Piaggio User Manual
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Transcript of Piaggio User Manual
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Piaggio would like to thank you
for choosing one of its products. We have prepared this manual to help you to get the very best from your vehicle. P lease read it carefully before ridingthe vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assureyou that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle and it will serve youwell for a long time to come. This booklet forms an integral part of the vehicle; should the vehicle be sold, it must be transferred to the new owner.
MP3 LT 300 i.e.
Ed. 4
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The instructions given in this booklet are intended to provide a clear, simple guide to using your scooter; this booklet also details routine maintenanceprocedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centres. The booklet also containsinstructions for simple repairs. Any operations not specifically described in this booklet require the use of special tools and/or particular technicalknowledge: to carry out these operations, refer to any authoris ed Dealer or Service Centres.
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Personal safety
Failure to completely observe these instructions will result in serious risk of personalinjury.
Safeguarding the environment
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-aging the environment.
Vehicle intactness
The incomplete or non-observance of these regulations leads to the risk of seriousdamage to the vehicle and sometimes even the invalidity of the guarantee.
The signs that you see on this page are very important. They are used to highlight partsof the booklet that should be read with particular care. The different symbols are usedto make each topic in the manual simple and quick to locate.
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INDEX
VEHICLE...................................................................................... 7Dashboard................................................................................ 9Analogue instrument panel....................................................... 11
Clock......................................................................................... 12Digital lcd display...................................................................... 13
Maintenance icons................................................................ 13*MODE* button...................................................................... 14
Key switch................................................................................. 15Locking the steering wheel.................................................... 15Releasing the steering wheel................................................ 15
Switch direction indicators........................................................ 16Horn button............................................................................... 16Light switch............................................................................... 17Emergency flashing light button................................................ 17
Start-up button.......................................................................... 18Engine stop button.................................................................... 18Front suspension unlock-lock switch........................................ 19The immobilizer system............................................................ 19
Keys...................................................................................... 19Immobilizerdevice enabled indicator led............................... 20Operation............................................................................... 21Programming the immobilizer system................................... 22
Accessing the fuel tank............................................................. 23The saddle................................................................................ 24
Saddle opening via button to access helmet compartment
.............................................................................................. 24Opening the saddle to access the helmet compartment in anemergency............................................................................. 25
Opening of top box.................................................................... 26Identification.............................................................................. 26Bag clip..................................................................................... 28
USE.............................................................................................. 29Checks...................................................................................... 30
Refuelling.................................................................................. 30Tyre pressure............................................................................ 32Shock absorbers adjustment.................................................... 34
Running in................................................................................. 35Starting up the engine............................................................... 35
Precautions........................................................................... 37Stopping the engine.................................................................. 38Stand......................................................................................... 39Automatic transmission............................................................. 39Safe driving............................................................................... 40Front suspension locking system.............................................. 42Parking brake............................................................................ 46Integral pedal braking system................................................... 47
MAINTENANCE........................................................................... 49
Engine oil level.......................................................................... 50Engine oil level check............................................................ 50Engine oil top-up................................................................... 51Warning light (insufficient oil pressure)................................. 51Engine oil change.................................................................. 52
Hub oil level.............................................................................. 53Tyres......................................................................................... 55Spark plug dismantlement........................................................ 56Removing the air filter............................................................... 58Air filter cleaning....................................................................... 58Cooling fluid level...................................................................... 59
Checking the brake oil level...................................................... 60Braking system fluid top up................................................... 61
Battery....................................................................................... 63Use of a new battery............................................................. 63
Long periods of inactivity.......................................................... 64Fuses........................................................................................ 64Lamps....................................................................................... 69Front light group........................................................................ 70
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Headlight adjustment............................................................. 74Front direction indicators........................................................... 75Rear optical unit........................................................................ 75Rear turn indicators................................................................... 77Number plate light..................................................................... 78Helmet compartment lighting bulb............................................ 79Rear-view mirrors...................................................................... 79Front and rear disc brake.......................................................... 79Puncture.................................................................................... 80
Periods of inactivity................................................................... 81Cleaning the vehicle.................................................................. 82Troubleshooting........................................................................ 83
TECHNICAL DATA...................................................................... 87Toolkit....................................................................................... 92
SPARE PARTS AND ACCESSORIES........................................ 93Warnings................................................................................... 94
SCHEDULED MAINTENANCE.................................................... 97Scheduled servicing table......................................................... 98
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MP3 LT 300 i.e.
Chap. 01
Vehicle
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01_01
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Dashboard (01_01)
A =Ignition key-switch
B =Bag hook
C =Parking brake
D =Emergency turn indicator switch
E=Horn button
F =Turn signal switch
G =Rear brake lever
H =Light switch
I =Analogue instrument panel
L =Digital instrument panel
M =Warning light unit
N =Emergency cut-off switch RUN/OFF
O =Front brake lever
P =Throttle grip
Q = Front suspension locking-unlocking switch (if available)
R =Starter button
S =MODE button
T =Saddle opening button
U =Compartment opening button
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01_02
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Analogue instrument panel (01_02)
A =Immobilizer / anti-theft LED
B=Speedometer with twin scale (km/h and mph)
C =CLOCK switch
D =Digital display
E=SET switch
F=Rpm indicator
G =Fuel gauge
H =Warning light for helmet compartment courtesy light on
I =Engine control telltale light and injection system failure warning light
L =Low fuel warning light
M =Engine stop warning light
N=Turn indicator warning lightO =Low oil pressure warning light
P =Front suspension locking system failure warning light
Q =Front suspension locking system warning light
R =High-beam warning light
S =Warning light for parking brake engaged
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01_03
Clock (01_03)
Pushing the CLOCK button for less than 1 second displays the following sequence:
TIME DATE
To set the clock, push and hold the CLOCK button for other 3 seconds.
The numbers showing the hours will begin flashing.
Set the hour using the SET button. Push the CLOCK button again and the minutenumbers start flashing.
Set the minutes using the SETbutton. Push the CLOCK button again and the daynumbers start flashing.
Set the day with the SET button. Push the CLOCK button again and the monthnumbers start flashing.
Set the month with the SET button. Push the CLOCK button again and the yearnumbers start flashing.
Set the year with the SET button. Press the CLOCK button again for 4 seconds
to exit the adjustment menu.
During the reset process, not pressing any buttons for a period longer than 8 secondsends the process automatically and the display shows the modified time.
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01_04
Digital lcd d isplay (01_04)
A =Total odometer gauge
B =BELT maintenance icon
C =SERVICE maintenance icon
D =Engine coolant temperature indicator
E =Trip odometer (A-B) and ambient temperature gauge (selected with the MODE
button)
F =TIME-DATE indicator
G =Low fuel warning light
H =Trip odometer gauge (B)
I =Trip odometer gauge (A)
L =Kilometre - mile indicator
Maintenance icons
The icons signal the user that scheduled maintenance operations should be carriedout. A flashing SERVICE icon signals the need to carry out the scheduled mainte-nance service. A flashing BELT icon signals the drive belt needs replacing. In anycase, vehicle maintenance must be carried out at the kilometre service intervals rec-ommended in this booklet.
WARNING
REFER TO THE SCHEDULED MAINTENANCE TABLE FOR FURTHER MAIN-TENANCE OPERATIONS
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01_05
*MODE* button (01_05, 01_06)
Pushing the MODE button S for less than a second displays the following sequenceof functions:
1. Trip odometer "A"2. Trip odometer "B"3. Ambient temperature ""
Push the MODE button S longer than 3 seconds to zero set the trip odometer.
01_06
UNIT OF MEASUREMENT SETTING
Push (and hold for at least 3 seconds) the button "MODE" R and at the same time,turn the ignition key to "on".
The icons "kmi" and "E" will start flashing.
"Kmi" represents the combination of "km" (kilometres) and "mi" (miles)
"E" represents the combination of "C" (degrees Celsius) and "F" (degrees Fahren-heit).
Pushing the "MODE" button R for less than a second, the icons "km" and "mi" areselected in sequential manner.
Push the "SET" button M to confirm the selection.
Now the ambient temperature icon "C" or "F" starts flashing.
Pushing the "MODE" button R for less than a second, the icons " C" and " F" areselected in sequential manner.
Push the "SET" button M to confirm the selection.
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K it h (01 07)
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01_07
Key switch (01_07)
1. LOCK =Ignition disabled, extractable key, mechanical antitheft device ena-bled. The parking brake cannot be released when pressed and cannot bepressed when released.
2. OFF =Ignition disabled, extractable key, mechanical antitheft device dis-abled and enabled/disabled parking brake.
3. ON =Ready to start, non-extractable key, mechanical antitheft device disa-bled.
4. HELMET COMPARTMENT OPENING =Helmet compartment openingposition. Press the key when in "OFF" or "ON" and turn it anticlockwise.
5. FUEL TANK COVER OPENING =Fuel tank cover opening position. Pressthe key when in "OFF" or "ON" and turn it clockwise.
01_08
Lock ing the steering wheel (01_08)
Turn the handlebar to the left (as far as it will go), turn the key to LOCK and removethe key.
Releasing the steering wheel
Reinsert the key and turn it to OFF.
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CAUTION
DO NOT TURN THE KEY TO LOCK OR KEY OFF WHILE RIDING.
01_09
Switch direction indicators (01_09)
Move switch F to the left to indicate a left turn; move switch F to the right toindicate a right turn. Push the central part of switch F to deactivate the turn indica-tors.
01_10
Horn button (01_10)
Push the button E to sound the horn.
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Light switch (01 11)
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01_11
Light switch (01_11)
When the light switch H is set to 0, the low-beam light is on. When set to 1,the high-beam light is activated. If the light switch H is pressed when set to 2, thehigh-beam light flashing is activated. The switch goes back to 0 automatically.
01_12
Emergency flashing light button (01_12)
It enables the activation of the four turn indicators simultaneously. The control Dcan be enabled only with the key set to ON, but once enabled, it keeps functioningeven if the key is set to OFF or LOCK. To disable this function, simply turn theignition switch to ON.
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Start up button (01 13)
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01_13
Start-up button (01_13)
To start the engine, pull either brake lever and then press the starter button R.
WARNING
THE VEHICLE WILL START BUT WILL IDLE IF THE RIDER IS NOT SEATED ON
THE SADDLE IN RIDING POSITION.
01_14
Engine stop but ton (01_14)
The engine can be started when the emergency stop switch N is set to 1 RUN;if the emergency stop switch N is set to 0 OFF, the engine cannot be started orit shuts off if already running.
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Front suspension unlock-lock switch (01 15)
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01_15
Front suspension unlock-lock switch (01_15)
The Q switch engages and disengages the front suspension locking system.
As the topic is so complex, find the instructions for using this control in theUse chapter.
The immobilizer system
In order to enhance theft protection, the vehicle is equipped with a PIAGGIO IMMO-BILIZER electronic engine locking device that is activated automatically when theignition switch is removed. Upon start-up, the PIAGGIO IMMOBILIZER systemchecks the starter key, and only if this key is recognised will the Immobiliser system
allow the vehicle to be started.
01_16
Keys (01_16, 01_17, 01_18)
Two types of keys come with the vehicle:
Key A is the MASTER key. Only a single copy of this key is supplied, which isnecessary to program all your other keys and for your dealer to perform some main-tenance operations. We therefore recommend that it be used only under exceptionalcircumstances.
Starter key B (single copy) is the one used for start-up and for opening the rearcase.
Together with the keys comes a CODE CARD which is imprinted with the mechanicalcode of the keys.
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WARNING
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01_17
01_18
WARNING
LOSING THE MASTER KEY PREVENTS ANY FURTHER REPAIR OF THE "PIAG-
GIO IMMOBILISER" SYSTEM AND OF THE ENGINE CONTROL UNIT.
WARNING
KEEP THE "CODE CARD" AND THE MASTER KEY IN A SAFE PLACE (NOT IN
THE VEHICLE).
01_19
Immobil izerdevice enabled indicator led (01_19)
Activation of the "PIAGGIO IMMOBILIZER" system is signalled by a flashing Aindicator. In order to reduce battery discharge, the indicator LED turns off automaticallyafter 48 hours of uninterrupted functioning. Should the system fail, different LED flash-ing patterns will provide theAu thor ised Serv ice Centre with information on the typeof fault detected.
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Operation
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Operation
Each time the ignition key B is removed while in the OFF or LOCK positions,the protection system activates the engine lock. Turning the ignition key B toON disables the engine lock, provided that the safety system recognises the codetransmitted by the key. If the code is not recognised, turn the ignition key B first toOFF and then back to ON again; if lock persists, try again using the A MASTERkey. If the engine cannot be started, contact anAuthorised Service Centr e, whichis provided with the electronic equipment required to detect and repair the system.
When the supplementary starter keys are required, remember that the all the keys,whether new or existing, should be programmed.
Contact anAu thor ised Serv ice Centre and bring the A MASTER key and allB starter keys that you own.
The codes of starter keys not submitted for the new programming procedure are de-leted from the memory. Any lost starter keys will therefore not be enabled to start theengine.
WARNING
EACH KEY HAS ITS OWN AND UNIQUE CODE, WHICH MUST BE STORED IN
THE SYSTEM CONTROL UNIT MEMORY.
VIOLENT SHOCKS MAY AFFECT THE ELECTRONIC COMPONENTS OF THE
KEY.
IF THE VEHICLE IS SOLD, THE MASTER-HANDGRIP KEY (AS WELL AS THE
OTHER STARTER KEYS) AND THE CODE CARD MUST ALSO BE TRANS-
FERRED TO THE NEW OWNER.
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Programming the immobilizer system (01 20)
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g g y ( _ )
Below is described the procedure to follow for programming the PIAGGIO IMMOBIL-ISER system and/or for storing other key codes. The programming procedure shouldbe carried out with the engine stop switch set to RUN.
START PROCEDURE
Insert the MASTER key A into the ignition switch (in OFF) and turn it toON. After 1 - 3 seconds, turn the key to OFF again and pull it out.
INTERMEDIATE STAGE
After extracting the MASTER key A, insert, within ten seconds, the key that isgoing to be programmed B and turn it immediately to ON. After 1-3 seconds, turnthe key to OFF again and pull it out. In this way, a maximum of 7 keys can beprogrammed by repeating the above procedure and keeping the indicated times.
FINAL STAGE
After extracting the key to be programmed B, insert the MASTER key A againand turn it to ON (perform this operation within the 10 seconds following the ex-traction of the previous key). Leave it in this position for 1 to 3 seconds and return itto OFF.
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CORRECT PROGRAMMING CHECK PHASE1
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01_20
CORRECT PROGRAMMING CHECK PHASE
Insert the MASTER key A disabling the transponder C (i.e., by tilting the keycap by 90), and turn the key to ON. Perform the engine starter operation. Ensurethat the engine does not start. Insert the programmed key B and repeat the starteroperation. Check that engine starts.
WARNING
SHOULD YOU START THE ENGINE WITH THE MASTER KEY (WITH TRANS-
PONDER OFF) OR IN THE EVENT OF WRONG OPERATION DURING PROGRAM-
MING, REPEAT THE PROCEDURE FROM THE BEGINNING.
01_21
Accessing the fuel tank (01_21)
To open the fuel tank cover, set the key to OFF or ON, then press and turn itclockwise.
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The saddle (01_22, 01_23)
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01_22
01_23
The saddle is supplied with a protection cover which may be used in case of rain.
Lift the saddle and extract the cover from its housing, then extend it over the wholelength of the saddle, starting from the front-end; do not over stretch the cover to avoidtearing the material; close the saddle.
CAUTION
DO NOT USE THE VEHICLE WITHOUT THE PROTECTION COVER.
01_24
Saddle opening via button to access helmet compartment
(01_24, 01_25)
When the key is set to ON or OFF, the saddle can be opened by pressing buttonT. The saddle cannot be opened when the key is set to LOCK.
WARNING
OBJECTS INAPPROPRIATELY ARRANGED INSIDE THE HELMET COMPART-
MENT MAY DEFORM THE SADDLE CAUSING THE COURTESY LIGHT TO RE-
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MAIN ON AND THIS WILL DISCHARGE THE BATTERY IN ANY CASE THE1
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01_25
MAIN ON AND THIS WILL DISCHARGE THE BATTERY. IN ANY CASE, THE
WARNING LIGHT "I" ON THE INSTRUMENT PANEL SIGNALS IF THE LIGHT IS
ON OR OFF.
01_26
01_27
Opening the saddle to access the helmet compartment in an
emergency (01_26, 01_27)
If the vehicle battery is flat, to open the saddle proceed as follows:
1. Open the rear compartment with the ignition key2. Softly press with your hand on the point shown in the photo and in the sense
indicated by the arrow inside the helmet compartment until the saddle closingdevice springs
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Opening of top box (01 28 01 29)
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01_28
Opening of top box (01_28, 01_29)
When the key is set to ON or OFF the rear compartment can be opened bypressing button U on the handlebar.
01_29
If the vehicle battery is flat, open the rear compartment by pressing and turning theignition key as shown in the picture.
Identification (01_30, 01_31)
Identification registration numbers are made up of a prefix and a number embossedon the chassis and on the engine. These numbers must always be quoted when or-dering spare parts. We recommend checking that the chassis registration numberstamped on the vehicle corresponds with that on the vehicle documentation.
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CAUTION 1
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BE REMINDED THAT ALTERING IDENTIFICATION REGISTRATION NUMBERS
CAN LEAD TO SERIOUS PENAL SANCTIONS (IMPOUNDING OF THE VEHICLE,
ETC.).
01_30
Chassis number
To read the chassis number, remove the lid A in the helmet compartment.
01_31
Engine number
The engine number B is stamped near the rear left shock absorber lower support.
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Bag clip (01_32)
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01_32
To use the retractable bag hook B mounted on the leg shield back plate, pull itslightly towards the back of the vehicle.
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MP3 LT 300 i.e.
Chap. 02
Use
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Checks
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Before using the vehicle, check:
1. That there is enough fuel in the fuel tank.
2. That the fluid level for front and rear brakes is correct.
3. That tyres are properly inflated.
4. The correct functioning of daylight running lights, headlamp, turn indicators, stoplight and license plate light.
5. The correct functioning of front and rear brakes.
6. The oil level in the gearcase.
7. Engine oil level.
8. The coolant level.
02_01
Refuell ing (02_01, 02_02)
Fuel: Open the access door to the fuel tank cap and remove the capT.
Recommended fuel: Unleaded petrol, min octane rating of 95. The instrument Gindicates fuel level and the warning light L signals the reserve.
WARNING
SWITCH OFF THE ENGINE BEFORE REFUELLING WITH PETROL.
PETROL IS HIGHLY INFLAMMABLE.
DO NOT SMOKE AND KEEP NAKED FLAMES AT A DISTANCE:FIRE HAZARD.
DO NOT INHALE FUEL FUMES.
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DO NOT ALLOW PETROL TO COME INTO CONTACT WITH HOT ENGINE OR2U
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02_02
ANY PLASTIC PARTS.
CAUTION
PETROL DAMAGES THE PLASTIC PARTS OF THE BODYWORK.
WARNING
DO NOT RIDE WITH THE FUEL TANK ALMOST EMPTY, LACK OF FUEL CAN
DAMAGE THE CATALYTIC CONVERTER.
CAUTION
USING NON-RECOMMENDED PETROL REDUCES THE EFFICIENCY OF THE
EXHAUST AND FUEL SUPPLY SYSTEMS.
CAUTION
DO NOT USE THE VEHICLE TO THE COMPLETE EXHAUSTION OF THE FUEL;
SHOULD THIS OCCUR, DO NOT ATTEMPT TO START THE ENGINE. TURN THE
IGNITION SWITCH TO OFF AND TOP-UP THE TANK AS SOON AS POSSIBLE.
FAILURE TO FOLLOW THESE GUIDELINES COULD DAMAGE THE FUEL PUMPAND/OR THE CATALYTIC CONVERTER.
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Use
WARNING
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IT IS HIGHLY INADVISABLE TO REFUEL USING METHODS OTHER THAN NOR-
MAL FUEL PUMPS. IF PETROL IS NOT COMPLETELY CLEAN, IT CAN DAMAGE
THE FUEL SUPPLY SYSTEM FILTERS.
CAUTION
USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE
OF THE ENGINE.
Characteristic
Fuel tank
12.0 0.5 l
02_03
Tyre pressure (02_03)
Check tyre pressure and wear periodically (roughly every 500 km). Tyres feature wearindicators; replace tyres as soon as these indicators become visible on the tyre tread.Also check that the tyres do not show signs of splitting at the sides or irregular treadwear; if this occurs go to an authorised workshop or at least to a workshop equippedto replace tyres.
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CAUTION 2U
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TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR-
RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID-
ING DANGEROUS.
TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS
SET FORTH BY LAW.
TYRE INFLATION PRESSURE
Front tyre pressure 1.6 bar
Rear tyre pressure 2.8 bar
TYRES
Front tyre Without inner tube 120/70-12" 51P
Rear tyre Without inner tube: 140/60-14" 64P
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Use
Shock absorbers adjustment (02_04)
Th l di f th i b dj t d t 4 iti ti th i t
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02_04
The preloading of the springs can be adjusted to 4 positions acting on the ring nutlocated in the lower part of the shock absorbers with the specific spanner supplied.
Position 1: minimum preload: rider only
Position 2 medium preloading: rider only
Position 3 medium preloading: rider and passenger
Position 4: maximum preloading: rider, passenger, and luggage.
In order to carry out this operation you will need to use the specific spanner in the kit.
CAUTION
RIDING THE VEHICLE WITH THE SPRING PRELOADING NOT CORRECTLY SET
FOR THE RIDER AND POSSIBLE PASSENGER, COULD REDUCE THE COM-
FORT OF THE RIDE AND THE PRECISION OF THE STEERING.
WARNING
WE RECOMMEND WEARING GLOVES WHILE CARRYING OUT THIS OPERA-
TION IN ORDER TO AVOID INJURIES.
WARNING
IT IS ABSOLUTELY FORBIDDEN TO ADJUST THE PRELOAD DIFFERENTLY ON
THE TWO SHOCK AB SORBERS
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Running in
DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITS
2U
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DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITS
MAX. SPEED. AVOID OPENING THE THROTTLE GRIP COMPLETELY OR KEEP-
ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THE
FIRST 1000 KM INCREASE SPEED PROGRESSIVELY, IF POSSIBLE, UNTIL THE
MAXIMUM PERFORMANCE IS OBTAINED.
CAUTION
IN ORDER TO AVOID DAMAGING THE VEHICLE, PLEASE COMPLY WITH THE
RULES LISTED ABOVE.
02_05
Start ing up the engine (02_05, 02_06, 02_07)
The vehicle is supplied with an ignition cut-off system, activated by the emergency
cut-off switch. The engine cannot be started if the ignition cut-off switch is in theOFF position.
A running engine automatically shuts off when the ignition cut-off switch is set toOFF.
The vehicle is equipped with automatic transmission with direct drive, so that startingis effected by turning the throttle grip to idle speed; to start-off from a stationary posi-tion, progressively twist the throttle grip. The vehicle is equipped with an electrical fuelpump that switches on automatically as soon as the engine is started. The vehicle hasa front suspension locking system; a sensor placed under the saddle will prevent thevehicle motion, but not ignition, if the rider is not seated in riding position.
In order to start the vehicle:
1. Rest the vehicle on its centre stand, ensuring the rear wheel is not touching theground.
2. Keep the throttle P completely untwisted.
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Use
3. Insert the key into the ignition switch A and turn it to ON.
4 Make sure that switch N is set to ON
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02_06
02_07
4. Make sure that switch N is set to ON.
5. Pull either the front O or rear G brake lever and afterwards press the starterbutton R.
WARNING
THE AUTOMATIC TRANSMISSION MAKES THE REAR WHEEL TURN EVEN
WHEN THE THROTTLE GRIP IS SLIGHTLY TWISTED. RELEASE THE BRAKE
CAREFULLY AFTER STARTING, AND THEN ACCELERATE GRADUALLY.
CAUTION
DO NOT START-UP THE ENGINE IN CLOSED AREAS BECAUSE EXHAUST
GASES ARE TOXIC.
CAUTION
DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN
REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE SI-
LENCER DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS,
TO AVOID SERIOUS BURNS.
CAUTION
DO NOT SHUT OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UNBURNED
FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN, CAUSING THE
CONVERTER TO OVERHEAT AND POSSIBLY DESTROYING IT.
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CAUTION 2U
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DO NOT PUSH THE STARTER BUTTON OR TURN THE IGNITION SWITCH TO
ON WHEN THE TANK IS EMPTY BECAUSE IT COULD DAMAGE THE START-
UP SYSTEM.
WARNING
NEVER TRY TO START-UP THE ENGINE WITH THE THROTTLE GRIP TWISTED.
THIS MAY LEAD TO LOSING CONTROL OF THE VEHICLE AND TO ROLLOVER,
WITH CONSEQUENT SERIOUS OR, IN SOME CASES, LETHAL INJURIES.
Precautions
CAUTION
NEVER STRESS THE ENGINE AT LOW TEMPERATURES IN ORDER TO AVOID
POSSIBLE DAMAGE. BE CAREFUL NEVER TO EXCEED THE MAXIMUM SPEED
WHILE RUNNING DOWNHILL, IN ORDER TO AVOID DAMAGING THE ENGINE.
IN ANY CASE, IN ORDER TO PRESERVE THE ENGINE FROM PROLONGED
OVERREVVING, THE REVOLUTION LIMITER WILL BE ACTIVATED IF THE EN-
GINE SPEED EXCEEDS THE ESTABLISHED THRESHOLD.
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WARNING
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AFTER A LONG DISTANCE COVERED AT THE MAXIMUM SPEED, DO NOT STOP
THE ENGINE IMMEDIATELY, BUT LET IT RUN AT IDLE FOR A FEW SECONDS.
02_08
Stopping the engine (02_08)
Fully untwist the throttle grip, then rotate the key in the switch A to KEYOFF (extractable key).
CAUTION
DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN
REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE SI-LENCER DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS,
TO AVOID SERIOUS BURNS.
CAUTION
DO NOT SHUT OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UNBURNED
FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN, CAUSING THE
CONVERTER TO OVERHEAT AND POSSIBLY DESTROYING IT.
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2Use
Stand (02_09)
Push with your foot on the centre stand's fork F while lifting the vehicle backward,
2Us
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02_09
Push with your foot on the centre stands fork F while lifting the vehicle backward,holding onto the handlebar.
Automatic transmiss ion
To ensure simple, pleasurable riding, the vehicle is equipped with automatic trans-mission with regulator and centrifugal clutch. The system is designed to provide thebest performance (acceleration and consumption) while driving on both flat roads anduphill.
If you have to stop up a hill (traffic lights, traffic jam, etc.) use only the brake to keepthe vehicle still, leaving the engine running at idle speed. Using the engine to
keep the vehicle still can cause the clutch to ov erheat, due to the friction of the
clutch masses against the capstan. Do not accelerate with the hand brake en-
gaged. It is always advisable to avoid prolonged clutch slippage conditions (besidesthose previously indicated) like driving up a steep hill fully loaded or starting off withrider and passenger on a slope with a gradient greater than 25%.
Take the following precautions if the clutch overheats:
1. Do not continue riding in such conditions.
2. Let the clutch cool down with the engine at idle speed for a few minutes.
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Safe driving
Some simple tips are provided below that will enable you to use your vehicle on a daily
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p p p y y ybasis in greater safety and peace of mind. Your skill and your mechanical knowledgeare the basis of safe riding. We recommend trying out the vehicle in traffic-free zonesin order to acquire a good knowledge of the vehicle itself.
1. Before riding off, remember to put on the helmet and fasten it correctly.
2. Reduce speed on rough roads and ride with care.
3. After riding on a long stretch of wet road without using the brakes, braking can bepoor at the beginning. In these conditions, it is a good idea to apply the brakes fromtime to time.
4. Avoid riding off by mounting the scooter when it is resting on its support. In anycase, in order to avoid abrupt departures, the rear wheel should not be turning whenin comes into contact with the ground.
5. If the vehicle is used on roads covered with sand, mud, snow mixed with salt, etc.,clean the brake disc frequently with a mild detergent in order to prevent abrasive par-ticles from building up inside the holes, which can result in early brake pad wear.
CAUTION
ALWAYS RIDE WITHIN YOUR LIMITS RIDING UNDER THE INFLUENCE OF AL-
COHOL OR OTHER DRUGS AND CERTAIN MEDICINES IS EXTREMELY DAN-
GEROUS.
CAUTION
IN ORDER TO PREVENT ANY ACCIDENTS RIDE VERY CAREFULLY AFTER
ADDING ACCESSORIES AND WHILE CARRYING LUGGAGE. ADDING A CCES-
SORIES AND LUGGAGE CAN REDUCE THE VEHICLE'S STABILITY, PERFORM-
ANCE AND SAFETY DURING USE.
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WARNING 2Us
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NEVER RIDE THE SCOOTER EQUIPPED WITH ACCESSORIES (TOP BOX AND/
OR WINDSHIELD) AT A SPEED HIGHER THAN 100 km/h.
THE SCOOTER CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES-
SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW.
IF THERE ARE ANY NON-PIAGGIO ACCESSORIES INSTALLED, OR AN AB-NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON-
DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD
BE FURTHER REDUCED.
CAUTION
DO NOT ADJUST THE MIRRORS WHILE RIDING. THIS COULD CAUSE YOU TO
LOOSE CONTROL OF THE VEHICLE.
CAUTION
ANY ELABORATION THAT MODIFIES THE VEHICLE'S PERFORMANCES, SUCH
AS TAMPERING WITH ORIGINAL STRUCTURAL PARTS IS STRICTLY FORBID-
DEN BY LAW, AND RENDERS THE VEHICLE NO LONGER CONFORMING TO
THE APPROVED TYPE AND DANGEROUS FOR RIDING.
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Front suspension locking system (02_10, 02_11, 02_12, 02_13,
02_14, 02_15, 02_16)
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02_10
02_11
The front suspension locking system simply prevents vehicle tilting when the T switch is pressed. The vehicle can be stopped without your feet touching the ground.
The warning light E starts flashing when the ignition key is set to ON. This meansthat the system is enabled for locking activation.
When the T switch is turned to 1 a continuous sound alarm signals that thelocking system is engaged and, at the same time, the warning light E turns onsteadily.
When the T switch is turned to 2 an intermittent sound alarm signals that the lock-ing system is disengaged and, at the same time, the warning light E starts flashingagain. Warning light E turns off when riding starts. This means that the systemallows for vehicle tilting.
Engaging roll lock is possible only if the following conditions occur at the same time:
Throttle completely untwisted. Engine rpm below 2,500 rpm Vehicle speed below 10 km/h. Locking system WARNING light Q off (the system has not detected fail-
ures)
If one of these conditions is not checked, the warning light E remains off and lockingcannot be engaged (in normal riding conditions, the warning light E is off).
With engine on, system locked and warning light E on, the suspension locking sys-tem is disengaged automatically and the warning light E turns off when the throttleis twisted to start the ride.
For riders' safety, the vehicle has a rider detection sensorin the saddle which ena-bles the system to prevent vehicle motion and suspension unlocking (in case of lockedsuspension) when the rider is not properly seated in riding position: in such case, theWARNING light Q turns on steadily
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2Use
CAUTION 2Use
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THE RIDER DETECTION SENSOR IS LOCATED IN THE FRONT PART OF THE
SADDLE. AVOID PLACING BAGS OR HEAVY OBJECTS ACCIDENTALLY ON
THE SADDLE.
NOT OBSERVING THIS RULE MAY MOVE THE VEHICLE FORWARD AND RE-
LEASE THE SUSPENSION LOCKING SYSTEM EVEN IF THE RIDER IS NOT
SEATED, BY SIMPLY TWISTING THE THROTTLE GRIP. THE VEHICLE COULDFALL ACCIDENTALLY AS A CONSEQUENCE.
WARNING
EVERY TIME THE VEHICLE IS STOPPED, MAKE SURE THE FRONT SUSPEN-
SION LOCKING SYSTEM IS ENGAGED. OTHERWISE, PLACE YOUR FEET ON
THE GROUND TO KEEP THE VEHICLE UPRIGHT.
WARNING
AVOID USING THE LOCKING SYSTEM WHEN RIDING THE VEHICLE ALONG IR-
REGULAR ROADS OR ROADS WITH OBSTACLES (E.G. ROAD HUMPS, SIDE-
WALK, ETC.).
IN CASE OF ENGINE FAILURE (DISCHARGED BATTERY) AVOID PULLING THE
VEHICLE WITH THE LOCKING SYSTEM ENGAGED.
WITH THE LOCKING SYSTEM ENGAGED AND THE ENGINE OFF, AVOID MOV-ING THE VEHICLE AT SPEEDS ABOVE 5 Km/h.
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WARNING
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IF THE RIDER IS NOT SEATED ON THE SADDLE WHILE THE VEHICLE IS IN
MOTION AND THE LOCKING SYSTEM IS ENGAGED, AVOID OPERATING THE
THROTTLE CONTROL PURPOSELESSLY AS THIS MAY DAMAGE THE CATA-
LYTIC CONVERTER.
CAUTION
DO NOT RIDE DOWNHILL WITH THE SUSPENSION LOCKING SYSTEM ENGAG-
ED AND THE IGNITION SWITCH SET TO OFF.
02_12
With the vehicle off and the suspension locking system engaged, it is possible to getoff the vehicle without using the stand. For safety reasons, it is recommended to press
the hand brake lever shown in the figure, moving it form position A to positionB.
When the hand brake B is engaged, warning light R on the instrument panel turnson.
When the hand brake is set to B and the ignition switch is turned to position 1,the safety system that prevents the hand brake from getting released is activated. Torelease the hand brake, turn the ignition switch to 2 or 3. If the switch is set to1 , the hand brake can also be engaged.
WARNING
IT IS PREFERABLE TO USE THE STAND IF THE VEHICLE STOPS ON A STEEP
SLOPE.
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ALWAYS OBSERVE THE CUSTOMARY SAFETY PRECAUTIONS FOR CASES
WHEN THE VEHICLE STOPS ON A STEEP SLOPE. TURN THE WHEELS SO
THAT THE POTENTIAL MOVEMENT CAUSED BY THE SLOPE TAKES THAT
2Use
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02_13
02_14
THAT THE POTENTIAL MOVEMENT CAUSED BY THE SLOPE TAKES THAT
WHEEL AGAINST THE SIDEWALK. WITH THE STEERING LOCK ENGAGED,
MANOEUVRE SO THAT THE SIDEWALK IS TO THE RIGHT WHEN YOUR VEHI-
CLE IS PARKED UPHILL AND TO THE LEFT WHEN PARKED DOWNHILL.
02_15
If the WARNING light Q turns on (flashes), it means that there is a failure in thefront suspension locking system. Therefore, it is necessary to contact anAuthorisedService Centre. If the front suspension is locked, it can be unlocked by operating theT switch twice quickly on the unlocking position 2. Once the suspension is un-locked, the vehicle can be normally used, except for the locking system which will bedisengaged.
For some cases of failure, the vehicle speed is auto-limited to 30 Km/h. This automaticprocedure is activated to enhance safety until the failure is eliminated.
Always contact anAuthorised Service Cent re.
If the continuous sound alarm is activated when the WARNING light Q turns on(steadily), try to unlock the system by operating the T switch twice quickly on the
45
e
unlocking position 2.If it cannot be unlocked, contact anAu thorised Serv ice Cen-tre.
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02_16
02_17
Parking brake (02_17)
To engage the parking brake B, move the lever from position 1 to position 2.
46
2Use
Integral pedal braking system (02_18, 02_19, 02_20)
The vehicle is equipped with an integral braking system controlled by the brake pedal"A" located on the right hand footrest Operating this pedal brakes both the front brake
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02_18
02_19
A located on the right hand footrest. Operating this pedal brakes both the front brakediscs and the rear brake disc simultaneously.
The brake pedal functions simultaneously with the conventional braking system. As aresult, any of the three braking controls may be used indifferently.
An optional "heelrest" kit is also available for optimised rider comfort. To install theheelrest, remove the rubber footrest mat and cut off approximately 20 cm of the mat.
Using the screws, spacer and clamps provided, fix the plate as shown in the diagram.
CAUTION
AS THE SYSTEM IS LINKED TO THE CONVENTIONAL BRAKE PUMPS, OPER-
ATING HANDLEBAR CONTROLS AND FOOT PEDAL MAY CAUSE A PERCEP-
TIBLE MOVEMENT OF THE BRAKE LEVERS AND VICE VERSA.
THIS IS NORMAL.
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02_20
48
2Use
MP3 LT 300 i
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MP3 LT 300 i.e.
Chap. 03
Maintenance
49
Engine oil level
Four stroke engine oil is used in the engines in order to lubricate the distribution bodies,
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the bench bearings and the thermal group.An insuf ficient quant ity of oi l can causeserious damage to the engine itself. In all four-stroke engines, a loss of efficiencyin oil performance and consumption should be considered normal. Consumption canparticularly reflect the conditions of use (i.e. when driving at "full acceleration" all thetime, oil consumption increases). The replacement frequencies provided for by themaintenance programme are defined, depending on the total contents of oil in theengine and average consumption measured following standardised methods. In orderto prevent any problems, we recommend checking the oil level more frequently
than indicated in the Scheduled Maintenance table or before setting off on long
journeys. The vehic le is however equipped wi th an oi l pressure warning light
on the i nstrument panel.
03_01
Engine oil level check (03_01, 03_02)
Every time the vehicle is used, visually inspect the level of the engine oil when theengine is cold (aftercompletely unscrewing the oil cap/dipstick). The oil level shouldbe somewhere between the MAX and MIN index marks on the level rod; A; whilethe oil is being checked, the vehicle must be resting on its centre stand on an even,horizontal surface.
If the check is carried out after the vehicle has been used, and therefore with a hotengine, the level line will be lower; in order to carry out a correct check, wait at least10 minutes after the engine has been stopped so as to get the correct level.
50
3Maintenance
3Maint
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03_02
Engine oil top-up
Always check the oil level before topping up, and add oil without exceeding theMAX level. Getting an oil level between the MIN and MAX levels requires ~400 cmof oil. Take your vehicle to anAu thor ised Serv ice Centre to have the oil checkedand if necessary, topped-up as indicated in the scheduled maintenance table.
03_03
Warning light (insufficient oil pressure) (03_03)
The vehicle is equipped with a warning light that comes on when the key is turned toON. However, this light should come off once the engine has been started. If thelight comes on while braking, at idle speed or whi le turning a corner, it is nec-
essary to check the oil level and top it up if required. If after having topped-up
the oil, the warning light still comes on while braking, at idle speed or while
turning a corner, it will be necessary to take your vehicle to an Authorised Serv-
ice Centre.
51
tenance
Engine oi l change (03_04, 03_05, 03_06)
Have oil changed and the cartridge filter C replaced as indicated in the scheduledmaintenance table at anAu thor ised Serv ice Centre. The engine should be emptiedb d i i th il th h d i l B f th h filt th fl h l id
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03_04
03_05
03_06
by draining the oil through drainage plug B of the mesh filter on the flywheel side.In order to facilitate the oil drainage, loosen the cap/dipstick. Since a certain quantityof oil still remains in the circuit, add approx. 950 1000 cm of oil through the capA. Then start the engine, leave it running for a few minutes and shut it off: after 5minutes, check the level and if necessary, top-up without exceeding the MAX lev-el. The cartridge filter must be replaced at every oil change. For top-ups and changes,
use new oil of the recommended type.WARNING
RUNNING THE ENGINE WITH INSUFFICIENT LUBRICATION OR WITH INADE-
QUATE LUBRICANTS ACCELERATES THE WEAR A ND TEAR OF THE MOVING
PARTS AND CAN CAUSE IRRETRIEVABLE DAMAGE.
WARNING
EXCESSIVE OIL LEVEL A T TOP-UPS CAN LEAD TO SCALE FORMATION AND
VEHICLE MALFUNCTION.
CAUTION
USED OILS CONTAIN SUBSTANCES HARMFUL TO THE ENVIRONMENT. FOR
OIL CHANGE, CONTACT AN AUTHORISED SERVICE CENTRE WHICH IS EQUIP-
PED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY FRIENDLY AND
LEGAL WAY.
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3Maintenance
CAUTION 3Maint
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USING OILS OTHER THAN THOSE RECOMMENDED CAN SHORTEN THE LIFE
OF THE ENGINE.
Recommended products
AGIP CITY HI TEC 4T
Engine oil
SAE 5W-40, API SL, ACEA A3, JASO MA Synthetic oil
03_07
03_08
Hub o il level (03_07, 03_08)
Check the oil in the rear hub. (oil content ~250 cc). To check the rear hub oil level,proceed as follows:
1) Rest the vehicle onto its centre stand, on level ground.
2) Unscrew the dipstick A, dry it with a clean cloth and then reinsert it screwing itfully into place.
3) Pull out the dipstick to control that the oil level reaches the second notch from thebottom, as indicated by the arrow in figure, this is the correct level and must remainconstant at all times.
4) Screw the dipstick back in, checking that it is correctly locked in place.
N.B.
THE NOTCHES ON THE HUB OIL LEVEL DIPSTICK, EXCEPT THE ONE INDI-CATING THE MAX LEVEL, REFER TO OTHER MODELS BY THE MANUFACTUR-
ER AND HAVE NO SPECIFIC FUNCTION FOR THIS MODEL.
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CAUTION
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RIDING THE VEHICLE WITH INSUFFICIENT HUB LUBRICATION OR WITH CON-
TAMINATED OR IMPROPER LUBRICANTS ACCELERATES THE WEAR AND
TEAR OF THE MOVING PARTS AND CAN CAUSE SERIOUS DAMAGE.
CAUTION
USED OIL CAN HARM THE ENVIRONMENT. COLLECTION AND DISPOSAL
SHOULD BE CARRIED OUT IN COMPLIANCE WITH REGULATIONS IN FORCE.
CAUTION
AN EXCESSIVE QUANTITY OF OIL CAN LEAD TO SPILL OVER, WHICH MAY
CAUSE THE ENGINE AND THE WHEEL TO GET DIRTY.
CAUTION
WHEN REPLACING THE HUB OIL DO NOT LET THE OIL COME INTO CONTACT
WITH THE REAR BRAKE DISC.
CAUTION
FOR OIL REPLACEMENT, CONTACT ANY AUTHORISED SERVICE CENTRE AS
THEY ARE EQUIPPED TO DISPOSE OF USED OILS IN AN ENVIRONMENTALLY
FRIENDLY AND LEGAL WAY.
54
3Maintenance
Characteristic
Rear hub o il
250
3Mainte
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250 cc
03_09
Tyres (03_09)
Check tyre pressure and wear periodically (roughly every 500 km). Tyres feature wearindicators; replace tyres as soon as these indicators become visible on the tyre tread.Also check that the tyres do not show signs of splitting at the sides or irregular treadwear; if this occurs go to an authorised workshop or at least to a workshop equippedto replace tyres.
CAUTION
TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR-RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID-
ING DANGEROUS.
TYRES MUST BE REPLACED WHEN THE TREAD REACHES THE WEAR LIMITS
SET FORTH BY LAW.
WARNING
THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED. RIDINGTHE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY
BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS.
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enance
TYRE INFLATION PRESSURE
Front tyre pressure 1.6 bar
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Rear tyre pressure 2.8 bar
TYRES
Front tyre Without inner tube 120/70-12" 51P
Rear tyre Without inner tube: 140/60-14" 64P
03_10
Spark plug dismantlement (03_10, 03_11)
Proceed as follows:
- Remove the case that grants access to the spark plug located on the right side fairingby unscrewing the indicated screw.
- Disconnect cap A from the spark plug HV cable by turning it clockwise until re-leasing it from the retainer.
- Unscrew the spark plug using the wrench supplied.
- When refitting, place the spark plug into the hole at the corresponding angle andfinger tighten it as far as it will go. Use the wrench only to tighten it.
- Place cap A fully over the spark plug, making sure it is in the retainer again.
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3Maintenance
WARNING 3Mainte
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03_11
SPARK PLUG MUST BE REMOVED WHEN THE ENGINE IS COLD. REPLACE
THE SPARK PLUG A S INDICATED IN THE SCHEDULED MAINTENANCE TABLE.
THE USE OF ELECTRONIC CENTRAL UNITS AND OF NON-COMPLIANT ELEC-
TRONIC IGNITIONS OR SPARK PLUGS OTHER THAN THOSE PRESCRIBED
MAY SERIOUSLY DAMAGE THE ENGINE.
N.B.
USE OF SPARK PLUGS OTHER THAN THE INDICATED TYPE OR UNSHIELDED
SPARK PLUG CAPS CAN LEAD TO FAULTS IN THE VEHICLE 'S ELECTRICAL
SYSTEM.
RECOMMENDED SPARK PLUG
Spark plug NGK CR8EKB
Electrode gap 0.7 to 0.8 mm
57
enance
Removing the air fil ter (03_12)
Proceed as follows:
Undo the clamping screws A (two of which are on the knob-type head) and removeth i b
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03_12
the air-box cover.
Ai r f il ter cleaning
1. Wash the sponge with water and neutral soap.
2. Dry it with a clean cloth and small blasts of compressed air.
3. Soak the sponge with a mixture of 50% petrol and 50% specified oil.
4. Gently squeeze the filter element without twisting it, let it drip and then refit it.CAUTION
IF THE VEHICLE IS USED ON DUSTY ROADS IT IS NECESSARY TO CARRY OUT
MAINTENANCE CHECKS OF THE AIR FILTER MORE OFTEN TO AVOID DAM-
AGING THE ENGINE.
Recommended products
AGIP FILTER OIL
Oil for air filter sponge
Mineral oil with specific additives for increased adhesiveness
58
3Maintenance
Cool ing fluid level (03_13, 03_14, 03_15, 03_16)
Engine cooling is carried out by a forced-circulation coolant system. The cooling circuitholds coolant consisting of a mixture of 50% de-ionised water and 50% glycol ethyl-
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03_13
03_14
03_15
ene-based antifreeze solution with corrosion inhibitors. Recommended coolant: sup-plied with the vehicle, already mixed and ready for use. For proper engine functioning,the coolant temperature must be between the 4th and 7th lit segment, as indicated bythe instrument D on the digital instrument panel. When the 9th segment lights up,the icon and all the segments start flashing; stop the engine, let it cool down and checkthe fluid level; if the level is OK, contact anAu thorised Service Centre.
Check coolant when the engine is cold as indicated in the scheduled maintenancetable.
1. Rest the vehicle upright on the stand and remove the screw of the expansion tankcap shown in the photograph.
2. Remove the expansion tank cover A by turning it anticlockwise.
3. Look inside the expansion tank: the fluid level must always be between the min andthe max level
4. If the coolant level is near the minimum mark, top up when the engine is cold.
If it is necessary to top-up the coolant frequently, or if the expansion tank is completelydry, you should look for the cause in the cooling system. It is therefore essential tohave the cooling system checked at anAu thor ised Serv ice Centre. Replace coolantas indicated in the scheduled maintenance table. Take your vehicle to anAuthorisedService Centre for this operation.
N.B.
SHOULD THE 9th SEGMENT OF THE COOLANT TEMPERATURE INDICATOR
COME ON DURING A NON-DEMANDING RIDE, SHUT OFF THE ENGINE AND LET
IT COOL DOWN. THEN CHECK THE COOLANT LEVEL; IF THE LEVEL IS OK,
CONTACT AN AUTHORISED SERVICE CENTRE.
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WARNING
TO AVOID THE RISK OF SCALDING DO NOT UNSCREW THE EXPANSION
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03_16
TO AVOID THE RISK OF SCALDING, DO NOT UNSCREW THE EXPANSION
TANK COVER WHILE THE ENGINE IS STILL HOT.
WARNING
TO PREVENT AVOID HARMFUL FLUID LEAKAGE WHILE RIDING, ENSURE
THAT THE LEVEL NEVER EXCEEDS THE MAXIMUM VALUE.
TO ENSURE CORRECT ENGINE OPERATION, KEEP THE RADIATOR GRILLE
CLEAN.
Recommended products
AGIP PERMANENT SPECIAL
coolant
Monoethylene glycol-based antifreeze fluid, CUNA NC 956-16
03_17
Checking the brake oil level (03_17, 03_18, 03_19)
The front and rear brake fluid reservoirs are both positioned on the handlebar. Proceedas follows:
1. Rest the vehicle on its centre stand with the handlebars perfectly horizontal;
2. Check the liquid through the sight glass C.
To check the integral braking system fluid level, remove the cover on the right handside of the footrest, undoing the screw "D". Check the brake fluid level in the reservoir"E"
60
3Maintenance
A drop in the brake fuel level may be caused by pad wear. Should the level appear tobe below the minimum mark, please contact anAu thor ised Serv ice Centre or Deal-erin order to have the braking system thoroughly checked.
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03_18
03_19
03_20
Braking system fluid top up (03_20, 03_21, 03_22)
Proceed as follows:Loosen the screw B and lift the plastic cover A in order to access the brake fluidreservoir. Loosen the two fastener screws and remove the reservoir cap and top upwith the recommended fluid only.
This procedure applies to the rear brake pump top-up operation; follow the same pro-cedure for the front brake pump.
To top up the integral braking system brake fluid, partially remove the fluid reservoirfrom its mounting, taking care not to detach the pipe. Loosen screw "F" , lift out thereservoir as shown in the photo and remove the cap to top up the fluid level.
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nance
Under normal climatic conditions, the brake fluid should be changed every 2 years.
This operation must be carried out by trained personnel; take your vehicle to an au-thorised Service centre or Dealer.
WARNING
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03_21
03_22
ONLY USE DOT 4 CLASS BRAKE FLUIDS. BRAKING CIRCUIT FLUIDS ARE
HIGHLY CORROSIVE. MAKE SURE THAT IT DOES NOT COME INTO CONTACT
WITH THE PAINTWORK
.
CAUTION
AVOID CONTACT OF BRAKE FLUID WITH EYES, SKIN, AND CLOTHING. IN
CASE OF CONTACT, RINSE WITH WATER. THE BRAKING CIRCUIT FLUID IS
HYGROSCOPIC, THAT IS, IT ABSORBS HUMIDITY FROM THE SURROUNDING
AIR. IF THE HUMIDITY IN THE BRAKING FLUID EXCEEDS A CERTAIN VALUE,IT WILL LEAD TO INEFFICIENT BRAKING. NEVER USE BRAKING FLUID KEPT
IN CONTAINERS THAT HAVE ALREADY BEEN OPENED, OR PARTIALLY USED.
Recommended products
AGIP BRAKE 4
Brake fluid
FMVSS DOT 4 Synthetic fluid
62
3Maintenance
Battery (03_23)
To access the battery, proceed as follows:
1. Rest the vehicle on its centre stand;
O h ddl f ll i h i l d ib d d
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03_23
2. Open the saddle, following the previously described procedure;
3. Remove the two fasteners A and the cover B.
WARNING
IN ORDER TO AVOID DAMAGING THE ELECTRICAL SYSTEM, NEVER DISCON-
NECT THE WIRING WHILE THE ENGINE IS RUNNING.
03_24
Use of a new battery (03_24, 03_25)
Make sure that the terminals are connected correctly.
CAUTION
DO NOT REVERSE THE POLARITY: RISK OF SHORT CIRCUIT AND DAMAGE
TO THE ELECTRICAL SYSTEM.
WARNING
USED BATTERIES ARE HARMFUL FOR THE ENVIRONMENT. COLLECTION
AND DISPOSAL SHOULD B E CARRIED OUT IN COMPLIANCE WITH REGULA-
TIONS IN FORCE.
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CAUTION
S C G O O S O S
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03_25
RESPECT THE FITTING ORDER OF THE BATTERY LEADS. OTHERWISE, IF THE
BATTERY POLES ARE INVERTED, 30A AND 15A FUSES MAY BLOW AND THE
ELECTRONIC IGNITION-INJECTION DEVICE MAY GET DAMAGED.
Long periods of inactivi ty
If the vehicle has not been used for long periods, it is necessary to periodically re-charge the battery, bearing in mind that the battery tends to go completely flat withinaround three months. The battery must be recharged with a current load equal to 1/10of the battery rated capacity (~1A ), for a period not longer than 8 hours. For thisoperation contact anAuthorised Service Cent re. When refitting a removed battery,
make sure that all terminals are properly connected.
03_26
Fuses (03_26, 03_27, 03_28, 03_29, 03_30)
The electrical system is equipped with twelve fuses to protect the different installationcircuits divided in two fuse boxes, located inside the battery compartment A, andinside the footrest B on the left side of the vehicle and can be reached by unscrewingscrew C. The chart shows the position and characteristics of the fuses in the vehicle.
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3Maintenance
CAUTION
BEFORE REPLACING A BLOWN FUSE, FIND AND SOLVE THE FAILURE THAT
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03_27
03_28
03_29
,
CAUSED IT TO BLOW. NEVER TRY TO REPLACE THE FUSE WITH ANY OTHER
MATERIAL (E.G., A PIECE OF ELECTRIC WIRE).
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03_30
FUSES
Fuse No. 1 Capacity : 30A
Protected circuits:Voltageregulator
Location:battery compartment
Fuse No. 2 Capacity : 20A
Protected circuits:battery-powered fuse No. 7, live fuses No.8 - No. 9 - No.10 - No.11
Location:battery compartment
Fuse No. 3 Capacity: 20A
Protected circuits: Parkingelectronic control unit.
Fuse No. 4 Capacity : 15 A
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3Maintenance
Protected circuits:Battery powerfor prewiring for saddle releasereceiver, top box and helmetcompartment light, headlightsolenoid, turn indicator controldevice, prewiring for antitheft
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device, prewiring for antitheftsystem, top box actuator andsaddle release. Fuse No. 12 live
Location:battery compartment
Fuse No. 5 Capacity: 15 A
Protected circuits:Battery powerfor injection load, KUBO ECUpower.
Location:battery compartment
Fuse No. 6 Capacity: 15 A
Protected circuits:Battery powerfor electric fan solenoid.
Location:battery compartment
Fuse No. 7 Capacity: 7.5 A
Protected circuits:Battery-powered instrument panel
Location:footrest
Fuse No. 8 Capacity: 10A
Protected circuits:Live stop andstart lights
Location:footrest
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Fuse No. 9 Capacity : 7.5 A
Protected circuits:live passingand horn
Location:footrest
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Fuse No. 10 Capacity : 7.5A
Protected circui ts:Live power forstart enable, injection load
solenoid, electric fan solenoid,KUBO ECU and immobiliserantenna.
Location:footrest
Fuse No. 11 Capacity : 7.5A
Protected circuits:Live ECUparking lever, antitheft device,instrument panel, headlightsolenoid, horn solenoid
Location:footrest
Fuse No. 12 Capacity : 7.5A
Protected circui ts:Live power forturn indicator flasher relay,prewiring for saddle releasereceiver, daylight running lights,instrument panel lighting.
Location:footrest
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3Maintenance
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BULBS
Low beam bulb Type: HALOGEN (H1)
Power: 12V - 55W
Quantity: 1
High beam light bulb Type: HALOGEN (H1)
Power: 12V - 55W
Quantity: 1
Front side light bulb Type: Incandescent (sphericalbulb)
Power: 12V - 5W
Quantity: 1
Front turn indicator light bulb Type: Incandescent (sphericalbulb)
Power: 12V - 10W
Quantity: 1 RHS +1 LHS
Helmet compartment light bulb Type: CYLINDRICPower: 12V - 5W
Quantity: 1
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Stop light/rear daylight runninglight bulb
Type: SPHERICAL
Power: 12V - 10/5W
Quantity: 1 RHS +1 LHS
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Rear turn indicator light bulb Type: Incandescent (sphericalbulb)
Power: 12V - 10W
Quantity: 1 RHS +1 LHS
Licence plate light bulb Type: ALL GLASS
Power: 12V - 5W
Quantity: 2
Instrument panel bulb Type: ALL GLASS
Power: 12V - 2W
Quantity: 4
03_31
Front light group (03_31, 03_32, 03_33, 03_34, 03_35, 03_36,
03_37, 03_38, 03_39, 03_40, 03_41)
To remove the rear light assembly, proceed as follows:
- Remove the PIAGGIO clip-on badge
- Undo the screw under the clip-on badge and remove the central headlight assemblycover
- Undo the two screws A fastening the front grille
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3Maintenance
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03_32
03_33
03_34
- Working from both sides of the vehicle, undo the screw B at the bottom of the frontgrille surround and retrieve the spacer
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- Working from both sides of the vehicle, undo the three screws C in the inner sideof the front wheel housing
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03_35
03_36
- Undo the two screws D and remove the front grille surround
03_37
- Undo the two upper screws E fastening the headlight assembly
- Undo the two lower fastener screws F and remove the headlight assembly fromits seat
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3Maintenance
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03_38
03_39
- Remove the rubber shield and access the bulb holders G for the high beam andlow beam lights on the right and left hand sides of the headlight assembly respectively.Access the bulb holder H for the daylight running lights.
WARNING
HIGH- AND LOW-BEAM BULBS A RE HALOGEN TYPE: DO NOT TOUCH THEMWITH YOUR FINGERS TO AVOID DAMAGING THEIR FUNCTION.
03_40
- To access the front daylight running light, once front grille surround has been re-moved, undo the two screws I
- Slide off the bulb holder L and replace the bulb.
CAUTION
DO NOT PULL THE ELECTRICAL WIRING TO EXTRACT THE BULB HOLDER.
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03_41
03_42
03_43
Headlight adjustment (03_42, 03_43)
Proceed as follows:
1. Position the unloaded vehicle, in running order and with the tyres inflated to theprescribed pressure, onto a flat surface, 10 m away from a half-lit white screen; makesure the vehicle axis is perpendicular to the screen;
2. Remove the headlight assembly central cover
3. Turn on the headlight and check that the border of the light beam projected on thescreen is not higher than 9/10 or lower than 7/10 of the height from the ground to thecentre of vehicle headlamp;
4. Otherwise, adjust the headlight by acting on the screws A indicated in the figure
N.B.
THE ABOVE PROCEDURE COMPLIES WITH THE EUROPEAN STANDARDS RE-
GARDING MAXIMUM AND MINIMUM HEIGHT OF LIGHT BEA MS. REFER TO THE
STATUTORY REGULATIONS IN FORCE IN EVERY COUNTRY WHERE THE VE-
HICLE IS USED.
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Front direction indicators (03_44)
To access the bulb, undo the screw A and remove the glass B.
To replace the bulb, hold it and then turn it clockwise.
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03_44
03_45
Rear optical unit (03_45, 03_46, 03_47, 03_48, 03_49, 03_50)
To remove the rear light unit, proceed as follows:
- Open the rear compartment cover and undo the two screws A.
- Undo the four screws B of the two license plate light bulb holders.
- Undo the two screws C by operating on both sides and remove the license platemounting D and the rear cover E
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03_46
03_47
03_48
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e
- Undo the screw F from inside the rear case and slide off the rear light unit
- Undo the bulb holder G by turning anti-clockwise to remove the daylight runninglight and the stop light bulbs. The bulb holder H is not used.
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03_49
03_50
03_51
Rear turn indicators (03_51)
Remove the screw "A" , then remove the turn indicator lens. Remove the bulb.
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Number plate light (03_52, 03_53)
To replace the license plate light bulbs, remove the two screws "C" , then remove thebulb
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03_52
03_53
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3Maintenanc
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Helmet compartment lighting bulb (03_54)Open the rear compartment and insert a small plain slot screwdriver in the lateral notchto detach the snap-on glass D, then replace the bulb.
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03_54
03_55
Rear-view mirrors (03_55)
The mirrors can be set to the desired position by adjusting the mirror frame.
Front and rear disc brake
The brake disc and pad wear is automatically compensated, therefore it has no effecton the functioning of the front and rear brakes. For this reason it is not necessary to
adjust the brakes. An excessively elastic brake lever stroke may indicate the presenceof air in the braking circuit or a failure in the braking system. In this case, mainly dueto the importance of brakes to guarantee safe riding conditions, the vehicle should betaken to anAu thor ised Service Centre or Dealer .
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CAUTION
BRAKING SHOULD BEGIN AFTER ABOUT 1/3 OF THE BRAKE LEVER STROKE.
CAUTION
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HAVE THE BRAKE PADS CHECKED BY THE DEALER ACCORDING TO THECHECKS SPECIFIED IN THE SCHEDULED MAINTENANCE TABLE. HOWEVER,
IN THE EVENT OF NOISES COMING FROM THE FRONT AND/OR REAR BRAK-
ING SYSTEM DURING OPERATION, IT IS ADVISABLE TO HAVE THE BRAK ING
SYSTEM CHECKED BY AN AUTHORISED SERVICE CENTRE OR DEALER. AF-
TER REPLACING THE BRAKE PADS, DO NOT USE THE SCOOTER UNTIL YOU
HAVE OPERATED THE BRAKE LEVER SEVERAL TIMES IN ORDER TO ALLOW
THE PLUNGERS TO SETTLE AND THE LEVER STROKE TO BE SET TO THE
CORRECT POSITION.
CAUTION
THE PRESENCE OF SAND, MUD, SNOW MIXED WITH SALT, ETC. ON THE
ROAD, CAN DRASTICALLY REDUCE THE LIFE OF THE BRAKE PADS. IN OR-
DER TO AVOID THIS, WE RECOMMEND WASHING THE VEHICLE FREQUENTLY
WHEN RIDING IN THESE ROAD CONDITIONS.
Puncture
The vehicle is equipped with Tubeless tyres (without inner tube). In the event of apuncture, Tubeless tyres - unlike tyres with inner tubes - go flat very slowly, resultingin a greater steering safety. In the event of a puncture, an emergency repair can becarried out using an "inflate and repair" spray can. For a final repair, take your vehicle
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3Maintenanc
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to anAuthorised Service Centre or Dealer. The replacement of a tyre involves re-moving the wheel in question. Take your vehicle to anAu thor ised Serv ice Cent reor Dealerfor these operations.
CAUTION
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TO USE THE "INFLATE AND REPAIR" SPRAY CAN PROPERLY, FOLLOW THE
INSTRUCTIONS ON THE PACKAGING.
WARNING
THE WHEELS FITTED WITH TYRES SHOULD ALWAYS BE BALANCED. RIDING
THE VEHICLE WITH VERY LOW TYRE PRESSURE OR WITH INCORRECTLY
BALANCED TYRES CAN LEAD TO DANGEROUS STEERING VIBRATIONS.
Periods of inactivi ty
We recommend carrying out the following operations:
1. Clean the scooter thoroughly and then cover it with a canvas;
2. When placing the vehicle on its centre stand, ensure that the front suspension lock-ing system is disengaged;
3. With engine off and piston at the bottom dead centre, remove the spark plug, add12 cm of oil through its hole (larger amounts are dangerous for the engine itself).Operate the starter button 1-2 times for roughly 1 second to turn the engine over
slowly, then insert the spark plug again;
4. Drain all fuel from the vehicle; spread antirust grease on the unpainted metal parts;keep the wheels lifted above the ground by resting the chassis on two wooden wedges;
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5. Concerning the battery, follow the instructions in the Battery section.
Recommended products
AGIP CITY HI TEC 4T
Oil to lubricate flexible transmissions (throttle control)
Oil for 4-stroke engines
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Cleaning the vehicle
Use a low pressure jet of water to soften the caked dirt and mud deposited on thepainted surfaces. Once softened, sponge off mud and dirt using a car body spongesoaked in a car body shampoo and water solution (2-4% of car shampoo in water).Then rinse with abundant water, and dry with a shammy cloth. For the engine exterior,use petrol, a brush and clean cloths. Petrol can damage paintwork. Remember thatany polishing with silicone wax must always be preceded by washing.
CAUTION
DETERGENTS CAN POLLUTE WATER. THE VEHICLE MUST BE WASHED AT A
WASH STATION EQUIPPED WITH A SPECIAL WATER PURIFICATION SYSTEM.
CAUTION
THE USE OF A HIGH-PRESSURE WATER JET IS STRONGLY DISCOURAGED
FOR ANY ENGINE CLEANING OPERATION; HOWEVER, IF NO OTHER MEANS
ARE AVAILABLE, IT IS THEN NECESSARY TO:
ONLY USE A FANLIKE SPRAY JET.
DO NOT HOLD THE NOZZLE NEARER THAN 2 FT (60 CM) FROM THE VEHICLE.
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DO NOT USE WATER AT TEMPERATURES OVER 100F (40C).
DO NOT USE HIGH-PRESSURE WATER JETS.
DO NOT STEAM WASH.
DO NOT AIM THE JET AT: THE ENGINE, THE WIRING, THE SLOT DIFFUSER
ON THE TRANSMISSION OR SCROLL COVERS.
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CAUTION
NEVER WASH THE SCOOTER IN DIRECT SUNLIGHT, ESPECIALLY IN SUMMER
WHEN THE BODYWORK IS STILL HOT AS THE SHAMPOO COULD DAMAGE
THE PAINTWORK IF IT DRIES BEFORE BEING RINSED OFF. NEVER USE
CLOTHS SOAKED IN ALCOHOL, PETROL, DIESEL OIL OR KEROSENE FOR
CLEANING THE PAINTED OR PLA STIC SURFACES, IN ORDER NOT TO DAM-
AGE THE LUSTRE FINISH OR ALTER THEIR MECHANICAL PROPERTIES. US-
ING SILICONE-BASED WAX CAN DAMAGE THE PAINTED SURFACES, DE-
PENDING ON THE VEHICLE COLOUR (SATIN COLOURS). FOR FURTHER
INFORMATION ON THIS MATTER, CONTACT AN AUTHORISED SERVICE CEN-
TRE.
Troubleshooting
STARTING FAILUREEmergency switch in OFF Set the switch back to ON
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Fuse blown Replace the blown fuse and havethe vehicle checked by an
Au thor ised Service Centre.
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IGNITIONPROBLEMS
Faulty spark plug Contact anAu thor ised Service
Centre.
Faulty ignition / injection controlunit.
Contact anAu thor ised ServiceCentre.
Faulty coil. Due to the presence ofhigh voltage, this check shouldonly be carried out by an expert.
Contact anAu thor ised ServiceCentre.
LACKOFCOMPRESSION
Loose spark plug. Screw in the spark plug tightly
Cylinder head loose, piston gasrings worn.
Contact anAu thor ised ServiceCentre.
Valve stuck Contact anAu thor ised ServiceCentre.
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3Maintenance
HIGH CONSUMPTION AND LOW PERFORMANCE
Air filter blocked or dirty. Clean with water and shampoo andimpregnate with petrol and specificoil (Air filter removal section)
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INSUFFICIENT BRAKINGGreasy disc. Worn pads. Faultybraking system. Presence of air inthe front and rear brake circuit.
Contact anAu thor ised ServiceCentre.
INEFFICIENT SUSPENSION
Shock absorber fault, oil leak, endbuffers damaged; shock absorberpreloading incorrectly set
Contact anAu thor ised ServiceCentre.
AUTOMATIC TRANSMISSION PROBLEMS
CVT rollers and/or drive belt
damaged
Contact anAu thor ised Service
Centre.
85
STAND DOES NOT RETURN TO POSITION
Presence of dirt Clean and grease
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Chap. 04
Technical data
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04_01
VEHICLE TECHNICAL DATA
Chassis Tubular and sheet steel
Front suspension The roll system is composed of an
articulated parallelogramsuspension with die-castaluminium control arms and twoside headstocks plus shock
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4Technicaldata
absorbers with hydraulic lockingsystem.
Rear suspension Two double-acting shockabsorbers, adjustable to fourpositions at preloading.
Front brake 240-mm double disc brake withhydraulic control operated by the
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hydraulic control operated by thehandlebar right-hand lever.
Rear brake 240-mm disc brake with
hydraulic control operated by thehandlebar left-hand lever.
Integral braking system The system operates all threediscs simultaneously and iscontrolled hydraulically from thepedal on the footrest.
Wheel rim type Light alloy wheel rims.
Front wheel rim 12" x 3.00"
Rear wheel rim 14" x 3.75"Front tyre Without inner tube 120/70-12" 51P
Rear tyre Without inner tube: 140/60-14" 64P
Front tyre pressure 1.6 bar
Rear tyre pressure 2.8 bar
Kerb weight 227 8 kg
Maximum weight allowed 420 kg
Battery Sealed, 12 V / 12 Ah
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a
ENGINE TECHNICAL DATA
Type Single-cylinder, 4-stroke
Engine capacity 278 cm
Bore x stroke 75 X 63 mm
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Compression ratio 11 0.5: 1
Engine idle speed 1,700 100 rpm
Timing system Four valves, single overheadcamshaft, chain driven.
Valve clearance Intake: 0.10 mm
Exhaust: 0.15 mm
Max. power 16.5 kW at 7,500 rpm
MAX. torque 23.2 Nm at 6,500 rpm
Transmission Automatic expandable pulley
variator with torque server, V belt,automatic clutch.
Final reduction gear Gear reduction unit in oil bath.
Lubrication Engine lubrication with trochoidalpump (inside the crankcase), oilfilter and pressure adjustment by-pass.
Cooling Forced coolant circulation system.
Starter Electric
Ignition High efficiency electronic inductiveignition, integrated with theinjection system, with variableadvance and separate HV coil.
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4Technicaldata
Ignition advance Three-dimensional map managedby control unit
Fuel system ELDOR KUBO03 electronicinjection with 32 mm diam. throttlebody and electric fuel pump.
Spark plug NGK CR8EKB
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Fuel Unleaded petrol (95 RON)
Silencer Absorption-type exhaust muffler
with catalytic converter andlambda probe.
Emissions EURO 2
CAPACITY
Engine oil Capacity: 1.3 l (dry); 1.2 l (when
changing oil and filter)
Transmission oil 250 cm
Cooling system fluid ~2 l
Fuel tank 12.0 0.5 l
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Toolkit (04_02)
One box-spanner; one lever for box-spanner; one twin screwdriver; one 13-mm flatwrench; one special spanner for adjusting the rear shock absorbers one plastic gripperfor removing the fuses.
The tools are stored under the saddle in the compartment provided. To open it, releasethe catch shown in the figure.
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04_02
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4Technicaldata
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Chap. 05
Spare parts and
accessories
93
Warnings (05_01)
WARNING
TO PREVENT ACCIDENTS AND TO GUARANTEE PROPER STABILITY, PER-
FORMANCE AND SAFETY RIDE THE VEHICLE VERY CAREFULLY WHEN IT IS
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05_01
FORMANCE AND SAFETY, RIDE THE VEHICLE VERY CAREFULLY WHEN IT IS
FITTED WITH ACCESSORIES OR WITH UNUSUAL LOADS.
WARNING
IT IS ALSO RECOMMENDED THAT ORIGINAL PIAGGIO SPARE PARTS BE
USED, AS THESE ARE THE ONLY ONES OFFERING YOU THE SAME QUALITY
GUARANTEE AS THOSE INITIALLY FITTED ON THE SCOOTER. THE USE OF
NON-ORIGINAL SPARE PARTS RENDERS THE WARRANTY VOID.
WARNING
PIAGGIO MARKETS ITS OWN LINE OF ACCESSORIES THAT ARE RECOG-
NISED AND GUARANTEED FOR USE. IT IS THEREFORE ESSENTIAL TO CON-
TACT AN AUTHORISED DEALER OR SERVICE CENTRE IN ORDER TO CHOOSE
AND FIT ACCESSORIES CORRECTLY. THE USE OF NON-ORIGINAL ACCES-
SORIES MAY AFFECT THE STABILITY AND OPERATION OF YOUR VEHICLE
AND REDUCE SAFETY LEVELS WITH POTENTIAL RISKS FOR THE RIDER.
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5Sparepart
sandaccessories
WARNING
NEVER RIDE THE SCOOTER EQUIPPED WITH ACCESSORIES (TOP BOX AND/
OR WINDSHIELD) AT A SPEED HIGHER THAN 100 km/h.
THE SCOOTER CAN BE RIDDEN AT A HIGHER SPEED WITHOUT THE ACCES-
SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW
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SORIES MENTIONED BEFORE WITHIN THE LIMITS ESTABLISHED BY LAW.
IF THERE ARE ANY NON-PIAGGIO ACCESSORIES INSTALLED, OR AN AB-
NORMAL LOAD, OR IF THE SCOOTER IS NOT IN A GENERALLY GOOD CON-
DITION, OR WHENEVER WEATHER CONDITIONS DEMAND IT, SPEED SHOULD
BE FURTHER REDUCED.
WARNING
BE EXTREMELY CAREFUL WHEN INSTALL ING AND REMOVING THE MECHAN-
ICAL ANTITHEFT DEVICE ON THE VEHICLE (U-SHAPED PADLOCK, DISC
BLOCK, ETC.).
MAINLY NEAR THE BRAKE PIPES, TRANSMISSIONS AND/OR ELECTRIC CA-
BLES, AN INCORRECT INSTALLATION OR REMOVAL OF THE ANTITHEFT
DEVICE AS WELL AS LEAVING IT ON BEFORE STARTING THE VEHICLE CAN
SERIOUSLY DAMAGE ITS COMPONENTS, COMPROMISE THE CORRECT
FUNCTIONING OF THE VEHICLE AND USERS' SAFETY.
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Chap. 06
Scheduled
maintenance
97
Scheduled servicing table (06_01)
Adequate maintenance is fundamental to ensuring long-lasting, optimum operationand performance of your vehicle.
To this end, a series of checks and maintenance operations (at the owner's expense)have been suggested, which are included in the summary table on the following page.Any minor faults should be reported without delay to anAu thor ised Service Centreor Dealer without waiting until the next scheduled service to solve it.
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06_01
or Dealerwithout waiting until the next scheduled service to solve it.
It is indispensable to have your vehicle serviced to the prescribed intervals of time,even if you have not reached the predicted mileage. Punctual vehicle servicing isnecessary for the correct use of the guarantee. For all further information regardingthe Guarantee application modes and the execution of the "Programmed Mainte-nance" refer to the "Guarantee Booklet".
SCHEDULED MAINTENANCE TABLE
Km x 1,000 1 5 10 15 20 25 30 35 40 45 50 55 60
Safety fasteners I I I I ISpark plug I R I R I R I R I R I R
Drive belt R R R R
Throttle control A A A A A A A
Air filter C C C C C C
Belt compartment air filter I I I I I I
Oil filter R R R R R R R
Valve clearance A A A
Electrical system and battery I I I I I I I
Brake fluid * I I I I I I I
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6Scheduled
maintenance
Km x 1,000 1 5 10 15 20 25 30 35 40 45 50 55 60Coolant * I I I I I I I
Engine oil R I R I R I R I R I R I R
Hub oil R I R I R I R
Brake pads I I I I I I I I I I I I I
Sliding shoes / CVT rollers R R R R R R
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Sliding shoes / CVT rollers R R R R R R
Tyre pressure and wear I I I I I I I
Vehicle road test I I I I I I I
Suspension I I I I I I
Steering A A A A A A A
Tilt locking caliper control cable A A A A A A A
I: CHECK AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY.
C: CLEAN, R: REPLACE, A: ADJUST, L: LUBRICATE
* Replace every 2 years
RECOMMENDED PRODUCTS TABLE
Product Description Specifications
AGIP ROTRA 80W-90 Rear hub oil SAE 80W/90 Oil that exceeds therequirements of API GL3 specifications
AGIP CITY HI TEC 4T Oil to lubricate flexible transmissions (throttlecontrol)
Oil for 4-stroke engines
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Product Description SpecificationsAGIP FILTER OIL Oil for air filter sponge Mineral oil with specific additives for increased
adhesiveness
AGIP GP 330 Calcium complex soap-based grease withNLGI 2; ISO-L-XBCIB2
Grease (brake control levers, throttle grip)
AGIP CITY HI TEC 4T Engine oil SAE 5W-40, API SL, ACEA A3, J ASO MASynthetic oil
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y
AGIP BRAKE 4 Brake fluid FMVSS DOT 4 Synthetic fluid
AGIP PERMANENT SPECIAL coolant Monoethylene glycol-based antifreeze fluid,CUNA NC 956-16
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6Scheduled
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TABLE OF CONTENTS
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A
Air filter: 58
BBattery: 63
Brake: 46, 60, 79
CChecks: 30
Clock: 12
DDisc brake: 79
Display: 13
EEngine oil: 5052
Engine stop: 18
F
Fuel: 23Fuses: 64
HHeadlight: 74
Horn: 16
Hub oil: 53
IIdentification:26
Immobilizer: 19, 22
Instrument panel: 11
K
Key switch: 15Keys: 19
L
Light switch: 17
MMaintenance: 13, 49, 97
Mi