Pineapple processing line

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Muninmax produces pineapple processing equipment for the global market. Muninmax’s core pineapple in can and aseptic pineapple capabilities include sterilization systems, deaeration systems, bag-in-drum fillers, juice blending and flavor addition, and tanker loading systems. Contact us at candy@muninmax.co.th for further information or visit us our website www.muninmax.co.th

Transcript of Pineapple processing line

  • Pineapple Processing Line The best solution for Pineapple Industry

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    www.Muninmax.co.th

  • 2Munimax s technology to meet the demands of todays pineapple processing requirements.

    Our total commitment had led to the

    development of innovative equipment to

    improve overall operating efficiently, minimize

    downtime for maintenance, and most important, reduce capital investments.

    www.Muninmax.co.th

  • 3With more than 25 years of experience,

    fully understand the development of

    Pineapple Industry, we can supply

    complete pineapple

    processing lines on turnkey basis for the

    production of natural or concentrated

    puree as well as single machines tomeet specific requirements

    www.Muninmax.co.th

  • 41 2

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    1. Dumper

    2. Raw Material Inspection Conveyor

    3. Washing Conveyor

    4. Inspection Conveyor

    5. Ginaca

    After washing and sorting,

    the pineapple arrives at the

    Ginaca, machine where it is mechanically broken

    down into three

    components: cylindrical

    flesh (the cylinder are then

    sliced as typically done for

    canned fruit), peel and

    juice material. This consists of the pineapple

    core, and the flesh

    obtained from between the skin and the cylinder.

    State-of-the art equipment...

    www.Muninmax.co.th

  • 5 get high yield recovery

    www.Muninmax.co.th

    The pineapple cylindrical flesh comes to the

    slicing machine and segmentor to finish the preparation processing line.

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    1. Product after peeling from Ginaca

    2. Slicing machine

    3. Segmentoir

  • 6State-of-the art equipment...

    1. Canning Processing Line at

    Central Interfood factory

    2. Hammer Mill

    3. Low Pressure Extractor

    Sketch of Low Pressure Extractor

    www.Muninmax.co.th

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  • 7 get high yield recovery

    www.Muninmax.co.th

    The pineapple will come to the canning line

    for slicing, cutting into cube, filling syrup,

    sterilization with Cooker and Cooler and then

    labeling for final product.

    The fruit is juiced by traditional screw presses

    which generate a high proportion of solids in

    the juice. The extractors are used in a 2 or 3 stage arrangement.

    1. Horizontal High Pressure Extractor

    2. Inside Horizontal High Pressure Extractor

    Sketch of Horizontal High Pressure Extractor

  • 8Mixing Tanks

    Mixing Tanks Mixing Tanks

  • 9Tanks and moreA fully equipped and independently managed

    technical department with in-house design and

    drawing capacity, allows us to present a unique

    range of services to clients:

    Planning and optimizing vessel and building layout

    Walkway, staircase and platform design and manufacture

    Product and cooling piping design and installation

    Turnkey project management

  • 10

    State-of-the art equipment...

    EvaporatorThe juice produced in this way is evaporated to the desired concentration in

    multi-effects evaporator. Our company is professional in the manufacturing

    and exporting a wide range of Falling Film Evaporator, the best kind of

    Evaporator, which we recommend.

    The liquid feed enters at top, get distributed uniformly in tube bundle by a distributor.

    The feed flows downwards along the tube walls as a film. It receives the heat from the heating media on the shell side.

    Vapor is formed and the concentrate flows downward along with the vapor. Separate the vapor vs. liquid and the concentrated liquid is collected at the bottom or transferred to the next stage.

    The falling film evaporator can be single effect or multiple effects depending on your requirement for steam economy

    Machines operations, including start-up and shut-down, are controlled by PC/PLC system.

    www.Muninmax.co.th

  • 11

    get high yield recovery

    SterilizationUHT (Ultra High Temperature)

    process can extend the shelf

    life of the product from a few

    days up to several months

    with minimum quality loss. The

    UHT plants also allow for the

    thermal and aseptic treatment

    of products with portions or

    fibers and particulate. Product

    is heated up to high

    temperature for a short period

    of time to kill micro-organisms

    that are present in all product.

    The energy recovery achieved

    by the heat regeneration

    leading to reduce energy

    consumption.

    Feature

    - Energy and water consumption saving.

    - Corrugated tubes to promote efficient heat transfer and reduce thermal stresses.

    - PLC control automatic system.

    - Sanitary construction.

    - Low operation cost.

    www.Muninmax.co.th

  • 12

    www.Muninmax.co.th

    State-of-the art equipment...

    Aseptic FillerMachine is designed to provide the highest possible level of sterility and productivity for

    filling bulk aseptic bag in box or bag in drum containers. Most aseptic packing of this

    kind have been applied to bulk packing for high and low acid food products, including

    tomato paste, fruit juice purees, fruit juice concentrates, dairy products and other such

    products.

    Before the filler is used, it is automatically sterilized. The system is fully automatic,

    consisting of hydraulic actuation, a sterilization phase, filling head with clamping device,

    filling vale, aseptic chamber and control panel.

    The automatic cycle of opening, filling and closing; begins once the bag has been

    manually inserted into the filling head. During the filling cycle, the temperature can be

    controlled at critical point.

    Features

    Machine frame is made of Galvanized Filling head is made of AISI 316/AISI 304 Stainless steel The parts in contact with product are made of AISI 316 stainless steel. Heads for bag with 1 fitment (2 spout feasible under request) with Plug Style and CapStyle

    Steam sterilization system Circular head chamber which is fully-viewable (twin head) Integrated processing cycle safety system at critical point such as control temperature,steam pressure and self - diagnosis with on screen alarms.

    Mass Flow-Meter for measuring the volumetric capacity. PLC control automatic system. Applicable bag size 20L, 200l, 1000L

  • 13

    Pineapple

    Washing

    Sorting

    Peeling

    Cylindrical Flesh Juice Material

    Damaged Pineapple

    Peel

    Trimming

    Slicing

    Segmentation

    Packing in can

    Syrup Filling

    Seaming

    Sterilization

    Extraction

    Preheating

    Deaeration

    Single Strength Juice

    Filling

    Evaporation

    Sterilization

    get high yield recovery

    PRODUCTION FLOW DIAGRAM

    Concentrate

    Sterilization

    Storage

    Filling

    www.Muninmax.co.th

  • 14

    Muninmax Co., Ltd

    107/1 M5 T. Wangpong, A. Pranburi,

    Prachuapkhirikhan, Thailand 77120

    Tel: +66 32 65 1939Fax: +66 32 54 2208

    Email: candy@muninmax.co.thwww.Muninmax.co.th

    ONLY IF YOU SUCCEED, WE CAN BE SUCCESSFUL.

    www.Muninmax.co.th