Picoflex - Mouser ElectronicsIntrOductIOn The Molex 1.27mm Picoflex® IDT connector system is a...

1.27mm IDT Connector Systemfor Ribbon Cable Applications

Picoflex®

The versatile Picoflex® IDT connector system is ideal for a broad range of applications across all market segments:

Industrial• Solar

• Weighing Systems

• Heating Systems

• Security Devices

• Access Controls

• Industrial Lighting

• Advertising Displays

• Power Supplies

Automotive• Car Stereo Systems

• Navigation Systems

• In Car Entertainment

• Dashboard Applications

• Air-Conditioning

Medical• Portable Heart Monitor

• Patient Monitor

• Blood Analyser

• Testers

Multimedia• CD Players

• LCD Projector

• Satellite Receivers

• Televisions & Set Top Boxes

Others• Office Equipment

• Vending Machines

• Smart Card Readers

• Washing Machines, Microwaves, etc.

MArkets & APPlIcAtIOns

Picoflex®

PICOfLEx® RIBBON CABLE PRODuCTS

Introduction ...............................................................................................5LowProfile,IDT(90327) .....................................................................................6

LowProfile,IDT,Board-In(90584) ..............................................................................6

LowProfileThroughHoleHeader(90325)........................................................................7

SMTHeader(90814)........................................................................................7

LowProfile,BottomEntry,SMTHeader(91330)....................................................................8

LowProfile,HighTemperatureThroughHoleHeader(90779) ..........................................................8

RightAngle,LowProfileThroughHoleHeader(90800) ...............................................................9

RightAngle,LowProfile,HighTemperature,ThroughHoleHeader(91714) ................................................9

Latched,SMTHeader(90816).................................................................................10

LowProfile,IDT,Board-In,OppositePinLayout(91577) .............................................................10

StandardCableHarness(92315)..............................................................................11

StandardCableHarness(92316)...............................................................................11



ApplicationTooling.........................................................................................13

PicoflexSampleBox ........................................................................................19

www.molex.com/product/ribbon/picoflex.html

3

IntrOductIOn The Molex 1.27mm Picoflex® IDT connector system is a versatile, highly reliable connector system for high-density power and signal ribbon cable applications, where space & real estate is at a premium. Due to the compact size and low profile the Picoflex® IDT system is ideal for a broad range of applications in the automotive, industrial, medical and consumer electro-nic markets. Its highly reliable terminal design, locking and cable strain relief features guarantee secure electrical connection in applications with high vibrations and intense shock requirements. The Picoflex® IDT system comprises PCB headers, cable connectors and standard ribbon cable assemblies in various lengths and circuit sizes. Parts are delivered in a variety of packa-ging formats to suit individual customer requirements.

PcB HeAders The Picoflex® family offers SMT and SMC PCB headers in high temperature nylon and Polyphthalamide. All headers are polarized both to the PCB and to the female connector. The staggered solder tails with 1.27mm pitch have 2.54mm distance between both solder tail rows, which substantially reduces the risk of solder bridging. Seven header options are available:• 90816 latched SMT header is molded

with Polyphthalamide, a uL94 HB rated material. Its positive latches give increased retention between the header and the cable connector. It can be used in a RoHS lead-free process up to 260°C and is supplied with tin or select gold plating and either tube or tape and reel blister packaging.

• 90325 low-profile through hole header with tin or select gold plating and 94 V-0 flammability rating, supplied in bag or tube packaging

• 90779 low-profile SMC header has the same features as series 90325, but is molded with a high temperature nylon material with 94 V-0 flammability rating

• 90814 SMT standard (wave solder process) and low-profile (reflow process) header with tin or select gold plating featuring a high temperature nylon material with 94 V-0 flammability rating and is supplied either in tube or tape and reel blister packaging

• 90800 right-angle low-profile header with 94 V-0 flammability rating is delivered with kinked solder tails in tube packaging

• 91714 right-angle low-profile SMC header has the same features as series 90800, but is molded with a high temperature nylon material with 94 V-0 flammability rating

• 91330 bottom-entry low-profile SMT header in high temperature nylon material with 94 V-0 flammability rating can be used in a RoHS lead-free process up to 260°C. It creates a double- sided board effect with a single side SMT process which reduces assembly costs and is supplied in tin plating with tape and reel blister packaging

cABle cOnnectOrs The one-piece molded body with preloaded IDT terminals and cable guide removes the need for a separate upper housing, terminals or an insertion tool which signifi-cantly reduces applied costs. The cable entry window on the IDT connectors has a scalloped profile which ensures precise positioning of the 1.27mm 26 to 28 AWG standard ribbon cable. The connector is terminated by the IDT terminal being pushed up into the housing, displacing the cable jacket as well as posi-tioning itself in the top of the housing to

give an effective strain relief. four contact points per circuit and the integral strain relief ensure excellent electrical contact.

Three optional cable connectors are available:

• 90327 IDT connector with 94 V-0 flammability rating mates with all PCB header versions, supplied with tin or select gold plating

• 90584 board-in connector for permanent board connections. The staggered tail footprint is compatible with the footprint of the standard male header, 94 V-0 flammability rating

• 91577 board-in connector for permanent board connections. The staggered tail footprint is compatible with the footprint of the standard male header, the pin layout of the 91577 layout is the opposite to 90584, giving more options to the customer, 94 V-0 flammability rating

cABle AsseMBlIes Standard cable assemblies are available from 6cm – 120cm.

four standard options of cable assemblies are available:

• 92315 cable assembly featuring two 90327 connectors in C-style (page xx)

• 92317 cable assembly featuring two 90327 connectors in Z-style (page xx)

• 92318 cable assembly either featuring one 90327 connector and one 90584 board-in connector in Z-style(page xx)

• 92316 cable assembly featuring one 90327 receptacle and one 90584 board-in connector in C-style (page xx)

A full range of non-standard options, including shorter cable lengths, can be supplied where commercially viable. Please contact your Molex sales office for more information.

tOOlIng The Picoflex® IDT connectors are designed to minimise assembly cost and are comple- mented by an extensive range of applica-tion tools, from hand-tools for field repair and prototyping to fully automatic, state of the art, computer controlled harness making machines. Depending on the level of tooling chosen, machines are capable of manufacturing double-ended electrical and continuity tested cables. Daisy chaining is also possible. PcB AsseMBlIes Molex offers customized PCB assemblies. Picoflex® is only one product family out ofa variety of connector families which can be assembled on demand. Please contact your Molex sales office for more informa-tion.

5

1.27mm (.050") PitchPicoflex® PF-50Connector 90327 Low Profile, IDT

Features and Benefits• 1-piecehousingassuresprecisepositioningofcable• Molded-inpolarization• 4pointsofcontactwithribboncable• Preloadedcontacts• Accepts28or26AWG(7strand)ribboncable• Tapeoptionforhigh-speedtermination,contactMolex

forpartnumbers

Reference InformationProductSpecification:PS-99020-0011Packaging:Bag(tapeoptional)ToolingInformation:SeeendofsectionULFileNo.:E29179CSAFileNo.:LR19980-181MatesWith:90816,90325,90779,90800,90814, 91330and91714UseMolexCable:6800,8863and40158DesignedIn:Millimeters

ElectricalVoltage:250VCurrent:1.2AContactResistance:15milliohmsmax.DielectricWithstandingVoltage:750VrmsInsulationResistance:1000Megohmsmin.

MechanicalMatingForce:Tin—1.7N;Gold—1.1NUnmatingForce:Tin—0.25N;Gold—0.25NDurability:Tin—30cyclesmax.

Gold—100cyclesmax.(usingextractiontool)

PhysicalHousing:Whitepolyester,UL94V-0Contact:PhosphorBronzeAlloyPlating:SeeTableCableAccommodation:26and28AWGstranded

CircuitsOrder No.

Tin 2-4µm (80-160µ") Select Gold 0.76µm (30µ") 4 90327-0304 90327-33046 90327-0306 90327-33068 90327-0308 90327-330810 90327-0310 90327-331012 90327-0312 90327-331214 90327-0314 90327-3314

CircuitsOrder No.


1.27mm (.050") PitchPicoflex® PF-50 Connector90584 Low Profile, IDTBoard-In

Features and Benefits• Forpermanentwire-to-boardconnections• Kinkedsoldertailsforboardretentionduringsolder

process• Fitssameboardlayoutpatternasmaleheader• Heightfromboardwhensolderedandterminatedonly

6.40mm(.252")• 2pointsofcontactinIDTsection• Accepts26to28AWG,7strands,ribboncable

Reference Information ProductSpecification:PS-99020-0011Packaging:Tube(2options)ToolingInformation:SeeendofsectionDesignedIn:Millimeters

Electrical Voltage:250VCurrent:1.2AContactResistance:15milliohmsmax.DielectricWithstandingVoltage:750VInsulationResistance:1000Megohmsmin.

Physical Housing:Whitepolyester,UL94V-0Contact:PhosphorBronzeAlloyPlating:2-4µm(80-160µ")TinoverNickelPCBThickness:1.60mm±0.20

Circuits Order No.

Individual Tube Stacked Tube4 90584-1304 90584-23046 90584-1306 90584-23068 90584-1308 90584-230810 90584-1310 90584-231012 90584-1312 90584-2312

14 90584-1314 90584-2314

Note:Stackedtubeisagroupof7individualtubesinastack

Circuits Order No.

Individual Tube Stacked Tube16 90584-1316 90584-231618 90584-1318 90584-231820 90584-1320 90584-232022 90584-1322 90584-232224 90584-1324 90584-232426 90584-1326 90584-2326

6

1.27mm (.050") PitchPicoflex® PF-50 Header 90325 Low Profile

Features and Benefits• PolarizingsidepostsandPCBpegs• Stampedcontactswithin-line,flatblades• 2pointsofcontactwithfemaleterminal• Rigid,staggeredsoldertails• Frictionlock• Tubeoptionpackagingforroboticdelivery,

contactMolexforpartnumbers

Reference Information ProductSpecification:PS-99020-0011Packaging:BagortubeULFileNo.:E29179CSAFileNo.:LR19980-181MatesWith:90327DesignedIn:Millimeters

Electrical Voltage:250VCurrent:1.2AContactResistance:15milliohmsmax.DielectricWithstandingVoltage:750VrmsInsulationResistance:1000Megohmsmin.

Mechanical ContactRetentiontoHousing:7NMatingForce:Tin—1.7N;Gold—1.1NUnmatingForce:Tin—0.25N;Gold—0.25NDurability: Tin—30cyclesmax.


Physical Housing:Black15%glass-filledpolyester,UL94V-0Contact:BrassPlating:SeeTablePCBThickness:1.60mm±0.14

Circuits Order No.


Circuits Order No.

Tin 3-5µm (120-200µ") Select Gold 0.76µm (30µ")16 90325-0016 90325-301618 90325-0018 90325-301820 90325-0020 90325-302022 90325-0022 90325-302224 90325-0024 90325-302426 90325-0026 90325-3026

1.27mm (.050") PitchPicoflex® PF-50Header90814Low Profile, SMT

Features and Benefits• PolarizingsidepostsandPCBpegs• StampedSMTcontactswithin-line,flatblades• 2pointsofcontactwithfemaleterminal• Rigid,staggeredSMTsoldertails• Frictionlock

Reference InformationProductSpecification:PS-99020-0011Packaging:Tubeorblisterpack(contactMolex)MatesWith:90327DesignedIn:Millimeters


MechanicalContactRetentiontoHousing:7NMatingForce:Tin—1.7N;Gold—1.1NUnmatingForce:Tin—0.25N;Gold—0.25N

Durability:Tin—30cyclesmax.Gold—100cyclesmax.(usingextractiontool)

PhysicalHousing:Natural30%glass-fillednylon,UL94V-OContact:BrassPlating:SeeTable

Circuits

Order No. Tube Pack Blister Pack

Tin 3-5µm (120-200µ") Select Gold 0.76µm (30µ") Tin 3-5µm (120-200µ") Select Gold 0.76µm (30µ")4 90814-0X04 90814-3X04 90814-0X04 90814-3X046 90814-0X06 90814-3X06 90814-0X06 90814-3X068 90814-0X08 90814-3X08 90814-0X08 90814-3X0810 90814-0X10 90814-3X10 90814-0X10 90814-3X1012 90814-0X12 90814-3X12 90814-0X12 90814-3X1214 90814-0X14 90814-3X14 90814-0X14 90814-3X1416 90814-0X16 90814-3X16 90814-0X16 90814-3X1618 90814-0X18 90814-3X18 90814-0X18 90814-3X1820 90814-0X20 90814-3X20 90814-0X20 90814-3X2022 90814-0X22 90814-3X22 90814-0X22 90814-3X2224 90814-0X24 90814-3X24 90814-0X24 90814-3X2426 90814-0X26 90814-3X26 90814-0X26 90814-3X26

ReplaceXwiththecombinationofPECpegoptionandpolarizingsidepostheight:

PCB Pegs Polarizing Side Post Height0 Yes 6.40mm/0.252"3 No 6.40mm/0.252"6 No 4.10mm/0.161"8 Yes 4.10mm/0.161"

PCB Pegs Polarizing Side Post Height2 Yes 6.40mm/0.252"5 No 6.40mm/0.252"7 No 4.10mm/0.161"9 Yes 4.10mm/0.161"

7

1.27mm (.050") PitchPicoflex® PF-50Header91330Low Profile, Bottom EntrySMT

Features and Benefits• PolarizingsidepostsandPCBpegs• StampedSMTcontacts• Twopointsofcontactwithfemaleterminal• Frictionlock• CanbeusedinRoHSlead-freeprocessupto260˚C• KaptontapeforpickandplaceduringSMTassembly• Lowprofileapplicationwhichcreatesadouble-sided

boardeffectwithasingle-sideSMTprocess

Reference Information ProductSpecification:PS-99020-0011Packaging:TapeandReelMatesWith:90327DesignedIn:Millimeters


MechanicalContactInsertionForce:1.7NContactRetentiontoHousing:7NDurability:30cyclesmax.

Physical Housing:Natural30%glass-filledNylon,UL94V-0Contact:BrassPlating:Tin3-5µm(120µ"-200µ”)PCBThickness:1.57mm±0.13

Circuits Order No.6 91330-00068 91330-0008

10 91330-001012 91330-001214 91330-001416 91330-0016

Circuits Order No.18 91300-001820 91330-002022 91330-002224 91330-002426 91330-0026

1.27mm (.050") PitchPicoflex® PF-50Header90779 Low ProfileHigh Temperature

Features and Benefits• PolarizingsidepostsandPCBpegs• Stampedcontactswithin-line,flatblades• 2pointsofcontactwithfemaleterminal• Rigid,staggeredsoldertails• FrictionLock• HighTemperatureSurfaceMountCompatible

housing

Reference Information ProductSpecification:PS-99020-0011Packaging:Bag(contactMolexfortubepartnumbers)MatesWith:90327DesignedIn:Millimeters


Mechanical ContactRetentiontoHousing:7NMatingForce:Tin—1.7N;Gold—1.1NUnmatingForce:Tin—0.25N;Gold—0.25NDurability:Tin—30cyclesmax.


Physical Housing:Natural30%glass-fillednylon,UL94V-OContact:BrassPlating:SeeTablePCBThickness:1.60mm±0.14

Circuits Order No.


Circuits Order No.


8

1.27mm (.050") PitchPicoflex® PF-50Header 90800 Right Angle, Low Profile

Features and Benefits• Polarizingsideposts• Stampedcontacts• 2pointsofcontactwithfemaleterminal• Kinkedsoldertailsforboardretentionduring

solderprocess• Frictionlock

Reference Information Packaging:TubeToolingInformation:SeeendofsectionMatesWith:90327DesignedIn:Millimeters


Mechanical ContactRetentiontoHousing:7NMatingForce:Tin—1.7NUnmatingForce:Tin—0.25NDurability:Tin—30cyclesmax.(usingextractiontool)

Physical Housing:Black15%glass-filledpolyester,UL94V-0Contact:BrassPlating:SeeTablePCBThickness:1.60mm±0.20

Circuits Order No.

Tin 3-5µm Tin over Nickel Select Gold 0.76µm (30µ")4 90800-0004 90800-30046 90800-0006 90800-30068 90800-000810 90800-001012 90800-0012 90800-301214 90800-0014 90800-3014

Circuits Order No.

Tin 3-5µm Tin over Nickel Select Gold 0.76µm (30µ")16 90800-001618 90800-001820 90800-0020 90800-302022 90800-002224 90800-0024 90800-302426 90800-0026 90800-3026

1.27mm (.050") PitchPicoflex® PF-50Header 91714Right Angle, Low Profile High TemperatureThrough Hole

Features and Benefits• Polarizingsideposts• Stampedcontacts• Twopointsofcontactwithfemaleterminal• Kinkedsoldertailsforboardretentionduring

solderprocess• Frictionlock• High-temperatureSurfaceMountCompatiblehousing

Reference Information ProductSpecification:PS-99020-0011Packaging:TubeMatesWith:90327DesignedIn:Millimeters


MechanicalContactInsertionForce:1.7NContactRetentiontoHousing:7NDurability:30cyclesmin.

Physical Housing:Natural30%glass-filledNylon,UL94V-0Contact:BrassPlating:SeeTablePCBThickness:1.60mm±0.20

CircuitsOrder No.

Tin 3-5µm Tin over Nickeln Select Gold 0.76µm (30µ")4 91714-0004 91714-30046 91714-0006 91714-30068 91714-0008 91714-300810 91714-0010 91714-301012 91714-0012 91714-301214 91714-0014 91714-3014

CircuitsOrder No.

Tin 3-5µm Tin over Nickeln Select Gold 0.76µm (30µ")16 91714-0016 91714-301618 91714-0018 91714-301820 91714-0020 91714-302022 91714-0022 91714-302224 91714-0024 91714-302426 91714-0026 91714-3026

9

1.27mm (.050") PitchPicoflex® PF-50Latched Header90816SMT

Features and Benefits• Positivelatchforincreasedretention• PolarizingsidepostsandPCBpegs• StampedSMTcontactswithin-line,flatblades• 2pointsofcontactwithfemaleterminal• Rigid,staggeredSMTsoldertails• CanbeusedinRMSlead-freeprocessupto260˚

Reference InformationProductSpecification:PS-99020-0011Packaging:Tubeorblisterpack(contactMolex)MatesWith:90327DesignedIn:Millimeters


MechanicalContactRetentiontoHousing:7NMatingForce:Tin—1.7N;Gold—1.1NUnmatingForce:Tin—0.25N;Gold—0.25NUnmatingForce90327Header:0.25NDurability:Tin—5cyclesmax.(usingextractiontool)


PhysicalHousing:BlackPolyphthalamide30%glass-filledContact:BrassPlating:SeeTable

Circuits

Order No. Tube Pack Blister Pack

Tin 3-5µm (120-200µ") Select Gold 0.76µm (30µ") Tin 3-5µm (120-200µ") Select Gold 0.76µm (30µ")4 90816-0X04 90816-3X046 90816-0X06 90816-3X06 90816-0X06 90816-3X068 90816-0X08 90816-3X08 90816-0X08 90816-3X0810 90816-0X10 90816-3X10 90816-0X10 90816-3X1012 90816-0X12 90816-3X12 90816-0X12 90816-3X1214 90816-0X14 90816-3X14 90816-0X14 90816-3X1416 90816-0X16 90816-3X16 90816-0X16 90816-3X1618 90816-0X18 90816-3X18 90816-0X18 90816-3X1820 90816-0X20 90816-3X20 90816-0X20 90816-3X2022 90816-0X22 90816-3X22 90816-0X22 90816-3X2224 90816-0X24 90816-3X24 90816-0X24 90816-3X2426 90816-0X26 90816-3X26 90816-0X26 90816-3X26

ReplaceXwiththecombinationofPECpegoptionandpolarizingsidepostheight:

PCB Pegs0 Yes3 No

PCB Pegs2 Yes4 No

1.27mm (.050") PitchPicoflex® PF-50 Connector91577 Low Profile, IDTBoard-In, Opposite Pin Layout

Features and Benefits• Forpermanentwire-to-boardconnections• Kinkedsoldertailsforboardretentionduringsolder

process• Fitssameboardlayoutpatternasmaleheader• Heightfromboardwhensolderedandterminatedonly

6.40mm(.252")• 2pointsofcontactinIDTsection• Accepts26to28AWG,7strands,ribboncable• Oppositepinlayoutvs.90584

Reference Information ProductSpecification:PS-99020-0011Packaging:Tube(2options)ToolingInformation:SeeendofsectionDesignedIn:Millimeters


Physical Housing:Whitepolyester,UL94V-0Contact:PhosphorBronzeAlloyPlating:2-4µm(80-160µ")TinoverNickelPCBThickness:1.60mm±0.20

Circuits Order No.

Individual Tube Stacked Tube 4 91577-1304 91577-2304 6 91577-1306 91577-2306 8 91577-1308 91577-230810 91577-1310 91577-231012 91577-1312 91577-231214 91577-1314 91577-2314

Circuits Order No.

Individual Tube Stacked Tube16 91577-1316 91577-231618 91577-1318 91577-231820 91577-1320 91577-232022 91577-1322 91577-232224 91577-1324 91577-232426 91577-1326 91577-2326

10

Latches

1.27mm (.050") PitchPicoflex® PF-50Standard Cable Harness92315

Features and Benefits• Cableassemblywithtwo90327connectors,C-style• Sizes4to26• UL2651,28AWG(7strand)ribboncable• Lengthsfrom6to120cm

Reference InformationPackaging:BagMatesWith:90816,90779,90800,90814,91330and

91714DesignedIn:Millimeters

ElectricalVoltage:250VCurrent:1.2A

MechanicalMatingForce:1.7NUnmatingForce:0.25NDurability:30cyclesmax.

PhysicalHousing:6/6nylon,UL94V-0Contact:PhosphorBronzeAlloyPlating:3to6µ"TinInsulation:Cable—GrayPVCWireRange:28AWG

Circuits Order No. 4 92315-04XX6 92315-06XX8 92315-08XX10 92315-10XX12 92315-12XX14 92315-14XX

ReplaceXXwithlengthincm(min.6cm,max.120cm),seetableExample:92315-0832isacablewithtwo90327-0308,32cmlong


Length XX6-99cm 06-99100cm 01105cm 02110cm 03115cm 04120cm 05


Features and Benefits• Cableassemblywith90327and90584connectors,

C-style• Sizes4to26• UL2651,28AWG(7strand)ribboncable• Lengthsfrom6to120cm

Reference InformationPackaging:TubeMatesWith:90816,90325,90779,90800,90814,

91330and91714DesignedIn:Millimeters



PhysicalHousing:6/6nylon,UL94V-0Contact:PhosphorBronzeAlloyPlating:3to6µ"TinInsulation:Cable—GrayPVCWireRange:28AWGPCBThickness:1.60mm±0.20


ReplaceXXwithlengthincm(min.6cm,max.120cm),seetableExample:92316-0832isacablewith90327-0308and90584-2308,32cmlong



11


Features and Benefits• Cableassemblywith90327and90584connectors,

Z-style• Sizes4to26• UL2651,28AWG(7strand)ribboncable• Lengthsfrom6to120cm

Reference InformationPackaging:TubeMatesWith:90816,90325,90779,90800,90814,




PhysicalHousing:6/6nylon,UL94V-0Contact:PhosphorBronzeAlloyPlating:3to6µ"TinInsulation:Cable—GrayPVCWireRange:28AWGPCBThickness:1.60mm±0.20


ReplaceXXwithlengthincm(min.6cm,max.120cm),seetableExample:92318-0832isacablewith90327-0308and90584-2308,32cmlong




Features and Benefits• Cableassemblywithtwo90327connectors,Z-style• Sizes4to26• UL2651,28AWG(7strand)ribboncable• Lengthsfrom6to120cm

Reference InformationPackaging:BagMatesWith:90816,90325,90779,90800,90814,




PhysicalHousing:6/6nylon,UL94V-0Contact:PhosphorBronzeAlloyPlating:3to6µ"TinInsulation:Cable—GrayPVCWireRange:28AWG


ReplaceXXwithlengthincm(min.6cm,max.120cm),seetableExample:92317-0832isacablewithtwo90327-0308,32cmlong



12

Application ToolingManual Extraction Tool for Picoflex®

ThisextractiontoolisusedtounmatethePicoflexconnector90327fromitsheader

Features• Steelandplasticconstructionwithmouldedheads• Longlifespringsteelhandle• Designedfor“inthefield”use,willhelpprevent

damagetoterminationareaandtoconnectors• Suitableforallcircuitsizes4to26

SpecificationsSize:(open)105by110by12mmWeight:0.05kgapproximate

Description Order No. Used with Molex Connector

ExtractionToolfor4to26circuits 69008-1070 90327

Manual Handtool for Picoflex®

Features• TerminatesMolexconnectors90327and90584,

4to26circuits• Designedforprototype:smallbatchandfieldrepair

applications• Daisychainandjumperharnessescanbemadeonthis

handtoolwithasmallamountofadjustment• ParallelActionHandtoolwithcableguide

SpecificationsSize:260by150by50mmWeight:0.75kgWorkingServices:NoneEngineeringNumber:69008-1080


PicoflexHandToolfor4to26circuits 69008-1090 90327,90584

Application ToolingManual Extraction Tool for Picoflex®

ThisextractiontoolisusedtounmatethePicoflexconnector90327fromthelatchedheader90816

Features• Steelconstruction• Designedfor"inthefield"use,willhelpprevent

damagetoterminationareaandtoconnectors• Suitableforallcircuitsizes4to26

SpecificationsSize:45mmby100mmby17mmWeight:0.13kg


ExtractionToolfor4to26circuits 62100-6000 90327

13

Application ToolingSemi-Automatic PB14 Pneumatic Machine for Picoflex®

Features• ForPicoflex90327connector(4to26circuits)• Fullypneumatic• Cabletriggerstermination• Productionrate:520perhour• Magazinefeed• Cableguidance• Quickadjustmentfordifferentcircuitsizes

SpecificationsWeight:12kg(26.45lb)Pneumatics:Pressure—6BARSize:Width—210mm(8.26")

Depth—30mm(1.18")Length—330mm(12.99")

Description Order No. Connector

PB14Terminatorfor4to26circuits 69127-1001 90327


ToolKit4to26circuits 69020-190290327,90584ManualPressforToolKit 69020-0660

OptionalConnectorClamp 69020-1935

Manual Press Tool Kit for Picoflex®

Allowsmanualterminationofpre-cutribboncableinanArborpress

Features• Fully-manualoperation—requiresnoelectricalor

airsupply• Handloadingofconnectorandcable• Cableguide• FitsintoArborpressnumber69020-0660• Optionalconnectorclamp69020-1935• Feed-toandfeed-throughapplication• Suitableforallcircuitsizes4to26• Terminates90327and90584series

SpecificationsWeight:1kgDimensions:15.5by110by90mmWorkingServices:NoneEngineeringNumber:69020-1902

14

Application ToolingSemi-Automatic PB16 Tube Feed Pneumatic Machine for Picoflex®

Features• ForPicoflex90584• Fullypneumatic• Automaticconnectorreloading• Tubefeedwithconnectororientation• Timertoensurecompletetermination• Cableentrytriggerstermination

SpecificationsWeight:25kg(55.12lb)Pneumatics:Pressure—6BAR(90psig)Size:Width—125mm(4.92")

Depth—175mm(6.89")Length—700mm(27.56")

Description Order No. ConnectorPB16Terminator 69127-1010 90584

Automatic Desktop (PDT) Machine for Picoflex®

Features• Mediumvolume,withfully-automaticmeansof

termination• Pneumaticallyactuated• Continuitytestingbuiltin• Wirestraightener• PLCcontrol• Harnesscollectiontray

SpecificationsWeight:140kg(308lb)Electrical:240V,50HzsinglephasePneumatics:Pressure—6BAR(90psig)

Consumption—6Lperminute(0.22CFM)Rate:Upto360harnessesperhour,dependenton

operatorspeedandapplication

Description Order No. ConnectorPicoflexDesktopMachine ContactMolex 90327,90584

Semi-Automatic PB14T Tape Feed Machine for Picoflex®

Features• Automatictapefeedwhichincreasestheproduction

capabilitiesofthePB14terminator• Cableentrytriggerstermination• Quickadjustmentbetweencircuitsizes• Sensorautomaticallykeepsmagazinetrackfull,

allowingtheoperatortoconcentrateonproduction

SpecificationsWeight:25kg(55.12lb)Pneumatics:Pressure—6BARSize:Width—280mm(11.00")

Depth—330mm(12.99")Height—500mm(19.69")

Electrical:220V—50Hz120V—60Hz

Rate:Upto2100connectorsperhour,dependentonoperatorspeedandcablelength

Description Order No. Connector

PB14Terminator(220V)for4to26circuits 69127-1004

90327PB14Terminator(120V)for

4to26circuits 69127-1024

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PIcOflex® sAMPle BOx Sample kits are available on request to demonstrate the versatility of the Picoflex IDT system.

The kit contains a demonstration board with mounted PCB headers and cable assemblies to show the functionality of the Picoflex® IDT system.

In addition to comprehensive product in-formation there are also loose samples of all PCB headers and cable connectors for design purposes in the kit.

There is a CD with a product presentation, including links for all products to the Molex website for further product infor-mation. There is also a leaflet where you can see the features and benefits of the Picoflex product family.

If you are interested in being shown a sample kit, please contact your local Molex sales office or Molex distributor.

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www.molex.com/product/ribbon/picoflex.html

©2010 MolexOrder No. 987650-4753 Printed in Germany/2500M/BD/2010.08

www.molex.com

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