PHOENIX Heavyweight Conveyor...

PHOENIX Heavyweight Conveyor Belts2015 Catalog

T A B L E O F C O N T E N T S

1

Introduction

About Us 2

Belt Construction 3

Underground 5

Shield™ Belts 6

Coal Quest XP® Belts 8

Glide® Plus Belts 14

Tough Coat PVC™ Belts 20

Steel Cord 25

Phoenocord® 26

EOB® 31

Preform™ 32

Pipe Belt 39

Phoenopipe® 40

Aboveground 43

Glide® Ultra 45

Glide® Surface 52

Polyflex® 65

Magma Extreme 69

Grain 75

Phoenix Grain 76

Cover Compounds 83

Standard Compounds 84

A B O U T U S

2

PHOENIX Conveyor Belts, headquartered in Hamburg, Germany, is an international group

company with a 150+ year history of innovations and success. Through the acquisition of

Goodyear Engineered Products Conveyor Belts, we’ve enhanced our capabilities, offering

a greater breadth of products, a larger global footprint and the latest in extreme conveyor

belt solutions. Our joint expertise and experience has produced significant advancements in

conveyor belt design, including world records for the strongest belts, the steepest overland and

the world’s heaviest belt, to name a few.

Customized conveyor belts for highly complex applications are in use throughout the world.

From the world’s largest excavator that shovels hundreds of thousands of meters of overburden

and coal, to a mine that conveys product at extreme altitudes, to the longest belt conveyor on

Earth, PHOENIX conveyor belts meet all these conveyance needs. Safety. Reliability. Efficiency.

3

B E L T C O N S T R U C T I O N

Top cover

– Protects the carcass

Skims

– Rubber between the plies – Provide adhesion – Provide load support – Provide impact resistance

Bottom cover

– Protects the carcass

A. Warp cords

– Provide tensile strength, transverse tear, impact resistance

B. Weft cords

– Provide fastener holding, impact resistance, rip and tear resistance

Belt construction nomenclature example

Glide® Surface Supreme CG 375/3/48 3/16 x 1/16

Belt construction

Rubber compound

PIW rating (pounds per inch of width)

Belt width inches

Top cover gauge

Bottom or pulley cover gauge

A

B

Number of plies

Phoenix conveyor belts are designed from the inside out to endure the everyday working abuse of tons of coal, aggregate, wood and hard rock. Layers of specially designed fabric plies are sandwiched between rubber skim coats for adhesion and load support. Bottom and top cover compounds are added for maximum protection of the belt carcass. These compounds are comprised of different

polymers, fillers and plasticizers and come in a wide variety of cover gauges.

For over 100 years, our breakthrough fabric designs have been tested in some of the toughest conveyor belt applications worldwide. These high-quality belt constructions give you the confidence you need for operating performance.

U N D E R G R O U N D

A B O U T U S

6


The underground conveyor belt compound that meets government flammability standards to

enhance miner safety.

Shield.™ Tested to perform better. The side-by-side comparison shows how Shield™

outperforms the existing 2G and B.E.L.T. belts, meeting new

standards while reducing levels of smoke and toxicity.

The belt with Shield,™ as shown on the top, holds its integrity

better. And as the smokestack comparison shows, Shield™

gives off much less smoke as well.

Shield™ is able to meet the new requirements and produce

much less smoke.

The most valuable resource to come out of the mine... is the one that goes in every day. In order to improve miner safety and meet new flammability requirements, we have developed a compound that is virtually halogen free. The result? A belt compound that not only extinguishes flames quickly, but also gives off less toxic gas and smoke.

Why Shield™? Why now? MSHA Belt Evaluation Laboratory Test (B.E.L.T.) standards

became effective on December 31, 2008.

How does it work? Shield™ is virtually halogen free. That means it is virtually free of

fluorine, chlorine and bromine, which are common elements

in flame-resistant belts. When heated, they generate thick,

irritating toxic smoke. And because Shield™ is made from

rubber instead of PVC or neoprene, it can be easily vulcanized

into current specifications.

Belt without Shield™

Belt with Shield™

7

U N D E R G R O U N D S h i e l d T M

Smaller numbers mean big results. While competitive products meet B.E.L.T. requirements,

Shield™ far surpasses them in terms of smoke density.

The following charts show how much less smoke and toxicity Shield™ gives off when compared to existing specifications.

Toxic Gases from Belts After 4 Minutes – Flaming

Smoke Density from Belts After 4 Minutes – Flaming

Shield™

2G Rubber BeltHalogenated Rubber B.E.L.T.

Shield™

Current 2G RubberB.E.L.T. Rubber

Smoke Density *The lower the optical density the better

Carbon Monoxide*The lower the gas concentration the better

Shield™

Current 2G RubberB.E.L.T. Rubber

Hydrogen Chloride*The lower the gas concentration the better

400350300250200150100

500

700

600

500

400

300

200

100

0Opt

ical

Den

sity

*

Gas

Con

cent

ratio

n* (p

pm

)

195

500389

200

28

200

1600140012001000 800 600 400 200

0Gas

Con

cent

ratio

n* (p

pm

)

500

1500

25

Smoke Density B.E.L.T

Global

Neoprene ShieldTM PVC

Smoldering 125 59 15 66

Flaming 389 383 28 400

Comparison of Standards – Smoke Density

Features– Approved by MSHA as meeting part 14 (B.E.L.T.) requirement for flame resistance in coal mines. – Shield™ virtually eliminates the use of halogenated materials like chlorine and bromine, both of which can generate thick, toxic smoke. – Maintains the same abrasion resistance and adhesions as conventional flame-resistant compounds. – Shield™ is available on our full line of fabric-reinforced underground belts, including Coal Quest XP® and Glide® Plus.

– Can be vulcanized into existing 2G (ARMA®/ARMA® Elite) compounds.* – Exceeds flame-resistance requirement and provides peace of mind with higher safety standards.

*Use only genuine Phoenix splice materials for all of your vulcanized splices. Shield™ compound splice materials have also been certified to MSHA’s part 14 requirements and are required for underground use.

A B O U T U S

8

U N D E R G R O U N D U N D E R G R O U N D C o a l Q u e s t X P ®

Tension Range: 330 to 1,500 PIW

Our long history of innovation continues with the development of our exclusive polyester

x nylon Phoenix dual layer twill fabric weave.

It’s what makes Coal Quest XP® your best choice in severe applications such as panel, mainline, tripper or slope belts. Coal Quest XP® belt is available in 1-ply 330, 1-ply 440, 1-ply 500, 1-ply 625, 1-ply 750, 2-ply 660, 2-ply 880, 2-ply 1,000, 2-ply 1,250 and 2-ply 1,500 PIW configurations. The design of Coal Quest XP® features a dual layer twill fabric in one- and two-ply configuration to maximize ply efficiency.

Coal Quest XP® belts make for a construction that provides a wide range of benefits — superior mechanical fastener holding strength, unbeatable vulcanized splice capabilities, a high degree of flexibility, and great impact, tear and rip resistance.

Dual layer twill weave design

Fabric technology advancements for improved yarn design and increased yarn strength.

Top and bottom covers

– The versatility to maintain common pulley cover gauges means lowering your overall belt cost without sacrificing performance. The one- and two-ply configuration at the higher PIW applications also optimizes skim coat and fabric weight, lowering the belt overall weight which reduces system energy consumption

Abuse-resistant plies

– Coal Quest XP® constructions feature two rugged plies that optimize abuse resistance and flexibility.

Designed for belowground durability

9

Superior rip resistance

Scrap metal or debris often get “hung up” in the structure of the conveyor, causing equipment damage and slits or cuts in long sections of the belt. Our fabric design helps dislodge and expel foreign objects and contains rips to a small area.

Enhanced mechanical fastener pull-out resistance

Rigorous dynamic and static testing means that Coal Quest XP® belts will provide superior mechanical fas-tener retention as compared with multi-ply and straight-warp constructions.

Vulcanized finger splice A full carcass finger vulcanized splice is recommended for Phoenix Coal Quest XP® belting. This splice method takes advantage of the superior strength properties of the Coal Quest XP® carcass to offer 100% of the rated belt tension.

Innovative fabric weave

The new dual layer twill fabric gives Coal Quest XP® improved load bearing and impact resistance.

Exceptional impact resistance

Coal Quest XP® has industry-leading impact resistance. Loading point impact damage can be a major cause of belt failure. Design engineers used an enhanced Dynamic Impact Tester to simulate loading impact force and its effects on belting.

High transverse tear strength

The dual layer twill fabric design enables high transverse tear strength. This minimizes tears that result from material punctures as well as edge tears from misaligned belts.

A B O U T U S

A B O U T U S

10


10

U N D E R G R O U N D C o a l Q u e s t X P ®

Coal Quest XP® Conveyor Belt Data

330/1 440/1 500/1 625/1 750/1 660/2 880/2 1,000/2 1,250/2 1,500/2

Number of Plies 1 1 1 1 1 2 2 2 2 2

Fabric TypeDual layer twill (P/N)

Dual layer twill (P/N)









Average Permanent Elongation (%)* 1.00 1.20 1.50 1.50 2.00 1.00 1.20 1.50 1.50 2.00

Splice Step Length Finger Finger Finger Finger Finger Finger Finger Finger Finger Finger

Imperial (in.)^

Vulcanized & Fastener Rating (PIW) 330 440 500 625 750 660 880 1000 1250 1500

Nominal Carcass Gauge (in.) 0.130 0.140 0.164 0.181 0.208 0.270 0.305 0.357 0.389 0.447

Nominal Carcass Weight (lb./sq. ft.) 0.73 0.85 0.91 1.21 1.27 1.61 1.90 1.95 2.17 2.33

Approximate 1/32 in. Cover Weight (lb./sq. ft.)

0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19

Average Elastic Modulus (PIW) 33,000 35,000 37,500 40,000 45,000 66,000 70,000 75,000 80,000 90,000

Recommended Fasteners: Plate BR6 BR6 BR10 BR10 BR10 BR14 BR14 NR NR NR

Hinge R5 R5 R5-1/2 R5-1/2 R5-1/2 R5-1/2 R6 RAR8 RAR8 RAR8

Hinge U35 U35 U35 U35 U35 U35 U35/U37A U38A U38 U38

Metric (mm)^

Vulcanized & Fastener Rating (kN/m) 58 77 88 110 110 116 154 175 219 262

Nominal Carcass Gauge (mm) 3.30 3.56 4.17 4.60 5.28 6.86 7.75 9.07 9.88 11.35

Nominal Carcass Weight (kg/m2) 3.56 4.15 4.44 5.91 6.20 7.86 9.27 9.52 10.59 11.37

Approximate 1 mm Cover Weight (kg/m2) 1.13 1.13 1.13 1.13 1.13 1.13 1.13 1.13 1.13 1.13

Average Elastic Modulus (kN/m) 5,780 6,130 6,565 7,005 7,881 11,560 12,260 13,135 14,010 15,762

Recommended Fasteners: Plate BR6 BR6 BR10 BR10 BR10 BR10 BR14 NR NR NR

Hinge R5 R5 R5-1/2 R5-1/2 R5-1/2 R5-1/2 R6 RAR8 RAR8 RAR8

Hinge U35 U35 U35 U35 U35 U35 U35/U37A U38A U38 U38

*Average Permanent Elongation values at 100% of rated belt tension are based on ISO 9856 test procedure. Consult your Sales Representative for elastic and total elongation calculations specific to each system based on Cipher calculations. ^Rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness, pulley diameters and system tension. Consult your Sales Representative or fastener manufacturer. R6 fasteners must be installed with stainless steel rivets when belt tension exceeds 140 kN/m for best results.P/N = Poly/Nylon. Consult your Sales Representative for elastic & total elongation calculations. Consult your Sales Representative for vulcanized splice method for Coal Quest XP® constructions. (Do not use any bias or overlap design).Note: The minimum cover for vulcanized splice is 1/8 in. (3.2 mm). The recommendation for maximum top to bottom cover ratio for one ply is 2:1 (i.e., is 1/4 in. x 1/8 in. or 6.4 mm x 3.2 mm) and for two ply is 3:1 (i.e., is 3/8 in. x 1/8 in. or 9.5 mm x 3.2 mm).

11 11

Coal Quest XP® Load Support – Maximum Belt Width

Imperial (in.) Metric (mm)

Material Weight 0 - 65 lb./cu. ft. 65 - 100 lb./cu. ft. 0 - 1,040 kg/cu. m 1,041 - 1,605 kg/cu. m

Trough Angle 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg

330/1 66 54 48 60 48 42 1,250 1,250 1,000 1,050 1,050 950

400/1 72 60 54 66 54 48 1,350 1,350 1,200 1,100 1,050 950

500/1 72 60 54 66 54 48 1,550 1,350 1,350 1,250 1,100 1,100

625/1 72 66 60 72 60 54 1,550 1,550 1,350 1,350 1,350 1,250

750/1 72 66 60 72 60 54 1550 1550 1350 1350 1350 1250

660/2 84 78 72 84 72 66 1,850 1,550 1,550 1,550 1,550 1,350

880/2 90 84 78 90 84 78 2,150 1,850 1,850 1,850 1,650 1,550

1,000/2 96 84 84 96 84 78 2,450 2,150 1,850 2,150 1,850 1,850

1,250/2 102 90 90 102 90 78 2,450 2,150 2,150 2,150 2,150 1,850

1,500/2 102 96 90 102 90 84 2,450 2,450 2,300 2,450 2,300 2,150

On systems with troughing idler spacing greater than 5 ft. (1.5 m) or idler roll gap greater than 1/2 in. (12.7 mm). Consult your Sales Representative.

A B O U T U S

A B O U T U S

12


12

U N D E R G R O U N D C o a l Q u e s t X P ®

Coal Quest XP® Troughability – Minimum Belt WidthTable based on ISO 703 Testing Procedure

Idlers 330/1 440/1 500/1 625/1 750/1 660/2 880/2 1,000/2 1,250/2 1,500/2

Inches*

20 degree idlers 18 18 18 18 24 24 30 30 36 36

35 degree idlers 24 24 24 24 30 30 36 36 42 42

45 degree idlers 24 30 30 30 36 36 42 42 48 48

Millimeters*

20 degree idlers 450 450 450 450 600 600 750 750 900 900

35 degree idlers 600 600 600 600 750 750 900 900 1,050 1,050

45 degree idlers 600 750 750 750 900 900 1,050 1,050 1,200 1,200

*If top cover and pulley cover are balanced (i.e., 3/16 in. x 3/16 in. or 5 mm x 5 mm) or less than 1/16 in. (2 mm) differential (i.e., 3/16 in. x 5/32 in. or 4 mm x 3 mm), add 6 in. (150 mm) to the minimum belt width. 6 in. (150 mm) narrower widths are possible if the belt is broken in for an extended period of time fully loaded. Consult your Sales Representative. Additional break-in time is required when the belt has been stored prior to installation in ambient temperatures of less than 50°F (10°C).

13 13

Coal Quest XP® Minimum Pulley Diameters

330/1 440/1 500/1 625/1 750/1 660/2 880/2 1,000/2 1,250/2 1,500/2

Inches

Over 80% Tension 18 20 20 22 24 24 30 36 36 42

60% to 80% Tension 16 18 18 20 22 20 24 30 30 36

40% to 60% Tension 14 16 16 18 20 18 20 30 30 36

Up to 40% Tension 12 14 14 16 18 16 18 24 24 30

Tails and Snubs 12 14 14 16 18 16 18 24 24 30

Millimeters

Over 80% Tension 450 500 500 500 600 600 750 900 900 1,050

60% to 80% Tension 400 450 450 450 550 500 600 750 750 900

40% to 60% Tension 350 400 400 400 500 450 500 750 750 900

Up to 40% Tension 300 350 350 350 400 100 450 600 600 750

Tails and Snubs 300 350 350 350 400 400 450 600 600 750

Note: The minimum cover for vulcanized splice is 1/8 in. (3.2 mm). The recommendation for maximum top to bottom cover ratio for one ply is 2:1 (i.e., is 1/4 in. x 1/8 in. or 4.5 mm x 2.25 mm) and for two ply is 3:1 (i.e., is 3/8 in. x 1/8 in. or 9 mm x 3 mm).

A B O U T U S

14

U N D E R G R O U N D G l i d e ® P l u s

The workhorse of our underground lineup, millions of feet of Glide® Plus are operating underground worldwide with outstanding success. The key is our unique double-faced 2-1 twill fabric design.

The polyester warp cords of the Glide® Plus fabric are twisted into sets of individual strands, then fashioned into a cabled cord. Compare the two configurations and you’ll find that the Glide® Plus belt provides significantly more flexibility, which enables you to reduce pulley size and costs. And that is just the beginning of the Glide® Plus belt savings story.

Glide® Plus Components

Cable twisted warp cord *

– Within each warp cord are nine individual strands of polyester cords. Three sets of three are twisted together, then twisted into a single cord.

*Cord illustrated is utilized in 200, 250 and 450 PIW fabrics

Double-Faced 2/1 Twill WeaveSuperior flexibility is further ensured by the unique

weave pattern of Glide® Plus. As shown below, the

face warp cords on the top surface of the fabric

cross three fill cords, go under one, cross three fill

cords, etc. Beneath the fabric are back warp cords.

They are arranged in the opposite fashion of the face

cords, going under three fill cords, over one, under

three, etc. Competitive belts place their warp cords

over three, under three, etc., which compromises

flexibility and promotes edge fray.

Back warp cords

Surface warp cords Fill cords


In applications that include mainline, slope, tripper, panel belt and other applications, our

Glide® Plus belt has proven its dependability.

15

Flame resistance

Underground coal belts require additional flame resistance and flame propagation cover properties. Our Shield™ compound exceeds MSHA’s part 14, B.E.L.T. flame resistance and flame propagation requirements while also providing low smoke toxicity and density safety characteristics as well as outstanding abrasion resistance. We also offer standard ARMA®-SBR and ARMA® Elite compound for ASTM D378 Part 13.2 flame resistance. ARMA® Elite can also be used where superior abrasion resistance is required.

Excellent adhesion

The adhesion values of Glide® Plus belting help reduce edge separation and prolong splice life, thereby preventing premature belt failure. High levels of adhesion help to prevent idler junction failure by providing increased load support over the idler junction gap. And by reducing the risk of delamination, the belt’s high adhesion values help extend belt life.

Rip resistance

Oftentimes, scrap metal and debris become lodged in the conveyor belt structure. When this happens, equipment damage, material spillage and even long cuts in the belt can occur. The double-faced twill weave design found in all Glide® Plus belting helps dislodge and expel foreign objects from the system, while keeping belt rips confined to a small area.

Transverse tear

Thanks to the double-faced twill weave design of Glide® Plus belts, belt tears and material punctures are kept to a minimum. Should they occur, however, the belt’s unique twill weave design keeps them contained to help maintain your conveyor system’s productivity.

Increased dynamic flexibility

Glide® Plus belt customers enjoy significant pulley cost savings, since smaller pulleys may be utilized. And smaller pulleys allow you to conserve space in your underground applications without sacrificing belt performance. In addition, the cabled warp cord design of the Glide® Plus belt provides extended splice life by offering superior resistance to mechanical and vulcanized splice fatigue.

Vulcanized splice

Vulcanized splices can provide increased longevity and integrity when operating under normal conditions up to 100% the belt’s rated tension, resulting in minimum downtime.

Fastener retention

The unique twill weave design enhances fastener holding ability and helps to expel any foreign objects that may penetrate the belt.

A B O U T U S

16


Glide® Plus Conveyor Belt Data

400/2 500/2 600/3 750/3 800/4 1,000/2 1,000/4 1,250/5 1,350/3 1,800/4

Number of Plies 2 2 3 3 4 2 4 5 3 4

Fabric Type* P/P P/P P/P P/P P/P P/N P/P P/P P/N P/N

Imperial (in.)

Vulcanized & Fastener Rating (PIW) 400 500 600 750 800 1,000 1,000 1,250 1,350 1,800

Carcass Gauge (in.) 0.178 0.216 0.251 0.272 0.340 0.308 0.368 0.464 0.453 0.613

Carcass Weight (lb./sq. ft.) 1.27 1.29 1.55 1.68 1.88 1.69 2.12 2.70 2.84 3.84


0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24

Ave. Permanent Elongation (%)** 0.8 1.0 0.8 1.0 0.8 1.5 1.0 1.0 1.5 1.5

Elastic Modulus (PIW) 44,000 45,000 66,000 67,500 88,000 62,500 90,000 112,500 93,800 125,100

Splice Step Length (in.)*** 16 18 16 18 16 Finger 18 18 Finger Finger

Recommended Fastener Plate BR-10 BR-10 BR-10 BR-14 BR-14 NR NR RAR8 NR NR

Hinge R5 R5-1/2 R5-1/2 R6 R6 RAR8 RAR8 R6 R8 NR

Hinge U35 U35 U35 U37/U37A U37/U37A U38A U38A U38 U38 U38B

Metric (mm)

Vulcanized & Fastener Rating (kN/M) 70 88 105 131 140 175 175 219 236 315

Carcass Gauge (mm) 4.5 5.5 6.4 6.3 8.6 7.8 9.3 11.8 11.25 15.6

Carcass Weight (kg/sq. m) 6.2 6.3 7.6 8.20 10.16 10.20 12.06 14.01 14.55 19.58

Approximate 1/32 in. Cover Weight (kg/sq. m)

1.48 1.48 1.48 1.48 1.48 1.48 1.48 1.48 1.48 1.48

Average Permanent Elongation (%)* 0.8 0.8 0.8 0.8 0.8 1.5 0.8 0.8 1.5 1.5

Elastic Modulus (kN/M) 7,710 7,880 11,560 11,820 15,410 10,950 15,760 19,700 16,430 21,910

Splice Step Length (mm)^ 410 460 410 460 410 Finger 460 460 Finger Finger

Recommended Fastener Plate BR-10 BR-10 BR-10 BR-14 BR-14 NR NR NR NR NR

Hinge R5 R5-1/2 R5-1/2 R6 R6 RAR8 RAR8 RAR8 NR NR

Hinge U35 U35 U35 U37/U37A U37/U37A U38A U38A U38 U38 U38B

Glide® Plus rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness, pulley diameters and system tension. Consult your Sales Representative or fastener manufacturer. R-6 fasteners must be installed with stainless steel rivets when belt tensions exceed 800 PIW (140 kN/m) for best results. *P/P = Poly/Poly and P/N = Poly/Nylon **Average Permanent elongation values at 100% of rated belt tension are based on ISO 9856 test procedure. ***Consult your Sales Representative for vulcanized splice design for 1,350/3 and 1,800/4 constructions. ^Consult your Sales Representative for vulcanized splice method for 1,000/2, 1,350/3 and 1,800/4 constructions. (Do not use any bias or overlap design). Minimum cover thickness is (1/8 in.) (3.18 mm) for vulcanized splice.

17

Material WeightImperial (in.) Metric (mm)

0 - 65 lb./cu. ft. 65 - 100 lb./cu. ft. 0 - 1,040 kg/cu. m 1,041 - 1,605 kg/cu. m

Idlers 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg

400/2 48 48 42 42 42 36 1,220 1,220 1,070 1,070 1,070 910

500/2 60 54 48 54 48 42 1,520 1,370 1,220 1,370 1,220 1,070

600/3 72 60 54 72 60 54 1,830 1,520 1,370 1,830 1,520 1,370

750/3 72 60 54 66 60 54 1,830 1,520 1,370 1680 1,520 1,370

800/4 84 72 72 84 72 60 2,130 1,830 1,830 2,130 1,830 1,520

1,000/2 72 72 60 72 60 54 1,830 1,830 1,520 1,830 1,520 1,370

1,000/4 84 72 72 84 72 60 2,130 1,830 1,830 2,130 1,830 1,520

1,250/5 108 96 96 108 96 84 2,740 2,440 2,440 2,740 2,440 2,130

1,350/3 96 96 84 96 84 72 2,440 2,440 2,130 2,440 2,130 1,830

1,800/4 118 118 108 108 108 96 3,000 3,000 2,740 2,740 2,740 2,440

On In-Line systems with troughing idler spacing greater than 5 ft. (1.5 m) or idler roll gap greater than 1/2 in. (12.7 mm). Consult your Sales Representative.

Glide® Plus Load Support – Maximum Belt Width

A B O U T U S

18


Idlers 400/2 500/2 600/3 750/3 800/4 1,000/2 1,000/4 1,250/5 1,350/3 1,800/4

Number of Plies 2 2 3 3 4 2 4 5 3 4

Inches

20 degree idlers 18 24 24 24 30 24 30 36 30 36

35 degree idlers 24 30 30 30 36 30 36 42 36 42

45 degree idlers 30 36 36 36 42 36 42 48 42 48

Millimeters

20 degree idlers 460 610 610 610 760 610 760 910 760 910

35 degree idlers 610 760 760 760 910 760 910 1,070 910 1,070

45 degree idlers 760 910 910 910 1,070 910 1,070 1,220 1,070 1,220

If top cover and pulley cover are balanced (i.e., 3/16 in. x 3/16 in.) or less than 1/16 in. (1.6 mm) differential (i.e., 3/16 in. x 5/32 in.), add 6 in. to the minimum belt width. 6 in. narrower widths are possible if the belt is broken in for an extended period of time fully loaded. Consult your Sales Representative. Additional break-in time is required when the belt has been stored prior to insulation in ambient temperatures of less than 50°F (10°C). Above tables are based on top cover gauge equal or greater than the bottom (pulley) cover gauge.

Glide® Plus Troughability – Minimum Belt Width Tables based on ISO 703 Testing Procedure

19

Idlers 400/2 500/2 600/3 750/3 800/4 1,000/2 1,000/4 1,250/5 1,350/3 1,800/4

Number of Plies 2 2 3 3 4 2 4 5 3 4

Inches

Over 80% Tension 22 22 24 24 30 30 36 42 36 42

60% to 80% Tension 18 18 20 20 24 24 30 36 30 36

40% to 60% Tension 16 16 18 20 20 24 24 30 30 36

Up to 40% Tension 14 14 16 18 18 20 20 24 24 30

Tails and Snubs 14 14 16 18 18 20 20 24 24 30

Millimeters

Over 80% Tension 560 560 610 610 760 760 910 1,070 910 1,070

60% to 80% Tension 460 460 510 510 610 610 760 910 760 910

40% to 60% Tension 410 410 460 510 510 610 610 760 760 910

Up to 40% Tension 360 360 410 460 460 510 510 610 610 760

Tails and Snubs 360 360 410 460 460 510 510 610 610 760

Glide® Plus HT belts (3/1,350, 4/1,800) require a minimum pulley cover gauge of 1/8 in. (3.18 mm) if vulcanized splicing will be used.

Glide® Plus Minimum Pulley Diameters

A B O U T U S

A B O U T U S

20


20

U N D E R G R O U N D T o u g h C o a t P V C ™

The abrasion-resistant PVC covers are ideal for coal, potash, trona and salt mining markets. The applications include: mainline belts, continuous mining equipment, thin seams, medium tension, short center-to-center distances and one or two section mines. PVC belting is an economical alternative to rubber belting.

Tough Coat PVC™ is a Poly Vinyl Chloride (PVC) solid-woven belt designed to resist a host of

abusive elements.

MarketsCoal • Potash • Trona • Salt Mining

ApplicationsMainline Belts • Continuous Mining Equipment • Thin Seams • Medium Tension • Short Center-to-Center Distances • One or Two Section Mines

Cover CompoundsAS-1332-1991 Grade S • ASTM D378-13.2 • CAN/CSA-M422-M87 • 28/33-1 MSHA CFR30-Part 14 • SABS 971/80

Flame-retardant compounds

– Able to meet specific requirements

Economical alternative to rubber belting

Solid-woven fabric weave

– Resists a host of abusive elements


21 21

Solid-woven fabric weave

This solid-woven design of polyester x nylon is impregnated with PVC, boasting a high internal adhesion level, making Tough Coat PVC™ belts resistant to abrasion and impact.

Fastener retention

The solid-woven carcass properties offer excellent fastener holding ability. The short-edged fiber design eliminates fabric strings when the belt contacts structure.

Flame-retardant compounds

Can utilize a variety of PVC compounds to meet the following requirements: MSHA 28/33-1, AS-1332-1991 Grade S, CAN/CSA-M422-M87, SABS 971/80, MSHA CFR30-Part 14, ASTM D378-13.2

Custom colored covers available

Contact your Sales Representative for available custom color options .

A B O U T U S

A B O U T U S

22


22


Tough Coat PVC™ Conveyor Belt Data

680/1 800/1 1,000/1 1,250/1 1,400/1 1,600/1 1,800/1 2,100/1

Number of Plies 1 1 1 1 1 1 1 1

Average Permanent Elogation (%) 1.5 1.5 1.5 2.0 2.0 2.0 2.0 2.0

Recommended Fastener Plate BR-10 BR-10 BR-10 BR-14 BR-14 NR NR NR

Hinge R5 R5-1/2 R5-1/2 R6 R6 RAR8 RAR8 RAR8

Imperial (in.)

Vulcanized & Fastener Rating (PIW)

390 455 570 715 800 915 1030 1200

Carcass Gauge (in.) 0.236 0.276 0.315 0.354 0.374 0.433 0.452 0.512

Carcass Weight (lb./sq. ft.) 1.76 1.94 2.15 2.35 2.56 2.97 3.07 3.56


0.227 0.227 0.227 0.227 0.227 0.227 0.227 0.227

Elastic Modulus (PIW) 61,200 82,275 90,000 112,500 126,850 136,000 160,445 190,000

Recommended Fastener Hinge U35 U35 U35 U37/U37A U35/U37A U38A U38A U38A

Metric (mm)

Vulcanized & Fastener Rating (kN/M)

68 80 100 125 140 160 180 210

Carcass Gauge (mm) 6.0 7.0 8.0 9.0 9.5 11.0 11.5 13.0

Carcass Weight (kg/sq. m) 8.6 9.5 10.5 11.5 12.5 14.5 15.0 17.4

Cover Weight (kg/sq. m) per 1 mm 1.33 1.33 1.33 1.33 1.33 1.33 1.33 1.33

Elastic Modulus (kN/M) 10,718 14,409 15,762 19,702 22,215 23,818 28,099 33,275

Recommended Fastener Hinge U35 U35 U37/U37A U37/U37A U38A U38A U38 U38

Rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness, pulley diameters and system tension. Consult your Sales Representative or fastener manufacturer. R6 fasteners must be installed with stainless steel rivets when belt tension exceeds 800 PIW for best results.

23 23

Material WeightImperial (in.) Metric (mm)

0 - 65 lb./cu. ft. 65 - 100 lb./cu. ft. 0 - 1,040 kg/cu. m 1,041 - 1,605 kg/cu. m

Idlers 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg

680 54 48 42 48 42 36 1,372 1,219 1,067 1,219 1,067 914

800 60 54 48 54 48 42 1,524 1,372 1,219 1,372 1,219 1,067

1,000 72 60 54 72 54 48 1,829 1,524 1,372 1,829 1,372 1,219

1,250 72 72 60 72 60 54 1,829 1,829 1,524 1,829 1,524 1,372

1,400 84 72 60 84 72 60 2,134 1,829 1,524 2,134 1,829 1,524

1,600 84 72 60 84 72 60 2,134 1,829 1,524 2,134 1,829 1,524

1,800 84 84 72 84 72 72 2,134 2,134 1,829 2,134 1,829 1,829

2,100 96 96 84 96 84 72 2,450 2,450 2,134 2,450 2,134 1,829

On In-Line systems with troughing idler spacing greater than 5 ft. (1.5 m) or idler roll gap greater than 1/2 in. (12.7 mm). Consult your Sales Representative.

Tough Coat PVC™ Conveyor Load Support


Idlers 680/1 800/1 1,000/1 1,250/1 1,400/1 1,600/1 1,800/1 2,100/1

Inches

20 degree idlers 24 24 30 30 30 36 36 42

35 degree idlers 30 30 36 36 36 42 42 48

45 degree idlers 36 36 42 42 42 48 48 54

Millimeters

20 degree idlers 610 610 762 762 762 914 914 1,067

35 degree idlers 762 762 914 914 914 1,067 1,037 1,219

45 degree idlers 914 914 1,067 1,067 1,067 1,219 1,219 1,372

6 in. (150 mm) narrower widths are possible if the belt is broken in for an extended period of time fully loaded. Consult your Sales Representative.

Tough Coat PVC™ Troughability – Minimum Belt WidthTable based on ISO 703 Testing Procedure

Tough Coat PVC™ Minimum Pulley Diameters

Idlers 680/1 800/1 1,000/1 1,250/1 1,400/1 1,600/1 1,800/1 2,100/1

Inches

Over 80% Tension 18 22 24 30 30 36 36 42

61% to 80% Tension 16 18 20 24 24 30 30 36

40% to 60% Tension 14 16 18 20 20 24 24 30

Up to 40% Tension 14 14 16 18 18 20 20 24

Tails and Snubs 12 14 16 18 18 20 20 24

Millimeters

Over 80% Tension 457 559 610 762 762 914 914 1,067

61% to 80% Tension 406 457 508 610 610 762 762 914

40% to 60% Tension 356 406 457 508 508 610 610 762

Up to 40% Tension 356 356 406 457 457 508 508 610

Tails and Snubs 305 356 406 457 457 508 508 610

24

S T E E L C O R D

A B O U T U S

26

S T E E L C O R D

Phoenix has been developing and fabricating steel-cord conveyor belts for more than 60 years.

A broad variety of steel-cord conveyor belts up to a width of 3,000 mm and individual lengths

weighing up to 45 metric tons per unit are manufactured on the basis of a huge number of

materials. Decades of knowledge and experience are used to develop a large number of new

belt constructions to meet the growing requirements.

The criteria to be considered are: high dynamic efficiency; corrosion resistant; low elongation; meeting the fire-protection and electrostatic safety requirements; thermal stability and chemical resistance.

Phoenocord® Performance– Smallest elongation with long conveyor routes

– High breaking strength with highest capacity

– Long working life with the lowest need for maintenance

– Economical use above and below ground

MarketsAggregate • Cement • Coal • Hard Rock • Power Generation • Steel Production

ApplicationsMainlines • Overland Belts • Pit Belts • Ship Loaders • Slope Belts • Any high abuse application

Cover CompoundsMagma • ARMA® Elite • ARMA® ORSC • ARMA®-SBR • Compound P • EOB • FRAS-C • DIN X • Magma Extreme CG • Supreme • Supreme CG • MVF • MVF Plus • Other compounds available on request

Belt construction nomenclature example

Phoenocord® Supreme CG ST3500/48 3/4 x 1/4Belt construction

Rubber compound

Belt breaking strength in

kilonewtons per meter width

Top cover gauge

Bottom or pulley cover gauge

Belt width inches

27

S T E E L C O R D P h o e n o c o r d ®

Belt ConstructionPhoenocord® belts are custom designed to meet the specific needs of the given application, providing superior protection against the abuse of conveying virtually any material. The steel cord provides superior impact resistance, with the number and size being selected to meet the desired operating tension and application needs. The insulation gum is specifically designed to encapsulate each steel cord

filament to reduce internal friction while providing enhanced adhesion to the cover rubbers. Top and bottom covers provide maximum protection to the steel cord. The cover compounds are specifically designed to meet the demands of the application, and are available in a wide variety of rubber types and gauges.

Top cover

– Protects steel cords – Various compounds available

Insulation gum

– Penetrates and adheres to steel cords – Provides superior corrosion resistance – Provides improved splice efficiency

Steel cord

– Provides superior bonding to covers and insulation gum – Allows high flexibility and low elongation – Galvanized to provide barrier against corrosion

Bottom cover

– Protects steel cords – Various compounds available – Helps determine power consumption

Tension Range: ST500 to ST10,000

A B O U T U S

A B O U T U S

28 28


Zinc Galvanized Steel CordPhoenocord belts are designed by selecting cord construction to provide the best specification for a particular application. The cords, made up of many wire filaments, are constructed to provide high flexibility, low elongation, and to permit efficient and high strength splice designs. The galvanized zinc coating produces a bonding agent between the cord and insulation gum and provides an important barrier against corrosion.

Insulation Gum (Core Rubber)Extensive rubber compounding technology has enabled Phoenocord engineers to develop a superior insulation gum bonding rubber, which penetrates and adheres to the steel cords. The result is excellent adhesions, corrosion resistance and splice efficiencies.

Outer Rubber CoversThe advanced compounds in Phoenocord’s top and bottom covers are designed to protect the steel cord strength member against the abusive environmental conditions prevalent in most conveying applications. Compounds are available to withstand abrasion, jagged cutting and gouging, high impact, sub-zero temperatures, moderate heat, hardening effects of ozone attack and fire propagation. Special service compounds are available for unique applications, such as the oil sands in Canada, which require a compound that withstands both low temperatures and oil.

There are three component parts to Phoenocord belting, each one critical to belt performance:

29 29

High-tension capabilities

Phoenocord belts handle the most demanding applications. We continue to lead the industry in designing the strongest belts to meet the growing demand for long overland systems.

Fewer transfer points

Phoenocord’s high-tension capabilities permit extremely long centers, exceptionally high lifts, and multiple horizontal curves. This allows the designer to reduce the number of transfer points to minimize a major source of maintenance headaches and downtime.

Limited take-up travel

Phoenocord belts elongate a maximum of 0.25% at rated tension. This allows lower cost take-up systems on many applications, and makes Phoenocord the preferred choice for long overland and short stacker/reclaiming systems, where minimum elongation is critical.

Life-long splices

Our proven splicing methods, validated on our Two-Pulley Splice Tester, result in dynamic splice efficiencies in excess of the 50% rating defined in DIN 22110 Part 3. With proper technique, splices on Phoenocord belts should last the life of the belt. And when your belt is expected to last 10 years, that’s a long time.

High impact resistance

Our advanced cover compounds and our insulation gum’s superior adhesion combine to provide the impact, tear, and abuse resistance your applications demand.

Superior troughing characteristics

Because Phoenocord belts are not interwoven in the transverse direction, they offer superior troughability. Even the highest strength Phoenocord belts on steep angle idlers will trough perfectly, leading to easy belt training and full load capacity.

A B O U T U S

A B O U T U S

30 30


Exceptional belt training

Phoenocord belts are built in a “uniplane” construction, where cords are laid in precisely the same plane with tension carefully controlled and equalized under cure. Belts run straight and true because cords are laid with alternating left and right hand twist. Phoenocord’s superior troughing characteristics help ensure that the belt is in constant contact with idlers, which further enhances its ability to run straight.

Lower cost-per-ton

Fewer conveyors and splices, shorter take-ups, and reduced belt inventory add up to significant cost savings right up front. Longer belt life, lifelong splices, excellent belt training and reduced downtime save you even more down the road. It all adds up to the a lower cost-per-ton of material conveyed, which can make a major improvement in your bottom line.

Packaging the way you want it

Packaging options include keeper bars, HEX steel reels and oblong reels. All are designed to protect your investment and minimize the number of belt splices to lower installation costs, facilitate field installation and reduce downtime and shipping costs.

Keeper Bar

Hex Reel

Oblong Reel

31 31

S T E E L C O R D E O B ™

The power required to operate a typical conveyor belt has been studied, both theoretically and dynamically. As the belt passes over an idler, the pulley cover rubber passes through a compression/rebound cycle that absorbs power. It has been determined that on long center horizontal conveyors, the rolling resistance power loss due to the indentation effect can reach 61% of the total system power.

Using specialized pulley cover compounds, like EOB,™ will help reduce total system power. Based on field measurement tests, EOB™ pulley covers will reduce the power consumption by up to 32%. This savings is realized year after year, resulting in an overall reduction to operating costs.

EOB™ (Energy Optimized Belts) offer improved conveyor efficiency by reducing the power

required to operate these high performance systems. Just as some tires provide lower rolling

resistance, depending upon their construction and compounds, a conveyor belt can also be

designed to provide lower resistance as it rolls over the support idlers.

As an example, if your energy costs are $1 million per year, a 32% savings available with EOB™ represents a savings of $320,000 compared to other compounds! Over 10 years, this can add up to savings of $3.2 million or more depending on your operation.

S T E E L C O R D P r e f o r m ™

32

Conventional splice methods involve the use of cements and rubber noodles. Cement drying time extends the overall splicing time, while providing the opportunity for increased contamination. The alternative laying of cord and noodle further extends splice time, as constant chalk line checking and adjustment to the noodle width is necessary to maintain cord alignment. Cord misalignment and contamination are critical factors in the resultant splice performance.

Preform™ PanelThis illustration shows how the top and bottom multi-groove panels encase each cord, eliminating the need for noodles and ensuring cord alignment.

Preform™ Splice MethodPreform™ splices utilize preformed, multi-grooved top and bottom cover panels, eliminating the need for cements and noodles. Cement drying times are eliminated, reducing the possibility of splice contamination from dust infiltration. Cord laying time is significantly reduced, and the correct cord spacing and alignment is virtually guaranteed. The result is a stronger splice, with improved performance and life.

Improved PerformanceTesting on the 2-Pulley Dynamic splice tester at our Technical Center in Marysville, Ohio, shows the results of two identical belts, one spliced using Preform,™ and one spliced using conventional splicing methods. This one test shows the Preform™ splice to withstand 33% more load cycles, or a theoretical 33% longer service life, than the conventional splice. Static pull splice strength tests conducted at an independent laboratory showed the Preform™ splice to be at least 10% stronger than a conventional splice.

SavingsPreform™ splices have been made successfully in many countries around the world. Savings of 16% to 25% were based on actual field measurements, comparing one splice technique versus the other, on the same belt, at the same time. Reduced splicing time means more uptime and increased productivity.

Less DowntimePreform™ splices:

25% faster!

24 hours to splice using the old method.

18 hours to splice using Preform™.

24

18

12

6

0

Co

nven

tio

nal

Pre

form

™

More Uptime

Hou

rs

Preform™ patented splice technology improves splice strength, and saves time! There have been

significant technical advancements in steel cord belt splicing in the past several years. Our

patented Preform™ splices provide improved splice efficiency, along with reduced splice time,

and improved performance. This means more dollars in your pocket.


33

Belt Tension Rating Minimum Ultimate Tension Operating Tension Cable Diameter

(Nominal)Cable Pitch

(Approximate) Belt Modulus

PIW PIW Inches Inches PIW

ST800 4,568 685 0.142 0.688 329,000

ST1000 5,710 856 0.142 0.547 411,000

ST1250 7,138 1,070 0.173 0.639 514,000

ST1600 9,137 1,370 0.173 0.498 658,000

ST2000 11,421 1,712 0.173 0.398 822,000

ST2500 14,276 2,140 0.205 0.428 1,027,000

ST3150 17,988 2,697 0.260 0.492 1,294,000

ST3500 19,987 2,997 0.315 0.655 1,438,000

ST4000 22,842 3,425 0.362 0.753 1,644,000

ST4500 25,697 3,853 0.394 0.806 1,849,000

ST5000 28,552 4,281 0.433 0.820 2,055,000

ST5400 30,836 4,623 0.433 0.764 2,219,000

ST6000 34,263 5,137 0.488 0.850 2,466,000

ST6500 37,118 5,565 0.488 0.790 2,671,000

ST7000 39,973 5,993 0.488 0.738 2,877,000

ST7500 42,828 6,421

CONTACT PHOENIX

3,082,000

ST8000 45,683 6,849 3,288,000

ST8500 48,539 7,277 3,493,000

ST9000 51,394 7,705 3,699,000

ST9500 54,249 8,133 3,904,000

ST10000 57,104 8,561 4,109,000

Tension ratings are available in addition to those shown above. Other cable diameters may be substituted according to individual requirements. Operating tensions are based on a 6.67:1 safety factor. Cable pitch based on 48 in. wide belts.

Phoenocord® Standard Specifications - Imperial (in.)

A B O U T U S

A B O U T U S


34 34

Phoenocord® Standard Specifications - Metric (mm)

Belt Tension Rating Minimum Ultimate Tension Operating Tension Cable Diameter

(Nominal)Cable Pitch

(Approximate) Belt Modulus

kN/m kN/m mm mm kN/m

ST800 800 120 3.6 17.5 58,000

ST1000 1,000 150 3.6 13.9 72,000

ST1250 1,250 187 4.4 16.2 90,000

ST1600 1,600 240 4.4 12.7 115,000

ST2000 2,000 300 4.4 10.1 144,000

ST2500 2,500 375 5.2 10.9 180,000

ST3150 3,150 472 6.6 12.5 227,000

ST3500 3,500 525 8.0 16.6 252,000

ST4000 4,000 600 9.2 19.1 288,000

ST4500 4,500 675 10.0 20.5 324,000

ST5000 5,000 750 11.0 20.8 360,000

ST5400 5,400 810 11.0 19.4 389,000

ST6000 6,000 900 12.4 21.6 432,000

ST6500 6,500 975 12.4 20.1 468,000

ST7000 7,000 1,049 12.4 18.8 504,000

ST7500 7,500 1,124

CONTACT PHOENIX

540,000

ST8000 8,000 1,199 576,000

ST8500 8,500 1,274 612,000

ST9000 9,000 1,349 648,000

ST9500 9,500 1,424 684,000

ST10000 10,000 1,499 720,000

Tension ratings are available in addition to those shown above. Other cable diameters may be substituted according to individual requirements. Operating tensions are based on a 6.67:1 safety factor. Cable pitch based on 1,220 mm wide belts.

35 35

Phoenocord® Carcass Thickness

Imperial (in.)

Belt Tension Rating PIW 600 - 1,000 1,001 - 1,926 1,927 - 2,251 2,252 - 2,825 2,826 - 3,200

Cable Diameter Inches 0.15 0.18 0.21 0.26 0.32

Belt Tension Rating PIW 3,201 - 3,500 3,501 - 4,200 4,201 - 4,650 4,651 - 6,420

Cable Diameter Inches 0.37 0.40 0.44 0.49

Metric (mm)

Belt Tension Rating kN/m ST701 - ST1169 ST1170 - ST2250 ST2251 - ST2629 ST2630 - ST3300 ST3301 - ST3738

Cable Diameter mm 3.6 4.4 5.2 6.6 8.0

Belt Tension Rating kN/m ST3739 - ST4089 ST4090 - ST4906 ST4907 - ST5432 ST5433 - ST7499

Cable Diameter mm 9.2 10.0 11.0 12.4

Approximate belt thickness = cable diameter + cover gauges.

A B O U T U S

A B O U T U S


36 36

Phoenocord® Carcass Weight

Imperial (in.)

Belt Tension Rating PIW 685 856 1,070 1,370 1,712

Carcass Weight lb./ft.2 1.4 1.5 2.1 2.3 2.6

Belt Tension Rating PIW 2,140 2,697 2,997 3,425 3,853


Belt Tension Rating PIW 4,281 4,623 5,137 5,565 5,993


Cover Compound Supreme CG Style BII ARMA SBR Compound P

Cover Weight per 1/32 in. (lb./ft.2) 0.18 0.19 0.20 0.19

Metric (mm)

Belt Tension Rating kN/m ST800 ST1000 ST1250 ST1600 ST2000

Carcass Weight kg/m2 6.8 7.4 10.3 11.3 12.6






Cover Weight per 1 mm (kg/m2) 1.13 1.15 1.25 1.14

Approximate belt weight = carcass weight + cover weight. Minimum pulley cover requirements for belts with Closed Circuit Loops 3/16 in. (5 mm). Contact your Representative for minimum pulley cover that applies to your application. Minimum cover gauge is dependent on the belt rating.

37 37

Recommended Pulley Diameters

Belt Tension Rating Minimum Recommended Pulley Diameters (Percent of Rated Tension)

Inches

PIW >100% - 125% 75 - 100% 50 - 75% <50% Snubs

600 - 1,000 36 30 24 16 16

1,001 - 1,926 42 36 30 20 18

1,927 - 2,251 48 42 30 24 24

2,252 - 2,825 54 48 36 30 30

2,826 - 3,200 60 54 42 36 36

3,201 - 3,500 72 60 54 42 42

3,501 - 4,200 78 72 54 42 42

4,201 - 4,650 84 72 54 48 48

4,651 - 6,420 90 78 66 54 54

6,421 - 6,800 96 84 66 54 54

6,801 - 8,561 120 102 78 60 60

Millimeters

kN/m >100% - 125% 75 - 100% 50 - 75% <50% Snubs

ST701 - ST1169 1,000 800 630 400 400

ST1170 - ST2250 1,000 1,000 630 500 500

ST2251 - ST2629 1,250 1,000 800 630 500

ST2630 - ST3300 1,250 1,250 1,000 800 630

ST3301 - ST3738 1,600 1,400 1,000 800 800

ST3739 - ST4088 1,800 1,600 1,250 1,000 1,000

ST4089 - ST4906 2,000 1,800 1,400 1,000 1,000

ST4907 - ST5432 2,000 1,800 1,400 1,250 1,250

ST5433 - ST7499 2,400 2,000 1,600 1,250 1,250

ST7500 - ST7943 2,400 2,200 1,600 1,400 1,400

ST7944 - ST10000 3,000 2,500 2,000 1,400 1,400

Snubs are defined as having 6 in. (150 mm ) or less belt contact and tension less than 50% of belt rating. Pulley sizes for Phoenocord® belts are determined by face pressure on the pulley and/or the pulley-to-cable diameter ratio. All pulleys must be flat as crowned pulleys will cause excessive center tension in the high modulus steel cable product.



Recommended Minimum Transition Distance at Half & Full Trough Depth

Minimum transition distance ( W = Belt Width ) by Idler Angle

Percent of Rated TensionHalf Trough Full Trough

20 deg 35 deg 45 deg 20 deg 35 deg 45 deg

More than 90% 2.0W 3.4W 4.0W 4.0W 6.8W 8.0W

60% to 90% 1.6W 2.6W 3.2W 3.2W 5.2W 6.4W

Less than 60% 1.0W 1.8W 2.2W 2.0W 3.6W 4.4W

Phoenocord® Carcass Thickness - Metric (mm)

Belt Tension Rating kN/m ST701 - ST1169 ST1170 - ST2250 ST2251 - ST2629 ST2630 - ST3300 ST3301 - ST3738

Cable Diameter mm 3.6 4.4 5.2 6.6 8.0

Belt Tension Rating kN/m ST3739 - ST4089 ST4090 - ST4906 ST4907 - ST5432 ST5433 - ST7499

Cable Diameter mm 9.2 10.0 11.0 12.4

Approximate belt thickness = cable diameter + cover gauges.

Phoenocord® Carcass Weight - Metric (mm)








Cover Weight per 1 mm (kg/m2) 1.13 1.15 1.25 1.14

Approximate belt weight = carcass weight + cover weight. Minimum pulley cover requirements for belts with Closed Circuit Loops 5 mm. Contact your Representative for minimum pulley cover that applies to your application. Minimum cover gauge is dependent on the belt rating.

38 38

S T E E L C O R DP I P E B E L T

40

P I P E B E L T P h o e n o p i p e ®

Phoenopipe® conveyor belts are primarily used where bulk materials must be conveyed along

horizontal and vertical curves in confined spaces. Phoenopipe®’s special capability of adapting to

topography allows material to be conveyed through difficult terrain and over long distances.

Phoenopipe®’s important advantages are protection of the conveyed material from environmental influences like rain and wind as well as protection of the environment by avoiding discharge of the conveyed material such as ash from power stations and gypsum. Inclined angles of up to 30° can be unproblematically overcome by using Phoenopipe.® Cost reductions are possible by shortening the conveyor route and avoiding transfer stations.

Advantages of a Closed Conveyor BeltClosed conveyor belts are gaining increasing importance because they meet the growing requirements for a clean environment to a high degree. It is also possible to shorten the conveyor route, too.

Typical ApplicationsCopper • Coal (power plants) • Rock • Gypsum • Cement • Pulp & paper • Limestone • Iron ore • Fly ash • Wet ash • Fertilizer • Glass • Steel • Wood chips

Fabric

Steel Cord

41

Engineered to work a long way.Developed using Finite Element Analysis (FEA) modeling to meet the demands of modern pipe conveyor systems, Phoenopipe is engineered to give you more. Comprehensive research, including dynamic belt testing to validate the FEA, allowed us to create a belt that can withstand the stresses of a long haul, especially around tight curves. Plus it’s built with unique characteristics that allow Phoenopipe to keep its shape.– Superb long-term transverse stiffness

– Excellent overlap seal

– Reduced buckling and minimized seam rotation in curves

The FEA modeling provides the basis to design a belt to meet the demanding requirements of pipe conveyor systems. This results in longer life compared to conventional pipe belts and a lower cost per ton conveyed.

FEA modeling gives us the ability to predict how a specific belt design will perform in application. Our modeling can accurately predict pipe belt rotation in curves.

Phoenopipe®

Standard Pipe Conveyor Belt

Diameter Belt Width Type

mm in. mm in. Fabric Steel

150 5.9 600 23.6 •

200 7.9 780 30.7 •

250 9.8 1,000 39.4 •

300 11.8 1,100 43.3 • •

350 13.8 1,300 51.2 • •

400 15.7 1,600 63.0 • •

500 19.7 1,900 74.8 • •

600 23.6 2,250 88.6 •

Contact us for additonal sizes

A B O V E G R O U N D

44 44

A B O V E G R O U N D

Example of Aggregate, Hard Rock Mining, Sand and Gravel Process

Aboveground Markets Glide® Ultra Glide® Surface Polyflex Grain

Coal/prep plants • •

Aggregate • • •

Cement • • •

Bulk handling terminal • • • •

Wood/pulp and paper • • •

Steel/foundry • • •

Package handling • •

Hard rock mining • •

Grain handling • •

Power generation •

Baggage handling •

Sand and gravel • •

Process Primary Crusher Mainline, Transfer, Overland, Pit Belt

Secondary Crusher Wash Plant

Stacker, Load Out, Radial Stacker

Conveyor belt recommendations Glide® Ultra & Glide® Surface Glide® Surface Polyflex

Typical material size 6 in. and higher 3 in. - 6 in. 3 in. and lower

Application description High abuse and/or higher tensionModerate abuse and

low tensionLow abuse

Critical belt lines where uptime is premiumTypically the wash plant

or screening areaTypically short center-to-center systems

which utilize screw take-ups

Applications

45 45

A B O V E G R O U N D G l i d e ® U l t r a


This rugged, fabric-reinforced conveyor belt withstands high abuse applications. It is made with

a weave design, holds up to the most demanding applications and delivers up to three times longer

life proving Glide® Ultra provides a lower cost-per-ton with unsurpassed system savings.

Markets

Aggregate • Cement • Coal • Foundry • Hard rock • Pulp

and paper • Steel production • Wood products

Cover Compounds

Supreme • Supreme CG • Extreme CG • Din-X • MOR • Other

compounds available upon request

Applications

Log debarkers • Log decks • Mainlines • Pit belts • Primary

crushers • Secondary crushers • Ship unloaders • Trash and

recycling • Any high abuse applications

Tension Range

330 PIW to 1,500 PIW

Dual layer twill weave design.

Fabric technology advancements for improved yarn design and increased yarn strength.

More-abuse-resistant fabric design to reduce catastrophic failures.

Fortified with the Power of Glide® Ultra Technology


46

Innovative fabric weave

The new dual layer twill fabric gives Glide® Ultra improved load bearing and impact resistance.

Exceptional impact resistance

Glide® Ultra has industry-leading impact resistance. Loading point impact damage can be a major cause of belt failure. Design engineers used an enhanced Dynamic Impact Tester to simulate loading impact force and its effects on belting.

High transverse tear strength

The dual layer twill fabric design enables high transverse tear strength. This minimizes tears that result from material punctures as well as edge tears from misaligned belts.

Superior rip resistance

Scrap metal or debris often get “hung up” in the structure of the conveyor, causing equipment damage and slits or cuts in long sections of the belt. Our fabric design helps dislodge and expel foreign objects and contains rips to a small area.

Enhanced mechanical fastener pull-out resistance

Rigorous dynamic and static testing means that Glide® Ultra belts will provide superior mechanical fastener retention as compared with multi-ply and straight-warp constructions.

Vulcanized finger splice

A full carcass finger vulcanized splice is recommended for Phoenix Glide® Ultra belting. This splice method takes advantage of the superior strength properties of the Glide® Ultra carcass to offer 100% of the rated belt tension.

47

Glide® Ultra Conveyor Belt Data

330/1 440/1 500/1 625/1 660/2 880/2 1,000/2 1,250/2 1,500/2

Number of Plies 1 1 1 1 2 2 2 2 2

Fabric Type*Dual layer twill

(P/N)Dual layer twill








(P/N)

Step Length Finger Splice Finger Splice Finger Splice Finger Splice Finger Splice Finger Splice Finger Splice Finger Splice Finger Splice

Imperial (in.)

Vulcanized & Fastener Rating (PIW) 330 440 500 625 660 880 1,000 1,250 1,500

Nom. Carcass Gauge (in.) 0.130 0.140 0.164 0.181 0.270 0.305 0.357 0.389 0.447

Nom. Carcass Weight (lb./sq. ft.) 0.73 0.85 0.91 1.21 1.61 1.90 1.95 2.17 2.33


0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19

Average Permanent Elongation (%)** 1.0 1.2 1.5 1.5 1.0 1.2 1.5 1.5 2.0

Average Elastic Modulus (PIW) 33,000 35,000 37,500 40,000 66,000 70,000 75,000 80,000 90,000

Recommended Fastener Plate BR6 BR6 BR10 BR10 BR14 BR14 NR NR NR

Hinge R5 R5 R5-12 R5-12 R5-12 R6 RAR8 RAR8 RAR8

Hinge U35 U35 U35 U35 U35 U37/U37A U38A U38 U38

Metric (mm)

Vulcanized & Fastener Rating (kN/m)

58 77 88 109 116 154 175 219 263

Carcass Gauge (mm) 3.3 3.56 4.17 4.60 6.86 7.75 9.07 9.88 11.35

Carcass Weight (kg/sq. m) 3.56 4.15 4.44 5.90 7.86 9.27 9.52 10.59 11.37

Approximate 1 mm Cover Weight (kg/sq. m)

1.13 1.13 1.13 1.13 1.13 1.13 1.13 1.13 1.13

Average Permanent Elongation (%)** 1.0 1.2 1.5 1.5 1.0 1.2 1.5 1.5 1.5

Elastic Modulus (kN/m) 5,780 6,130 6,570 7,010 11,560 12,260 13,130 14,010 15,760


Hinge R5 R5 R5-12 R5-12 R5-12 R6 RAR8 RAR8 RAR8

Hinge U35 U35 U35 U35 U35 U37/U37A U38A U38 U38

*P/N = Poly/Nylon. **Average permanent elongation values at 100% of rated belt tension are based on ISO 9856 test procedure. Consult your Sales Representative for elastic and total elongation calculations.


48

Material Weight 0 - 40 lb./cu. ft. (0 - 640 kg/m2)

41 - 80 lb./cu. ft. (641 - 1,280 kg/m2)

81 - 120 lb./cu. ft. (1,281 - 1,920 kg/m2)

Over 120 lb./cu. ft. (Over 1,920 kg/m2)

Trough Angle 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg

Inches

330/1 72 66 54 66 54 48 60 48 42 48 42 36

440/1 84 72 60 72 60 54 66 54 48 60 48 42

500/1 84 72 60 72 60 54 66 54 48 60 48 42

625/1 84 72 66 72 66 60 72 60 54 66 54 48

660/2 90 84 84 84 78 72 84 72 66 72 66 54

880/2 96 90 84 90 84 78 90 84 78 84 78 66

1,000/2 102 96 96 96 84 84 96 84 78 84 78 72

1,250/2 108 108 102 102 90 90 102 90 78 90 78 78

1,500/2 108 108 102 102 96 96 102 96 84 90 78 78

Millimeters

330/1 1,830 1,680 1,370 1,680 1,370 1,220 1,520 1,220 1,070 1,220 1,070 910

440/1 2,130 1,830 1,520 1,830 1,520 1,370 1,680 1,370 1,220 1,520 1,220 1,070

500/1 2,130 1,830 1,520 1,830 1,520 1,370 1,680 1,370 1,220 1,520 1,220 1,070

625/1 2,130 1,830 1,680 1,830 1,680 1,520 1,830 1,520 1,370 1,680 1,370 1,220

660/2 2,290 2,130 2,130 2,130 1,980 1,830 2,130 1,830 1,680 1,830 1,680 1,370

880/2 2,440 2290 2,130 2,290 2,130 1,980 2,290 2,130 1,980 2,130 1,980 1,680

1,000/2 2,590 2,440 2,440 2,440 2,130 2,130 2,440 2,130 1,980 2,130 1,980 1,830

1,250/2 2,740 2,740 2,590 2,590 2,290 2,290 2,590 2,290 1,980 2,290 1,980 1,980

1,500/2 2,740 2,740 2,590 2,590 2,440 2,440 2,590 2,440 2,130 2,290 1,980 1,980

On systems with troughing idler spacing greater than 5 ft. (1.5 m) or idler roll gap greater than 1/2 in. (12.7 mm), consult your Sales Representative.

Glide® Ultra Load Support – Maximum Belt Width

49

Glide® Ultra Troughability Support – Minimum Belt Width

Idlers 330/1 440/1 500/1 625/1 660/2 880/2 1,000/2 1,250/2 1,500/2

Inches

20 degree 18 18 18 18 24 30 30 36 36

35 degree 24 24 24 24 30 36 36 42 42

45 degree 24 30 30 30 36 42 42 48 48

Millimeters

20 degree 460 460 460 460 610 760 760 910 910

35 degree 610 610 610 610 760 910 910 1,070 1,070

45 degree 610 760 760 760 910 1,070 1,070 1,220 1,220

If top cover and pulley cover are balanced (i.e., 3/16 in. x 3/16 in. or 4.7 mm x 4.7 mm) or less than 1/16 in. (1.5 mm) differential (i.e., 3/16 in. x 5/32 in. or 4.7 mm x 3.9 mm), add 6 in. (152 mm) to the minimum belt width. 6 in. (152 mm) narrower widths are possible if the belt is broken in for an extended period of time fully loaded. Consult your Sales Representative.Additional break-in time is required when the belt has been stored prior to installation in ambient temperatures of less than 50°F (10°C).


50

Glide® Ultra Minimum Pulley Diameters

Idlers 330/1 440/1 500/1 625/1 660/2 880/2 1,000/2 1,250/2 1,500/2

Inches

Over 80% Tension 18 20 20 22 24 30 36 36 42

60% - 80% Tension 16 18 18 20 20 24 30 30 36

40% - 60% Tension 14 16 16 18 18 20 30 30 36

Up to 40% Tension 12 14 14 16 16 18 24 24 30

Tails and Snubs 12 14 14 16 16 18 24 24 30

Millimeters

Over 80% Tension 460 510 510 560 610 760 910 910 1,070

60% - 80% Tension 410 460 460 510 510 610 760 760 910

40% - 60% Tension 360 410 410 460 460 510 760 760 910

Up to 40% Tension 300 360 360 410 410 460 610 610 760

Tails and Snubs 300 360 360 410 410 460 610 610 760

Note: The minimum cover for vulcanized splice is 1/8 in. (3.2 mm). The recommended is maximum top to bottom cover ratio for one ply is 2:1 (i.e., is 1/4 in. x 1/8 in. or 4.5 mm x 2.25 mm) and for two ply is 3:1 (i.e., is 3/8 in. x 1/8 in. or 9 mm x 3 mm).

51

Glide® Ultra Elevator Belt Data

330/1 440/1 500/1 625/1 660/2 880/2 1,000/2 1,250/2 1,500/2

Number of Plies 1 1 1 1 2 2 2 2 2

Fabric Type* P/N P/N P/N P/N P/N P/N P/N P/N P/N


Imperial (in.)

Industrial Service Tension Capacity (PIW)

264 350 400 500 525 700 800 1000 1200

Carcass Gauge (in.) 0.130 0.140 0.164 0.181 0.270 0.305 0.357 0.389 0.447

Carcass Weight (lb./sq. ft) 0.73 0.85 0.91 1.21 1.61 1.90 1.95 2.17 2.33

Approx 1/32 in. Cover Weight (lb./sq.ft.)

0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19

Elastic modulus (PIW) 33,000 35,000 37,500 40,000 66,000 70,000 75,000 80,000 90,000

Spaced Industrial Max. Bucket Projection (in.)

8 9 10 11 12 12 12 12 12

Continuous Industrial Max. Bucket Projection (in.)

8 9 10 11 13 14 15 16 16

Metric (mm)

Industrial Service Tension Capacity (kN/m)

46 61 70 88 92 123 140 175 210

Carcass Gauge (mm) 3.3 3.6 4.2 4.6 6.9 7.7 9.1 9.9 11.4

Carcass Weight (kg/sq. m) 3.6 4.2 4.4 5.9 7.9 9.3 9.5 10.6 11.4

Approx 1 mm Cover Weight (kg/sq. m)

1.13 1.13 1.13 1.13 1.13 1.13 1.13 1.13 1.13

Elastic modulus (kN/m) 5,780 6,130 6,570 7,010 11,560 12,260 13,130 14,010 15,760

Spaced Industrial Max. Bucket Projection (mm)

200 230 250 280 300 300 300 300 300

Continuous Industrial Max. Bucket Projection (mm)

200 230 250 280 330 360 380 410 410

Glide® Ultra rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness, pulley diameters and system tension.*P/N = Poly/Nylon

A B O V E G R O U N D G l i d e ® U l t r a E l e v a t o r

A B O U T U S

A B O V E G R O U N D G l i d e ® S u r f a c e

52 52

Glide® Surface is our premium all-purpose fabric conveyor belt construction that can be used in a

variety of industries and applications with most of our exclusive Phoenix rubber cover compounds.

Markets

Aggregate • Baggage handling • Bulk gandling • Terminal •

Cement • Coal • Crushed stone • Foundry grain • Hard rock

• Package handling • Power generation • Pulp and paper •

Sand and gravel • Steel • Production • Wood products

Cover Compounds

Magma • ARMA®-SBR • Supreme • Thermochem •

ARMA ORSC • Supreme CG • MVF Plus • MVF • ARMA® Elite •

Extreme CG • Other compounds available upon request

Applications

Coal prep plant • Log debarkers • Log decks • Mainlines •

Pit belts • Primary crushers • Secondary crushers • Ship

unloaders • Stacker conveyors • Trash and recycling •

Block plants • Load out • Radial stackers • Ready mix •

Wash plant

Tension Range


Excellent fastener holding retention

High strength fill cords enhance mechanical fastener holding ability and resist fastener pull-out for reliable performance and increased uptime.

Excellent rip, tear and impact resistance

Specially designed crimped warp cords straighten on impact and then recover their original shape. This enables the fabric to absorb greater impact loads and resist tearing for long-lasting durability and a lower cost-per-ton conveyed.

High ultimate strength

Glide® Surface withstands severe tension spikes at start-up, retains mechanical fasteners and withstands continuous flexing around pulleys. This higher ultimate strength makes a critical difference in abusive operating conditions.

53 53

Variety of cover compounds and cover gauges

Protect your product with the proper compound and cover gauge for the application. Glide® Surface has the flexibility to customize a belt to your application.

Standard bias step splices

A quick and effective technique, step splices greatly reduce downtime and are recognized throughout the industry as the standard. The vulcanized splice in Glide® Surface retains 100% of belt tension rating during all running conditions.

Reduced stretch

The combination of fabric design and dip process provides lower elasticity and permanent elongation on all specifications. This minimizes take-up concerns and reduces the number of splices at break in. Contact your local sales rep to calculate permanent and elastic elongation requirements for your specific systems.

Variety of fabric carcasses

Choose from a selection of carcasses that provide outstanding strength, adhesion, impact absorption, and other properties. These include fabric carcasses from 220 to 1,800 PIW.

Superior MOR cover compound

MOR is recognized as the industry’s premium choice for moderate terpene resistance. Its abrasion-resistant properties make it the best value for handling wood chips.

A B O U T U S


54 54

Glide® Surface Conveyor Belt Data

220/2 220/2 250/2 250/2 330/3 330/3 375/3 375/3


Fabric Type* P/P N/N P/N N/N P/P N/N P/N N/N

Average Permanent Elongation (%)** 0.8 1.2 0.8 1.3 0.8 1.2 0.8 1.3

Recommended Fastener Plate 140 140 190 190 190 190 BR-10 190

Hinge R2 R2 R2 R2 R2 R2 R5 R2

Hinge U35A U35A U35A U35A U35A U35A U35 U35A

Imperial (in.)

Vulcanized & Fastener Rating (PIW) 220 220 250 250 330 330 375 375

Nom. Carcass Gauge (in.) 0.121 0.120 0.135 0.146 0.161 0.169 0.169 0.200

Nom. Carcass Weight (lb./sq. ft.) 0.76 0.80 0.85 0.88 1.06 1.12 1.07 1.25


0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19


Step Length (in.) 10 10 10 10 10 10 10 10

Metric (mm)

Vulcanized & Fastener Rating (kN/m) 39 39 44 44 58 58 66 66

Nom. Carcass Gauge (mm) 3.1 3.0 3.4 3.7 4.1 4.3 4.3 5.1

Nom. Carcass Weight (kg/sq. m) 3.7 3.89 4.15 4.3 5.2 5.45 5.2 6.12


1.17 1.17 1.17 1.17 1.17 1.17 1.17 1.17

Elastic Modulus (kN/m) 4,030 2,980 5,250 3,260 6,040 4,470 7,880 4,890

Step Length (mm) 250 250 250 250 250 250 250 250

Phoenix rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness, pulley diameters and system tension. Consult your Phoenix Tech Manager or fastener manufacturer. *P/P = Polyester/Polyester, N/N = Nylon/Nylon and P/N = Poly/Nylon. **Average Permanent elongation values at 100% of rated belt tension are based on ISO 9856 test procedure. Consult your Sales Representative for elastic & total elongation calculations.

55 55


400/2 440/4 440/4 500/4 500/4 600/3 750/3 800/4


Fabric Type* P/P P/P N/N P/N N/N P/P P/P P/P

Average Permanent Elongation (%)** 0.8 0.8 1.2 0.8 1.3 0.8 1.0 0.8

Recommended Fastener Plate BR-10 BR-10 BR-10 BR-10 BR-10 BR-10 BR-14 BR-14

Hinge R5 R5 R5 R5-1/2 R6 R5-1/2 R6 R6

Hinge U35 U35 U35 U35 U35 U35 U37/U37A U37/U37A

Imperial (in.)

Vulcanized & Fastener Rating (PIW) 400 440 440 500 500 600 750 800

Nom. Carcass Gauge (in.) 0.178 0.221 0.232 0.229 0.254 0.251 0.272 0.340

Nom. Carcass Weight (lb./sq. ft.) 0.97 1.39 1.53 1.45 1.56 1.44 1.61 1.96


0.19 0.19 0.19 0.19 0.19 0.19 0.19 0.19


Step Length (in.) 16 10 10 10 10 16 18 16

Metric (mm)

Vulcanized & Fastener Rating (kN/m) 70 77 77 88 88 105 131 140

Nom. Carcass Gauge (mm) 4.5 5.61 5.9 5.8 6.5 6.4 6.3 8.6

Nom. Carcass Weight (kg/sq. m) 4.7 6.8 7.46 7.1 7.63 7.0 7.9 9.6


1.17 1.17 1.17 1.17 1.17 1.17 1.17 1.17

Elastic Modulus (kN/m) 7,710 8,060 5,950 10,510 6,510 11,560 9,840 15,410

Step Length (mm) 410 250 250 250 250 410 460 410

Phoenix rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness, pulley diameters and system tension. Consult your Phoenix Tech Manager or fastener manufacturer. *P/P = Polyester/Polyester, N/N = Nylon/Nylon and P/N = Poly/Nylon. **Average Permanent elongation values at 100% of rated belt tension are based on ISO 9856 test procedure. Consult your Phoenix Sales Representative for elastic & total elongation calculations.

A B O U T U S


56 56

900/2 1,000/4 1,000/5 1,200/6 1,250/5 1,350/3 1,800/4

Number of Plies 2 4 5 6 5 3 4

Fabric Type* P/N P/P P/P P/P P/P P/N P/N

Average Permanent Elongation (%)**

1.5 1.0 0.80 0.80 1.0 1.5 1.5

Recommended Fastener Plate NR NR NR NR NR NR NR

Hinge RAR8 RAR8 RAR8 RAR8 RAR8 NR NR

Hinge U38A U38A U38A U38 U38 U38 U38B

Imperial (in.)

Vulcanized & Fastener Rating (PIW) 900 1000 1000 1200 1250 1350 1800

Nom. Carcass Gauge (in.) 0.300 0.368 0.429 0.518 0.464 0.453 0.613

Nom. Carcass Weight (lb./sq. ft.) 1.88 2.18 2.47 2.89 2.75 2.84 3.84

Approximate 1/32 in. Cover Weight (lb./sq. ft.) 0.19 0.19 0.19 0.19 0.19 0.19 0.19

Elastic Modulus (PIW) 62,500 90,000 110,000 132,000 112,500 93,800 125,100

Step Length (in.) Finger 18 16 16 18 Finger Finger

Metric (mm)

Vulcanized & Fastener Rating (kN/m) 158 175 175 210 219 236 315

Nom. Carcass Gauge (mm) 7.6 9.3 10.9 13.2 11.79 11.5 15.6

Nom. Carcass Weight (kg/sq. m) 9.2 10.6 12.1 14.1 13.4 13.9 18.7

Approximate 1 mm Cover Weight (kg/sq. m) 1.17 1.17 1.17 1.17 1.17 1.17 1.17

Elastic Modulus (kN/m) 10,950 15,760 19,260 23,120 19,700 16,430 21,910

Step Length (mm) Finger 460 410 410 460 Finger Finger

Phoenix rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness, pulley diameters and system tension. Consult your Phoenix Tech Manager or fastener manufacturer. *P/P = Polyester/Polyester, N/N = Nylon/Nylon and P/N = Poly/Nylon. **Average Permanent elongation values at 100% of rated belt tension are based on ISO 9856 test procedure. Consult your Sales Representative for elastic & total elongation calculations.


57 57

Glide® Surface Load Support – Maximum Belt Width

Material Weight

0 - 40 lb./cu. ft. (0 - 640 kg/cu. m)

41 - 80 lb./cu. ft. (641 - 1,280 kg/cu. m)

81 - 120 lb./cu. ft.(1,281 - 1,920 kg/cu. m)

Over 120 lb./cu. ft. (Over 1,920 kg/cu. m)

PIW/Plies

Fabric Type

Trough Idlers

20 deg

35 deg

45 deg

20 deg

35 deg

45 deg

20 deg

35 deg

45 deg

20 deg

35 deg

45 deg

Inches

220/2 P/P 48 42 36 48 36 36 42 36 30 36 30 NR

220/2 N/N 48 42 36 48 36 36 42 36 30 36 30 NR

250/2 P/N 54 48 48 48 42 36 42 42 30 36 30 NR

250/2 N/N 54 48 48 48 42 36 42 42 30 36 30 NR

330/3 P/P 60 54 48 60 48 42 54 48 42 48 42 36

330/3 N/N 60 54 48 60 48 42 54 48 42 48 42 36

375/3 P/N 72 60 60 60 60 48 54 54 48 48 42 36

375/3 N/N 72 60 60 60 60 48 54 54 48 48 42 36

400/2 P/P 60 54 54 54 48 42 48 48 42 42 36 30

440/4 P/P 72 60 54 66 60 48 60 54 48 54 48 42

440/4 N/N 72 60 54 66 60 48 60 54 48 54 48 42

500/4 P/N 84 72 72 72 60 54 72 60 54 60 54 48

500/4 N/N 84 72 72 72 60 54 72 60 54 60 54 48

600/3 P/P 84 72 72 72 60 54 72 60 54 60 54 48

750/3 P/P 84 72 72 72 60 54 72 60 54 60 54 48

800/4 P/P 96 84 84 84 72 72 84 72 60 72 60 54

900/2 P//N 78 78 72 72 72 60 72 60 54 60 54 48

1,000/4 P/P 96 84 84 84 72 72 84 72 60 72 60 54

1,000/5 P/P 108 96 96 96 84 84 96 84 72 84 72 72

1,200/6 P/P 116 108 108 108 96 96 108 96 84 96 84 84

1,250/5 P/P 116 108 108 108 96 96 108 96 84 96 84 78

1,350/3 P/N 96 96 84 96 96 84 96 84 72 96 84 72

1,800/4 P/N 118 118 108 118 118 108 108 108 96 108 96 84

On systems with troughing idler spacing greater than 5 ft. (1.5 m) OR idler roll gap greater than 1/2 in. (12.7 mm), consult your Sales Representative.

A B O U T U S


58 58

Glide® Surface Load Support – Maximum Belt Width

Material Weight

0 - 40 lb./cu. ft. (0 - 640 kg/cu. m)

41 - 80 lb./cu. ft. (641 - 1,280 kg/cu. m)

81 - 120 lb./cu. ft.(1,281 - 1,920 kg/cu. m)


PIW/Plies

FabricType

Trough Idlers

20 deg

35 deg

45 deg

20 deg

35 deg

45 deg

20 deg

35 deg

45 deg

20 deg

35 deg

45 deg

Millimeters

220/2 P/P 1,220 1,070 910 1,220 910 910 1,070 910 760 910 760 NR

220/2 N/N 1,220 1,070 910 1,220 910 910 1,070 910 760 910 760 NR

250/2 P/N 1,370 1,220 1,220 1,220 1,070 910 1,070 1,070 760 910 760 NR

250/2 N/N 1,370 1,220 1,220 1,220 1,070 910 1,070 1,070 760 910 760 NR

330/3 P/P 1,520 1,370 1,220 1,520 1,220 1,070 1,370 1,220 1,070 1,220 1,070 910

330/3 N/N 1,520 1,370 1,220 1,520 1,220 1,070 1,370 1,220 1,070 1,220 1,070 910

375/3 P/N 1,830 1,520 1,520 1,520 1,520 1,220 1,370 1,370 1,220 1,220 1,070 910

375/3 N/N 1,830 1,520 1,520 1,520 1,520 1,220 1,370 1,370 1,220 1,220 1,070 910

400/2 P/P 1,520 1,370 1,370 1,370 1,220 1,070 1,220 1,220 1,070 1,070 910 760

440/4 P/P 1,830 1,520 1,370 1,680 1,520 1,220 1,520 1,370 1,220 1,370 1,220 1,070

440/4 N/N 1,830 1,520 1,370 1,680 1,520 1,220 1,520 1,370 1,220 1,370 1,220 1,070

500/4 P/N 2,130 1,830 1,830 1,830 1,520 1,370 1,830 1,520 1,370 1,520 1,370 1,220

500/4 N/N 2,130 1,830 1,830 1,830 1,520 1,370 1,830 1,520 1,370 1,520 1,370 1,220

600/3 P/P 2,130 1,830 1,830 1,830 1,520 1,370 1,830 1,520 1,370 1,520 1,370 1,220

750/3 P/P 2,130 1,830 1,830 1,830 1,520 1,370 1,830 1,520 1,370 1,520 1,370 1,220

800/4 P/P 2,440 2,130 2,130 2,130 1,830 1,830 2,130 1,830 1,520 1,830 1,520 1,370

900/2 P//N 1,980 1,980 1,830 1,830 1,830 1,520 1,830 1,520 1,370 1,520 1,370 1,220

1,000/4 P/P 2,440 2,130 2,130 2,130 1,830 1,830 2,130 1,830 1,520 1,830 1,520 1,370

1,000/5 P/P 2,740 2,440 2,440 2,440 2,130 2,130 2,440 2,130 1,830 2,130 1,830 1,830

1,200/6 P/P 2,950 2,740 2,740 2,740 2,440 2,440 2,740 2,440 2,130 2,440 2,130 2,130

1,250/5 P/P 2,950 2,740 2,740 2,740 2,440 2,440 2,740 2,440 2,130 2,440 2,130 1,980

1,350/3 P/N 2,440 2,440 2,130 2,440 2,440 2,130 2,440 2,130 1,830 2,440 2,130 1,830

1,800/4 P/N 3,000 3,000 2,740 3,000 3,000 2,740 2,740 2,740 2,440 2,740 2,440 2,130


59 59

Glide® Surface Troughability – Minimum Belt Width Table based on ISO 703 Testing Procedure

Idlers 220/2 220/2 250/2 250/2 330/3 330/3 375/3 375/3 400/2 440/4 440/4 500/4

Fabric Type P/P N/N P/N N/N P/P N/N P/N N/N P/P P/P N/N P/N

Inches

20 degree 18 14 18 18 18 18 20 24 18 24 24 24

35 degree 18 18 18 24 24 24 24 30 24 30 30 30

45 degree 24 24 24 30 30 30 30 36 30 36 36 36

Millimeters

20 degree 460 360 460 460 460 460 510 610 460 610 610 610

35 degree 460 460 460 610 610 610 610 760 610 760 760 760

45 degree 610 610 610 760 760 760 760 910 760 910 910 910

Idlers 500/4 600/3 750/3 800/4 900/2 1,000/4 1,000/5 1,200/6 1,250/5 1,350/3 1,800/4

Fabric Type N/N P/P P/P P/P P/N P/P P/P P/P P/P P/N P/N

Inches

20 degree 30 24 24 30 24 30 36 42 36 30 36

35 degree 36 30 30 36 30 36 42 48 42 36 42

45 degree 42 36 36 42 36 42 48 54 48 42 48

Millimeters

20 degree 760 610 610 760 610 760 910 1,070 910 760 910

35 degree 910 760 760 910 760 910 1,070 1,220 1,070 910 1,070

45 degree 1,070 910 910 1,070 910 1,070 1,220 1,370 1,220 1,070 1,220

If top cover and pulley cover are balanced (i.e., 3/16 in. x 3/16 in. or 5 mm x 5 mm) or less than 1/16 in. (2 mm) differential (i.e., 3/16 in. x 5/32 in. or 4 mm x 3 mm), add 6 in. (150 mm) to the minimum belt width. 6 in. (150 mm) narrower widths are possible if the belt is broken in for an extended period of time fully loaded. Consult your Sales Representative. Additional break-in time is required when the belt has been stored prior to insulation in ambient temperatures of less than 50°F (10°C).

A B O U T U S


60 60

Glide® Surface Minimum Pulley Diameters

Idlers 220/2 220/2 250/2 250/2 330/3 330/3 375/3 375/3 400/2 440/4 440/4 500/4

Number of Plies 2 2 2 3 3 3 3 3 2 4 4 4

Fabric Type P/P N/N P/N N/N P/P N/N P/N N/N P/P P/P N/N P/N

Inches

Over 80% Tension 16 16 16 16 18 18 18 18 16 24 24 24

60% to 80% Tension 14 14 14 14 16 16 16 16 14 20 20 20

40% to 60% Tension 10 10 12 10 14 12 14 12 12 16 16 18

Up to 40% Tension 10 10 12 10 14 12 14 12 10 16 16 18

Tails and Snubs 10 10 12 10 14 12 14 12 10 16 16 18

Millimeters

Over 80% Tension 410 410 410 410 460 460 460 460 410 610 610 610

60% to 80% Tension 360 360 360 360 410 410 410 410 360 510 510 510

40% to 60% Tension 250 250 300 250 300 300 360 300 300 410 410 460

Up to 40% Tension 250 250 300 250 300 300 360 300 250 410 410 460

Tails and Snubs 250 250 300 250 300 300 360 300 250 410 410 460

Glide® Surface belts (900/2, 1,350/3, 1,800/4) require a minimum pulley cover gauge of 1/8 in. (3.18 mm) if vulcanized splicing will be used.

61 61

Glide® Surface Minimum Pulley Diameters

Idlers 500/4 600/3 750/3 800/4 900/2 1,000/4 1,000/5 1,200/6 1,250/5 1,350/3 1,800/4

Number of Plies 4 3 3 4 2 4 5 6 5 3 4

Fabric Type N/N P/P P/P P/P P/N P/P P/P P/P P/P P/N P/N

Inches

Over 80% Tension 24 24 30 30 30 36 36 42 42 36 42

60% to 80% Tension 20 20 24 24 24 30 30 36 36 30 36

40% to 60% Tension 18 18 20 20 24 24 24 30 30 30 36

Up to 40% Tension 16 16 18 18 20 20 20 30 24 24 30

Tails and Snubs 16 16 18 18 20 20 20 30 24 24 30

Millimeters

Over 80% Tension 610 610 760 760 760 910 910 1,070 1,070 910 1,070

60% to 80% Tension 510 510 610 610 610 760 760 910 910 760 910

40% to 60% Tension 460 460 510 510 610 610 610 760 760 760 910

Up to 40% Tension 410 410 460 460 510 510 510 760 610 610 760

Tails and Snubs 410 410 460 460 510 510 510 760 610 610 760

Glide® Surface belts (900/2, 1,350/3, 1,800/4) require a minimum pulley cover gauge of 1/8 in. (3.18 mm) if vulcanized splicing will be used.

A B O U T U S

A B O V E G R O U N D G l i d e ® S u r f a c e E l e v a t o r

62 62

Glide® Surface Elevator Belt Data

Idlers 220/2 250/2 330/3 375/3 400/2 440/4 500/4

Number of Plies 2 2 3 3 2 4 4

Fabric Type* P/P P/N P/P P/N P/P P/P P/N

Recommended Plate Fastener 140 190 190 BR-10 BR-10 BR-10 BR-10

Imperial (in.)

Industrial Service Tension Capacity (PIW) 170 195 250 290 310 350 385

Nom. Carcass Gauge (in.) 0.121 0.135 0.161 0.169 0.178 0.221 0.229

Spaced Industrial Max. Bucket Projection 6 7 7 8 9 10 11

Continuous Industrial Max. Bucket Projection 5 6 7 8 9 10 11

Metric (mm)

Industrial Service Tension Capacity (kN/m) 30 34 44 51 54 61 67

Nom. Carcass Gauge (mm) 3.07 3.43 4.09 4.29 4.52 5.61 5.82

Spaced Industrial Max. Bucket Projection 150 180 180 200 230 250 280

Continuous Industrial Max. Bucket Projection 130 150 180 200 230 250 280

Glide® Surface rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness, pulley diameters and system tension. Consult your Sales Representative or fastener manufacturer. Consult your Sales Representative for vulcanized splice design for 900/2, 1,350/3 and 1,800/4 constructions. *P/P = Poly/Poly and P/N = Poly/Nylon

63 63

Glide® Surface Elevator Belt Data

Idlers 600/3 750/3 800/4 900/2 1,000/4 1,000/5 1,200/6 1,250/5 1,350/3 1,800/4

Number of Plies 3 3 4 2 4 5 6 5 3 4

Fabric Type* P/P P/P P/P P/N P/P P/P P/P P/P P/N P/N

Recommended Plate Fastener BR-10 BR-14 BR-14 NR NR NR NR NR NR NR

Imperial (in.)

Industrial Service Tension Capacity (PIW) 465 580 620 700 775 775 930 970 1,050 1,400

Nom. Carcass Gauge (in.) 0.251 0.246 0.340 0.300 0.337 0.429 0.518 0.427 0.453 0.613

Spaced Industrial Max. Bucket Projection 10 10 11 11 12 12 12 12 13 15

Continuous Industrial Max. Bucket Projection 12 12 14 14 15 16 20 20 22 26

Metric (mm)

Industrial Service Tension Capacity (kN/m) 81 102 109 123 136 136 163 170 184 245

Nom. Carcass Gauge (mm) 6.38 6.25 8.64 7.62 8.56 10.90 13.16 10.85 11.51 15.57

Spaced Industrial Max. Bucket Projection 250 250 280 280 300 300 300 300 330 380

Continuous Industrial Max. Bucket Projection 300 300 360 360 380 410 510 510 560 660

Glide® Surface rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness, pulley diameters and system tension. Consult your Sales Representative or fastener manufacturer. Consult your Sales Representative for vulcanized splice design for 900/2, 1,350/3 and 1,800/4 constructions. *P/P = Poly/Poly and P/N = Poly/Nylon

A B O U T U S

A B O V E G R O U N D G l i d e ® S u r f a c e B a r e b a c k

64 64

Glide® Surface Bareback Conveyor Belt Data

Glide® Surface Bareback Conveyor Belt Top Cover

Imperial (in.) Metric (mm)

220/2 330/3 440/4 220 330 440

Number of Plies 2 3 4 2 3 4

Fabric Type* P/P P/P P/P P/P P/P P/P

Average Permanent Elongation (%)** 0.80 0.80 0.80 0.80 0.80 0.80

Recommended Fastener Plate 140 190 BR-10 140 190 BR-10

Hinge R2 R2 R5 R2 R2 R5

Hinge U35A U35A U35 U35A U35A U35

Vulcanized & Fastener Rating (PIW or kN/m) 220 330 440 39 58 77

Approximate 1/32 in. (1 mm) Cover Weight (lb./sq. ft. or kg/sq. m)

0.19 0.19 0.19 1.17 1.17 1.17

Average Elastic Modulus (PIW or kN/m) 23,000 34,500 46,000 4,030 6,040 8,060

Step Length (in./mm) 10 10 10 250 250 250

Glide Surface Bareback P/P rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness. *P/P = Polyester/Polyester **Average permanent elongation values at 100% of rated belt tension are based on ISO 9856 test procedure. Consult your Sales Representative for elastic and total elongation calculations specific to each system based on Cipher calculations. Additional break-in time is required when the belt has been stored prior to installation in ambient temperatures of less than 50°F (10°C).

Imperial (in.) 5/32 in. 3/16 in. 1/4 in. to 3/8 in.

Nom. Carcass Gauge (in.) 0.137 0.185 0.257 0.155 0.234 0.33 NA 0.274 0.392

Nom. Carcass Weight (lb./sq. ft.) 0.81 1.12 1.57 0.93 1.43 2.22 NA 1.69 2.68

Metric (mm) 4 mm & Under 5 mm 6 to 10 mm

Nom. Carcass Gauge (mm) 3.48 4.7 6.53 3.94 5.94 8.38 NA 6.96 9.96

Nom. Carcass Weight (kg/sq. m) 5.0 6.9 9.7 5.7 8.8 13.7 NA 10.4 16.5

Glide Surface Bareback P/P* rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness. *P/P = Polyester/Polyester

A B O V E G R O U N D P o l y f l e x ®

65 65

Phoenix Polyflex® is an economical polyester/polyester fabric belt construction, offered in 2-ply

250 PIW up to 3-ply 600 PIW with a Grade II rubber compound. Polyflex® belts are recommended

for material less than 3 in. in diameter.

Markets

Aggregate • Package handling • Sand and gravel

Cover Compound

Grade II

Applications

3 in. minus rock • Load out • Low abuse •

Radial stacker • Ready mix • Stacker

Tension Range

250 PIW to 600 PIW

A B O U T U SA B O V E G R O U N D P o l y f l e x ®

66 66

Phoenix Polyflex CONVEYOR BELT DATA

250/2 375/3 500/4 600/3

Number of Plies 2 3 4 3

Fabric Type* P/P P/P P/P P/P

Imperial (in.)

Vulcanized & Fastener Rating (PIW) 250 375 500 600

Carcass Gauge (in.) 0.111 0.153 0.216 0.223

Carcass Weight (lb./sq. ft.) 0.78 1.09 1.53 1.49

Approx 1/32 in. cover wt (lb./sq. ft.) 0.19 0.19 0.19 0.19

Avg. Permanent Elongation (%)** 0.75 0.75 0.75 0.75

Elastic Modules (PIW) 26,000 39,000 52,000 56,000

Step Length (in.) 10 10 10 16

Recommended Fastener Plate 140 190 BR-10 BR-10

Hinge R2 R2 R5 R5-1/2

Hinge U35A U35A U35 U35

Metric (mm)

Vulcanized & Fastener Rating (kN/m) 44 66 88 105

Carcass Gauge (mm) 2.8 3.9 5.5 5.7

Carcass Weight (kg/sq.m) 3.81 5.32 7.47 7.28

Approx 1 mm cover wt (kg/sq.m) 1.17 1.17 1.17 1.17

Avg. Permanent Elongation (%)** 1.30 1.30 1.20 1.30

Elastic modulus (kN/m) 4,550 6,830 9,110 9,810

Step Length (mm) 250 250 250 410

Recommended Fastener Plate 140 140 190 190

Hinge R2 R2 R2 R2

Hinge U35A U35A U35A U35A

Phoenix rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness, pulley diameters and system tension. Consult your Phoenix Tech Manager or fastener manufacturer. *P/P = Polyester/Polyester **Average Permanent elongation values at 100% of rated belt tension are based on ISO 9856 test procedure. Consult your Sales Representative for elastic & total elongation calculations.

67 67

Phoenix Polyflex LOAD SUPPORT (Maximum Belt Width)

PIW/Plies

Material Weight 0-40 lb./cu.ft. (0 - 640 kg/cu. m)

41 - 80 lb./cu.ft. (641 - 1,280 kg/cu. m)

81 - 120 lb./cu.ft. (1,281 - 1,920 kg/cu. m)

Over 120 lb./cu.ft. (Over 1,920 kg/cu. m)

Trough Idlers 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg

Inches

250/2 48 42 36 48 36 36 42 36 30 36 30 NR

375/3 60 54 48 60 48 42 54 48 42 48 42 36

500/4 72 60 54 66 60 48 60 54 48 54 48 42

600/3 84 66 60 72 60 54 72 60 54 60 54 48

Millimeters

250/2 1,220 1,070 910 1,220 910 910 1,070 910 760 910 760 NR

375/3 1,520 1,370 1,220 1,520 1,220 1,070 1,370 1,220 1,070 1,220 1,070 NR

500/4 1,830 1,520 1,370 1,680 1,520 1,220 1,520 1,370 1,220 1,370 1,220 1,070

600/3 2,130 1,680 1,520 1,830 1,520 1,370 1,830 1,520 1,370 1,520 1,370 1,220

On systems with troughing idler spacing greater than 1.5 m OR idler roll gap greater than 12.7 mm, contact your Phoenix Tech Manager.

A B O U T U S

A B O V E G R O U N D P o l y f l e x ®

68 68

Phoenix Polyflex TROUGHABILITY (Minimum Width)

Phoenix Polyflex MINIMUM PULLEY DIAMETERS

250/2 375/3 500/4 600/3

Imperial (in.)

20 degree idlers 18 18 24 24



Metric (mm)

20 degree idlers 460 460 610 610

35 degree idlers 460 610 760 760

45 degree idlers 610 760 910 910

If top cover and pulley cover are balanced (ie. 3/16 in. x 3/16 in.) or less than 1/16 in. differential (ie. 3/16 in. x 5/32 in.), add 6 in. to the minimum belt width. 6 in. narrower widths are possible if the belt is broken in for an extended period of time fully loaded. Consult your Phoenix Tech Manager. Additional break-in time is required when the belt has been stored prior to insulation in ambient temperatures of less than 50°F. Above tables are based on top cover gauge equal or greater than the bottom (pulley) cover gauge.

250/2 375/3 500/4 600/3

Imperial (in.)

Over 80% Tension 16 18 24 24

60% to 80% Tension 14 16 20 20

40% to 60% Tension 10 12 16 18

Up to 40% Tension 10 12 16 16

Tails and Snubs 10 12 16 16

Metric (mm)

Over 80% Tension 410 460 610 610

60% to 80% Tension 360 410 510 510

40% to 60% Tension 250 300 410 460

Up to 40% Tension 250 300 410 410

Tails and Snubs 250 300 410 410

A B O V E G R O U N D M a g m a E x t r e m e

69 69

Magma Extreme heat belt is offered with polyester/

nylon, polyester/polyester and fiberglass fabric

reinforcements. It offers high performance in

extreme hot material applications. The fiberglass

fabric option offers the highest degree of burn-

through resistance of any current available

fabric reinforcement.

Markets

Cement • Foundry • Iron ore • Steel production • Taconite

Cover Compounds

Magma Extreme

Applications

Cement clinker • Coke plants • Hot powdery materials •

Sintered ore • Steel mills • Taconite pellets

Tension Range


Heat-resistant cover resists cracking and hardeningMagma Extreme belting performs over the long run while retaining its flexibility despite punishing conditions and loads. Less cracking and hardening translates into longer life and reduced replacement costs.

The Magma Extreme compound improves heat resistance above and beyond our 400°F (204°C) compound and significantly extends belt life. The Magma Extreme was designed to handle hot material loads up to 750°F (399°C), providing extreme longevity in severe heat applications.

High-temperature resistance to tearing and abrasionLoad after load, Magma Extreme stands up to prolonged exposure. This reduced maintenance and downtime helps lower overall operating costs.

A B O U T U S


70 70

Synthetic carcass constructionMagma Extreme’s synthetic carcass provides great dimensional stability and strength at high temperatures and operating tensions up to 1,200 PIW.

Magma Exteme carcass with fiberglass reinforcementFiberglass reinforcement throughout all plies of the carcass provides maximum protection when temperatures are not constant. The carcass stands up to “hot shots,” resisting burn-through up to 1,000°F (538°C).

General Heat Resistance of Heat Belt Reinforcement

• Fiberglass softens at 1,400°F (760°C)

• Fiberglass tensile loss begins at 650°F (343°C)

• Polyester melts at 490°F (254°C)

• Nylon melts at 480°F (249°C)

• Polyester tensile loss begins at 310°F (154°C)

• Nylon tensile loss begins at 300°F (149°C)

F C

2,000° (1,093°)

1,400° (760°)

650° (343°)600° (316°)

500° (260°)

450° (232°)400° (204°)

550° (288°)

350° (177°)300° (149°)250° (121°)200° (93°)

150° (66°)100° (38°)

71 71

Magma Extreme Conveyor Belt Data

Idlers 250/2 220/2 GL 375/3 330/3 GL 400/2 500/4 600/3 800/4 1,000/5 1,200/6

Number of Plies 2 2 3 3 2 4 3 4 5 6

Fabric Type* P/N Glass P/N Glass P/P P/N P/P P/P P/P P/P

Average Permanent Elongation (%)** 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80

Imperial (in.)

Vulcanized & Fastener Rating (PIW) 250 220 375 330 400 500 600 800 1000 1200

Carcass Gauge (in.) 0.108 0.148 0.182 0.233 0.178 0.253 0.251 0.340 0.429 0.518

Carcass Weight (lb./sq. ft.) 0.63 1.02 1.07 1.58 0.93 1.50 1.37 1.88 2.34 2.83


0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18

Elastic Modulus (PIW) 30,000 37,000 45,000 55,500 44,000 60,000 66,000 88,000 110,000 132,000

Step Length (in.) 12 18 12 18 16 12 16 16 16 16

Metric (mm)

Vulcanized & Fastener Rating (kN/m) 44 39 66 58 70 88 105 140 175 210

Carcass Gauge (mm) 2.7 3.8 4.6 5.9 4.5 6.4 6.4 8.6 10.9 13.2

Carcass Weight (kg/sq. m) 3.1 5.0 5.2 7.7 4.5 7.3 6.7 9.2 11.4 13.8


1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Elastic Modulus (kN/m) 5,250 6,480 7,880 9,720 7,710 10,510 11,560 15,410 19,260 23,120

Step Length (mm) 300 460 300 460 410 300 410 410 410 410

Magma Extreme rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. *P/P = Poly/Poly; P/N = Poly/Nylon **Average permanent elongation values at 100% of rated belt tension are based on ISO 9856 test procedure. Consult your Sales Representative for elastic and total elongation calculations.

A B O U T U S


Magma Extreme Load Support – Maximum Belt Width

PIW/Plies – Fabric*

Material Weight

0 - 40 lb./cu. ft. (0 - 640 kg/cu. m)

41 - 80 lb./cu. ft. (641 - 1,280 kg/cu. m)

81 - 120 lb./cu. ft. (1,281 - 1,920 kg/cu. m)


Trough Idlers 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg

Inches

250/2 - P/N 54 48 48 48 42 36 42 42 30 36 30 NR

220/2 - GL 54 48 42 48 42 36 42 42 NR 36 30 NR

375/3 - P/N 72 60 60 60 54 48 54 48 42 48 42 NR

330/3 - GL 72 60 60 60 54 48 54 48 42 48 42 NR

400/2 - P/P 60 54 54 54 48 42 48 48 42 42 36 30

500/4 - P/N 84 72 72 72 60 54 72 60 54 60 54 48

600/3 - P/P 84 72 72 72 60 54 72 60 54 60 54 48

800/4 - P/P 96 84 84 84 72 72 84 72 60 72 60 54

1,000/5 - P/P 108 96 96 96 84 84 96 84 72 84 72 72

1,200/6 - P/P 116 108 108 108 96 96 108 96 84 96 84 84

Millimeters

250/2 - P/N 1,370 1,220 1,220 1,220 1,070 910 1,070 1,070 760 910 760 NR

220/2 - GL 1,370 1,220 1,070 1,220 1,070 910 1,070 1,070 NR 910 760 NR

375/3 - P/N 1,830 1,520 1,520 1,520 1,370 1,220 1,370 1,220 1,070 1,220 1,070 NR

330/3 - GL 1,830 1,520 1,520 1,520 1,370 1,220 1,370 1,220 1,070 1,220 1,070 NR

400/2 - P/P 1,520 1,370 1,370 1,370 1,220 1,070 1,220 1,220 1,070 1070 910 760

500/4 - P/N 2,130 1,830 1,830 1,830 1,520 1,370 1,830 1,520 1,370 1,520 1,370 1,200

600/3 - P/P 2,130 1,830 1,830 1,830 1,520 1,370 1,830 1,520 1,370 1,520 1,370 1,200

800/4 - P/P 2,440 2,130 2,130 2,130 1,830 1,830 2,130 1,830 1,520 1,830 1,520 1,400

1,000/5 - P/P 2,740 ,2,440 2,440 2,440 2,130 2,130 2,440 2,130 1,830 2130 1,830 1,850

1,200/6 - P/P 2,950 2,740 2,740 2,740 2,440 2,440 2,740 2,440 2,130 2,440 2,130 2,150

On systems with troughing idler spacing greater than 5 ft. (1.5 m) OR idler roll gap greater than 1/2 in. (12.7 mm), consult your Sales Representative. *P/P = Poly/Poly; GL = Glass; P/N = Poly/Nylon

72 72

Magma Extreme Troughability – Minimum Belt Width

Idlers 250/2 220/2 GL 375/3 330/3 GL 400/2 500/4 600/3 800/4 1,000/5 1,200/6

Imperial (in.)

20 degree idlers 24 18 24 24 24 30 30 36 42 48

35 degree idlers 24 24 30 30 30 36 36 42 48 54

45 degree idlers 30 30 36 36 36 42 42 48 54 60

Metric (mm)

20 degree idlers 610 460 610 610 610 760 760 910 1,070 1,220

35 degree idlers 610 610 760 760 760 910 910 1,070 1,220 1,370

45 degree idlers 760 760 910 910 910 1,070 1,070 1,220 1,370 1,520

If top cover and pulley cover are balanced (i.e., 3/16 in. x 3/16 in. or 5 mm x 5 mm) or less than 1/16 in. (2 mm) differential (i.e., 3/16 in. x 5/32 in. or 4 mm x 3 mm), add 6 in. (150 mm) to the minimum belt width. 6 in. (150 mm) narrower widths are possible if the belt is broken in for an extended period of time fully loaded. Consult your Sales Representative. Additional break-in time is required when the belt has been stored prior to insulation in ambient temperatures of less than 50°F (10°C). Above tables are based on top cover gauge equal or greater than the bottom (pulley) cover gauge.

Magma Extreme Troughability – Minimum Belt Width

Idlers 250/2 220/2 GL 375/3 330/3 GL 400/2 500/4 600/3 800/4 1,000/5 1,200/6

Imperial (in.)

Over 80% Tension 16 30 18 42 16 24 24 30 36 42

60% to 80% Tension 14 24 16 36 14 20 20 24 30 36

40% to 60% Tension 12 20 14 30 12 18 18 20 24 30

Up to 40% Tension 12 18 14 24 10 18 16 18 20 24

Tails and Snubs 12 18 14 24 10 18 16 18 20 24

Metric (mm)

Over 80% Tension 410 760 460 1,070 410 610 610 760 910 1,070

60% to 80% Tension 360 610 410 910 360 510 510 610 760 910

40% to 60% Tension 300 510 360 760 300 460 460 510 610 760

Up to 40% Tension 300 460 360 610 250 460 410 460 510 610

Tails and Snubs 300 460 360 610 250 460 410 460 510 610

73 73

G R A I N

A B O U T U S

76

G R A I N

High ultimate strength

Phoenix Grain is designed to withstand harsh operating conditions.

70 hours at 212˚F - Soybean Oil

Grain Belt A

Belt B

Belt C

0

20

40

8

19.622.3

37.8

Volu

me

Chan

ge (%

)

Oil Immersion Test - Cover Volume Exchange

Our Phoenix Grain belt is a reinforced belt designed to stand up to the unique operating conditions

of grain-handling facilities. Phoenix Grain’s exceptionally low electrical resistance and superior oil

resistance properties provide excellent operational safety and long life.

Markets

Agriculture • Bulk handling • Terminals • Grain

Applications

Grain elevator • Grain storage • Grain transfer

Cover Compounds

Grain • Artic Grain • Grain CSA

Tension Range


Low belt elongation

Low belt elongation increases productivity and minimizes downtime spent re-splicing grain belting. Permanent elongation averages 0.8% at 100% of rated operating tension.

Oil resistant covers

Our Grain belt covers provide superior oil resistance to the potentially damaging effects of crushed and whole soybeans, oily grains and mineral oil dust suppressant sprays.

77

Static conductive, low electrical resistance, flame resistance

Our Phoenix Grain belts offer an exceptionally low electrical resistance of one megohm or less, far below the Federal OSHA and ISO standard of 300 megohms. Internal testing ensures that belts meet or exceed the US MSHA/RMA 30 CFR 18.65 requirement for flame resistance.

Excellent bolt holding capabilities

High-strength fill cords provide excellent resistance to bolt pull-out. Excellent bolt holding ability enables our Grain belt carcass to securely hold the buckets in elevator leg service.

Flexible crimped warp fabric design

Crimped warp design allows the outer ply to lengthen around small pulleys without interfering with the integrity of the warp cords. This flexibility contributes to longer splice life.

Excellent adhesion valuesOil resistant skim coats, combined with our fabric treatment process, provide excellent adhesion values. Vulcanized splice life is maximized and edge damaging due to contact with conveyor structure is minimized.

A B O U T U S

G R A I N

78

250/2 375/3 400/2 500/4 600/3 750/3 800/4 1,000/4 1,000/5 1,200/6 1,250/5

Number of Plies 2 3 2 4 3 3 4 4 5 6 5

Fabric Type* P/N P/N P/P P/N P/P P/P P/P P/P P/P P/P P/P

Avg. Permanent Elongation (%)** 0.8 0.8 0.8 0.8 0.8 1.0 0.8 1.0 0.8 0.8 1.0

Recommended Fastener Plate 190 BR-10 BR-10 BR-10 BR-10 BR-14 BR-14 NR NR NR NR

Hinge R2 R5 R5 R5-1/2 R5-1/2 R6 R6 RAR8 RAR8 RAR8 RAR8

Hinge U35A U35 U35 U35 U35 U37/U37A U37/U37A U38A U38A U38 U38

Imperial (in.)

Vulcanized & Fastener Rating (PIW) 250 375 400 500 600 750 800 1,000 1,000 1,200 1,250

Elevator Rating (PIW) 225 340 360 450 540 650 740 910 910 1,090 1,130

Maximum Bucket Projection (in.) 7 9 9 11 11 11 12 13 13 13 13

Nom. Carcass Gauge (in.) 0.135 0.178 0.180 0.229 0.251 0.272 0.340 0.368 0.421 0.502 0.464

Nom. Carcass Weight (lb./sq. ft.) 0.89 1.16 1.08 1.48 1.49 1.65 2.02 2.23 2.55 3.09 3.23


0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24

Elastic Modulus (PIW) 30,000 45,000 44,000 60,000 66,000 67,500 88,000 74,000 110,000 132,000 112,500

Step Length (in.) 10 10 16 10 16 18 16 18 16 16 18

Metric (mm)^

Vulcanized & Fastener Rating (kN/m)

44 66 70 88 105 131 140 175 175 210 219

Elevator Rating (kN/m) 39 60 63 79 95 114 130 159 159 191 198

Maximum Bucket Projection (mm) 178 229 229 279 279 279 305 330 330 330 330

Nom. Carcass Gauge (mm) 3.4 4.5 4.6 5.8 6.4 6.0 8.6 8.3 10.7 12.8 10.2

Nom. Carcass Weight (kg/sq. m) 4.3 5.7 5.3 7.2 7.3 7.2 9.9 9.9 12.5 15.1 12.5


1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

Elastic Modulus (kN/m) 5,250 7880 7,710 10,510 11,560 11,820 15,410 15,760 19,260 23,120 19,700

Step Length (mm) 250 250 410 250 410 460 410 460 410 410 460

Phoenix Grain rated belt tension can exceed 100%, with a maximum of 150%, during starting and stopping conditions. Fastener size recommendation may vary due to cover thickness, pulley diameters and system tension. Consult your Sales Representative or fastener manufacturer. *P/N = Poly/Nylon and P/P = Poly/Poly

Grain Conveyor Belt Data

79

Grain Load Support – Maximum Belt Width

PIW/Plies – Fabric

Type of Idler

In-Line Offset Equal Offset LC Roll

20 deg 35 deg 45 deg 20 deg 35 deg 45 deg 20 deg 35 deg 45 deg

Inches

250/2 48 42 36 66 54 48 72 60 54

375/3 60 60 48 72 66 60 78 72 66

400/2 54 48 42 66 60 54 72 66 60

500/4 72 66 60 84 78 72 84 84 78

600/3 72 60 54 84 72 60 90 78 66

750/3 72 60 54 84 72 60 90 78 66

800/4 84 72 72 96 84 84 102 90 90

1,000/4 84 72 72 96 84 84 102 90 90

1,000/5 96 84 84 102 90 90 108 96 96

1,200/6 96 84 84 102 90 90 108 96 96

1,250/5 96 84 84 102 90 90 108 96 96

Millimeters

250/2 1,200 1,100 900 1,700 1,400 1,200 1,800 1,500 1,400

375/3 1,500 1,500 1,200 1,800 1,700 1,500 2,000 1,800 1,700

400/2 1,400 1,200 1,100 1,700 1,500 1,400 1,800 1,700 1,500

500/4 1,800 1,500 1,400 2,100 1,800 1,500 2,300 2,000 1,700

600/3 1,800 1,500 1,400 2,100 1,800 1,500 2,300 2,000 1,700

750/3 1,800 1,500 1,400 2,100 1,800 1,500 2,300 2,000 1,700

800/4 2,100 1,800 1,800 2,400 2,100 2,100 2,600 2,300 2,300

1,000/4 2,100 1,800 1,800 2400 2,100 2,100 2600 2,300 2,300

1,000/5 2,400 2,100 2,100 2,600 2,300 2,300 2,700 2,400 2,400

1,200/6 2,400 2,100 2,100 2,600 2,300 2,300 2,700 2,400 2,400

1,250/5 2,400 2,100 2,100 2,600 2,300 2,300 2,400 2,400 2,400


A B O U T U S

G R A I N

80

Idlers 250/2 375/3 400/2 500/4 600/3 750/3 800/4 1,000/4 1,000/5 1,200/6 1,250/5

Inches

20 degree idlers 18 20 18 24 24 24 30 30 36 42 36

35 degree idlers 18 24 24 30 30 30 36 36 42 48 42

45 degree idlers 24 30 30 36 36 36 42 42 48 54 48

Millimeters

20 degree idlers 500 500 500 600 600 600 800 800 900 1,100 900

35 degree idlers 500 600 600 800 800 800 900 900 1,100 1,200 1,100

45 degree idlers 600 800 800 900 900 900 1,100 1,100 1,200 1,400 1,200

6 in. (150 mm) narrower widths are possible if the belt is broken in for an extended period of time fully loaded. Consult your Sales Representative but not when referring to technology. Additional break-in time is required when the belt has been stored prior to insulation in ambient temperatures of less than 50°F (10°C).

Grain Troughability – Minimum Belt WidthTable based on ISO 703 Testing Procedure

81

Grain Minimum Pulley Diameters

Specifications 250/2 375/3 400/2 500/4 600/3 750/3 800/4 1,000/4 1,000/5 1,200/6 1,250/5

Number of Plies 2 3 2 4 3 3 4 4 5 6 5

Inches

Over 80% Tension 18 20 18 30 24 30 30 36 36 42 42

60% to 80% Tension 16 18 16 24 20 24 24 30 30 36 36

40% to 60% Tension 14 16 14 20 18 20 20 24 24 30 30

Up to 40% Tension 12 16 12 20 16 18 18 20 20 30 24

Tails and Snubs 12 16 12 20 16 18 18 20 20 30 24

Millimeters

Over 80% Tension 500 500 500 800 600 800 800 900 900 1,100 1,100

60% to 80% Tension 400 500 400 600 500 600 600 800 800 900 900

40% to 60% Tension 400 400 400 500 500 500 500 600 600 800 800

Up to 40% Tension 300 400 300 500 400 500 500 500 500 800 600

Tails and Snubs 300 400 300 500 400 500 500 500 500 800 600

C O V E R C O M P O U N D S

A B O U T U S

84


Phoenix cover compounds provide the ultimate protection for your belt carcass so that you

realize a lower cost-per-ton conveyed and your system requires less maintenance.

Our innovative, thermoset-formulated compounds provide protection and performance in even the toughest applications. Utilizing our compounding expertise, we offer a wide variety of cover compounds to meet your specific application requirement.

Our manufacturing process is vertically integrated and unique to the conveyor belt industry. Backed by extensive research and testing facilities, we have cover compounds to meet your rigorous requirements. We own mixing facilities that provide raw materials used in making our cover compounds, giving us more control over the quality of the product every step of the way.

85

Compounds

ARMA® • • •

ARMA® Elite • • • • •

ARMA ORSC • • • • •

ARMA®-SBR • • • • •

ARMATOUGH • • •

EOB •

Extreme CG • • •

FRAS-C • • • • • •

Grade II • • •

Grain •

Magma • • •

Magma Extreme • •

MOR •

MVF • • • • • • • • •

MVF Plus • • • • • • •

Shield™ • • •

Supreme • • • • • • • • • • •

Supreme CG • • • • • •

Thermochem™ • •

Markets

Unde

rgro

und

Coal

Mini

ng

Unde

rgro

und

Mini

ng

Non-

Coal

Coal

- Pre

p Pl

ants

Aggr

egat

e

Cem

ent

Woo

d - P

ulp &

Pap

er

Stee

l or F

ound

ry

Pack

age H

andli

ng

Hard

Roc

k Mini

ng

Grain

Han

dling

Bulk

Hand

ling

Term

inal

Powe

r Gen

erat

ion

Bagg

age H

andli

ng

Sand

and

Gra

vel

Over

land

Tran

spor

tatio

n

A B O U T U S


86 86

ARMA® (Abrasion Resistant, Mining Application): Designed for non-coal mining underground applications and meets ASTM D378-13.2 (old MSHA CFR 30 part 18) flame test standard and provides good abrasion resistant characteristics.

ARMA® Elite: Designed for non-coal underground mining and surface applications and meets ASTM D378-13.2 (old MSHA CFR 30 part 18) flame test standard. Offers 70% more abrasion resistance than ARMA®-SBR.

ARMA ORSC: Moderate resistance to oil and static conductive, this compound is designed for oily coal or coke material. Meets ASTM D378-13.2 (old MSHA CFR 30 part 18) flame test standard.

ARMA®-SBR: Designed especially for aboveground prep plants/power plant and noncoal applications mining underground and meets ASTM D378-13.2 (old MSHA CFR 30 part 18) flame test standard.

ARMATOUGH: Designed for the underground coal mining market, it meets the MSHA CFR part 14 (B.E.L.T.) flame test standard, is an ARPM Grade II compound that is ozone resistant, and offers 65% more abrasion resistance than Shield.™ The compound is designed for the most abusive underground applications including slope belts.

ARCTIC GRAIN: Designed especially for the grain industry where oily grains and controlled mineral or vegetable oil dust suppressive sprays come in contact with the belt. Suitable to -40˚F (-40˚C).

DIN X: Meets ARPM Grade I and DIN X standards. Offers superior cut and gouge resistance and very good abrasion resistance.

EOB™: A low rolling resistance steel cord compound for the pulley side only which is designed to reduce the energy cost by minimizing friction losses. Proven with over 200 miles of belt in operation, energy consumption is reduced by as much as 32% compared to standard compounds.

EXTREME CG: An ARPM Grade II compound providing the ultimate in cut and gouge protection. The compound is designed to absorb impacts from large sharp rock.

FRAS-SA & FRAS-C: Fire retardant antistatic belting is certified by the Canadian Department of Energy, Mines and Resources, Ottawa to CAN/CSA M422M87, Type C, for below surface use as well as other mining operations. FRAS-SA offers a minimum of 40% better abrasion resistance than FRAS-C compound.

GRADE II: An ARPM Grade II rubber compound designed to provide good abrasion and gouge resistance and very good flex life.

Standard Compounds

87 87

GRAIN: Designed especially for the grain industry where oily grains and controlled mineral or vegetable oil dust suppressive sprays come in contact with the belt.

LTOR: Low temperature oil resistant service. Recommended for applications where both oil resistance and low temperature flexibility must be combined.

MAGMA: Compounded for excellent heat and abrasion resistance in temperature ranges of 350˚F (177˚C) for lumpy material and up to 250˚F (121˚C) for hot baking loads.

MAGMA EXTREME: An exceptional hot material compound with superior heat resistance against hardening and cracking. It is designed to carry hot loads at intermittent temperatures up to 750˚F (399˚C) and retain its superior heat-resistant qualities.

MOR: Compounded to resist the terpene content of wood chips and moderately oily grains. It has fair abrasion resistance and is a good value for handling moderately oily material where fire resistance is not required.

MVF: Superior abrasion resistance. Ideal for high speed, small diameter crushed stone, trap rock, ore, copper, taconite and other abrasive applications.

MVF PLUS: The ultimate in abrasion resistance, offering up to 40% more abrasion resistance than MVF. Ideal for high speed, abrasive material applications.

SHIELD™: Underground coal mining compound that meets MSHA CFR 30 part 14 (B.E.L.T.) flame test standard. Virtually halogen-free self-extinguishing compound that produces very low smoke and toxicity levels.

SUPREME: An ARPM Grade I rubber compound designed to provide excellent abrasion resistance, very good gouge resistance and excellent flexing life.

SUPREME CG: Premium ARPM Grade I Rubber Compound, designed for excellent resistance to cutting, gouging and abrasion.

THERMOCHEM™: An oil-resistant compound formulated for applications demanding higher resistance to heat, oil and abrasion. It is resistant to temperatures up to 300˚F (149˚C), abrasion flexing, oxidation and the effect of corrosive atmospheres.

A B O U T U S


88 88

Abrasion Compounds

Compound International Standards

Abrasion Resistance

Low Temp.

High Temp.(Lumpy Material)

Cut & Gouge Resistance

Oil Resistance

Flame Resistance

ISO 284 Static Conductive

ASTM D2240A Shore A Hardness

MVF PlusARPM Grade I, DIN Z,

AS Grade A, N & EUltimate -55°F 150°F Good No No Yes 55 - 65

MVFARPM Grade I, DIN Z,

AS Grade A, N & ESuperior -55°F 150°F Very Good No No Yes 54 - 64

Supreme CGARPM Grade I, DIN W & Z,

AS Grade N & EExcellent -55°F 150°F Excellent No No Yes 55 - 65

SupremeARPM Grade I, DIN Z,

AS Grade N & EExcellent -40°F 212°F Very Good No No Yes 55 - 65

Style Bill ARPM Grade II, AS, Grade E Excellent -30°F 150°F Very Good No No Yes 55 - 66

Grade II ARPM Grade II Good -30°F 150°F Good No No Yes 55 - 70

Abrasion and Flame Resistance

ARMA® EliteARPM Grade II, DIN Z,

AS Grade EExcellent -40°F 150°F Good No

ASTMD378 - 13.2

Yes 53 - 63

ARMA®-SBRARPM Grade II, DIN Z,

AS Grade EGood -40°F 212°F Good No

ASTMD378 - 13.2

Yes 52 - 62

ARMATOUGH ARPM Grade II, AS Grade E Excellent -30°F 150°F Very Good No B.E.L.T. Yes 57 - 67

FRAS-SAARPM Grade II, DIN Z, AS Grade E, CSA-C

Very Good -40°F 160°F Fair No CSA-C Yes 55 - 65

FRAS-CARPM Grade II, AS Grade

E, CSA-CGood -40°F 160°F Fair No CSA-C Yes 55 - 65

Abrasion and Oil Resistance

Thermochem™ ARPM Grade II, DIN Z, AS Grade N

Good -15°F 300°F Fair Superior No No 56 - 66

LTOR • Excellent -40°F 120°F Good Very Good No Yes 55 - 65

Cut & Gouge Compounds

Compound InternationalStandards

AbrasionResistance

Low Temp.


Cut & GougeResistance

Oil Resistance

FlameResistance

ISO 284 StaticConductive

ASTM D2240AShore A Hardness

Extreme CGRMA Grade II,

DIN Z, AS Grade EVery Good -40°F 150°F Ultimate No No Yes 67-77

DIN XRMA Grade I, DIN X, Y & Z,

AS Grade M, N & EVery Good -55°F 150°F Superior No No Yes 56-66

Supreme CG RMA Grade I, DIN W & Z, AS

Grade N & EExcellent -55°F 150°F Excellent No No Yes 55-65

SupremeARPM Grade I, DIN Z, AS

Grade N & EExcellent -40°F 212°F Very Good No No Yes 55-65

89 89

Heat Compounds

Oil Compounds

Heat & Oil Compounds


AbrasionResistance

Low Temp.



Oil Resistance

FlameResistance



Magma Extreme

RMA Grade II,AS Grade E

Good -40°F 750°F Fair No No Yes 68 - 78

MagmaRMA Grade II,

DIN Z, AS Grade N & EVery Good -40°F 350°F Very Good No No Yes 52 - 62

SupremeARPM Grade I, DIN Z, AS

Grade N & EExcellent -40°F 212°F Very Good No No Yes 55 - 65


AbrasionResistance

Low Temp.



Oil Resistance

FlameResistance



Thermochem™ ARPM Grade II, DIN Z, AS Grade N

Good -15°F 300°F Fair Superior No No 56 - 66

Grain® • Fair -30°F 150°F Fair Very Good ASTMD378-13.2 Yes 55 - 65

Arctic Grain® • Fair -40°F 150°F Fair Very Good ASTMD378-13.2 Yes 55 - 65

MOR • Fair -20°F 150°F Good Good No Yes 57 - 67

LTOR • Excellent -40°F 120°F Good Very Good No Yes 55 - 65


AbrasionResistance

Low Temp.



Oil Resistance

FlameResistance



Thermochem™ ARPM Grade II, DIN Z, AS Grade N Good -15°F 300°F Fair Superior No No 56 - 66


90 90

Flame-resistant Compounds


AbrasionResistance

Low Temp.



Oil Resistance

FlameResistance


ASTMD2240A

Shore A Hardness

ARMA® • Fair -30°F 150°F Good No ASTMD378-13.2 Yes 56-66

ARMA® Elite ARPM Grade II, DIN Z, AS Grade E

Excellent -40°F 150°F Good NoASTMD378

- 13.2Yes 53-63

ARMA®-SBR ARPM Grade II, DIN Z, AS Grade E

Very Good -40°F 212°F Good NoASTMD378

- 13.2Yes 52-62

ARMATOUGH ARPM Grade II, AS Grade E Excellent -30°F 150°F Very Good No B.E.L.T. Yes 57-67

FRAS-SA ARPM Grade II, DIN Z, AS Grade E, CSA-C

Very Good -40°F 160°F Fair No CSA-C Yes 55-65

FRAS-C ARPM Grade II, AS Grade E, CSA-C

Good -40°F 160°F Fair No CSA-C Yes 55-65

ARMA ORSC • Good -20°F 150°F Good Good ASTMD378-13.2 Yes 56-66

Grain® • Fair -30°F 150°F Fair Very Good ASTMD378-13.2 Yes 55-65

Shield™ • Fair -30°F 150°F Good No B.E.L.T. Yes 60-70

Shield-OZ™ • Fair -30°F 150°F Good No B.E.L.T. Yes 60-70

Phoenocord® Compounds


AbrasionResistance

Low Temp.



Oil Resistance

FlameResistance



P • Excellent -67°F 120°F Excellent Excellent No Yes 55-65

Style Bill ARPM Grade II, AS, Grade E Excellent -30°F 150°F Very Good No No Yes 55-66

N O T E S

91 91

Notes

N O T E S

92 92

Notes

PHOENIX CONVEYOR BELTSYSTEMS GMBH703 South Cleveland Massillon RoadFairlawn, Ohio 44333330-664-7000

US Phoenix Customers: [email protected]

Canada Phoenix Customers: [email protected]

Mexico Phoenix Customers: [email protected]

US and Canada Toll Free: 800-927-2709Mexico: +52-444-834-58-13www.phoenix-conveyorbelts.com

The content of this brochure has been compiled to the best of our knowledge. All details are not binding, even with regard to possible third party industrial rights. We reserve ourselves the right to make technical modifications due to further developments, at any time. No liability is accepted for the recommendations and details given in this brochure. © 2015 Phoenix Conveyor Belt Systems GmbH. All rights reserved.

PHOENIX conveyor belts for all kind of applications –

up to the strongest and heaviest belts ever built.

Please contact us for any assistance regarding your

conveyor belt requirements. Phoenix Conveyor Belt

Systems has the most modern testing centre world-

wide for developing conveyor belts. Extensive quality

tests ensure the technological lead of Phoenix

conveyor belts.

Phoenix production locations meet the ISO 9001

quality standard and fabricate according to

all the nationally relevant quality standards like

DIN, SANS, MSHA, RMA, BS, AS, CSA, etc.

PHOENIX Heavyweight Conveyor...

Documents

Transcript of PHOENIX Heavyweight Conveyor...