Physical Water Softener PPT on Concrete Industry
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Transcript of Physical Water Softener PPT on Concrete Industry
Plot No. E 49/32, Opp. MSEB Office,Sectore-12, kharghar Navi mumbai-410210 [email protected] Website-www.autofillsystems.com MOBILE NO.- +91-93222 86745 022-65160072
AutoFill Systems (Manufacturer of CellSafe Electronic/Magnetic Water
Conditioners)
About CompanyAutofill Systems is a sole proprietorship firm
established in year 2000.Since then the company has grown from a small
business operating out of a garage to the current three story building at Kharghar, Navi Mumbai, Maharashtra.
With more than a decade of contribution in development & innovation on CellSafe Electronic and Magnetic Water Conditioner - have reached the current avatar.
Our Director Mr. Girish N.Chandane has personally innovated & develops all the product in the current bouquet
Vision
Our focus is clear
“Perfecting Water Conditioners “
What is water conditioner !
Water – Rain’s are Natural source – On its way water collects lot of salts & minerals – mainly Calcium, Magnesium, Sodium etc.
Water Conditioner – It is not a softener or filter. - A conditioner helps to minimize the adverse affects of many of the undesirable substances in your supplied water.
Types of water treatments :- Chemical water treatment - Physical water Conditioning (PWC)
What are Filters and Softeners Filters – Water filter is a instrument that removes
impurities in both forms i.e. suspended & dissolved. Eg. In RO filter 50% water is wasted.
And in salt based water softener – Calcium & Magnesium salts are replaced by Sodium salts. - So TDS increases, but calcium hardness decreases. - Both methods has its pros & cons. - Both methods have recurring cost & need manual intervention
Hence PWC is desirable
Physical Water Conditioners
PWC helps to minimizing the adverse affects of many of the undesirable substances in the supplied water. Such as loosing ability to stick & cause corrosion.
No algae formation.
Results have shown e-colli bacteria problems resolved.
The unit requires - No Maintenance. - No Chemicals
- No Salts - Absolutely
NO recurring Cost
Target Market for Water Conditioner:
Agriculture & Green House Domestic & Commercial Space Industries Concrete Industries Cooling Towers.
What is Hard Water? Hard water is water which contains dissolved
hardness minerals i.e. calcium and magnesium salts.
The dissolved minerals present in hard water can accumulate in the form of a hard scale which can build up and eventually clog pipes and damage water-using appliances.
These minerals also affect the ability of soap to clean kitchen and bath surfaces, dishware and laundry, and even human hair and skin.
More than 80% of India is affected by ‘moderately hard’ to ‘very hard’ water.
Scenario of Hard Water in India More than 80% of India is affected by ‘moderately
hard’ to ‘very hard’ water.
Effects of Hard Water in various sectors
Industrial Sector: Hard water poses serious problems in industrial sectors, where water hardness is monitored to avoid costly breakdowns in boilers, cooling towers, and other equipment that handles water.
Domestic Sector: In domestic segments, hard water is often indicated by a lack of suds formation when soap is agitated in water, and by the formation of limescale in kettles, tiles floor, water heaters, faucet, shower nozzle, etc. Cloths does not come out cleaner and brighter. And while bathing biggest issues are skin itching, hair loss & roughness in hair.
Conti..
Agriculture Sector: When plants & crops is watered with Hard Water then white Coating layer is formed on the roots of the plants /crops and cell membranes dead up to 80 % . As result of this plants/crops starts to suffocate as well as decrease in total plants growth and low yield per acre.
Symptoms of Hard Water
Your water tastes different compared to package drinking water.
There are white deposits on your utensils, taps and drains.
You notice a “ring around your bath tub/toilet pots”. Soaps and shampoos do not lather easily. Stain removal is difficult. Adverse impacts on human skin & health. Plants/crops becomes de active up to 80 % as well as
low yield per acre . Blocking of lateral pipe lines, drippers, sprinklers and
need acid treatment for cleaning and maintenance.
Solution for Hard Water Wherever water hardness is concern, water softener or
water conditioner is used to solve your hard water problem.
Water Conditioners is commonly used to reduce hard water's adverse effects. No Chemicals No Salts No Maintenance No Recurring Expenses No Filters/ Resins Replacement Fit & Forget One Time Investment & Life Time Benefits.
Water Softener VS Water ConditionerSalt- Based Water Softener
Water Conditioner
Expensive to purchase & maintain
Affordable & one time investment
5 – 10 year lifespan 40 year + lifespan
Require continuous regeneration Doesn't requires maintenance
Require lots of floor space Can be Mounts on a wall
Required continuous purchasing salts
No salts & chemical required
Harmful for people on salt restricted diets
Safe for people on salt restricted diets
Discharges chlorides into waste stream – harmful to environment
Environmentally FRIENDLY products
Removes healthy & necessary minerals from water
Doesn’t remove anything or add anything
Working of CellSafe EWC Cell safe Electronic Water Conditioner (EWC) uses a series of
controlled complex modulating high frequency waveform that neutralizes the bonding ability of minerals that are contained in our water.
This field effectively agitates different size molecules likely to form scale & to break the bonds between molecules and the water.
This results the break down of large mineral crystals into tiny mineral particles & then prevent them from reacting with other minerals or bonding to any surface to from scales.
The process is so effective that existing scales are progressively broken down & flushed away in due course of time.
The conditioned gaseous ions results in noncorrosive & better tasting water. It also helps the plants to grow well & healthy.
Working Diagram of EWC
CellSafe EWC Specifications Input Voltage: 230 AC 50 Hz. Single phase for domestic
models and 440 V AC 50 Hz for agriculture & industrial models.
Input Current: 50mA AC. Output Channels: for 1 inch to 2 inch one numbers for 2.5
inch to 4 inch two numbers. Output Voltage: 15 V DC to coil. Output Current Amplitude: 10 A peak maximum. Output Signal: AC square signal with sweeping frequency. Coil Frequency: Swept frequency from 1 kHz to 15 KHz. Protection: IP 65 to electronic circuit Operating Temperature: 10C to 60C
Working of CellSafe MWC
CellSafe water conditioners uses Rear Earth Magnets, which produces permanent magnetic fields.
These magnetic fields breaks heavy minerals compounds & salts dissolved in water.
Due to these magnetic fields, salts particles of 40 microns gets break into 10 no. of 4 microns.
Water conditioners breaks ionic bonds, as a results breakage of ionic bonds water become more solvent compared to non-treated water.
The hexagonal water molecule cluster won't allow the bonding of minerals to it, magnetically structured water acts as Good Solvent which removes scaling from pipes and won't allow new scaling to take effect.
Salient Features of PWC. Fit & forget maintenance free. No external power required ( In Magnetic Water
Conditioners) No salt or chemicals needed. No maintenance, easy to install. Mains pressure and flow rate unaffected. Retains healthy minerals. Little space required and safe. Low running cost, negligible power consumption. Effective on RPVC, UPVC, CPVC, copper, brass, SS304,
SS316. No waste of water or chemical discharge. Available in 1’’, 1.5’’, 2’’, 2.5’’, 3’’ , 4’’ & any
customized size.
Advantages in Domestic SectorWhile washing cloths less water, detergent and soap
is required for better results.The user will feel fresh after taking bath with treated
water and hair will remain silky.Treated water helpful to prevent hair fall & skin
itching( specially in winter)Gas & electric water heater will require less power as
there no scaling on heating element.All home appliances such as tiles, floor, bathroom
fittings, washing machine, shower head will remain scale free and also removes old deposited scale from all surface including pipeline.
Before After
Results from Domestic Sector
Before After Using Water Conditioner
Conti…
Advantages in Agriculture Crops production increases up to 30 % . 15% less water required for irrigation. Very hard extreme non suitable water also can be
used for irrigation ( Our experience 8000 PPM) Less fertilizer is required. Drip irrigation systems & sprinkler systems will
remain clean, scale free and maintenance free even in high TDS water( Our experience 8000 PPM)
Useful and beneficial for entire agriculture segment.
Non Treated Water Treated Water - MWC
Results from Agriculture
Before After
Conti…
Non – traeted water Treated Water - MWC
Conti…
Before Water Conditioner After two years water conditioner at 2500 TDS on Onion Crops
Testing of Soil after water conditioner
Advantages in Industrial Segments Keep cooling towers, Heat Exchangers, Ice Making
Plants pipelines, and condensers clean & saving downtime as well as maintenance costs.
Improve the life and performance of industrial equipment's.
No Algae formation
Lowers total bacteria count & Legionella bacteria count.
Reduces chemical consumptions.
Before:Non treated water After Using Water Conditioner
Images from Industrial Segment
Ice Cube from non treated water and treated water
Conti…
Effect of Electro- Magnetic Water Conditioner on Concrete Industry
As on today Electro-magnetic water conditioner (EMWC ) is unknown to Indian concrete industry. It is very useful technology with miracle results.
EMWC is a system which creates strong sweeping frequency & magnetic
field on pipe line which carries water flows. It creates a change in physical properties of water flowing through pipe. The chemical properties remains unchanged.
In any concrete industry water plays a major role to get desired
workability, compacting factor and very imp. Compressive strength of concrete. The water used should be portable that the TDS (total dissolved salts) should not be more than 500 PPM..
But in real world it is difficult, in more than 90 % areas portable water is available for construction.
Application of Concrete Industry.
Application of concrete industry are anybody who uses cement with water as mention below:
All builders and RCC manufacturer. Fly ash bricks and paver blocks manufacturer. Cement pipe / sheet / slabs manufacturer. All sites which uses water for concrete mixing and
curing. All flyovers and bridge site.
Achievement in Concrete Industry Autofill Systems has also installed 4 commercial unit
in J Kumar Infra projects Ltd. Mumbai at various locations. Some of the results are as below:
J Kumar Plant Without Water Conditioner: Compressive strength of M40 Grade Cubes after 28 days is 44 MPA.
J Kumar Plant Without Water Conditioner: Compressive strength of M40 Grade Cubes after 28 days is 54 MPA.
Workability of fresh concrete is improved by 30% as compared to non- treated water (slump cone test )
Result of Workability( J Kumar Infra )
J Kumar Infra Projects Pvt. Ltd.
With Electro-Magnetic Water Conditioner
With Normal water Percentage Changes
M 20 ( After 28 days )
27.56 % 21.33 % 29.20%
M 40 ( After 28 Days )
49.33 % 42.67 % 15.60 %
Installation image at J Kumar Infra Projects.
Applications of Water Conditioner
Homes, Bungalows, Villas, Apartment and Row Houses ,Hospitals, Washing Centre, Swimming Pools etc.
Crop Farming, Green Houses, Ploy Houses, Shed Net, Dairy Farms, Drip Irrigation Systems ,Poultry Farming, Sugarcane Farming , Cotton Farming etc.
All Industries and Factories, Laundries , Plastic Molding Machines, Ice Making Plants , Cold Storages, Cooling towers.. etc.
Village Water Scheme( Aarphal)
Gaon pani yojana at satara ( maharashtra )
Last But Not the Least…
Thanks For giving Your Precious Time.
For any suggestion Feel Free to mail us at
Or
Call us on 022-65160072