PI System 101: Basics for Beginners -...

© Copyright 2015 OSIsoft, LLC EMEA USERS CONFERENCE 2015

Presented by

PI System 101: Basics for Beginners

Franco Camba, Systems Engineer

Daniele Farris, Systems Engineer


We’re all here to share ideas

Meet the people next

to you

2


AAI, ABB, ACS, ADACS, AdvaInform, AECL, AIM, Alerton, Alfa, Allen, Alstom, Amersham, Ametek, Andover, AnnotationArray, Aprol, APT, Arbiter, Areva, ARGA, ARL, ArrayData, AspenTech, Automated, AutoMax, Automess, BACnet, Bailey, Barber, Basler, Batch, Baytek, Beckman, Beckwith, Bently, BitMask, Bitronics, Bliss, Bristol, Bruker, Campbell, CANbus, Carrier, Caterpillar, Chessel, Chessell, Chicago, Cincinnati, CircularBuffer, Cisco, Citect, Cognex, Columbia, Contec, ControlLogix, ControlNet, Controlotron, Cooper, CSI, Cybectec, Data, DaVinci, Davis, dBase, DDE, Delta, Digital, DLSM, DMC, DMC4, DMC5, DNP, DS, Dukane, Dynamic, Echelon, ECHO, Electro, Elutions, Emerson, EnergyLine, Enraf,Environmental, EPIC, ERFDADS, ESC8816, ESCA, Eurotherm, Event, Field, Fischer-Porter, Fisher, Fisher-Rosemount, FLS, Fluke, Forney, Forry, Forte, Foxboro, Freelance, Fuji, GE, GE/Harris, GE/Multilin, GEM, Generic, Gensym, Geomation, GSE, Harmony, HART, Hartmann, Hathaway, Hitachi, Honeywell, Hsiang, HTML, Hunter, Husky, Hyprotech,IBM, ICCP, IEC, IFS, Impact, Inductive, InStep, Intellution, Invensys, IP, Itron, Johnson, Jova, K, Kajaani, Kaye, L, LabVantage, LabWare, Land, Landis, Leco, Leeds, MAX, Maximo, Measurex, Message, Metso, Micro, Microsoft, Microtrac, Mitsubishi, Modbus, Modcomp, Modicon, Moore, Motherwell, Motorola, National, NDC, Neles, Nexus, Nulec, Omni, Omron, OPC, Open, Opto22, Oregon, ORSI, PacketCapture, Parr, Perkin, Philips, PI, Ping, Power, PowerCom, Profibus, PSE, Qualitrol, Queue, Quindar, Real, Relational, Reliance, Reliatronics, Rockwell, Rosemont, Sartorius, SATEC, Scanivalve, Schlumberger/SEME, Schneider, Scientech, SecondWind, SEL, Sequencia, Serck, Shell, Siemens, Simca, SIMRAD/Albatross, SISCO, SNC-Lavalin, SNMP, SOCCS, SOLAR, Spectrum, SQ-D/Telemecanique, SquareD, Supervisory, Suzlon, Syslog, Taylor, TCP, Teledyne, Telegyr, Telog, Telvent, Thermoteknix, TimestampClamping, Toshiba, Trane, Triconex, Universal, VAREC, Vestas, VG-Instruments, VIM, Vitria, Weigh-Tronix, Weschler, Westinghouse, Westronic, WinLinx, WMI, Wonderware, Woodward, XML, Yokogawa, ZIV…

I need to know the moment it goes out of

tune.

What is the forecast of productivity?

The equipment is not working– what’s the

problem?

I need to combine data from 3 sources

in 1 report.

Our Customers Have Challenges

3


Our Customers Gain Value

4


RESULTS CHALLENGES SOLUTION

Global O&G Company

“PI AF transforms the way real-time data collected from 100’s of similar assets can be analyzed so only those assets that need attention NOW are brought to the attention of the right individual for action. Instead of counting the cost of failure, each business unit counts the benefits of optimization.”

Spending >$100M/year in repair of Electric Submersible Pump (ESP) 3,800 ESPs in place with 20% failure rate Decision process to determine which ESP is in danger of failure Visibility into when to act and what to do to prevent ESP failure

Develop a PI System based application to predict ESP failure Leverage Asset Framework to develop ESP templates for standardization and scalability Develop data quality/validation to minimize false information Setup Notifications to generate exception-based reporting

Reduced days of lost production by 65% Lengthened mean time between failure (MTBF) by 35% Improved engineer and analyst productivity by 300% Greater than $40M/year saving in reduced maintenance alone

ESP Reliability Improvement Saves $40M/y

Customer Example

5


How does your business use the PI System?

What do you want to gain from the UC?

6


SCADA 1

LIMS

CBM

Instrument

ERP Asset

Reliability

PLC 2

PLC 1

DCS 1

DCS 2

CAPA

Instrument

SCADA 2

Controller EMS

Planning and Scheduling

Traditional Strategy

Manual 1

Manual 2

Historian Excel

Silos to Standards / Complexity to Simplicity AUDIENCE POLL

8


SCADA 1

Instrument

PLC 2

PLC 1

DCS 1

DCS 2

Instrument

SCADA 2

Controllers

Manual 1

Manual 2

LIMS

ERP

Asset Reliability

CBM

Co

llect

De

liver

Silos to Standards / Complexity to Simplicity

9


What are the pieces of the PI System?

10


How do you use the PI System to do your job?

How do your colleagues use the PI System to do their jobs?

11


Live Demo: What are the products?

12


Your handy cheat sheet

Let’s take a look at…

13


PI Interfaces Collect

PI Clients Deliver

The PI System has 3 Layers

PI Server Store & Enhance

OPC PI Coresight

PI WebParts

PI ProcessBook

PI DataLink

3rd Party Apps

Custom Apps

Maps, BI, etc. Notifications

Event Frames

Asset Analytics

Asset Structure

Modbus

HTML

PI Data Archive

PI Asset Framework

RDBMS

And hundreds more!

UFL

Historical data

Real-time data

14

Future Data

PI Interfaces & PI Connectors

PI Integrators


What Resources Are Available?

PI Square Users Community

OSIsoft YouTube Channel

http://icons8.com

Live Classes &

Virtual Learning

Environment (VLE)

Tech Support & Field Service

16

http://icons8.com/


TechCon Talks

What’s Next at the UC?

Come meet us and ask us questions!

Find us at the Learning Booth.

Hands On Labs

Product Expo

17


Contact Information

18

Franco Camba

[email protected]

Systems Engineer

OSIsoft

18

Daniele Farris

[email protected]

Systems Engineer

OSIsoft

mailto:[email protected]

mailto:[email protected]


Questions

Please wait for the microphone before asking your questions

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Thank You

PI System 101: Basics for Beginners -...

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