Pharma Uptoday Monthly Magazine Volume 21; Issue Dec 2015
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Transcript of Pharma Uptoday Monthly Magazine Volume 21; Issue Dec 2015
VOLUME: 21 - ISSUE: DEC 2015 |
PHARMA UPTODAY
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Inside this issue
3 News Uptoday 15 New Guidance 21 Audit Findings 483 Observations
- Diabetes Corporation of America - Pine Pharmaceuticals
23 Warning Letters
- Warning letter: American Family Pharmacy - Warning letter: Dr. Reddy's Laboratories Limited - Warning letter: Sandoz Private Limited
32 Article of the Month
- Data Integrity Checklist related to Electronic Records and Electronic Signatures.
33 Regulations of the Month
- Sec. 211.46 Ventilation, air filtration, air heating and cooling - Sec. 211.48 Plumbing
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News Uptoday
General Information on CDER Small Business and Industry Assistance (CDER SBIA)
Although large corporations produce many of the products that FDA regulates, smaller businesses
actually constitute a large majority of Center for Drug Evaluation and Research (CDER) regulated
companies. Such small businesses provide a vast array of the drug products available to American
consumers.
What is a small business?
The definition of a small business used by the CDER Small Business and Industry Assistance
(CDER SBIA) Program is based on two statutes: Safe Medical Devices Act of 1990 and the Small
Business Innovation Development Act of 1982. Both statutes specify that a small business is defined
as having no more than 500 employees, including affiliates. An affiliate is defined as a business
entity that has a relationship with a second business entity if one business entity controls, or has the
power to control, the other business entity, or a third party controls, or has the power to control, both
entities.
By definition, small businesses lack many of the resources available to larger pharmaceutical
companies. In addition to having a limited number of employees, they are often engaged in the
development of their first product. As such, they may have minimal to no experience with the laws
and regulations governing drug development in the United States.
How is CDER organized to help regulated small pharmaceutical businesses?
Because FDA has long recognized the unique needs of small business, a network of FDA
offices exists in the Commissioner's Office, in the regional offices, and in the product-specific
Centers to help small businesses understand the Agency's structures and rules. In the
Commissioner's Office, the Office of Ombudsman has responsibility for liaison with the Small
Business National Ombudsman for resolving complaints against the Agency brought by small
business owners. Also in the Commissioner's Office, the Economics Staff works with the Centers to
assure that the impacts of all regulatory burdens on small businesses are considered, and that
adverse impacts are lessened whenever possible, before regulations are issued.
In CDER, the Office of Communications includes a small business staff that answers inquiries from
small business owners, conducts outreach efforts, and participates in programs on emerging topics
of interest to small business.
Each of FDA's five Regional Offices has a Small Business Representative (SBR) to provide outreach
and training to, and answer specific inquiries from, small businesses across the country. FDA
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Regional Offices have answered thousands of questions, conducted scores of training programs,
and organized more than 50 "grassroots" meetings in the last few years to educate industry,
particularly small business, about emerging regulatory topics of interest. In addition, grassroots
meeting are regularly conducted by the FDA Centers to elicit input on proposed regulations.
In addition to providing ready access to FDA personnel who are knowledgeable about the concerns
of small business, FDA provides a wealth of written and electronic information of importance to small
business.
In developing its regulatory policies and programs, FDA strives, whenever possible, to moderate
adverse impacts on small business. The Agency has received some 45 Vice-presidential "Hammer
Awards" for regulatory improvements, virtually all of which directly benefit FDA's small regulated
businesses.
What is the purpose of the CDER Small Business and Industry Assistance (CDER SBIA)
website?
The purpose of this website is to assist small businesses with timely and accurate information on
CDER's (Center for Drug Evaluation and Research) programs and services; organizational and
contact information; and links to FDA laws, regulations and guidances that affect small business.
Information is also provided on financial assistance and incentives that are available for drug
development. For small business inquiries, contact Brenda Stodart, Pharm.D. at 301-796-6707
Source: http://www.fda.gov/Drugs/DevelopmentApprovalProcess/SmallBusinessAssistance/ucm053
133.htm
Pfizer, Allergan Confirm Preliminary Merger Talks
Pfizer is in preliminary talks to purchase part or all of Irish drugmaker Allergan, the two companies
confirmed last week.
News of the talks comes seven months after Allergan — which is best known as the maker of Botox
(botulinum toxin) — was purchased by Actavis in a deal valued at roughly $70 billion. Actavis
subsequently changed its name to Allergan.
Pfizer Partners With GSK to Develop PCMM Prototype
Pfizer has entered into a multi-year partnership with GlaxoSmithKline to build on former’s existing
portable, continuous, miniature and modular prototype for oral solid dose pharmaceutical
development and manufacturing. The prototype is an autonomous and transportable pod that
accelerates the speed of tablet production.
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Under the deal, the two companies will create the next-generation design of Pfizer’s current PCMM
prototype. Financial terms of the deal were not disclosed.
Pfizer spokesman Dean Mastrojohn says the initial phase of the collaboration will focus on the
miniaturization of the oral solid dose processing equipment, enabling it to be deployed in a
significantly smaller POD — a portable, autonomous space — and more existing facility spaces.
He adds that the companies will conduct design work needed to add continuous film coating and
encapsulation to the prototype.
Mylan Receives U.S. FTC Clearance for Proposed Acquisition of Perrigo and Confirms
Governance Changes for the Combined Mylan-Perrigo Company
Mylan N.V. (NASDAQ: MYL) today announced the U.S. Federal Trade Commission ("FTC") has
cleared the company's proposed transaction to acquire Perrigo Company plc (NYSE: PRGO; TASE)
subject to Mylan's divestiture of certain products following the consummation of the offer. The FTC
clearance represents the final regulatory clearance needed by Mylan to close its acquisition of
Perrigo and represents the last remaining condition that needs to be satisfied for the successful
completion of the offer other than the acceptance condition.
Mylan's Executive Chairman Robert J. Coury commented, "We are delighted to have received FTC
clearance, making our offer for Perrigo now unconditional other than the one final step, which now
rests solely in the hands of Perrigo shareholders. We are very confident that Perrigo shareholders
will support this transaction by tendering their shares by 8:00 am ET on Nov. 13, 2015."
"In this regard, following the successful completion of our acquisition of Perrigo, and consistent with
my comments during our Q3 Earnings Call last Friday and our previously announced steps to cancel
the Mylan preferred shares issued to the stichting, Mylan will submit changes to corporate
governance for a vote by shareholders of the combined Mylan-Perrigo entity at our next annual
general meeting, including proposals regarding whether or not to retain the stichting structure as well
as the process for nomination and election of directors."
Under the terms of Mylan's offer, Perrigo shareholders will receive $75 in cash and 2.3 Mylan
ordinary shares for each Perrigo ordinary share. On September 14, 2015 Mylan officially
commenced its formal offer to acquire all outstanding ordinary shares of Perrigo.
The offer is being made in accordance with Mylan's announcement (dated April 24, 2015 and
amended on April 29, 2015 and on August 13, 2015) pursuant to Rule 2.5 of Irish Takeover Rules
that set forth Mylan's legally binding commitment to commence an offer and the Offer to Exchange /
Prospectus (being the offer document for the purposes of the Irish Takeover Rules)
dated September 14, 2015. The offer and withdrawal rights are scheduled to expire at 1:00
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P.M. (Irish time)/8:00 A.M. (New York City time) on November 13, 2015, unless the offer is extended
with the consent of the Irish Takeover Panel. The acceptance condition for the offer requires greater
than 50% of Perrigo ordinary shares to have been tendered into the offer.
A copy of the Offer to Exchange/Prospectus and other related materials have been mailed to Perrigo
shareholders and the Offer to Exchange/Prospectus is available at perrigotransaction.mylan.com.
Source: http://newsroom.mylan.com/2015-11-03-Mylan-Receives-U-S-FTC-Clearance-for-Proposed-
Acquisition-of-Perrigo-and-Confirms-Governance-Changes-for-the-Combined-Mylan-Perrigo-
Company
Medicinal Products stolen from Distribution Warehouses - an Increasing Risk
One of the main reasons for the revision of the EU GDP Guideline in November 2013 was securing
the so-called supply chain from falsified medicinal products. Indeed, there has been in many
countries (like in South America but also in the USA) an increasing number of cases where large
quantities of medicinal products have been robbed to be then partly marketed with counterfeited
contents. Because of their original packaging materials, it is hard to recognize such counterfeits.
The EU GDP Guideline therefore requires in section 3.2. Premises that:
"Unauthorised access to all areas of the authorised premises should be prevented. Prevention
measures would usually include a monitored intruder alarm system and appropriate access control.
Visitors should be accompanied."
In addition, section 5.2. Qualification of suppliers sets strong requirements which should prevent
medicinal products from illegal sources from entering the legal supply chain. It states:
"Where medicinal products are obtained from another wholesale distributor, the receiving wholesale
distributor, must verify that the supplier complies with the principles and guidelines of good
distribution practices and that they hold an authorisation for example by using the Union database. If
the medicinal product is obtained through brokering, the wholesale distributor must verify that the
broker is registered and complies with the requirements in Chapter 10 ( 1 )."
A current case shows how important this new regulation is. The Drug Commission of German
Pharmacists (AMK - Arzneimittelkommission) is informing that diverse medicinal products from CSL
Behring and Pfizer have been stolen at the logistics service provider Thermomed GmbH. According
to the AMK news, pharmacies are asked to be particularly aware as it can't be excluded that there
may be an attempt to bring illegally the stolen medicinal products (including refrigerated products)
into the supply chain. In this context, medicinal products should be basically purchased from
authorised pharmaceutical wholesalers only.
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The problem of falsified medicinal products entering the legal supply chain through stolen goods has
long since arrived in Europe as you can see in HIV medicinal product case Viread (Tenofovir) in
Germany and the theft of Herceptin in Italy. The case in Italy caused spectacular headlines as many
attempts were taken by counterfeiters to bring manipulated Herceptin into the legal supply chain.
India and the UK establish a strategic partnership in healthcare
King’s College Hospital has become the strategic clinical partner for the first Indo UK Institute of
Health in New Chandigarh.
Backed by up to £100 million of private investment, the project is the first of a proposed 11 Indo UK
Institutes of Health which will see high quality hospitals, nursing schools and medical colleges
developed across India. When fully implemented, the initiative will amount to a £1 billion investment
into India’s healthcare system.
The UK and Indian governments have set up an implementation taskforce to ensure closer
collaboration and speedy implementation of these and other healthcare projects. These aim to bring
the UK’s finest universities, companies and NHS organisations to India.
Healthcare UK assisted Kings College Hospital and Indo UK Healthcare Pvt Ltd to bring this exciting
partnership to fruition. It will continue to support the development of the Indo-UK Institutes of Health.
George Freeman MP, Minister for Life Sciences welcomed the announcement which was made
during Prime Minister Modi’s visit to the UK from 12th to 13th November 2015.
It’s great news that King’s College Hospital NHS Foundation Trust has agreed to be the strategic
clinical partner for the first Indo UK Institute for Health in New Chandigarh. This £100 million
collaboration, a world first, is a sign of the huge global export market for the UK healthcare and life
sciences sector.
I would encourage other UK companies, academic institutions and NHSorganisations to work with
Healthcare UK to engage in the Indo UK Institutes for Health project. As one of the fastest
developing economies in the world, with over 1 billion people, India is fast becoming a vast market
for UK health services and technology.
Source: https://www.gov.uk/government/news/india-and-the-uk-establish-a-strategic-partnership-in-
healthcare
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Top 20 generics companies by 2014 revenue
To most of the world, the term "generic" suggests something everyday, common or bland, but to the
drug industry generic is anything but bland. It represents a high-volume, low-margin business that is
certainly not for sissies.
It calls for scientific and manufacturing skills, a superb sales operation, and fortitude. It comes with
risks but also has plenty of rewards. In the U.S., the largest drug market in the world, generic drugs
account for 80% of the prescriptions written. According to data from the market intelligence miners
at EvaluatePharma, worldwide sales of generic drugs in 2014 were $74.2 billion, up 7% for the year.
Of that, the top 20 generics producers collected $61.7 billion, 83.1% of the take.
But the fact is, most of those 20 hold only a fraction of the whole. Only the top two generics
companies, Teva Pharmaceuticals ($TEVA) and Novartis ($NVS), which sells generics through
its Sandoz operation, hold double-digit shares, 12.2% and 11.5% respectively. Only the top 5
generics companies, which in 2014 also included Mylan ($MYL), Actavis and Sun Pharmaceutical,
held a market share above 5%. To dice it another way, those top 5 had 2014 generics sales of $35.2
billion, 47.4% of the worldwide generics sales and 57% of the sales generated by the top 20. You get
the picture.
Still, when you look at the tail end of the spectrum, even number 20, Japan-basedNichi-Iko
Pharmaceutical, had generics sales of $1.2 billion.
The current year may be remembered for awhile, with a lot of M&A germinating, some of it friendly,
some not so friendly. Teva has a $40-plus-billion deal to buy essentially Actavis, the generics
business of Allergan ($AGN), which has decided to trade in its generics heritage to concentrate on
the branded side of the ledger. That deal will elevate Teva's leading position so that it should be
unreachable in size for some time. Meanwhile, Mylan is trying rather awkwardly to pull off a buyout
of Perrigo ($PRGO), which Perrigo is working hard to avoid.
It is worth noting that there was some significant M&A action in generics in 2014, like Mylan's $5.7
billion deal to buy Abbott Laboratories' ($ABT) generics business in developed countries and Sun
Pharmaceutical's $4 billion takeover of troubled Indian compatriot Ranbaxy Laboratories.
Other notable events in 2014 exemplify some of the challenges of the generics business. High drug
prices have become the topic du jour recently, but last year a number of generics players said
employees had been subpoenaed by federal prosecutors to give up information on potential
collusion on pricing. Impax Laboratories ($IPXL) and Lannett both acknowledged in 2014 that
employees in their operations had received DOJ subpoenas seeking info on generic drug pricing.
All of this adds up to a piece of the pharma industry that is steady and profitable, and not at all bland.
Take a careful read through this report and let any of the 5 editors who contributed to it know what
you think.
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1. Teva
2. Novartis - Sandoz
3. Allergan
4. Mylan
5. Sun Pharmaceutical
6. Aspen
7. Hospira
8. Sanofi
9. Fresenius Kabi
10. Lupin
11. Dr. Reddy's Laboratories
12. Apotex
13. Stada Arzneimittel
14. Aurobindo
15. Cipla
16. Krka Group
17. Valeant
18. Zydus Cadila
19. Par Pharmaceutical
20. Nichi-Iko Pharmaceutical
Taken remedial actions at two plants in Maharashtra: Drug firm Novartis
Drug firm Novartis today said it has taken remedial action at its two plants in Western India which
had received a warning letter from the US health regulator and expects the manufacturing facility to
returm to normal functioning soon.
Sandoz, the generic drug arm of Swiss drug major Novartis, had received a warning letter from the
US health regulator for violations of current good manufacturing practice (cGMP) norms at its two
plants in Maharashtra.
"Two Sandoz plants have received a warning letter from US Food and Drug Administration (USFDA).
We have already taken remedial action at these plants and these units would be soon back to
normal," Novartis India Managing Director and Vice Chairman, Ranjit Shahani told PTI on the
sidelines of an event here.
On October 22, 2015, the USFDA had issued a warning letter to the company's Sandoz Division
concerning Indian sites in Kalwe and Turbhe.
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Both Turbhe and Kalwe fall in Maharashtra.
The warning letter observations followed USFDA inspection at both sites in August 2014 and are
related to deficiencies in current good manufacturing practice (cGMP) for finished pharmaceuticals.
At Turbhe, Sandoz mainly produces active pharmaceutical ingredients. In Kalwe oral solid dosages
or tablets are produced.
Novartis India shares today ended at Rs 848 a piece on the BSE, down 1.62 per cent from previous
close.
Well developed infrastructure and strong intellectual property rights in Switzerland provide an
incentive for companies to invest in innovation, Swiss Ambassador Linus von Castelmur said at an
event here.
Citing data from the European Patent Office (EPO), he said Switzerland filed 848 patents per one
million inhabitants, the most patents per capita, in 2014.
He was speaking at a conference here on 'Innovate or copy paste? A debate on innovation and
intellectual property in the health sector'.
"Switzerland's well developed infrastructure and strong intellectual property rights, which provide an
important incentive to invest in innovation by enabling firms to recover their investment costs,"
Castelmur said.
Hegemann said there should be predictable laws and regulations that reward innovations by way of
IPR protection.
Soumya Swaminathan, Director General of the Indian Council of Medical Research, emphasised the
importance of traditional medicine and traditional knowledge in the context of drug discovery.
"I think we still have a vast knowledge in the ancient systems of medicine both in Indian and Chinese
medicines...," she said, adding that it was an area being looked at.
Source: http://economictimes.indiatimes.com/
Pharma companies like Medtronic and Dr Reddy’s innovate with financing schemes for
cheaper treatment
Faced with mounting criticism over the high price of lifesaving drugs, pharma companies are
devising financing models that would let them have their cake and eat it too. The strategy allows the
companies to protect their key products from compulsory licensing and price controls, as well as
generate sales by making treatment more affordable for patients.
Companies such as Merck Sharp & Dohme (or MSD as US-based Merck & Co is known outside its
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home market and Canada), Medtronic, Roche, Eisai and Dr Reddy's Laboratories are experimenting
with offers such as monthly installments, free diagnostic tests, discounts and even tailor-
made insurance schemes to make treatment affordable at a time when echoes of high drug prices
are reverberating from Asia to the Americas. MSD was one of the first to do this as the company
experimented with a monthly instalment scheme for its Hepatitis C injections, wherein it allowed
patients to pay in EMIfor the drug with an about 12 per cent interest rate.
Fullerton India, MSD's financing partner, said it lent to patients below its usual rates because the
drug maker subsidised the interest component. "We believe this market continues to remain
underserviced due to the complexities that exist," said Rakesh Makkar, executive vice president and
head of business and marketing at Fullerton India, adding that the company felt complexities should
not be a deterrent to grant credit.
Hyderabad-based Dr Reddy's has tied up with medical financing firm Arogya Finance to push its
brand of Hepatitis C drug Resof through a similar EMI scheme. The drug costs Rs 96,000 for a six-
month course and under the scheme, can be paid for over 24 months at an interest of 12 per cent.
Reddy's, according to people in the know, plans to extend this to its biosimilar cancer drug
Rituximab.
Lack of insurance is one of the key reasons that makes some patented drugs unaffordable in
countries like India. Most people in India spend on healthcare out of pocket, which becomes a
problem and push many into poverty when the cost of drug is high and the treatment is prolonged.
"Each year, nearly 30-40 million people fall into the poverty line because of unexpected health
shocks, and insurance schemes sometimes really do not address the immediate need," said Jose
Peter, one of the founders of Arogya Finance. The financial institution said it is targeting people with
an income of Rs 90,000 to Rs 2 lakh a year, who are neither covered under government insurance
schemes because they don't fall below the poverty line to avail of the benefit, nor can afford to make
bulk medical payments. In the case of the Hep C market, drug companies are also offering free
diagnostic tests to patients, in an attempt to create future customers for their drugs.
For more details browse:
http://economictimes.indiatimes.com/industry/healthcare/biotech/pharmaceuticals/pharma-
companies-like-medtronic-and-dr-reddys-innovate-with-financing-schemes-for-cheaper-
treatment/articleshow/49796186.cms
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Three Dr Reddy’s sites hit with Warning Letters in India
Dr Reddy’s shares have slumped 14% after the company received an FDA Warning Letter
over manufacturing conditions at three Indian sites.
The US regulator found fault with API (active pharmaceutical ingredient) production facilities at
Srikakulam in the southeastern state of Andhra Pradesh and Miryalaguda in the southern state of
Telangana, as well as oncology formulation at Duvvada near Visakhapatnam, Andhra Pradesh.
The Warning Letter arrived after FDA inspections in November 2014, January 2015 and February
2015 respectively.
Dr Reddy’s CEO GV Prasad commented ―We take quality and compliance matters seriously and
standby our commitment to fully comply with the cGMP quality standards across all of our facilities.
―We will respond with a comprehensive plan to address these observations within the stipulated
time-frame of 15 days. We will continue to actively engage with the agency to resolve these issues
and we have also embarked on an initiative to revamp our quality systems and processes, as an
organization-wide priority.‖
Past problems
This time last year, the Skrikakulam API site was hit by an FDA Form 483 with nine observations
about the plant’s procedures, although a spokesperson at the time told in-Pharmatechnologist.com
―there is no implication on manufacturing and […] production continues as normal.‖
The Skrikakulam facility makes APIs for foreign export, including bromfenacna, celecoxib, ibuprofen,
ketorolac tromethamine, naproxen, naproxen sodium, glimeprid, linagliptin, liraglutide, and
nateglinide.
Pfizer gets OK for $160bn Allergan acquisition
The boards of Pfizer and Allergan yesterday signed a $160bn merger that will create the
world’s biggest pharmaceutical company.
The deal will allow chief executive Ian Read to register Pfizer in Ireland, a tax inversion that will cut
billions of dollars from the US company’s annual bill. The company plans to slash its tax rate from
around 25% to 17-18% within the year. Experts had speculated Pfizer might manage to bring the
rate below 7.5%, the lowest of any multinational.
Tax inversions have been criticised from many quarters, including Hillary Clinton, whose
spokesperson said she is ―committed to cracking down‖ on the accounting move which lets
companies ―leave the US on paper to game the tax system.‖
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Although the US Treasury tightened rules on tax inversions last week, financial experts believe the
size of the companies involved in this deal, and Allergan’s high price tag, mean Pfizer will have no
barriers to the tax-swapping strategy it has openly pursued for several years.
Split to follow?
Pfizer said it expects the combined company to find $2bn in synergies over the next three years and
to reach cash flow of over $25bn from 2018. The mega-company will decide by 2018 whether to split
its innovative and established businesses.
The all-stock transaction, expected to close in the second half of 2016, is based on $363.63 per
Allergan share, and represents more than a 30% premium on the companies’ share prices at the end
of October.
Allergan brings with it several licenced and clinical-stage drug candidates, especially in women’s
health, anti-infectives, dermatology, eye care, gastrointestinal, neuroscience, and urology. The
companies’ combined mid-to-late stage programmes total more than 100 candidates.
Brent Saunders, who has been CEO of Allergan since Actavis bought the botox-maker earlier this
year and Allergan Chair Paul Bisaro will join Pfizer’s board.
Strides Shasun restarts API production at fire struck plant
Strides Shasun has restarted some active pharmaceutical ingredient (API) production at a
plant in Cuddalore, India after a fire last week.
The firm was ordered to halt product at the site by Indian authorities on November 16 according to a
document filed with the Bombay Stock Exchange .
Strides Shasun told today that ―We wish to inform you that the Cuddalore facility has been permitted
to resume operations in all manufacturing production blocks except the new production block [where
the fire took place.]”
The firm also said that the temporary suspension would not have a material impact on its revenues.
Strides Shasun was established this month by the merger of Strides Acrolab and Shasun
Pharmaceuticals.
The Cuddalore site – which was previously owned by Shasun – passed a World Health Organisation
(WHO) inspection in December 2012.
The focus of the visit was the production of the API Cycloserine , which is used in tuberculosis drugs
and is on the organisations essential medicines list .
The Cuddalore facility also produces APIs for ulcer medications – including Nizatidine and Ranitidine
– in addition to manufacturing excipients for various generic drugs.
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Terminology
Audit trail:
An audit trail is a process that captures details such as additions,
deletions, or alterations of information in a record, either paper or
electronic, without obscuring or over-writing the original record. An audit
trail facilitates the reconstruction of the history of such events relating to
the record regardless of its media, including the ―who, what, when and
why‖ of the action. For example, in a paper record, an audit trail of a
change would be documented via a single-line cross-out that allows the
original entry to be legible and documents the initials of the person
making the change, the date of the change and the reason for the
change, as required to substantiate and justify the change. Whereas, in
electronic records, secure, computer-generated, time-stamped audit
trails at both the system and record level should allow for reconstruction
of the course of events relating to the creation, modification and deletion
of electronic data.
Computer-generated audit trails shall retain the original entry and
document the user ID, time/date stamp of the action, as well as a reason
for the action, as required to substantiate and justify the action.
Computer-generated audit trails may include discrete event logs, history
files, database queries or reports or other mechanisms that display
events related to the computerized system, specific electronic records or
specific data contained within the record.
Ref: GUIDANCE ON GOOD DATA AND RECORD MANAGEMENT PRACTICES - WHO
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New Guidance Human Immunodeficiency Virus-1 Infection: Developing Antiretroviral Drugs for Treatment
Guidance for Industry
This guidance provides recommendations for the development of antiretroviral drugs regulated within
the Center for Drug Evaluation and Research at the Food and Drug Administration (FDA) for the
treatment of human immunodeficiency virus-1 (HIV-1 or HIV) infection. Specifically, this guidance
addresses the FDA’s current thinking regarding the overall development program and clinical trial
designs for antiretroviral drugs to support an indication for the treatment of HIV-1 infection. The
organization of the guidance parallels the development plan for a particular drug or biologic.
This guidance does not address the use of antiretroviral drugs for preventing transmission of HIV-1
infection. Also, this guidance does not address the development of therapeutics without antiviral
mechanisms, intended to mitigate or reverse clinical or pathophysiological outcomes of immunologic
suppression caused by HIV-1 infection.
Source: http://www.fda.gov/downloads/Drugs/GuidanceComplianceRegulatoryInformation/Guidance
s/UCM355128.pdf
Manual of Policies and Procedures: MAPP 5018.2 NDA Classification Codes
The NDA classification code provides a way of categorizing new drug applications. The code
evolved from both a management and a regulatory need to identify and group product applications
based on certain characteristics, including their relationships to products already approved or
marketed in the United States. Classifying applications based on these characteristics contributes to
the management of CDER’s workload, promotes consistency across review divisions, enables
retrospective analysis of trends, and facilitates planning and policy development.
Source: http://www.fda.gov/downloads/AboutFDA/CentersOffices/OfficeofMedicalProductsandTobac
co/CDER/ManualofPoliciesProcedures/UCM470773.pdf
Investigational New Drug Applications (INDs) — Determining Whether Human Research
Studies Can Be Conducted Without an IND Guidance for Industry
This guidance is intended to assist clinical investigators, sponsors, sponsor-investigators and
institutional review boards (IRBs) in determining whether research studies involving human subjects
must be conducted under an investigational new drug application (IND), as described in title 21 of
the Code of Federal Regulations, part 312 (21 CFR part 312) (the IND regulations). This guidance
describes when an IND is required, specific situations in which an IND is not required, and a range of
issues that, in FDA’s experience, have been the source of confusion or misperceptions about the
application of the IND regulations. This guidance addresses only whether an IND is needed. If your
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study also involves the use of a device, you should determine whether such use is subject to 21 CFR
part 812 (the IDE regulations).
Source: http://www.fda.gov/downloads/Drugs/GuidanceComplianceRegulatoryInformation/Guidance
s/UCM229175.pdf
New WHO Draft on "Good Data and Record Management"
WHO has released the draft of a guideline - after a one-year development phase - "Good Data and
Record Management Practices" which can be commented on until 30 November 2015.
A substantial part of the decisions taken by the authorities with regard to the regulated industry are
based on dossiers. For this reason, their data have to meet the ALCOA principles (Accurate / Legible
/ Contemporaneous / Original / Attributable). Although those principles aren't new, an increasing
number of observations with regard to "Good Data Management" in the area of GMP, GCP and GLP
have been made during inspections in the last years. The reasons for this are manifold.
The present WHO draft on "Good Data Management" should bring together all the existing normative
principles and close the gaps left behind in the current guidelines. The focus is on those principles
which are already listed in existing WHO guidelines and which have an influence on data integrity
and reliability.
The draft itself is sectioned as follows:
Introduction and background
Aims and objectives of this Guidance
Glossary
Principles
Quality risk management to ensure Good Data Management
Management governance and quality audits
Contracted organizations, suppliers, and service providers
Training in Good Data and Record Management
Good Documentation Practice
Designing Systems to assure data quality and reliability
Managing data and records across the data lifecycle
Addressing data reliability issues
References and further reading
Refer: http://www.who.int/medicines/areas/quality_safety/quality_assurance/Guidance-on-good-data-
management-practices_QAS15-624_16092015.pdf
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USP revises Chapter <1231> on Pharmaceutical Water
Changes to the fundamental monograph on pharmaceutical water <1231> Water for Pharmaceutical
Purposes from the US-American Pharmacopeia have been published for comments in the
Pharmacopeial Forum 41(5). The revision presented in the current draft mainly has a structural
nature. The content of the monograph has been reorganised in 9 new chapters which aim at
improving readibility and searchability of the content searched:
1. INTRODUCTION
2. SOURCE WATER CONSIDERATIONS
3. WATERS USED FOR PHARMACEUTICAL MANUFACTURING AND TESTING PURPOSES
4. VALIDATION AND QUALIFICATION OF WATER PURIFICATION, STORAGE, AND
DISTRIBUTION SYSTEMS
5. DESIGN AND OPERATION OF PURIFIED WATER AND WATER FOR INJECTION SYSTEMS
6. SAMPLING
7. CHEMICAL EVALUATIONS
8. MICROBIAL EVALUATIONS
9. ALERT AND ACTION LEVELS AND SPECIFICATIONS
The deadline for comments is 20 November 2015.
Draft of new Ph. Eur. Chapter "Co-Processed Excipients" published
A draft of a new Ph. Eur. chapter "Co-Processed Excipients" has been published in Pharmeuropa
27.4 with deadline for comments on December 31, 2015.
In the proposed chapter a co-processed excipient is defined as "any combination of two or more
excipients obtained by physical co-processing that does not lead to the formation of covalent bonds".
The individual components of a co-processed excipient have to comply with the requirements of any
corresponding individual Ph. Eur monograph and of the general Ph. Eur. monograph Substances for
pharmaceutical use. Additionally, the co-processed excipients comply with the requirements of the
general Ph. Eur. monograph Substances for pharmaceutical use.
Co-processed excipients can be produced by processings that produce only a physical interaction
between the components like for example co-drying, spray drying, granulation, extrusion, and high-
shear dispersion. They may be batch or continuous processes.
The proposed monograph includes sections on Characters, Identification, Tests, Assay,
Labelling, and Functionality-Related Characteristics.
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The section on "Tests" proposes that "specifications are defined for the final co-processed material
as a whole" and "if the co-processed excipient includes impurities not controlled by the monographs
of the individual components, these must be specified and suitably controlled".
New USP General Chapters on Extractables and Leachables: <1663>, <1664>
Two new USP General Chapters on extractables and leachables which had been proposed in
Pharmacopeial Form 39 (5) have become official on August 1, 2015 (USP 38-NF33, first
supplement):
<1663> Assessment of Extractables Associated with Pharmaceutical
Packaging/Delivery Systems and
<1664> Assessment of Drug Product Leachables Associated with Pharmaceutical
Packaging/Delivery systems.
These chapters are intended to be informational. They provide a framework for the design,
justification, and execution of extractables/leachables assessments for pharmaceutical packaging
systems. They do not present specific experimental conditions, specific tests, analytical procedures
or acceptance limits for packaging systems or products.
Additionally, the PSD Expert Committee plans a general chapter <1665> on the Toxicological Safety
Assessment of Extractables and Leachables (announced in PF and 39(6)). The chapter is expected
to provide a framework for performing a toxicological safety assessment. It is not expected to provide
specific protocols or specifications.
However, the above mentioned General Chapters might get a more official character when
implemented in USP Monographs or General Chapters on dosage forms products-quality tests. In
the recent issue of PF 41(5) reference to the two new Chapters <1663> and <1664> has been
integrated in the Drafts of General Chapters on Ophthalmic Products <771> and Injections <1>.
Therefore, in future, it might be necessary to discuss the scientific principles and best demonstrated
practices for extractables/leachables studies. In addition, the assessment of possible
leachables/extractables and the establishment of acceptance criteria for these substances might be
based on risk assessments for a specific combination of product, indication, route of administration,
and packaging system. The comment deadline for the in PF 41(5) proposed chapters is November
30, 2015.
FDA extends comments for "established conditions" guidance
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In the October 6, 2015, Federal Register, the FDA announced that they are reopening the comment
period for the "Established Conditions: Reportable Chemistry, Manufacturing, and Controls ("CMC")
Changes for Approved Drug and Biologic Products; Draft Guidance for Industry." Comments are now
due January 4, 2016. The FDA is reopening the comment period for additional 90 days to allow
interested persons more time to submit comments on these important issues.
The FDA guidance documents, such as "CMC Post-approval Manufacturing Changes To Be
Documented in Annual Reports" intend to clarify the recommended reporting mechanism (i.e.,
supplement, annual report) for post-approval CMC changes.
The present draft guidance document identifies "those sections of a CTD-formatted application that
typically contain information that FDA considers to meet the definition of established conditions".
It is expected that a better understanding of "established conditions" will allow for more effective
post-approval change management strategies e.g. by the use of risk management principles (ICH
Q9), and knowledge management (ICH Q10). Additionally, this will also provide more regulatory
flexibility. In future, an applicant could probably rely upon a robust Pharmaceutical Quality System
(PQS) to handle post -approval changes appropriately, resulting in a reduction (or elemination) of
certain reporting requirements.
What are "established conditions" for manufacturing and control?
This is a highly discussed topic in context of the planned new ICH Q12 Guideline "Lifecycle
Management". The FDA defines established conditions as "the description of the product,
manufacturing process, facilities and equipment, and elements of the associated control strategy, as
defined in an application, that assure process performance and quality of an approved product.
Changes to the established conditions must be reported to the FDA".
An example given in the draft guidance document is:
"if on-line, real-time attribute monitoring is implemented post-approval for a particular unit operation,
it may be acceptable to designate the on-line monitoring (e.g., NIR analysis) as an established
condition, while removing the inputs and process parameters for the unit operation from the
established conditions".
Source: http://www.gpo.gov/fdsys/pkg/FR-2015-10-06/pdf/2015-25356.pdf
http://www.gmp-compliance.org/guidemgr/files/UCM448638.PDF
PHARMA UPTODAY
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Recently posted US FDA guidance documents:
11/6/15: Guidance for Industry: Questions and Answers on FDA’s Fortification Policy
11/16/15: Organ-Specific Warnings: Internal Analgesic, Antipyretic, and Antirheumatic Drug Products
for Over-the-Counter Human Use
11/17/15: Formal Meetings Between the FDA and Biosimilar Biological Product Sponsors or
Applicants
11/17/15: Class II Special Controls Guideline: In Vitro Diagnostic Devices for Bacillus spp. Detection
- Draft Guideline for Industry and Food and Drug Administration Staff
11/19/15: Draft Guidance for Industry: Voluntary Labeling Indicating Whether Food Has or Has Not
Been Derived From Genetically Engineered Atlantic Salmon
11/20/15: Nonprescription Sunscreen Drug Products - Content and Format of Data Submissions to
Support a GRASE Determination Under the Sunscreen Innovation Act
11/20/15: Over-the-Counter Sunscreens: Safety and Effectiveness Data Guidance for Industry
11/20/15: Sunscreen Innovation Act: Section 586C(c) Advisory Committee Process
11/20/15: Sunscreen Innovation Act: Withdrawal of a 586A Request or Pending Request Guidance
for Industry
PHARMA UPTODAY
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AUDIT FINDINGS - 483 Observations
Firm Name 483 Observation
UPM Pharmaceuticals - Aug.
14, 2015
Complaint records are deficient in that they do not include the
findings of the investigation and follow-up.
Diabetes Corp. of America -
Aug. 20, 2015
Drug product containers and closures were not sterilized and
processed to remove pyrogenic properties to assure that they are
suitable for their intended use.
Uriel Pharmacy, Inc. - Sept. 3,
2015
There are no written procedures for production and process
controls designed to assure that the drug products have the
identity, strength, quality, and purity they purport or are
represented to possess.
Sperian Eye & Face
Protection, Inc. - Sept. 21,
2015
Procedures designed to prevent objectionable microorganisms in
drug products not required to be sterile are not established.
Estee Lauder, Inc. (Len Ron
Mfg.) - Aug. 6, 2015
The quality control unit lacks the responsibility and authority to
reject all drug products.
Cosmetic Specialty Labs, Inc. -
Sept. 11, 2015
Written procedures are not drafted, reviewed and approved by the
appropriate organizational units and reviewed and approved by
the quality control unit.
Mountain Spirit LLC dba Mountain Spirit Herbal Co. - Sept. 30, 2015
There is no quality control unit.
Gulbrandsen Technologies - Aug. 26, 2015
The firm failed to perform process validation for an active
pharmaceutical ingredient (API) manufacturing process.
GenPak Solutions, LLC - Aug. 12, 2015
The responsibilities and procedures applicable to the quality
control unit are not fully followed.
Smith & Vandiver Corp. - Aug. 26, 2015
Drug products do not bear an expiration date determined by
appropriate stability data to assure they meet applicable standards
of identity, strength, quality and purity at the time of use.
Coastal Meds, LLC - Sept. 23, 2015
Aseptic processing areas are deficient regarding the systems for
monitoring environmental conditions.
Qualgen, LLC - Sept. 17, 2015 The separate or defined areas and control systems necessary to
prevent contamination or mix-ups are deficient.
Allergan Sales, LLC - Oct. 8, 2015
The written stability program for drug products does not include
sample size and test intervals based on statistical criteria for each
attribute examined to assure valid estimates of stability.
BASF Corp. - Oct. 23, 2015 Written procedures are not followed for the completion of the
PHARMA UPTODAY
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Product Review and the closing out of change control documents.
Creative Fragrances, Ltd. - Oct. 13, 2015
Testing and release of drug product for distribution do not include appropriate laboratory determination of satisfactory conformance to the identity and strength of each active ingredient prior to release.
Downing Labs, LLC - Oct. 9, 2015
There is a failure to thoroughly review any unexplained discrepancy and the failure of a batch or any of its components to meet any of its specifications whether or not the batch has been already distributed.
Goodier Cosmetics, LP - Oct. 8, 2015
Component testing is deficient in that each component is not tested for conformity with all appropriate written specifications for purity, strength, and quality.
Akorn, Inc. - June 5, 2015 Deviations from written specifications, standards, and test procedures are not justified.
US FDA publishes 483 issued to Diabetes Corporation of America (Producer of Sterile Drug
Products):
Observations:
1. Drug product containers and closures were not sterilized and processed to remove pyrogenic
properties to assure that they are suitable for their intended use.
2. Aseptic processing areas are deficient regarding the system for monitoring environmental
conditions.
3. Aseptic processing areas are deficient regarding systems for maintaining any equipment used
to control the aseptic conditions
4. Each batch of drug product purporting to be sterile and pyrogen-free is not laboratory tested
to determine conformance to such requirements.
5. Procedures designed to prevent microbiological contamination of drug products purporting to
be sterile are not established.
6. Clothing of personnel engaged in the processing of drug products is not appropriate for the
duties they perform.
7. There is no written testing program designed to assess the stability characteristics of drug
products.
8. Aseptic processing areas are deficient regarding the system for cleaning and disinfecting the
room to produce aseptic conditions.
9. Time limits are not established when appropriate for the completion of each production phase
to assure the quality of the drug product
PHARMA UPTODAY
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US FDA publishes 483 of Pine Pharmaceuticals (Outsourcing facility):
Observations:
1. There is a failure to thoroughly review the failure of a batch or any of its components
to meet any of its specifications whether or not the batch has been already
distributed.
2. Aseptic processing areas are deficient regarding systems for maintaining any
equipment used to control the aseptic conditions.
3. For each batch of drug product, there shall be appropriate laboratory determination
satisfactory conformance to final specifications for the including identity and strength
active ingredient, prior release.
4. The labels and containers of your outsourcing facility's drug products do not include
information required by section 503B(a)(10)(A) (B).
5. Your outsourcing facility has not submitted a report to FDA identifying all products
compounded during the previous six month period as required by section
503B(b)(2)(A).
FDA Warning letters
US FDA Warning letter: American Family Pharmacy (pharmaceutical manufacturing facility)
Current Good Manufacturing Practice Violations
1. Your firm failed to follow written procedures applicable to the quality control unit (21 CFR
211.22(d)).
You gave all these lots, produced over five months, a single lot number: ―12084.‖ This
negated your ability to differentiate between lots.
your firm distributed these ―12084‖ lots with no review from your firm’s quality unit to
ensure the identity, strength, quality, and purity of your drug products. This
contradicts your ―Responsibilities of the Quality and Production Units‖ SOP.
Your quality unit did not review these lots prior to release for distribution.
PHARMA UPTODAY
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2. Your firm does not have, for each batch of drug product, appropriate laboratory determination of
satisfactory conformance to final specifications for the drug product, including the identity and
strength of each active ingredient prior to release (21 CFR 211.165(a)).
you distributed multiple lots of 81 mg aspirin tablets without finished product testing
your product failed to meet the USP specifications for assay, content uniformity, and
dissolution.
tablet color was inconsistent.
You did not investigate customer complaints about inconsistently colored tablets.
3. Your firm failed to establish and follow procedures for the receipt, identification, storage,
handling, sampling, testing, and approval or rejection of components and drug product containers
and closures (21 CFR 211.80(a)).
you did not establish specifications and procedures to evaluate whether active blends
4. Your firm failed to establish adequate written procedures for production and process control
designed to assure that the drug products you manufacture have the identity, strength, quality, and
purity they purport or are represented to possess (21 CFR 211.100(a)).
your firm does not have evidence that your processes
unable to provide any validation documentation
Your firm also lacked sufficient batch instructions to ensure reproducibility
Your firm’s batch records do not include complete documentation
5. Your firm failed to assure that drug products bear an expiration date determined by appropriate
stability testing. (21 CFR 211.137).
You did not monitor or evaluate the stability of these products. Their expiration dates
are not based on any supportive initial or ongoing stability studies.
6. Your firm failed to establish and follow written procedures designed to assure that correct labels,
labeling and packaging are used for drug products (21 CFR 211.130).
you did not follow your firm’s SOP, ―Lot Number Creation.‖
Misbranding Violations
PHARMA UPTODAY
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The immediate container label does not include the Reye’s Syndrome Warning and Stomach
Bleeding Warning, as required under 21 CFR § 201.314 and 21 CFR § 201.326.
The Stomach Bleeding Warning on the outer container is also incomplete. It fails to include
the word ―severe‖ within the first line of the warning.
The ―take a blood thinning (anticoagulant) or steroid drug‖ bullet is missing. Therefore, the
product is misbranded under sections 502(f)(2) and 502(a) of the Act [21 U.S.C. 352(f)(2) and
352(a)].
It failed to meet the USP dissolution specifications for delayed released tablets in accordance
with 21 CFR §343.90 (c), which states, ―aspirin delayed-release tablets must meet the
dissolution standard for … aspirin delayed-release tablets as contained in U.S.P, XXI
Supplement 3 at page … 1973.‖
US FDA Warning letter - Dr. Reddy's Laboratories Limited (WL: 320-16-02):
The U.S. Food and Drug Administration (FDA) inspected the following three Dr. Reddy’s
Laboratories Ltd. pharmaceutical manufacturing facilities in India:
A. November 17-21, 2014: Dr. Reddy’s Laboratories Limited CTO Unit VI, located at APIIC
Industrial Estate, Pydibhimavarma (Village), Ranasthalam Mandai, Srikakulam District,
Andhra Pradesh (FEI: 3002949085)
1. Failure to maintain complete data derived from all laboratory tests conducted to ensure
compliance with established specifications and standards.
Your laboratory records did not contain all raw data generated during each test for API
batches manufactured at your firm
failing or atypical results were not investigated or included in the official laboratory
control records.
presence of an uncontrolled ―Custom QC laboratory‖ (CQC) was discovered by our
inspection team. The existence of this laboratory was previously unknown to FDA
failing result was not documented or reported; repeated the analysis, with a failing
result again, did not documented or reported. Laboratory’s ―Record of Analysis‖ for this
batch, which you used to support batch disposition decisions, contained only the
passing results obtained during the third and final test
PHARMA UPTODAY
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This sample failed the purity specification limit, but you did not document, report or
investigate the failure.
The first sample analysis for related substances by HPLC was performed in duplicate
at (b)(4) February 10, 2012. The second injection of this first sample contained an extra
peak. Sample preparation information was not documented, and the test result with the
extra peak was not reported.
Only the third failure was reported in your QC data package, which you used to support
batch disposition decisions. Sample preparation information for the first two sequence
runs was not documented.
2. Failure to prevent unauthorized access or changes to data, and to provide adequate controls to
prevent omission of data.
Uncontrolled access to electronic systems used to generate data in your Product
Development Laboratory (PD Lab).
HPLC systems are configured so that no passwords are required to log in
there is no electronic or procedural control to prevent manipulation of data
HPLC system had no access controls to prevent alteration or deletion of data
HPLC software lacked an audit trail feature to document all activities related to the
chromatographic analysis.
unknown individual had logged into the system using the analyst’s credentials. This
unknown individual performed injections and deletions without the analyst’s knowledge.
3. Failure to record activities at the time they are performed.
employees did not complete batch production and control records immediately after
activities were performed.
eight production records had blank entries for weights of material used for production,
checked-by signatures, accessories used, in-house batch numbers, quantity added,
and product labeling for material dried specimens. The yield report sheet and batch
summary sheet were also incomplete.
Missing information was recorded on uncontrolled sheets of paper instead of in your
official records.
4. Failure to control the issuance, revision, superseding and withdrawal of all documents with
maintenance of revision histories
PHARMA UPTODAY
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o copies of issued, partially-used and unused batch records, analytical raw data,
analytical results, training records, and cleaning validation protocols in the waste area.
These controlled documents had not been completed or archived in accordance with
your SOP on documentation practices.
master batch records in the manufacturing areas, even though they were required to
remain under the control of the quality unit. We also found a production employee with a
quality unit document control stamp.
B. January 26-31, 2015: Dr. Reddy’s Laboratories Limited CTO Unit V, located at
Peddadevulapally Village, Tripuraram, Mandal, Miryalguda Taluk, Nalgonda District,
Telangana;(FEI: 3005447965)
1. Failure to adequately investigate out-of-specification results and implement appropriate
corrective actions.
o 11 batches had failed the optical purity test, and that you had been unable to determine
a root cause for such failures.
o 65 batches of this intermediate failed to meet the single impurity
specification. The failure rate you acknowledged as high.
2. Failure to maintain all quality-related documents appropriately.
o ―Documentation Control, Archival and Destruction,‖ does not permit photocopying
labels, during the inspection we observed numerous pre-filled, photocopied labels in
the garbage. These photocopied labels included the name of the product, material
code, batch number, drum number, net weight, batch quantity, signature and date.
3. Failure to prevent unauthorized access or changes to data.
o QC laboratory analysts were authorized to release finished product in your firm’s
computerized SAP inventory management system. Release or rejection of finished
product is a non-delegable responsibility of the quality unit, and cannot be shared with
laboratory analysts or other personnel. However, your SAP system permitted QC
laboratory analysts to release intermediates from one process to the next process, as
well as to release finished product into the market without requiring quality unit
oversight.
4. Failure to identify storage containers for intermediates in batch production records.
PHARMA UPTODAY
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o you had not recorded identification numbers in your product batch records for drums
used to hold intermediates during manufacturing. We also observed that you had not
implemented necessary controls to prevent mix-ups and contamination.
o
C. February 26 to March 6, 2015: Dr. Reddy’s Laboratories Ltd., Unit-VII located at Plot No.
P1 to P9, Phase III, Duvvada, VSEZ, Visakhapatnam, Andhra Pradesh. (FEI: 3006549835)
1. Your firm failed to thoroughly investigate any unexplained discrepancy or failure of a batch or
any of its components to meet any of its specifications, whether or not the batch has already been
distributed. (21 CFR 211.192)
o filling operation, our investigator documented a malfunction in the mechanism used to
transport filled vials. The mechanism approximately correct before it malfunctioned and
stopped. your management failed to intervene, and allowed the filling process to
continue uninterrupted. operator repeatedly using forceps and hand to manually and
align with the conveyor belt.
o Each of these manual interventions risks compromising the sterility of the product and
is a deviation from your approved SOP.
o You did not simulate these critical manual interventions during media fills, so you have
no basis to know whether they may compromise the sterility of your products.
2. Your firm failed to follow appropriate written procedures designed to prevent microbiological
contamination of drug products purporting to be sterile, and that include validation of all aseptic and
sterilization processes (21 CFR 211.113(b)).
o Your media fill record reconciliation documentation failed to include a full accounting
and description of the units rejected from each batch.
3. Your firm failed to establish adequate written procedures for production and process controls
designed to assure that the drug products you manufacture have the identity, strength, quality, and
purity they purport or are represented to possess, and your firm’s quality control unit did not review
and approve those procedures, including any changes. (21 CFR 211.100(a))
o you did not document the creation of inspectors’ qualification kits.
o The challenge test set vials used to qualify your operators were inadequate because
particle size in the kits is not specified.
PHARMA UPTODAY
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US FDA Warning letter - Sandoz Private Limited (WL: 320-16-01):
The U.S. Food and Drug Administration (FDA) inspected the following two pharmaceutical
manufacturing facilities:
A. August 25-29, 2014: Sandoz Private Limited, MIDC Plot Nos. 8-A/2 & 8-B, TTC Industrial
Area, Kalwe Block, Village Dinghe, Navi Mumbai 400 708, Maharashtra, India (Kalwe
facility) (Finished Dosage Manufacturing Site FEI #3004944629)
1. Your firm failed to prepare batch production and control records for each batch of drug product
that include documentation of the accomplishment of each significant step in the manufacture,
processing, packing, or holding of the batch (21 CFR 211.188(b)).
o non-contemporaneous documentation of batch production activities. Two uncontrolled
Excel spreadsheets were used to record discrepancies and certain in-process drug
quality data. This data was initially missing in the batch manufacturing record. Your firm
later entered this data into batch records and backdated them.
o entry in one spreadsheet, you did not perform testing as required after operations
of batch
2. Your firm failed to maintain adequate written records of major equipment maintenance (21 CFR
211.182).
o original preventive maintenance work orders in trash bags.
o A partially-completed document retrieved from the waste receptacle included
handwritten notes about the condition of equipment observed during preventive
maintenance.
3. Your firm failed to ensure that each person engaged in the manufacture, processing, packing, or
holding of a drug product has the education, training, and experience, or any combination thereof, to
enable that person to perform his or her assigned functions, and that training in current good
manufacturing practice is conducted by qualified individuals (21 CFR 211.25(a)).
o your contract employee who trains other contract employees on good documentation
practices was unable to explain the material he was required to present during training.
o a significant number of your contract employees do not speak English, you only
provided English training materials to these employees.
o employee’s failing equipment qualification training assessment form in the trash, yet
that employee’s official file showed passing results.
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4. Your firm failed to thoroughly investigate any unexplained discrepancy or failure of a batch, or
any of its components, to meet any of its specifications, whether or not the batch was already
distributed (21 CFR 211.192).
failed to investigate an out-of-specification impurity result for the stability interval
of exhibit batch
Although this exhibit lot was not distributed, you did not evaluate the impact of this
failure mode on the quality of other lots of product.
5. Your firm failed to exercise appropriate controls over computer or related systems to assure that
only authorized personnel institute changes in master production and control records, or other
records (21 CFR 211.68(b)).
o no access restrictions to laboratory data generated by the instrument used to test and
release raw materials and in-process drug products.
o Your laboratory computer systems lack necessary controls to prevent data tampering
and to detect data that may have been compromised.
B. August 12-28, 2014: Sandoz Private Limited, Plot Nos. D31 & D32, MIDC, TTC Industrial
Area, Turbhe, Thane-Belapur Road, Navi Mumbai 400 705 Maharashtra, India (Turbhe
facility) (Active Pharmaceutical Ingredient and Finished Dosage Manufacturing Site FEI
#3003737804)
1. Your firm failed to establish and follow appropriate written procedures that are designed to
prevent microbiological contamination of drug products purporting to be sterile, and that include
validation of all aseptic and sterilization processes (21 CFR § 211.113(b)).
failed to perform adequate unidirectional airflow studies (smoke studies) on the aseptic
filling line used to produce sterile finished drug products.
failed to establish procedures to remove units following interventions, periodic
adjustments, set-up, and end of fill. Furthermore, your firm rejected units with intact
container/closure systems from media fills without written justification or explanation.
2. Your firm failed to establish an adequate system for monitoring environmental conditions in
aseptic processing areas (21 CFR 211.42(c)(10)(iv)).
inadequate scientific justification for your environmental monitoring sampling plans in
manufacturing areas for aseptically-filled injectable drug products.
PHARMA UPTODAY
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For improvement ….
• Accurately record actions taken during
method validation.
The project status may change and if the work
needs to be resumed at a later date, time
won’t be lost repeating work that was already
completed.
PHARMA UPTODAY
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Article of the Month
Data Integrity Checklist related to Electronic Records and Electronic Signatures Electronic Record System Controls
Validate system Generate records Protect records Limit access Use audit trails Enforce workflow Check authority Check input Train users Establish policies Control system documentation
Electronic Signature Printed name of signer Date/time of signing Meaning of signature Electronic record system controls Linked to electronic record such as to prevent falsifying
Electronic Signature Requirements Unique to owner Owner has proven his/her identity Acknowledgement as legally binding
Electronic Signature Components & Controls Based upon two identification components Both components used at first signing One component used in subsequent serial signings Used only by owner Falsification requires collusion
Controls for Identification Components Uniqueness Periodic maintenance Use loss management Transaction safeguards Periodic testing of identification devices
PHARMA UPTODAY
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Regulations of the Month
Subpart C--Buildings and Facilities
Sec. 211.46 Ventilation, air filtration, air heating and cooling.
(a) Adequate ventilation shall be provided.
(b) Equipment for adequate control over air pressure, micro-organisms, dust, humidity, and
temperature shall be provided when appropriate for the manufacture, processing, packing, or
holding of a drug product.
(c) Air filtration systems, including prefilters and particulate matter air filters, shall be used
when appropriate on air supplies to production areas. If air is recirculated to production areas,
measures shall be taken to control recirculation of dust from production. In areas where air
contamination occurs during production, there shall be adequate exhaust systems or other
systems adequate to control contaminants.
(d) Air-handling systems for the manufacture, processing, and packing of penicillin shall be
completely separate from those for other drug products for human use.
Sec. 211.48 Plumbing.
(a) Potable water shall be supplied under continuous positive pressure in a plumbing system
free of defects that could contribute contamination to any drug product. Potable water shall
meet the standards prescribed in the Environmental Protection Agency's Primary Drinking
Water Regulations set forth in 40 CFR part 141. Water not meeting such standards shall not
be permitted in the potable water system.
PHARMA UPTODAY
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Top Presentations of Pharma Uptoday
· Presentation on data integrity in Pharmaceutical Industry
· Data Integrity II - Chromatography data system (CDS) in Pharma
· Good chromatographic practices
· HPLC - Peak integration for chromatography
· Good Laboratory Practices for Pharmaceutical Quality Control Laboratories
· Laboratory Errors
· Understand the importance of each step to minimise Laboratory errors
· Sample preparation techniques of solid dosage forms
· Investigating aberrant potency values in Pharma Analysis
· All about Tablets (Pharma)
The module Consult Yourself.... “Know Regulation - No Observation” deals with most common
(top 20) basic CFR regulations having frequent violations and previous observations for better
understanding.
#1 "21 CFR 211.160" http://www.slideshare.net/skvemula/top-20-observation-series-1-21-cfr-211160
(Subpart I--Laboratory Controls: Sec. 211.160 General requirements.)
#2 "21 CFR 211.22" http://www.slideshare.net/skvemula/top-20-observation-series-2-21-cfr-21122
(Subpart B--Organization and Personnel: Sec. 211.22 Responsibilities of quality control unit)
#3 "21 CFR 211.192" http://www.slideshare.net/skvemula/top-20-observation-series-3-21-cfr-211192
(Subpart J--Records and Reports: Sec. 211.192 Production record review.)
#4 "21 CFR 211.67" http://www.slideshare.net/skvemula/top-20-observation-series-4-21-cfr-21167
(Subpart D—Equipment: Sec. 211.67 Equipment cleaning and maintenance)
#5 "21 CFR 211.100" http://www.slideshare.net/skvemula/top-20-observation-series-5-21-cfr-211100
(Subpart F- Production and Process Controls: Sec. 211.100 Written procedures; deviations.)
PHARMA UPTODAY
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#6 "21 CFR 211.165" http://www.slideshare.net/skvemula/top-20-observation-series-6-21-cfr-211165
(Subpart I--Laboratory Controls: Sec. 211.165 Testing and release for distribution)
#7 "21 CFR 211.42" http://www.slideshare.net/skvemula/top-20-observation-series-7-21-cfr-21142-
subpart-cbuildings-and-facilities-design-and-construction-features
(Subpart C-Buildings and Facilities – Design and construction features)
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