Physical engineering design
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Transcript of Physical engineering design
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GRADUATE DEPARTMENT OF BIOENGINEERINGUniversity of Illinois at Urbana-Champaign
BioInstrumentation Capstone Summer 2016Cadaveric Perfusion Pump for Improving Trauma Team Training
Collaboration SponsorsOSFHealthCare and University of Illinois College of Medicine
Ankush Gakhar B.S. Electrical Engineering
Ryan Migalla B.S. Engineering Physics
William Lupetini Ross B.S. Electrical Engineering
Jessica Su B.S. Material Science and Engineering
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Accomplishments Designed logical iteration testing flow Determined optimal pump for system Integrated sensors Created user-friendly display Improved software adaptability and readabilityConsolidated all aspects into one solid designFully documented all hardware and software components
Delivered a functional system that is ready for continuous refinements as the technology evolves.
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“The senior author has developed and refined the "Live Cadaver" methodology since 2009 for trauma surgical training. We are recent adopters and have validated this platform. However, we plan to improve
the method with the design of a new pump that will allow for physiologic parameters to be adjusted during the utilization of this training platform.”
Upper extremity simulation
Lower extremity simulation
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Improve upon our partner’s artificial perfusion system by making it safer, streamlined and able to accurately
generate and measure rapid modulations in fluid pressure.
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Initial MeetingsDetermined focus areas
Defined engineering specifications
Iteration 1Original pump system reproducibility
Research parts
Iteration 2Add sensors, new pump, protoboard shield
Iteration 3Add accumulator and display, soldered shield
Verify Specifications
Iteration 2
Process Iteration 1
Iteration 3
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Final DesignFront View Side View
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SolutionHoneywell PX3 pressure sensors
Accurate, Durable, Economical
FloJet Diaphragm Pump
Fast modulation, Smooth operation, Safe
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SolutionControl & Display Improvements
Easy to adjust and obtain information from
Software Improvements
More robust, easier to understand and modify
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The Sensor of ChoiceHoneywell PX3 pressure sensors
Electrical Connector
Pressure Port
Engineering Specification
Response Time < 2ms
Relative Gauge Measures with respect to atmosphere
Efficient 5 Vdc3.5 mA max
Fluid Compatibility
Oils, brake fluids, air, water, etc.
Durable > 10 million pressure cycles
Water-proof IP 67
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Using a pressure loss model the sensor is able to determine the output of the system accurately without needing to be near the point of insertion
Pressure drop is modeled using:Bernoulli’s Equation:
The Hagen - Poiseuille Law:
Sudden area change model:This allows for accurate readings and creates a system easy to
use, clean and modify
Calibrating Sensors
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The Pump of ChoiceFloJet Diaphragm Pump
Engineering Specification
Max Flow Rate 2.9 gpm, 11.6 lpm
Max Pressure 50 psi
Efficient and Powerful
12 Vdc7.5 A @ 50 psi
Cleanable Run dry with air
Portable 2.6 lbs
Vertical draw Self-prime up to 8 ft.● Reservoir● Accumulator● Sensor● Cadaver
Inlet Outlet
Pump Controller● Microcontroller● Display
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Pump VerificationAble to run for long periods of time
Able to create pulsatile flow
Able to replicate three physiological blood pressures
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User-Friendly Display
Switch for 4 Pressure Modes ● Healthy● Hypertension● Hypotension● Prime
LEDs represent ON/OFF mode Display reads
● Heart Rate● Sensor Pressure
Main Power ON/OFF Switch Heart Rate Knob
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Creating the DisplayUtilized 3-D printer at Carle to create a quick and custom faceplate
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Robust SoftwareMaintains 60+ Hz data capture of motor power and sensor pressures
Live LCD user output plus USB data output for historic data
Fast autodetection for sensor type plus transmission line correction
Emergency shutoff due to electrical fault or system blockage
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Flexible SoftwareCalibration mode for pipe and motor changes
Code checks for improper changes
Ready to support a dual motor system
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Future RecommendationsTest with blood mimicking fluid
Test the effect of flow reduction when attaching system to cadaver
Integration of a PC power supply
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In Summary
Accomplishments Designed logical iteration testing flow Determined optimal pump for system Integrated sensors Created user-friendly display Improved software adaptability and readabilityConsolidated all aspects into one solid design
Delivered a functional system that is ready to continue being improved