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COURSE PLAN

Department :Course Name & code :

Semester & branch :

Name of the faculty :

No of contact hours/week :

ASSESSMENT PLAN:

1. In Semester Assessments - 50 %

Written tests :

Surprise quizzes :

2. End Semester Examination - 50 %

Written examination of 3 hours duration (Max. Marks: 50 )

Portions for Assignment

Assignment no. Topics

1

2

3

4

5

Portions for Sessional Test

Test no. Topics

1

2

MANIPAL INSTITUTE OF TECHNOLOGYManipal University, Manipal

Karnataka -576104

L1 L8

L9 L16

L17 L24

L25 L32

L33 L40

L1 L20

L21 L40

ICEPROCESS INSTRUMENTATION AND CONTROL & ICE-401

VII & ICE

Dr. S. Meenatchisundaram, Mrs. Sravani. V

4

2

5

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Course Outcomes

At the end of this course, the student should be able to:

CO1:

CO2:

CO3:

CO4:

Course Plan

L. No. Topics

L0 Introduction to the Course

L1

L2

L3

L4

L5

L6

L7

L8

L9

L 10

L11

L12

L 13

Need for Process Control & Process Terminology

Process Control Hardware Fundamentals

Process Control Loops

Basics of Mathematical Modelling

Flow and Liquid Level Systems Modelling

Liquid Level Systems with Interaction and Non-Interaction Modelling

Thermal Systems Modelling

Continuous Stirred Tank Reactor System Modelling

Pneumatic and Hydraulic Systems Modelling

Dead Time, P&I Diagram Basics

P & I Diagram Line, Instrument Symbols

Summary Basics of Process Control

Control Action and Controllers - Basics, Discrete Control Mode

Understand the need for closed loop control system in process industries.

Able to identify the mathematical model of any process.

Able to identify and tune the suitable controller for the process either by using conventional or advancecontrol strategies.

Able to understand the concepts of various final control elements.

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L 14

L 15

L16

L 17

L18

L19

L 20

L 21

L 22

L23

L 24

L25

L 26

L27

L 28

L29

L 30

L31

L32

L33

L 34

L 35

L 36

L 37

L38

L 39

L40

Floating Control Mode, Continuous Control Mode P Controllers

Integral Mode Control

Derivative Control Mode, Proportional-Integral Control (PI)

Proportional-Derivative Control Mode (PD), Three-Mode Controller (PID)

Special Terminology, Summary, Problems

Electronic Controllers - Error Detector, Two-position controller with neutral zone

Op-amp Circuits for P, I & D Controllers

Op-amp Circuits for Composite Controllers PI & PD Controllers

Op-amp Circuits for Composite Controllers PID Controller, Problems

Nozzle/Flapper System, Pneumatic Proportional Controller

Pneumatic PI, PD, PID Controller

Design Problems on Electronic and Pneumatic Controllers

Definition of Quality, Measure of Quality - Quarter Amplitude, Minimum Area

Evaluation criteria - IAE, ISE, ITAE and decay ratio

Loop Tuning - Open-Loop Transient Response Method

Ziegler-Nichols Method, Frequency Response Methods

Feedforward Control, Ratio Control

Cascade Control - Examples

Override Control , Redundant Instrumentation

Inferential Control

Split Range Control

Introduction to Multivariable Control

Distillation Column and Boiler Systems - Examples

RG Analysis, Internal Model Controller

Final Control Element Operation

I/P & P/I Converters

Switching Devices SCR, GTO, TRIAC

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L41

L42

L43

L44

L45

L46

L47

L48

References:1

2

3

4

5

6

Submitted by:

(Signature of the faculty)

Date:

Electrical Actuators

Pneumatic Actuators

Hydraulic Actuators

Control-Valve Types and Sizing

Cavitation and Flashing, Selection Criteria

Discrete-State Process Control Introduction, Relay Controllers and Ladder Diagrams

Computer-Based Controller

Supervisory Controller

Curtis Johnson (2009) Process Control Instrumentation Technology , Prentice Hall of India

George Stephanopoulos (2009) Chemical Process Control , Prentice Hall of India.

Katsuhiko Ogata, Modern Control Engineering, 5th Edition, Prentice Hall of India

Coughanover and Koppel (2008) Process systems analysis and control , Tata McGraw Hill.

Thomas A. Hughes, Measurement and Control Basics, 3rd Edition, ISA Press.

William Y. Svrcek, Donald P. Mahoney, Brent R. Young, A Real-Time Approach to Process Control, ThirdEdition, Wiley

Dr. S. Meenatchisundaram

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Approved by:

(Signature of HOD)

Date:

FACULTY MEMBERS TEACHING THE COURSE (IF MORE THAN ONE SECTIONS):

FACULTY SECTION FACULTY SECTION

*********

Dr. S. Meenatchisundaram VII-B Sravani.V VII-A

Dr. DAYANANDA NAYAK