PI1
-
Upload
mahendranpsiva -
Category
Documents
-
view
5 -
download
0
description
Transcript of PI1
-
pdfcrowd.comopen in browser PRO version Are you a developer? Try out the HTML to PDF API
Home Technica l Inte rview Q's Jobs Test imonials Contact Us
Topics:
General Topics
Materials Management
Sales & Distribution
Financials
CRM
Production Planning
Plant Maintenance
HCM (HR)
Project Systems
Warehouse Management
Contribute
Join the Mailing List
Enter name and email address below :
Name:
Email:
Subscribe Unsubscribe
GO
Typical Production cycle in Process Industry
By R.Balaji, Infosys Technologies
The below production cycle explainsthe basic business flow in ProcessIndustry. The flow is generallyfocusing only on Production andQuality Management
Simple Production Cycle:
Consider all Raw materials areavailable in plant and productionprocess yet to start, the followingstages are to be followed
1. Create Process Order
Here we are creating aprocess order based on thecapacity of the equipmentsand resource availability
2. Release the Process order
Once Process order created, it has to be released for production, means system willcheck the scheduling, material availability, capacity planning, etc., and then releaseprocess takes place
3. Goods issue from the Stores
Once PO got released, goods issue against the process order will takes place
4. Start processing
Product process against the PO will start
5. Confirmation Process
After production, the final out put confirmation from the process will be entered
6. Goods Receipt Process
Goods receipt process plays a major role in any business here we have to do 101movement type and do the postings. In goods issue process they will issue the goodsagainst PO in 261 movement type.
7. Quality Approval and Release
Once GR from the production was made, the material will come to Quality control forapproval. Here QC person will check the material and they will do the result recordingand usage decision
Search
Be the first of your friends to like this
SAPTechnical
ABAP consultants required for for atop MNC in Pune, India (MagarpattaCity) .
Experience: 4+ years in SAPLocation: PuneJoining time: 2 weeks... See More
535 Likes 2 Comments 11 Shares
Comment Share
October 5, 2014
SAPTechnicalSeptember 16, 2014
SAPTechnical12,309 likes
Like Page Share
-
pdfcrowd.comopen in browser PRO version Are you a developer? Try out the HTML to PDF API
8. Stock will appear in Unrestricted use for SALE / Further Process
Once usage decision was made the material will automatically moved into unrestricteduse. The FG is ready for sale
By keeping above all points in mind, the following masters and transactions are required toproceed
S.No
Master Trans-action
T-code Description Where has to be used
1 MM01 Create Material Used for creating Recipeand further tracking
2 CRC1 Create Resource Machine / set of Machinesused for making theproduct
3 C201 Create Recipe Here we are callingresource and materialsrequired to make thefinished product
4 QS21 Create MIC List of specifications to bechecked for thatconcerned finished goods
5 QP01 Create QualityPlan
Creating Quality Plan
6 COR1 Create ProcessOrder
Initiating ProductionProcess by creatingProcess Order
7 MIGO with261movement
Goods IssueProcess
Goods issue toManufacturing unit
8 CORK ConfirmationProcess
Production Outputconfirmation Process
9 QA32 Quality Approvaland UsageDecision
QC will approve andrelease for further process
Step by Step Execution Process:
Scenario Explanation:
REQUIREMENTS:
For a leading Process Manufacturing Company ABC, they are selling the product FG 1, the rawmaterials and resource requirements are listed below
Raw Materials required for making 50kg of Finished Product, FG 1 are
S.No Material Code / MaterialType
Material Description Quantityrequired
Unit of Measurement
1 RM l 1 / ROH Raw Material 1 80 Kg
2 RM 2 /ROH Raw Material 2 20 Kg
-
pdfcrowd.comopen in browser PRO version Are you a developer? Try out the HTML to PDF API
3 BP 1 / FERT Byproduct 60 L
Resources required for making 50kg of Finished Product FG1
S.No Resource Code Resource Description Capacity
1 CRC-001 Reactor 2KL
2 CRC-002 Vessel 4KL
List of MASTERS required for addressing the above scenario
1. Create Materials using MM01 transactions in the following way:
In this screen select select views button and extend the following fields
We have selected basic information entries field. Fill the information and finally select the Generalplant / storage data and give plant as 1100 and storage as 0001 in case of Raw material.
-
pdfcrowd.comopen in browser PRO version Are you a developer? Try out the HTML to PDF API
The same procedure has to be repeated for finished goods and Co-Products, in plant storage data wehave to give Plant 1100 and storage 0004.
2. Create Resource master using CRC 1 Transactio
Click here to continue...
GE Transportation
-
pdfcrowd.comopen in browser PRO version Are you a developer? Try out the HTML to PDF API
Please send us your feedback/suggestions at [email protected]
Home Contribute About Us Privacy Terms Of Use Disclaimer Safe Companies: Advertise on SAPFunctional.COM | Post Job Contact Us
2006-2007 SAPFunctional.COM. All rights reserved.All product names are trademarks of their respective companies. SAPFunctional.COM, Inc. is in no way affi l iated with SAP AG.
SAP, SAP R/3, R/3 software, mySAP, ABAP, BAPI, xApps, SAP NetWeaver, and and any other SAP trademarks are registered trademarks of SAP AG in Germany and in several other countries.Every effort is made to ensure content integrity. Use information on this site at your own risk.
Graphic Design by Round the Bend Wizards
RailConnect SoftwareThe everyday solution for railroad operations management