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600CONTROLLER

Main applications

Extrusion lines Injection presses for plastics Heat punches Presses for rubber Packaging machines

Packing machines Polymerization and synthetic

fiber plants Food processing pants Die-casting plants Cooling plants Climatic cells and test benches Dryers for ceramics and

construction parts Ovens Painting plants

Main features

Universal input configurable from faceplate Accuracy better than 0.2% f.s. under

nominal conditions Control output: relay, logic, Triac or

continuous Hot/cold function with selection of cooling

fluid 3 alarms with completely configurable

function Analog retransmission output Isolated digital input with configurable

function Auxiliary input for CT (TA) (50mAac) Heater break or probe short-circuit alarm Self-tuning, Auto-tuning, Soft-start, bumpless

Man/Auto function Double set, set ramp, timed output function Optically isolated RS485 serial line.

Protocol:GEFRAN CENCAL or MODBUS RTU

Self-diagnosis Rapid configuration from PC with Winstrum

packet

PROFILEMicroprocessor controller, format 48x48(1/16 DIN) manufactured using SMT.Provides a complete operator interfaceprotected by a Lexan membrane thatensures level IP65 faceplate protection.It has 4 keys, two green LED displays, eachwith 4 digits, 4 red signal LED's for the 4logic or relay outputs, and 3 otherprogrammable LED's to signal the variousoperational states of the instrument.The main input for process variable isuniversal, and many types of signals can beconnected: thermocouples, resistance

thermometers, thermistors, normalizedlinear inputs, all with possibility of customlinearization using the faceplate keys.The type of input is selected from thefaceplate keys; no external shunts arerequired.A second auxiliary analog input from thecurrent transformer is also available.With the isolated digital input you canselect: one of the two presettable setpoints,select Manual-Automatic mode, reset thealarms memory, or enable the hold function.The instrument can have up to 4 outputs:relay (3A, 250V) or logic (12Vdc, 20mA).An analog output in voltage or current is

also available.The function of each output is freelyconfigurable from the faceplate keys.In addition to control and alarm outputs, youcan have outputs that repeat the state of the

digital or retransmission input by processvariable, setpoint, drift, alarm limits andvalues acquired from serial line.Another isolated output (at 10 or 24Vdc,30mA max.) is available to power externaltransmitters.The serial communication option (availablein RS485 standard) allows connection tosupervision systems and PLCs with twoprotocols: GEFRAN CENCAL and MODBUSRTU.Instrument programming is facilitated bygrouping parameters in functional blocks(CFG for control parameters, Inp for inputs,Out for outputs, etc.).

The instrument can also select displayparameters based on hardwareconfiguration, automatically maskingirrelevant parameters.The instrument is supplied with an "EASY"configuration with just a few parameters(only those for the model ordered andessential for controller operation).In this way, you just have to set the setpointand alarm, and launch selftuning from thebutton.The 600 does all the rest.A PC programming kit is available for evensimpler configuration, composed of a cable

and a guided program for Windowsenvironment (see data sheet code 80020).

TECHNICAL DATA

INPUTSAccuracy 0,2% f.s. 1digit.Sampling time 120msec.

TC - ThermocoupleJ 0...1000C / 32...1832FK 0...1300C / 32...2372FR 0...1750C / 32...3182FS 0...1750C / 32...3182FT -200...400C / -328...752FB 44...1800C / 111...3272FE -100...750C / -148...1382F

N 0...1300C / 32...2372FL-GOST 0...600C / 32...1112FU -200...400C / -328...752FG 0...2300C / 32...4172FD 0...2300C / 32...4172FC 0...2300C / 32...4172F(NI-Ni18Mo) 0...1100C / 32...2012Fcustom -1999...9999

RTD 2/3 wiresPT100 -200...850C / -328...1562FJPT100 -200...600C / -328...1112F

PTC

990, 25C -55...120C / -67...248F

NTC1K, 25C -10...70C / 14...158F

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FACEPLATE DESCRIPTION

DC - Linear

With scale settable from:-1999...99990...60mV / 12...60mV0...10V / 2...10V0...5V / 1...5V

0...1V / 0,2...1V0...20mA / 4...20mAInput impedance:

Ri > 1M for 60mV,1VRi > 10K for 5V, 10VRi = 50 for 20mA

32-segment custom linearization canbe inserted.

Auxiliary input(alternative to output out 3)Input for current transformer50mAac, 50/60Hz, Ri=10

Digital inputRi = 4,7K (24V, 5mA) insulation 1500Vor no-voltage contact.

Function configurable for man/autoselection, local/remote (setpoint fromserial line, setpoint1/setpoint2; Set/resetoutputs, start/stop functions from tuning,software on/off, reset alarms memory,hold.

OUTPUTS4 configurable outputs:OUT1-OUT4: relay onlyOUT2: relay, logic or triacOUT3: relay, logic, continuous or analogretransmission as alternative to aux. input

Freely assignable to control functions andsingle alarms in "OR" or "AND".Can be slaved to front panel key or aux.digital input.

Relay(indicated in code with R)With contacts: 5A/250Vac, cos=1

Logic(indicated in code with D)24Vdc, Rout=100 (20V/20mA)

Triac(indicated in code with T)24...240Vac 10%, 50/60Hz, 1A max.I2t = 128A2sec.Leakage current 1,5mA max at 200Vac.

Continua(indicated in code with C)0...10V, 0/4...20mA, at 500 maxfor heating/cooling control output only.

Analog retransmission(indicated in code with W)0...10V, 0/4...20mA, at 500 maxresolution 12 bit, useful for retransmissionof variable.

Serial lineIsolated 2/4 wires, RS422/485 interface

(1200, 2400, 4800, 9600, 19200 baud)Prot.: GEFRAN CENCAL or MODBUS

POWER SUPPLYStandard: 100...240Vac/dc 10%On request: 20...27Vac/dc 10%50/60Hz, max. 6WProtection by internal fuse notserviceable by user

SENSOR/TRANSMITTERPOWER SUPPLY24V 10% non-stabilized, 30mA15V for transmitter, 30mAShort-circuit protection

AMBIENTCONDITIONWorking temperature range: 0...50CStorage temperature range: -20...70CHumidity: 20...85%Ur non condensing

CONTROL

On/Off, P, PD, PID for heating andcooling, with parameters settable fromkeys.Cooling setpoint relative to heatingsetpoint.Manual reset -999...999 digitPower reset -100,0...100,0%Cycle time 0...200secSoftstart 0,0...500,0 min

For each action:Proportional band 0,0...999,9% f.s.Integral time 0,0...99,99 minDerivative time 0,0...99,99 minMax power limit 0,0...100,0%

ALARMS3 alarms settable as absolute, deviation,symmetrical deviation to setpoint withdirect or reverse function.Alarm point can be set anywhere onselected scaleAlarms can be masked with exclusion atpower-on, with memory, with delayed tripLBA alarm for setting controlHysteresis settable for each alarmAlarm assigned to current input withdifferent operating modes.

WEIGHT160g in complete version

A - Indication of process variable (PV),green digits h. 10mm

B - Indication of set point (SV),green digits h. 7mm

C - FunctionkeyD - LowerkeyE - RaisekeyF - Auto/Man selectionG - Function indicator, red LEDH - Indication of output states, red LED

Faceplate protection IP65

CE D

G

A

B

F

H

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99

10

45

45

48

70

70

63

48

DIMENSIONS

CONNECTION DIAGRAM

Dimensions: 48x48mm (1/16 DIN) depth 99mm

! For correct installation, read the instructions and warnings in the instruction manual

Maximum driving torque for screws: 0,5 NmMinimum section of flexible or rigid stripped wire: 0,5 mm2

Maximum section of flexible or rigid stripped wire: 1,5 mm2

S

4...20mA

ATx

Rx

B SERIAL LINERS485

PWR

SUPPLY

TC Pt1003-wires

PTCPt100

2-wires

LIN INPIdc (20mA)

LIN INPVdc

OUT 4

OUT 3

(AL2)

OUT 1(AL1)

OUT 2

(MAIN)

SERIALLINE

RS4854-wires

LIN INPTransmitter

2-wires

4-20mA

LIN INPTransmitter

3-wires

DIGITALINPUT

AUXILIARYINPUT

50mA(CT)

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Relay R

600

ORDER CODE

GEFRAN spa via Sebina, 74 - 25050 Provaglio dIseo (BS)Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.com co

d.

80338

-10/01

GEFRAN spa reserves the right to make any aesthetic or functional change at any time and without prior notice

OUTPUT 1 (AL)

R

100...240V

20...27V

1

0

2

0 None

RS485

R Output relay

POWER SUPPLY

DIGITAL COMMUNICATION / OUTPUT 4

OUTPUT 2 (MAIN)

Relay R

Logic D

Triac (1A) T

INPUT/OUTPUT 3

None 0

Relay R

Logic D

Continuous 10V C

Analog 20mA W

Input CT (50mAac) H

Digital input N

This instrument conforms to European Union Directives 89/336/CEE and 73/23/CEE with respect to generic norms:- EN 50082-2 (immunity in industrial environment), - EN 50081-1 (emission in residential environment), - EN 61010-1 (safety)

Please contact GEFRAN personnel for information on availability of codes