK 2” 24x48” 36

703 FRK 2” 48x96” 2

703 FRK 2.5” 24x48” 5

703 FRK 3” 24x48” 4

703 FRK 3.5” 24x48” 3

703 FRK 4” 24x48” 3

703 ASJ Max 1” 24x48” 12

703 ASJ Max 1.5” 24x48” 8

703 ASJ Max 2” 24x48” 6

703 ASJ Max 2” 48x96” 2

703 ASJ Max 3” 24x48” 4

703 ASJ Max 4” 48x96” 2

Type Facing Thickness Size Pieces/Pack

705 UF 0.5” 48x96” 80

705 UF 0.75” 24x48” 16

705 UF 1” 24x48” 10

705 UF 1” 48x96” 42

705 UF 1.5” 24x48” 7

705 UF 2” 24x48” 5

705 UF 2” 36x48” 6

705 UF 2” 48x96” 24

705 UF 2.5” 48x96” 18

705 UF 3” 24x48” 4

705 UF 3” 48x96” 15

705 FRK 1” 24x48” 12

705 FRK 1” 24x48” 12

705 FRK 1.5” 24x48” 8

705 FRK 1.5” 24x48” 8

705 FRK 2” 24x48” 6

705 FRK 2” 48x96” 3

705 FRK 2.5” 48x96” 18

705 FRK 3” 48x96” 15

705 ASJ Max 1” 24x48” 12

705 ASJ Max 1.5” 24x48” 8

705 ASJ Max 2” 24x48” 6

705 ASJ Max 3” 48x96” 15

706

SS (Smooth Surface)

UF (Unfaced)

1” 48x96.625” 44

706 SS UF 1” 49x73” 42

706 SS UF 1” 49x97” 42

706 SS UF 1” 49x121” 42

706 SS UF 1.5” 48x96.625” 30

706 SS UF 1.5” 48x120” 30

706 SS UF 1.5” 49x97” 30

706 SS UF 1.5” 49x121” 30

706 SS UF 2” 48x96.625” 22

706 SS UF 2” 49x73” 22

706 SS UF 2” 49x97” 22

706 SS UF 2” 49x121” 22

706 SS UF 2.5” 48x96.625” 18

707 SS UF 1” 49x73” 42

707 SS UF 1” 49x97” 42

707 SS UF 1” 49x121” 42

707 SS UF 1.5” 49x97” 30

707 SS UF 1.5” 49x121” 30

707 SS UF 2” 49x73” 22

707 SS UF 2” 49x97” 22

707 SS UF 2” 49x121” 22



Insulation

23

Sound absorption coeficients

ASTM C423; Mounting: Type A–Material placed against a solid backing.

Thickness Octave Band Center Frequencies, Hz

Product Type in. (mm) 125 250 500 1000 2000 4000 NRC

703, unfaced 1 (25) 0.11 0.28 0.68 0.90 0.93 0.96 0.70

2 (51) 0.17 0.86 1.14 1.07 1.02 0.98 1.00

705, unfaced and 706 smooth surface

1 (25) 0.02 0.27 0.63 0.85 0.93 0.95 0.65

2 (51) 0.16 0.71 1.02 1.01 0.99 0.99 0.95

703, FRK 1 (25) 0.18 0.75 0.58 0.72 0.62 0.35 0.65

2 (51) 0.63 0.56 0.95 0.79 0.60 0.35 0.75

705, FRK 1 (25) 0.27 0.66 0.33 0.66 0.51 0.41 0.55

2 (51) 0.60 0.50 0.63 0.82 0.45 0.34 0.60

703, ASJ Max 1 (25) 0.17 0.71 0.59 0.68 0.54 0.30 0.65

2 (51) 0.47 0.62 1.01 0.81 0.51 0.32 0.75

705, ASJ Max 1 (25) 0.20 0.64 0.33 0.56 0.54 0.33 0.50

2 (51) 0.58 0.49 0.73 0.76 0.55 0.35 0.65

Values given are for design approximations only; production and test variabilities will alter results. Speciic designs should be evaluated in end-use conigurations.


k, Btu•in/hr•ft2•°F λ, W/m•CMean Temperature ˚F 703 705, 706 Mean Temperature ˚C 703 705, 706

50 0.21 0.22 10 0.030 0.032

75 0.23 0.23 25 0.033 0.034

100 0.24 0.25 50 0.036 0.037

150 0.27 0.27 75 0.040 0.041

200 0.30 0.30 100 0.045 0.045

250 0.34 0.33 125 0.050 0.049

300 0.38 0.37 150 0.055 0.053


Insulation

Up to 48”

Up to 96”

Up to 48”

Up to 96”

Ceilings: 703 and 705 Series insulationInstallation instructions

703 and 705 Series recommended impaling

pin patterns

Pins should be located 3-8" from the edges of the board.

Walls: 703 and 705 Series insulationUp to 48”

Up to 24”

24


• ASTM C553, Mineral Fiber Blanket Thermal Insulation, Type III – Type 701

• ASTM C612, Mineral Fiber Block and Board Thermal Insulation, Types IA, IB – Types 703, 705, 706, 707

• ASTM C795, Thermal Insulation For Use Over Austenitic Stainless Steel1 (except 701)

• ASTM C1136, Flexible Low Permeance Vapor Retarders for Thermal Insulation, Type I: ASJ Max; Type II: FRK

• Nuclear Regulatory Commission Guide 1.36, Non-Metallic Thermal Insulation1 (except 701)

• Doesn't contain the ire retardant decabrominated diphenyl ether (decaBDE)

• CAN/CGSB-51.10 – Type I, Class I – Types 703

• NFPA 90A and 90B

• California Insulation Quality Standards CA-T052




• 700 Series Fiberglas™ Insulation has received the Cradle to Cradle Products Innovation Institute’s Bronze Level Material Health Certiicate

1. Preproduction qualiication testing complete and on ile. Chemical analysis of each production lot required for total conformance. Certiication needs to be speciied at time of order.

1. Boards with ASJ Max or FRK facings shall be applied with mechanical fasteners.

2. Fasteners shall not be located less than 3” (75mm) from each edge or corner and pin spacing should be no greater than 12” (300mm) on centers.

3. Pin lengths must be selected for tight it, but avoid “oil-canning”.

4. In multi-layer applications, use faced material on the outer layer only.

5. Where a vapor retarder is required, cover pins and clips, and repair any facing tears/punctures with matching vapor sealing, pressure-sensitive patches/tape.

6. All joints should be sealed with matching pressure-sensitive tape, or glass fabric and mastic. 3” (76mm) tape for lat surfaces, or edges that are shiplapped and stapled; 5” in lieu of shiplapping.

7. For all tape and patches, seal irmly with squeegee or nylon sealing tool.

8. If applying to sheet metal duct work, all sheet metal joints must be sealed prior to insulating.

9. For vertical applications, install between furring strips, hat channels and Z-shaped furring when a inish will be applied. Exposed applications can use impaling pins or adhesive.

10. Horizontal applications should be installed using impaling pins.

11. On curtain walls, mount on impaling pins or use support clips. (Follow curtain wall manufacturer’s instructions for clearance.)

12. Masonry applications can be installed between withes, on the interior face with stick pins, or adhesive.

13. For precast concrete, use impaling pins or adhesive.

14. When using adhesive or impaling pins, follow manufacturers’ recommendations for surface preparation and use.

15. Product should be kept dry during shipping, storage and installation.


Insulation


31% PRE-CONSUMER

22% POST-CONSUMER

25Insul-Quick®

Fiberglas™

Insulation

DESCRIPTION

Lightweight, semi-rigid Fiberglas™ board insulation that is easy to handle and install. It can be used with operating temperatures up to 850°F.

APPLICATION/USE

It’s a great option where an outside facing of metal or metal mesh with a inishing cement, is required. It can also be used as insulation in a metal panel system.

• Breechings

• Ducts

• Power and process boilers

Insul-Quick®


Insul-Quick® Fiberglas™ Insulation

provides a low thermal conductivity and

high compressive strength.

FEATURES & BENEFITS

• Resists crumbling and breaking during installation

• Large boards help reduce the number of joints and speed installation



Hot Surface Performance Up to 850°F (454°C)

Maximum thickness 6" (152mm)

Up to 650°F (343°C)

Maximum thickness 8" (203mm)

ASTM C411

Compressive Strength at 10% Deformation at 20% Deformation

90 lb/ft2 (4309 Pa)

130 lb/ft2 (6225 Pa)ASTM C165

Nominal Density 3.0 pcf (48 kg/m3) ASTM C303

Water Vapor Sorption < 2.0% by weight, at 120°F (49°C), 95% R.H. ASTM C1104

Shot Content Negligible ASTM C1335

Composite Surface Burning Characteristics1Flame Spread: 25

Smoke Developed: 50

UL 723, ASTM E84

or CAN/ULC-S1021. The surface burning characteristics of these products have been determined in accordance with UL 723, ASTM E84 or CAN/ULC-S102. This standard should be used to measure

and describe the properties of materials, products or assemblies in response to heat and lame under controlled laboratory conditions and should not be used to describe or appraise the ire hazard or ire risk of materials, products or assemblies under actual ire conditions. However, results of this test may be used as elements of a ire risk assessment which takes into account all of the factors which are pertinent to an assessment of the ire hazard of a particular end use. Values are reported to the nearest 5 rating.

SPECIFICATIONS

• Precipitators

• Chimney liners

26

Thermal Performance, ASTM C680

Operating Temperature, ˚F (˚C)

Thickness 450 (232) 550 (288) 650 (343) 750 (399) 850 (454)

in. (mm) HL ST HL ST HL ST HL ST HL ST

1 (25) 106 179 154 213 213 251 285 294 372 341

2 (51) 58 141 84 162 117 187 156 214 203 245

3 (76) 40 125 58 141 80 159 107 180 140 203

4 (102) 31 116 44 129 61 144 82 160 107 179

5 (127) 25 110 36 121 50 134 66 148 86 164

6 (152) 21 106 30 116 42 126 56 139 72 153

7 (178) 18 103 26 112 36 121 48 132

8 (203) 16 101 23 108 32 117 42 127

The above table provides approximate heat loss values (HL), Btu/hr•ft2, and Surface Temperatures (ST), ˚F, for lat surfaces. Values are based on horizontal heat low, vertical lat surface, 80˚F ambient temperature, still air, weathered aluminum jacket. To convert heat loss values to W/m2, multiply values by 3.15. To convert surface temperatures, use the formula: °C=(°F-32) 1.8.

Insul-Quick®

Fiberglas™

Insulation


Mean Temperature

°F k*

Mean Temperature

°C λ*75 0.23 25 0.033

100 0.24 50 0.037

200 0.30 100 0.045

300 0.37 150 0.054

400 0.46 200 0.066

500 0.58 250 0.081

* k = Btu•in/hr•ft2•°F; λ = W/m•°CApparent thermal conductivity curve determined in accordance with ASTM Practice C1045 with data obtained by ASTM Test Method C177. Values are nominal, subject to normal testing and manufacturing tolerances.

0 200100 300 400 500


0.2

0.3

0.4

0.5

0.6

Conductiv

ity

Btu•in

/hr•

ft.2•ºF


1. Can be installed directly on hot lat or curved surfaces.

2. Attach using welding pins or studs.

3. Pins with speed washers or studs and nuts should be installed on 12”x18” (300mmx450mm) centers.

4. The sheet metal or metal mesh is secured to the same fasteners.

5. Joints of sheet metal should be offset from the joints of the insulation.

6. Panels can be erected lush to heated surfaces or away from them and secured to buckstays or breeching and ductwork angle iron stiffeners.

7. Double-layer construction with staggered joints is recommended for temeratures over 400º F.

8. Install to a maximum of 6” (152mm) at all temperatures up to 850°F, or 8” (203mm) at temperatures not over 650°F

27Insul-Quick®

Fiberglas™

Insulation

Availability

Thickness Size Pieces/Pack

1” 24x48” 24

1” 24x48” 96

1” 24x48” 192

1” 36x48” 24

1” 36x48” 48

1” 36x48” 96

1.5” 24x48” 56

1.5” 36.25x48” 60

1.75” 24x48” 14

1.75” 24x48” 28

2” 24x48” 12

2” 24x48” 48

2” 24x48” 96

2” 24x48” 40

2” 36x48” 12

2” 36x48” 24

2” 36x48” 48

2” 36.25x48” 44

2” 48x96” 22

2.5” 24x48” 32

2.5” 36.25x48” 36

3” 24x48” 8

3” 24x48” 32

3” 24x48” 64

3” 24x48” 28

3” 36x48” 8

3” 36x48” 16

3” 36x48” 32

3” 36.25x48” 28

3” 36.25x48” 30

3.5” 24x48” 24

4” 24x36” 44

4” 24x48” 24

4” 24x48” 48

4” 24x48” 40

4” 24x48” 20

4” 36x48” 4

4” 36x48” 12

4” 36x48” 6

4” 36x48” 24

4” 36x49” 22

4” 48x96” 11



• ASTM C612, Mineral Fiber Block and Board Thermal Insulation, Types IA, IB, II

• ASTM C795, Thermal Insulation for Use Over Austenitic Stainless Steel1



• CAN/CGSB-51.10–Type 1, Class 1


• Certiied by SCS Global Services to contain a minimum of 53% recycled glass content, 31% pre-consumer and 22% post-consumer



31% PRE-CONSUMER

22% POST-CONSUMER

28 Fiberglas™

SCR Insulation

DESCRIPTION

Lightweight insulation board composed of inorganic Fiberglas™ bonded with a thermosetting resin.

APPLICATION/USE

It is designed speciically for use on selective catalytic reduction (SCR) units in power plants. It can also be used on other industrial equipment with operating temperatures up to 1,000°F.

• Boilers

• Ducts


Fiberglas™ SCR Insulation is a

lightweight thermal insulation solution

that helps reduce heat loss and lower

operating costs.*

FEATURES & BENEFITS

• Free of shot, and lighter than mineral wools with comparable thermal performance.

• No tendency for pin-hole elongation under vibration situations.

• Large boards for fewer joints.



Max Operating Temperature1,000°F (538°C)

Max thickness, 8" (203mm)ASTM C411

Nominal Density 2.8 pcf (43 kg/m3) ASTM C167


29Fiberglas™

SCR Insulation

Thermal Performance, ATSM, C680


Thickness 450 (232) 550 (288) 650 (343) 750 (399) 850 (454)

in. (mm) HL ST HL ST HL ST HL ST HL ST

2 (51) 58 141 84 162

3 (76) 40 125 58 141 80 159

4 (102) 31 116 44 129 61 144 82 160 107 179

5 (127) 25 110 36 121 50 134 66 148 86 164

6 (152) 21 106 30 116 42 126 56 139 72 153

7 (178) 18 103 26 112 36 121 48 132 62 145

8 (203) 16 101 23 108 32 117 42 127 55 138The above table provides approximate heat loss values (HL) Btu/hr•ft2•°F, and Surface Temperatures (ST), °F, for lat surfaces. Values are based on horizontal heat low, vertical lat surface, 80°F ambient temperature, still air, weathered aluminum jacket with emmitance of 0.2. To convert heat loss values to W/m2, multiply values by 3.15. To convert surface temperatures, use the formula: °C=(°F-32) 1.8.



2. Attach using welding pins or studs and hold in place with wire ties, metal lath or lagging

3 Pins with speed washers or studs and nuts should be installed on 12”x18” (300mmx450mm) centers.

4. The sheet metal lagging is secured to the same fasteners.


6. Panels can be erected lush to heated surfaces or away from them and secured to buckstays or breeching and ductwork angle iron stiffeners.

7. Install to a maximum of 8” up to 1,000°F

8. Double-layer constructions with staggered joints is recommended.

9. During initial heat-up to operating temperatures above 400°F the organic binders decompose and an acrid odor and some smoke may be given off. Make sure area is properly ventilated.

Availability

Thickness Size Pieces/Pack

1” 24x48” 24

1.5” 24x48” 16

1.5” 24x48” 56

1.5” 36.125x48” 14

1.5” 36.125x48.25” 14

1.5” 36.25x48.25” 14

1.5” 48x96” 32

2” 24x48” 12

2” 24x48” 48

2” 24x48.25” 10

2” 36.125x48.25” 10

2” 40.25x48” 10

2” 44.125x48” 10

2” 48x96” 24

2.5” 24x48” 8

3” 24x48” 8

3” 24x48” 32

3” 36.125x48” 7

3” 36.125x48.25” 7

3” 44.125x48” 32

4” 24x48” 6

4” 48x96” 3

MTO (Made to Order). Product availability subject to change. View product guide for details.STANDARDS & CODES COMPLIANCE

• ASTM C612 Mineral Fiber Block and Board Thermal Insulation, (Types IA, IB, II and III, Category 1)


31% PRE-CONSUMER

22% POST-CONSUMER



30

DESCRIPTION

Noncombustible insulation made from Inorganic Fiberglas™ bonded with a thermosetting resin. Type I-HP is manufactured in roll form, while Type II-HP comes in batt form.

APPLICATION/USE

It is available in a variety of density and thickness combinations, making this incredibly versatile and well-suited for a variety of commercial and industrial uses with operating temperatures up to 1,000°F.

• Panel systems

• Industrial ovens

• Flexible wrap for irregular surfaces

• Metal mesh blankets (Type II-HP only)


Fiberglas™ TIW Insulation is

available in a batt or roll. It offers a

high operating temperature and the

lightweight, low-density construction

makes it easy to cover large areas to

lower equipment operating costs.

FEATURES & BENEFITS

• Easy to handle and install

• No tendency for pin-hole elongation under vibration situations

• Large batts/blankets cover areas quickly with no need to drill for studs

• Type II-HP has a higher density and is better suited for applications where more compressive resistance is needed


PropertyType I-HP

Value

Type II-HP

ValueTest Method

Equipment Operating Temperature Range1 Up to 1,000°F (538°C) ASTM C411

Nominal Density 1.0 pcf (16 kg/m3) 2.5 pcf (40 kg/m3) ASTM C167

Shot Content Negligible ASTM C1335

Water Vapor Sorption < 2.0% by weight at 120°F (49°C), 95% R.H. ASTM C1104


Smoke Developed:50

UL 723, ASTM E84

or CAN/ULC-S1021. Maximum allowable thickness at 1,000°F (538°C): Type I-HP - 8.5" (216mm); Type II-HP - 6" (152mm).

2. The surface burning characteristics of these products have been determined in accordance with UL 723, ASTM E84 or CAN/ULC-S102. This standard should be used to measure and describe the properties of materials, products or assemblies in response to heat and lame under controlled laboratory conditions and should not be used to describe or appraise the ire hazard or ire risk of materials, products or assemblies under actual ire conditions. However, results of this test may be used as elements of a ire risk assessment which takes into account all of the factors which are pertinent to an assessment of the ire hazard of a particular end use. Values are reported to the nearest 5 rating.

SPECIFICATIONS

Fiberglas™

TIW Insulation

• Boilers

• Precipitators

31

Thermal performance, ASTM C680


Thickness 400 (204) 600 (316) 800 (427) 1,000 (538)

in. (mm) HL ST HL ST HL ST HL ST

TIW

Typ

e I-

HP

1 (25) 109 182 241 275 435 394 699 533

2 (51) 61 143 136 201 249 281 409 379

3 (76) 43 126 95 171 174 230 287 305

4 (102) 32 116 73 153 133 201 221 262

5 (127) 27 110 59 141 108 182 179 233

6 (152) 22 106 49 133 91 168 151 213

7 (178) 19 102 43 126 79 157 130 198

8 (203) 17 99 38 121 69 150 114 186

TIW

Typ

e II-

HP

1 (25) 81 160 167 225 289 306 453 404

2 (51) 45 128 92 167 159 219 251 282

3 (76) 31 115 63 145 109 183 173 229

4 (102) 23 107 48 131 84 162 132 198

5 (127) 19 109 39 123 68 148 106 180

6 (152) 16 99 33 117 57 139 89 167The above table provides approximate heat loss values (HL), Btu/hr•ft2, and Surface Temperatures (ST), ˚F, for lat surfaces. Values are based on horizontal heat low, vertical lat surface, 80˚F ambient temperature, still air, weathered aluminum jacket. To convert heat loss values to W/m2, multiply values by 3.15. To convert surface temperatures, use the formula: °C = (°F-32)/1.8.

Fiberglas™

TIW Insulation


Mean Temperature

°F k*

Mean Temperature

°C λ*

TIW

Typ

e I-

HP

75 0.26 25 0.037

100 0.28 50 0.040

200 0.38 100 0.055

300 0.52 150 0.075

400 0.68 200 0.098

500 0.86 250 0.124

600 1.06 300 0.156

TIW

Typ

e II-

HP

75 0.22 25 0.032

100 0.23 50 0.033

200 0.28 100 0.040

300 0.35 150 0.050

400 0.43 200 0.062

500 0.53 250 0.076

600 0.64 300 0.092



2. Attach using welding pins or studs and inish with sheet metal or metal mesh and insulating cement, then canvassed and painted.

3. Pins with speed washers or studs and nuts should be installed on 16” (400mm) maximum spacing, not more than 4” from the edge of the insulation.

4. The sheet metal lagging is secured to the same fasteners.


6. Install to a maximum of 8.5” (Type I-HP) and 6” (Type II-HP) up to 1,000°F

7. Double-layer constructions with staggered joints is recommended for temperatures over 400°F

32

AvailabilityProduct Style Thickness Width Length

Type I-HP Bisected Roll 1” 24” 87’

Type I-HP Bisected Roll 1” 48” 87’

Type I-HP Bisected Roll 1.5” 36” 58’

Type I-HP Bisected Roll 1.5” 48” 58’

Type I-HP Single Roll 2” 24” 87’








TYPE II-HP Bisected Batt 1” 24” 48”

TYPE II-HP Bisected Batt 1.5” 24” 48”

TYPE II-HP Single Layer Loose 1.5” 48” 46.5”

TYPE II-HP Single Layer Batt 2” 24” 48”

TYPE II-HP Single Layer Roll 2.125” 72” 26’

TYPE II-HP Single Layer Roll 2.125” 72” 52’

TYPE II-HP Single Layer Batt 2.5” 24” 48”

TYPE II-HP Single Layer Batt 3” 24” 48”

TYPE II-HP Single Layer Roll 4” 24” 48”



• ASTM C553, Mineral Fiber Blanket Thermal Insulation, Types I, II, V – TIW Type I-HP; all types – TIW Type II-HP when speciication Type VII is limited to 1,000°F maximum use temperature.

• ASTM C612, Mineral Fiber Block & Board Thermal Insulation, Types IA, II, III – TIW Type II-HP

• ASTM C795, Thermal Insulation for Use Over Austenitic Stainless Steel1

• ASTM C1139, Fibrous Glass Thermal Insulation and Sound Absorbing Blanket and Board for Military Applications, Type 1, Grade 2 – TIW Type I-HP; Type 2, Grade 2 – TIW Type II-HP

• Mil. Spec. MIL-I-22023D (Ships), Insulation Felt, Thermal and Sound Absorbing Felt, Fibrous Glass, Flexible, Types 1 & 2, Class 3 – TIW Type I-HP



• CAN/CGSB-51.11 – Type 1, Class 4 – Fiberglas™ TIW Types I-HP & II-HP Insulation




31% PRE-CONSUMER

22% POST-CONSUMER

1. Preproduction qualiication testing complete and on ile. Chemical analysis of each production lot testing required for total conformance.

Fiberglas™

TIW Insulation

33SoftR®

Duct Wrap

DESCRIPTION

Fiberglas™ blanket with a factory-applied, vapor-retarder facing, and a 2” stapling/taping lange along one edge.

APPLICATION/USE

Use to insulate the exterior of commercial or residential ductwork with operating temperatures from 40°F to 250°F.

• Heating ducts

• Air conditioning ducts

• Dual-temp ducts

SoftR®

Duct Wrap

Rolled insulation that can be applied to

the exterior of residential or commercial

ductwork to help provide condensation

control and increased comfort.

FEATURES & BENEFITS

• Flexible and easy to install

• Foil Reinforced Kraft (FRK) facing is easy to clean

• Condensation control

• Increased comfort control

SPECIFICATIONS

Material requirements to achieve installed R-value

Nominal Thickness Installed Thickness Stretch Out Dimensions, in. (mm)

in. (mm) in. (mm) Round and Oval Ducts Square Ducts Rectangular Ducts

1-½ (38) 1-⅛ (29) P+9-½ (240) P+8 (205) P+7 (180)

2 (51) 1-½ (38) P+12 (305) P+10 (255) P+8 (205)

2-� (56) 1-⅝ (41) P+13 (330) P+11 (280) P+8-½ (215)

3 (76) 2-¼ (57) P+17 (430) P+14-½ (370) P+11-½ (290)

4 (102) 3 (76) P+22 (560) P+19 (483) P+16 (406)

P = measured duct perimeter

34



Operating Temperature up to 250°F (121°C) ASTM C411

Insulation Jacket Temperature Limit up to 150°F (66°C) ASTM C1136

Jacket Puncture Resistance 25 units (0.7 joules) ASTM C1136

Water Vapor Permeance 0.02 perms ASTM E96


35


• NFPA 90A and 90B

• ASTM C1290, Flexible Fibrous Glass Blanket Insulation Used to Externally Insulate HVAC Ducts, Type III

• ASTM C1136, Flexible Low Permeance Vapor Retarders for Thermal Insulation, Type II (facing only)

• ASTM C553* Mineral Fiber Thermal Insulation: Type I – Fiberglas™ Duct Wrap Type 75; Type II – SOFTR® Duct Wrap FRK Types 100 and 150. (Operating temperatures to 250°F (121°C) and thermal values to 150°F (66°C) mean.*Preferred speciication is ASTM C1290.

NOTE TO SPECIFIERS – Federal Speciication HH-I-558B (Amendment 3), Form B (covering the duct wrap), and Federal Speciication HH-B-100B (Covering the facing and CAN/CGSB-51.11), are obsolete. These are replaced by the above referenced ASTM speciications.



• Certiied to meet indoor air quality standards under the GREENGUARD Indoor Air Quality Certiication Program, and the GREENGUARD Gold Certiication.

• SoftR® Duct Wrap has received the Cradle to Cradle Products Innovation Institute's Bronze Level Material Health Certiicate.

Nominal duct wrap thickness to prevent surface condensation

The above chart is based on indoor conditions so far as wind and other factors are concerned.


Apparent thermal conductivity curve determined in accordance with ASTM Practice C1045 with data obtained by ASTM Test Method C177. Values are nominal, subject to normal testing and manufacturing tolerances.

SoftR®

Duct Wrap


1. Ensure that ducts are clean, dry and tightly sealed at joints and seams.

2. Cut to stretch-out dimensions and remove 2" of insulation from facing.

3. Install duct wrap tightly butted with facing outside. (Make sure to not excessively compress at duct corners).

4. Adjacent sections should have the 2" tape lap overlapping

5. Seams should be stapled 6" on center with outward clinching staples.

6. Seal all seams and joints with matching pressure sensitive tape or with glass fabric and mastic.

7. On rectangular ducts 24" or wider, SoftR® Duct Wrap should be secured at the bottom of the duct with mechanical fasteners to prevent sagging of insulation.

8. Where a vapor retarder is required, cover and repair any facing tears/punctures with matching vapor sealing, pressure-sensitive patches/tape.

Product should be kept dry during shipping, storage and installation. It should not be used on the inside of ducts.


31% PRE-CONSUMER

22% POST-CONSUMER

40 50 60 70 80 90

90

80

70

100

110 (43)

(38)

(32)

(27)

(21)

Ambient temperatureºF ºC

1½"(38mm)required

More than3" (75mm)required

Nonerequired

2"(51mm)required

3"(75mm)required

More than3" (75mm)required

2"(51mm)required

3"(75mm)required

25(-38)

50(10)

75(23.8)

100(37.7)

125(51.6)

150 (ºF)(65.5) (ºC)

0.45

0.40

0.35

0.30

0.25

0.20

k, Btu•in/hr•ft2•ºF

Type 750.30

(0.043)

Type 1000.27

(0.030)

Type 1500.25

(0.036)

Pub. No. 10020231-D. Printed in U.S.A. September 2018.THE PINK PANTHER™ & © 1964–2018 Metro-Goldwyn-Mayer Studios Inc.All Rights Reserved. The color PINK is a registered trademark of Owens Corning. © 2018 Owens Corning. All Rights Reserved.

OWENS CORNING INSULATING SYSTEMS, LLC ONE OWENS CORNING PARKWAY TOLEDO, OHIO, USA 43659

1-800-GET-PINK® www.owenscorning.com

Disclaimer of Liability

Technical information contained herein is furnished without charge or obligation and is given and accepted at recipient’s sole risk. Because conditions of use may vary and are beyond our control, Owens Corning makes no representation about, and is not responsible or liable for the accuracy or reliability of, data associated with particular uses of any product described herein.

SCS Global Services provides independent veriication of recycled content in building materials and veriies recycled content claims made by manufacturers. For more information, visit www.SCSglobalservices.com.

GREENGUARD Certiied products are certiied to GREENGUARD standards for low chemical emissions into indoor air during product usage. For more information, visit ul.com/gg.

Owens Corning delivers high-performance residential and commercial building and industrial insulation solutions through a full line of iberglass, foam and mineral wool products and systems. These products and system solutions help conserve energy, improve acoustics and ease installation and use.

Owens Corning applies the principles of building science to develop safe, sustainable, durable, eficient and affordable solutions that address thermal, air, and moisture performance for the entire building envelope.

• Owens Corning is the most recognized brand in the insulation industry thanks to our long history and proven reputation.

• Owens Corning has the building materials expertise to help you succeed. Whether leading building science initiatives or taking an active role in code and standard updates – we have the experience to help.

• Our belief in proven product performance quality and stewardship shows in our commitment to testing and doing the right thing.

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PIPE & MECHANICAL INSULATION - BuildSite · 2018. 10. 23. · ASTM C585, Inner and Outer Diameters...

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Transcript of PIPE & MECHANICAL INSULATION - BuildSite · 2018. 10. 23. · ASTM C585, Inner and Outer Diameters...