P&ID-PFD

73
ISSU ED FOR AP PROVAL ISSU ED FOR AP PROVAL ISSU ED FOR AP PROVAL ISSU ED FOR AP PROVAL ISSU ED FOR AP PROVAL ISSU ED FOR AP PROVAL ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN ISSU ED FOR BA SIC DESIGN APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION APP ROV ED FOR CONSTRUCTION VENDOR DATA INCORPOR AT ION VENDOR DATA INCORPOR AT ION VENDOR DATA INCORPOR AT ION VENDO R DATA INCORPOR AT ION VENDOR DATA INCORPOR AT ION VENDOR DATA INCORPOR AT ION VENDOR DATA INCORPOR AT ION VENDOR DATA INCORPOR AT ION VENDOR DATA INCORPOR AT ION MECHANICAL DEPERTMENT MECHANICAL DEPERTMENT PROCESS DISCIPLINE PROCESS DISCIPLINE BY: M.HOUSHMANDI BY: M.HOUSHMANDI AS BUILT AS BUILT AS BUILT AS BUILT AS BUILT AS BUILT AS BUILT AS BUILT AS BUILT AS BUILT AS BUILT AS BUILT AS BUILT AS BUILT AS BUILT AS BUILT PFD AND P&ID DEVELOPMENT COURSE PFD AND P&ID PFD AND P&ID DEVELOPMENT COURSE DEVELOPMENT COURSE

Transcript of P&ID-PFD

Page 1: P&ID-PFD

ISSUED FOR APPROVAL

ISSUED FOR APPROVAL

ISSUED FOR APPROVAL

ISSUED FOR APPROVAL

ISSUED FOR APPROVAL

ISSUED FOR APPROVAL

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

ISSUED FOR BASIC DESIGN

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

APPROVED FOR CONSTRUCTION

VENDOR DATA INCORPORATION

VENDOR DATA INCORPORATION

VENDOR DATA INCORPORATION

VENDOR DATA INCORPORATION

VENDOR DATA INCORPORATION

VENDOR DATA INCORPORATION

VENDOR DATA INCORPORATION

VENDOR DATA INCORPORATION

VENDOR DATA INCORPORATIONMECHANICAL DEPERTMENTMECHANICAL DEPERTMENT

PROCESS DISCIPLINEPROCESS DISCIPLINEBY: M.HOUSHMANDIBY: M.HOUSHMANDI

AS BUILT

AS BUILT

AS BUILT

AS BUILT

AS BUILT

AS BUILT

AS BUILT

AS BUILT

AS BUILT

AS BUILT

AS BUILT

AS BUILT

AS BUILT

AS BUILT

AS BUILT

AS BUILT

PFD AND P&ID DEVELOPMENT COURSE

PFD AND P&ID PFD AND P&ID DEVELOPMENT COURSEDEVELOPMENT COURSE

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PFDDEFINITIONSYMBOL AND LEGENDCONTENT

P&IDVALVELINEVESSELSTORAGE TANKPUMPHEAT EXCHANGERCOMPRESSORPROCESS CONTROL PARAMETERADVANCE CONTROL SYSTEM

CONTENT

Page 3: P&ID-PFD

DEFINITION

PROCESS FLOW DIAGRAM PRESENTS EVENTS WHICH OCCUR TO THE MATERIALS TO CONVERT THE FEESSTOCKS TO THE SPESIFIC PRODUCTS.

PFD, DEFINITION, PREPARATION SEQUENCE. IPS-E-PR-170

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PFD, DEFINITION, PREPARATION SEQUENCE. IPS-E-PR-170

Feasibility StudyProcess Design Basis

Conceptual Design

Steady StateProcess Simulation

PFDHeat & Material Balance

Simplified Flow-Sheet

Page 5: P&ID-PFD

PFD, DEFINITION, SIMBOL & LEGEND, CONTENT. IPS-E-PR-170

FROM WELLHEAD

TO WW TREATMENT

TO ONSHORE PLANT

TO WW TREATMENT

TO WW TREATMENT

TO WW TREATMENT

TO WW TREATMENT

FIXED EQUIPMENTTAG NUMBER AND DESCRIPTION

OPERATING CONDITION

ROTARY EQUIPMENTTAG NUMBER AND DESCRIPTION

OPERATING CONDITION

FLAG OR STREAM NUMBER

STREAM OPERATING CONDITION

PFD SHOWS ALL MAIN PROCESS EQUIPMENTS AND LINES

TO FLARE

UTILITY, FLARE, DRAIN, BY PASS,

NONCONTINUOUS OR UNIMPORTANT LINE

SHOULD NOT BE SHOWN IN PFD

GENERAL VALVE SYMBOL. VALVE

TYPE SHOULD NOT BE SHOWN IN PFD

V-1091

V-1092

V-1093

PL-1091SINGLE CONTROL

LOOP

Page 6: P&ID-PFD

PFD, DEFINITION, SIMBOL & LEGEND, CONTENT. IPS-E-PR-170

OMMISSION

• MINOR PROCESS LINE WHICH ARE NOT USUALLY USED IN NORMAL OPERATION.

• MINOR EQUIPMENT, SUCH AS BLOCK VALVES, SAFETY/RELIEF VALVES.

• ELEVATION OF EQUIPMENT

• ALL SPARE EQUIPMENT

• ALL EQUIPMENTS/PROCESS UNITS TO BE OPERATED IN PARALLEL.

• PIPING INFORMATION SUCH AS SIZE, ORIFICE PLATES, STRAINERS AND …

• INSTRUMENTATION NOT RELATED TO AUTOMATIC CONTROL

• INSTRUMENTATION RELATED TO SAFETY/TRIP SYSTEM.

• ANY DIMENTIONAL INFORMATION OF EQUIPMENT

Page 7: P&ID-PFD

PFDHeat & Material Balance

Electrical Eng.

Haz

ard

Sour

ce

Lis

t

Proc

ess P

ower

C

onsu

mer

Lis

tPr

oces

s Loa

d L

ist

Plant Engineering

(P&ID)

Con

trol

, Equ

ip. S

eq.,

Pipi

ng, I

/O, B

.L.,

etc.

Control & Instrument Eng.

Con

trol

Phi

loso

phy,

Pr

oces

s Con

ditio

ns

Plot PlanEquip. Type, No., Process

Sequence

Package Unit Specification

Piping Engineering

Serv

ice,

C

ompo

sitio

n,

Con

ditio

n

Data/Spec. Sheets

Material Selection Major Process Equipment

Sizing

Feed

, Pro

d,

Con

d.,

Cap

., Sp

ec.

Data/Spec. Sheets

PFD, DEFINITION, SIMBOL & LEGEND, CONTENT. IPS-E-PR-170

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P&ID, VALVES. IPS-E-PR-230, IPS-E-PR-830

Stopping and starting flow

Manual valves serve three major functions in fluid handling systems:

Controlling flow rate

Diverting flow

Page 9: P&ID-PFD

P&ID, VALVES. IPS-E-PR-230, IPS-E-PR-830

The main parameters concerned in selecting a valve or valves for a typical general service are:

Fluid to be handled

Functional requirements

Operating conditionsFlow characteristics and frictional loss

Size of valve

Any special requirements-quick-opening, free draining

Page 10: P&ID-PFD

P&ID, VALVES, GATE VALVE. IPS-E-PR-230, IPS-E-PR-830

DUTY

Stopping and starting flow

Infrequent operation

SERVICE

Gases

Liquids

Fluids with solids in suspension

Vacuum

Knife gate valve for slurries, fibers, powders, and granules

Cryogenic

SHOULD NOT BE USED

CORROSIVE, TOXIC FLUID

VALUABLE FLUID

FREQUENT OPERATION

HIGH PRESSURE FLAMABLE FLUID

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P&ID, VALVES, GLOBE VALVE, NEEDLE VALVE. IPS-E-PR-230, IPS-E-PR-830

DUTY

Controlling flow

Stopping and starting flow

SERVICE

Gases essentially free of solids

Liquids essentially free of solids

VacuumCryogenic

SHOULD NOT BE USED

Low pressure service

Fluids with solids in suspension

Viscose fluid

Frequent valve operation

Greater than 8” size

DUTY

Low to moderate flow rate

For sampling connection

Page 12: P&ID-PFD

P&ID, VALVES, BALL VALVE. IPS-E-PR-230, IPS-E-PR-830

DUTY

Stopping and starting flow

Moderate throttling

SERVICE

Gases

Liquids

Non-abrasive slurriesVacuum

SHOULD NOT BE USED

Steam service

Flow diversion

Cryogenic

Page 13: P&ID-PFD

P&ID, VALVES, BUTTERFLY VALVE. IPS-E-PR-230, IPS-E-PR-830

DUTY

Stopping and starting flow

Controlling flow

SERVICE

Gases

Liquids

SlurriesPowder

SHOULD NOT BE USED

For gases is unusual

If leakage is important

GranulesSanitary handling of pharmace-uticals and food stuffsVacuum

Page 14: P&ID-PFD

P&ID, VALVES, PLUG VALVE, CHECK VALVE. IPS-E-PR-230, IPS-E-PR-830

DUTY

Stopping and starting flow

Moderate throttling

SERVICE

Gases

Liquids

Non-abrasive slurriesAbrasive slurries

Flow diversion

Sticky fluidsSanitary handling of pharmace-utical and food stuffsAbrasive slurriesVacuum

DUTYOpen with forward flow and close against reverse flow

Page 15: P&ID-PFD

P&ID, VALVES, CONTROL VALVE. IPS-E-PR-230, IPS-E-PR-830

x”, 150#FC,TSO

BLOCK VALVE

BLOCK VALVE

BLEEDVALVE BLEED

VALVE

FAIL CLOSED

MOST OF PROCESS CONTROL VALVES

STEAM, FUEL GAS SUPPLY

FAIL OPENED

COOLING WATER, INSTRUMENT AIR SUPPLY

PUMP MINIMUM FLOW

COMPRESSOR SPILL BACK

PROCESS FLOW TO FIRED HEATER

LIMIT SWITCHPOSITIONER

BY PASS LINESIZE: API RP 550

NC

¾”¾”

SEAL CLASSUSUALLY BETWEEN 3 TO 6

SMALLER VALUES ARE UNUSUAL

Page 16: P&ID-PFD

P&ID, VALVES, REGULATOR. IPS-E-PR-230, IPS-E-PR-830

PCV’S CAN REDUCE PRESSURE UP TO HALF OF UPSTREAM PRESSURE.

USUALLY USED FOR UTILITY SERVICE LINE AND UNCHANGED OPERATING CONDITION.

LIMITATION

IT IS AN OPEN CONTROL SYSTEM SO HAVE A POOR ACCURACY.

IT IS A LOCAL CONTROL SYSTEM. CONTROL IS NOT POSSIBLE FROM CONTROL ROOM.

DISADVANTAGE

Page 17: P&ID-PFD

P&ID, VALVES, ON/OFF VALVE. IPS-E-PR-230, IPS-E-PR-830

x”, 150#FC,TSO

LIMIT SWITCH

SEAL CLASSUSUALLY BETWEEN 3 TO 6

SMALLER VALUES ARE UNUSUAL

FAIL CLOSED

ALL EMERGENCY SHUT DOWN VALVE

PLANT AIR SUPPLY

BDV

COMPRESSOR HOT/COLD SURGE LINE

FAIL OPENED

SDV, SHUT DOWN VALVE

BDV, BLOW DOWN VALVE

MOV, MOTORIZED VALVE

SSV, SURFACE SAFETY VALVE

ESDV, EMERGENCYSHUT DOWN VALVE

LBV, LINE BRAKE VALVE

GOV, GAS OPERATED VALVE

SSSV, SUBSURFACE SAFETY VALVE

Page 18: P&ID-PFD

P&ID, LINE, GAS, LIQUID, TWO PHASE. IPS-E-PR-230, IPS-E-PR-440

KINEMATIK ENERGY, SINGLE/TWO PHASE

MAIN SIZING LIMITATION

VELOSITY AND PRESSURE DROP, SINGLE PHASE ONLY

FLOW REGIM, TWO PHASE ONLY

EROSION VELOCITY

NOISE LEVEL

MOMENTOM

COMMERCIAL CONSIDERATION

PROCESS LIMITATION

STRATIFY AND WAVE FLOW ARE MORE COMMON

Page 19: P&ID-PFD

P&ID, VESSEL, VERTICAL/HORIZONTAL. IPS-E-PR-230, IPS-E-PR-850, IPS-E-PR-880, IPS-E-PR-330, IPS-E-PR-340

BLOCK/ISOLATION VALVE

VORTEX BRAKER SHOULD BE INSTALED

DEMISTER PAD SHOULD BE INSTALED

STEAM OUT OR UTILITY CONNECTION

VANE OR OTHER SUITABLE INTERNAL

INLET STREAM

GAS OUTLET

LIQUID OUTLET

PSV CONNECTION

PSV CONNECTION MUST BE TAKEN

BELOW DEMISTER PAD

LIQUID LEVELS :LLLL, LLL, NLL, HLL,

HHLL

ELEVATION

Page 20: P&ID-PFD

P&ID, VESSEL, VERTICAL/HORIZONTAL. IPS-E-PR-230, IPS-E-PR-850, IPS-E-PR-880, IPS-E-PR-330, IPS-E-PR-340

INLET STREAM

BLOCK/ISOLATION VALVE

VORTEX BRAKER SHOULD BE INSTALED

DEMISTER PAD SHOULD BE INSTALED

STEAM OUT OR UTILITY CONNECTION

GAS OUTLET

LIQUID OUTLET

PSV CONNECTION

PSV CONNECTION

LIQUID LEVELS :LLLL, LLL, NLL, HLL,

HHLL

ELEVATION

Page 21: P&ID-PFD

P&ID, VESSEL, VERTICAL/HORIZONTAL. IPS-E-PR-230, IPS-E-PR-850, IPS-E-PR-880, IPS-E-PR-330, IPS-E-PR-340

WIER

INLET STREAM

GAS OUTLET

LIQUID OUTLET

PSV CONNECTION

ELEVATION

LIQUID OUTLET

INTERFACE LIQUID LEVELS :

LLLL, LLL, NLL, HLL, HHLL

LIQUID LEVELS :LLLL, LLL, NLL, HLL,

HHLL

Page 22: P&ID-PFD

P&ID, VESSEL, VERTICAL/HORIZONTAL. IPS-E-PR-230, IPS-E-PR-850, IPS-E-PR-880, IPS-E-PR-330, IPS-E-PR-340

Page 23: P&ID-PFD

P&ID, VESSEL, VERTICAL/HORIZONTAL. IPS-E-PR-230, IPS-E-PR-850, IPS-E-PR-880, IPS-E-PR-330, IPS-E-PR-340

Three Phase Separator (Spillover Weir)

Page 24: P&ID-PFD

P&ID, VESSEL, VERTICAL/HORIZONTAL. IPS-E-PR-230, IPS-E-PR-850, IPS-E-PR-880, IPS-E-PR-330, IPS-E-PR-340

Three Phase Separator (Fixed Weir)

Page 25: P&ID-PFD

P&ID, VESSEL, VERTICAL/HORIZONTAL. IPS-E-PR-230, IPS-E-PR-850, IPS-E-PR-880, IPS-E-PR-330, IPS-E-PR-340

Three Phase Bucket & Weir

Page 26: P&ID-PFD

P&ID, VESSEL, VERTICAL/HORIZONTAL. IPS-E-PR-230, IPS-E-PR-850, IPS-E-PR-880, IPS-E-PR-330, IPS-E-PR-340

Bucket and Riser

Page 27: P&ID-PFD

Typical Production Separator

P&ID, VESSEL, VERTICAL/HORIZONTAL. IPS-E-PR-230, IPS-E-PR-850, IPS-E-PR-880, IPS-E-PR-330, IPS-E-PR-340

Page 28: P&ID-PFD

P&ID, VESSEL, VERTICAL/HORIZONTAL. IPS-E-PR-230, IPS-E-PR-850, IPS-E-PR-880, IPS-E-PR-330, IPS-E-PR-340

Page 29: P&ID-PFD

P&ID, STORAGE TANKS. IPS-E-PR-230, IPS-E-PR-360, GPSA

INLET STREAM

LIQUID OUTLET

VENT WITH BIRD SCREEN

Page 30: P&ID-PFD

P&ID, STORAGE TANKS. IPS-E-PR-230, IPS-E-PR-360, GPSA

PRODUCTION TANK

INLET STREAM

BLANKETING GAS OUTLET

PSV & VACUMM BRAKER CONNECTION

LIQUID OUTLET

LIQUID LEVELS :LLLL, LLL, NLL, HLL,

HHLL

Page 31: P&ID-PFD

P&ID, PUMPS, TYPES AND APPLICATION. IPS-E-PR-230, GPSA

PUMPS

KINETIC POSITIVE DISPLACEMENT

CENTRIFUGAL AXIAL ROTARY RECIPROCATING

Page 32: P&ID-PFD

P&ID, PUMPS, TYPES AND APPLICATION. IPS-E-PR-230, GPSA

Page 33: P&ID-PFD

STRAINER

- Y TYPE UP TO 2”- T TYPE FOR 3” AND ABOVE

P&ID, PUMPS, MINIMUM FLOW, WARM UP, COOL DOWN. IPS-E-PR-230, GPSA

SUCTION HEADER

DISCHARGE HEADER

¾”

¾”

MINIMUM FLOW

MINIMUM FLOW

MINIMUM FLOW TO PUMP SUCTION

MINIMUM FLOW TO SUPPLY RESERVOIR

ISOLATION VALVE

WARM UP, COOL DOWN BY-PASS CHECK VALVE

- LIFT CHECK VALVE UP TO 2”- SWING CHECK VALVE 3” AND

ABOVE

Page 34: P&ID-PFD

P&ID, PUMPS, CHECK VALVE. IPS-E-PR-230, GPSA

Page 35: P&ID-PFD

P&ID, PUMPS, STRAINER. IPS-E-PR-230, GPSA

Page 36: P&ID-PFD

P&ID, HEAT EXCHANGERS,. IPS-E-PR-230, IPS-E-PR-775 IPS-E-PR-785, GPSA, SAUNDERS

SHELL AND TUBE HEX

SELECTION OF SHELL OR TUBE SIDE FOR THE FLUIDS

TUBE SIDE SHELL SIDE

HIGHER VISCOSITY

EVAPORATION, REBOILING

LOWER PRESSURE FLUID

CONDENSATION

HIGHER PRESSURE FLUID

FUOLING OR CORROSIVE FLUID

SEA WATER

COOLING WATER, STEAM

LEAST FOULING FLUID

VERSATILE AND SUITABLE FOR ALMOST ALL APPLICAION

IRRESPECTIVE OF DUTY, PRESSURE AND TEMPERATURE

Page 37: P&ID-PFD

P&ID, HEAT EXCHANGERS,. IPS-E-PR-230, IPS-E-PR-775 IPS-E-PR-785, GPSA, SAUNDERS

DOUBLE PIPE HEX IS AN ALTERNATIVE FOR SHELL AND TUBE HEX WHEN:

LOW FLOW RATES

LARGE TEMPERATURE CROSS

DUTY IS LESS THAN 500KW

NO. OF TUBE PER PASS < 30SHELL DIAMETER < 200mm

TUBE OUTLETTUBE INLET

SHELL OUTLET

SHELL INLET

Page 38: P&ID-PFD

P&ID, HEAT EXCHANGERS,. IPS-E-PR-230, IPS-E-PR-775 IPS-E-PR-785, GPSA, SAUNDERS

AIR VERSUS WATER COOLING

AVALABILITY OF COOLANT

CHOICE OF PLANT LOCATION

CHOICE OF COOLER LOCATION

SPACE, FOR COOLER ONLY

SPACE, FOR COMPLETE COOLING SYSTEM

EFFECT OF WEATHER

ENVIRONMENTAL FACTORS

MATERIAL OF CONSTRUCTION

PRESSURE

FORCED AIR COOLER

Page 39: P&ID-PFD

P&ID, HEAT EXCHANGERS,. IPS-E-PR-230, IPS-E-PR-775 IPS-E-PR-785, GPSA, SAUNDERS

AIR VERSUS WATER COOLING

PROCESS FLUID OUTLET TEMPERATURE

POWER FAILURE

CONTAMINATION

FOULING

CLEANING

MAINTENANCE COSTAE = 0.25 * S&T

CAPITAL COSTAE = (2-3) * S&T

COOLING EFFICIENCYAE = (0.5-0.7) * S&T

INDUCED AIR COOLER

Page 40: P&ID-PFD

P&ID, HEAT EXCHANGERS,. IPS-E-PR-230, IPS-E-PR-775 IPS-E-PR-785, GPSA, SAUNDERS

FORCED AIR COOLER INDUCED AIR COOLER

FORCED OR INDUCED DRAFT

AIR AT LOWER AVAILABLE TEMPERATURE IN FORCED DRAFT, CAUSES LOWER POWER REQUIREMENT.

ACCESSIBILITY TO MOTOR AND DRIVER ARE BETER ON FORSED. LOWER STRUCTURAL AND MAINTENANCE COSTS.

POSIBILITY WITH FORST DRAFT OF HOT AIR RECIRCULATING INTO SUCTION OF FAN THEREBY REDUCING EFFICIENCY.

INDUCED DRAFT GIVES BETTER AIR DISTRIBUTION DUE TO LOWER INLET VELOCITY WITH LESS CHANCE OF RECIRCULATING OF HOT AIR.

INDUCED DRAFT COOLERS CAN BE EASILY INSTALLED ABOVE PIPERACKS OR OTHER EQUIPMENT.

Page 41: P&ID-PFD

P&ID, HEAT EXCHANGERS,. IPS-E-PR-230, IPS-E-PR-775 IPS-E-PR-785, GPSA, SAUNDERS

PLAT AND FRAME HEX

PLATE AND FRAME VERSUS SHELL AND TUBE

HIGH THERMAL EFFICIENCY

FLEXIBLE, LOW FOULING TNDENCY

COMPACT, LOW WEIGHT

NO INTER STREAM MIXING

CHEAPEST IF SUITABLE FOR OPERATING CONDITION

Page 42: P&ID-PFD

P&ID, COMPRESSORS, TYPES & APPLICATION. IPS-E-PR-230, IPS-E-PR-750, GPSA

COMPRESSORS

KINETIC POSITIVE DISPLACEMENT

CENTRIFUGAL AXIAL ROTARY RECIPROCATING

Page 43: P&ID-PFD

P&ID, COMPRESSORS, TYPES & APPLICATION. IPS-E-PR-230, IPS-E-PR-750, GPSA

Page 44: P&ID-PFD

P&ID, COMPRESSORS, P&ID. IPS-E-PR-230, IPS-E-PR-750, GPSA

SECOND TRAIN

INLET STREAM

STEAM OUT

PSV CONNECTION

LIQUID OUTLET

TRAIN

HOT SURGE LINE

ANTI SURGE LINE

PSV CONNECTION

Page 45: P&ID-PFD

P&ID, PRESSURE SAFETY VALVE. IPS-E-PR-230, API-520, API-521, API-2000

PRESSURE SAFETY VALVE

CONVENTIONAL

BALANCE TYPE

PILOT OPERATED

VACUMM BRACKER

BREATHING VALVE

Page 46: P&ID-PFD

P&ID, PRESSURE SAFETY VALVE. IPS-E-PR-230, API-520, API-521, API-2000

ONE SET PSV

NC

FB

LO

LO

FB¾”

¾”

FLARE SUBHEADERTO FLARE HEADER

Page 47: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM. IPS-E-PR-230, PROCESS CONTROL SYSTEM , CHEMICAL PROCESS EQUIPMENT, OIL FIELD PROCESSING

PROSESS CONTROL PARAMETERS

PRESSURE

TEMPERATURE

FLOW RATE

LEVEL

OTHER

COMPONENT COMPOSITION PH CONDUCTIVITY TURBIDITY

Page 48: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, PRESSURE INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

PRESSURE INSTRUMENTS

GAUGE

INDICATOR

SWITCH

TRANSMITTER

RECORDING SWITCHING ALARMING CONTROL

HIGH HIGH HIGH LOW LOW LOW

INDICATING

Page 49: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, PRESSURE INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

PI….

PSH….

PSL….

PAH….

PAL….

PSLL….

PALL….

PSHH….

PAHH….

PT….

PI….

PAHPAHH

PALPALL

PT….

PIR….

PAHPAHH

PALPALL

LOCAL INDICATING

SWITCHING

TRANSMITTING

Page 50: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, PRESSURE INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

PC

x”, 150#FC

NC

¾” ¾”

PIT….

PIRC….

PV….

PAHPAHH

PALPALL

A PRESSURE CONTROL LOOP IN A PFD

A PRESSURE CONTROL LOOP IN A PID

PI….

FACING

Page 51: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, TEMPERATURE INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

TEMPERATURE INSTRUMENTS

GAUGE

INDICATOR

SWITCH

TRANSMITTER

RECORDING SWITCHING ALARMING CONTROL

HIGH HIGH HIGH LOW LOW LOW

INDICATING

Page 52: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, TEMPERATURE INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

TI….

TSH….

TSL….

TAH….

TAL….

TSLL….

TALL….

TSHH….

TAHH….

TT….

TI….

TAHTAHH

TALTALL

TT….

TIR….

TAHTAHH

TALTALL

LOCAL INDICATING

SWITCHING

TRANSMITTING

Page 53: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, TEMPERATURE INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

TC

A TEMPERATURE CONTROL LOOP IN A PFD

CWS

PROCESS IN

CWR

PROCESS OUT

Page 54: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, TEMPERATURE INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

x”, 150#FC

NC

¾” ¾”

TIT….

TIRC….

TV….

TAHTAHH

TALTALL

A TEMPERATURE CONTROL LOOP IN A PID

TI….

FACING

CWS

PROCESS IN

CWR

PROCESS OUT

Page 55: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, TEMPERATURE INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

x”, 150#FC

NC

¾” ¾”

TIT….

TIRC….

TV….

TAHTAHH

TALTALL

A TEMPERATURE CONTROL LOOP IN A PID

TI….

FACING

LPS

PROCESS IN

LPC

PROCESS OUT

Page 56: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, FLOW INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

FLOW INSTRUMENTS

GAUGE

INDICATOR

SWITCH

TRANSMITTER

RECORDING SWITCHING ALARMING CONTROL

HIGH HIGH HIGH LOW LOW LOW

INDICATING

Page 57: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, FLOW INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

FLOW MEASUREMENT

DIFFERENTIAL PRESSURE INSTRUMENTS

VARIABLE AREA FLOWMETER

VENTURI TUBE

ORIFICE PLATE FLOW TUBE FLOW

NOZZLE PITOT TUBE

FORCE OR TARGET FLOWMETER

TURBINE FLOWMETER

POSITIVE DISPLACEMENT FLOWMETER

VORTEX FLOWMETER

SONIC FLOWMETER

Page 58: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, FLOW INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

FI….

FG….

VARIQBLE AREA FLOWMETER: Variable area flowmeters are normally used when local indication only is required.

DIFFERENTIAL PRESSURE/ORIFICE PLATE FLOWMETER: Orifice plats are used in installations where higher pressure drop con be tolerated.

Page 59: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, FLOW INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

DIFFERENTIAL PRESSURE/ FLOW NOZZLE: Flow nozzles are used in installations where higher velocity and moderately better pressure recovery are required than are obtainable with an orifice plate.

DIFFERENTIAL PRESSURE/ VENTURI TUBE: Venturi tubes are used in installations where high capacity and good pressure recovery are required or where the measured stream contains some solids.

DIFFERENTIAL PRESSURE/ POITOT TUBE, ANNUBAR: Generally, pitot tubes are used in installations where no appreciable pressure drop can be tolerated on high-volume flows, such as on cooling water.

Page 60: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, FLOW INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

FORCE OR TARGET FLOWMETER: Force or target flow meters measure flow inferentially by measuring the force developed at a disk-shaped target suspended in the flow path. Target meters are used for measuring the flow of viscous hydrocarbon streams.

TURBINE FLOWMETER: Turbine meters measure flow from the rotation produced by the flow past a turbine or propeller. Occasionally, turbine meters are used for process flow measurement where highly accurate, wide range measurement of very small flow rates is required.

POSITIVE DISPLACEMENT: This meter measures flow by isolating, counting, and totaling segments of known volume as they are displaced through its body. Positive displacement meters are used because they are accurate over a wide flow range. They are often used for custodytransfer, particularly for heavy or viscous fluids.

Page 61: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, FLOW INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

VORTEX FLOWMETER: Vortex meters are oscillatory flowmeters that utilize the vortex train generated by an obstruction placed in a fluid stream. They measure flow by counting the vortices. Vortex meters are used primarily because of their wide rangeability and accuracy. In certain cases, their relatively low cost may also dictate their use.

Page 62: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, FLOW INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

FSH….

FSL….

FAH….

FAL….

FSLL….

FALL….

FSHH….

FAHH….

FT….

FI….

FAHFAHH

FALFALL

FT….

FIR….

FAHFAHH

FALFALL

SWITCHING

TRANSMITTING

Page 63: P&ID-PFD

x”, 150#FC

NC

¾” ¾”

FV….

A FLOW CONTROL LOOP IN A PID

PROCESS LINE

P&ID, PROCESS CONTROL SYSTEM, FLOW INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

FIT….

FIRC….

FAHFAHH

FALFALL

FC

A FLOW CONTROL LOOP IN A PFD

Page 64: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, LEVEL INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

LEVEL INSTRUMENTS

GAUGE

INDICATOR

SWITCH

TRANSMITTER

RECORDING SWITCHING ALARMING CONTROL

HIGH HIGH HIGH LOW LOW LOW

INDICATING

Page 65: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, LEVEL INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

LG….

LSH….

LAH….

LSH….

LAH….

LT….

LIR….

LAHLAHH

LALLALL

Page 66: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, LEVEL INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

LC….

A FLOW CONTROL LOOP IN A PFD

Page 67: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, LEVEL INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

LT….

LIRC….

LAHLAHH

LALLALL

x”, 150#FC

NC

¾” ¾”

LV….

A FLOW CONTROL LOOP IN A PID

Page 68: P&ID-PFD

P&ID, PROCESS CONTROL SYSTEM, LEVEL INSTRUMENTS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

LT….

LIRC….

LAHLAHH

LALLALL

x”, 150#FC

NC

¾” ¾”

LV….

LG….

¾”

¾”

Page 69: P&ID-PFD

P&ID, ADVANCE CONTROL SYSTEM, SIGNALS. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

CONTROL SIGNALS

ELECTRIC SIGNAL

ELECTRONIC SIGNAL

HYDRAULIC SIGNAL

PNEUMATIC SIGNAL

SOFTWARE LINK

Page 70: P&ID-PFD

P&ID, ADVANCE CONTROL SYSTEM, CASE STUDY. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

LT….

LI….

x”, 150#FC

NC

¾” ¾”

XV….

LG….

¾”

¾”

LSL….

LSH….

I ON/OF

LAL….

LAH….

Page 71: P&ID-PFD

P&ID, ADVANCE CONTROL SYSTEM, CASE STUDY. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

PI….

PT….

PALPI….

PDT….

PDI….

PDAH

FIT….

FIC…. FAL

LV….

PI….

PT….

PAHPI….

x”, 150#FO

NC

¾”

Page 72: P&ID-PFD

P&ID, ADVANCE CONTROL SYSTEM, CASE STUDY. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

LT….

LI….

x”, 150#FC

NC

¾” ¾”

XV….

LG….

¾”

¾”

LSLL….

LSHH….

IOPEN

LALL….

CLOSELAHLAL

I LAHH….

ESD

Page 73: P&ID-PFD

P&ID, ADVANCE CONTROL SYSTEM, CASE STUDY. IPS-E-PR-230, PROCESS CONTROL SYSTEM , …

LT….

LIC….

x”, 150#FC

NC

¾” ¾”

LV….

LG….

¾”

¾”

LSLL….

LSHH….

I

LALL….

LAHLAL

I LAHH….

ESD

SV….