Petroleum/ Chemical · Dodge QUANTIS® Gearmotors and Reducers • ILH Inline Helical, RHB Right...
Transcript of Petroleum/ Chemical · Dodge QUANTIS® Gearmotors and Reducers • ILH Inline Helical, RHB Right...
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Petroleum/Chemical
Industry
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The Industry’s Most Preferred
The chemical and petroleum industries provide the key elements for many
products. Converting hydrocarbons by physical or chemical means, the
PetroChem industry helps meet the world’s basic need for fuel, food, shelter
and health.
By investing in technology, the PetroChem industry meets the challenge of
operating efficiently while meeting environmental standards. This industry
continues to look for ways to save energy, to run safer, and reduce any
impact on the environment.
Baldor Electric offers a full line of performance-proven energy-efficient
motors, variable speed drives, bearings, speed reducers, and conveyor
components for PetroChem. Products engineered with industry driven
designs and patented technology that ensure greater uptime, with less
maintenance. With our in-depth understanding of your application needs,
Baldor•Reliance, Dodge and Maska brand products provide a dependable
source for the most trusted brands in the chemical and petroleum
industries.
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Q = Quality S = ServiceC = Cost T = Time
P = Perceived
The Value Formula illustrates the importance ofQuality, Service, Cost and Time
in shaping our customers’ perception of Value.
Process Products
Motors Gearing Bearing PT Components
Variable Speed Drives Generators
Petroleum OperationConventional Oil Extraction x x x x
Unconventional Oil Extraction x x x xRefining x x x x x
Transportation x xChemical Operation
Material Handling x x x x xBoilers x x xCooling x x x x
Processing x x x x x xFlare x x
Packaging & Shipping x x x x x
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Map Legend
Motors
Gearing
Bearings
PT Components
Drives
Generators
Typical Petroleum/Chemical OPERATION
• • • •
• • • • •
• •
UnconventionalOil Extraction
Refining
Transportation
• • • •Conventional Oil Extraction
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• • • • • •
• • • • •
• • • •• • •
• • • • •
• • •
Processing
Material Handling
CoolingFlare
Packaging & Shipping
Boilers
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Petroleum/Chemical Solutions from BALDOR
API Standard 547 Monogram® MotorOversized conduit box
accommodates stress cones.
Stainless-steel hardware resists rust
and corrosion.
Low-noise fan and fan cover
design provides 85dba operation.
Reliance’s APEX paint system provides protection
from corrosive elements and UV rays.
IP55 for TEFC. WPII motors have IP55 bearing protection,
which provides durable performance in harsh
conditions.
Proven SolidSeal insulation system
features a two-cycle VPI process capable of passing a water
immersion test.
Baldor•Reliance is API Monogram 001/ Licensee #1
Constant level oilers with sight glass provide
quick visual verification of proper lubrication.
API standards for foot flatness and keeping
feet in same plane assures convenient
installation.
Developed specifically for the petroleum and chemical industry, this large AC motor is easy to specify and has features that are engineered to handle severe-duty challenges.
Advanced R&DWith Baldor’s Advanced Development Laboratory, PetroChem customers can benefit from a state-of-the-art facility that offers expanded research capabilities, as well as advanced development sciences. Here, R & D experts evaluate energy efficiency, materials, magnetics, insulation, vibration, and sound - all in an effort to ensure optimun performance and reliability in every application.
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661XL Air Cooled Heat Exchanger Motor• 5-75hp(3to55kW)• 184T-365Tframes• 200V,230V,400V,460V,575V,50or60Hz• IP56TEFC• 661XLSuper-Emeets2010EISArequirements• MeetsIEEE661andmeets&exceedsIEEE841-2009• Designedforheavybeltloads,includesdriveendrollerbearing• 661XLSuper-EmeetstherequirementsofNEMAMG1Part
31.4.4.2forVFDuseandareconsideredInverterReady• Allcastironconstructionincludingframe,endbrackets,con-
duitboxandfancover• PositiveLubricationSystem(PLS)channelsgreasedirectlyinto
the bearing track• Inpro/Seal™VBXXBearingIsolatorsonbothendsofmotor• 5yearwarranty
841XL Motor• 1to500hp(0.75-372kW)841XLstockmotorsthatmeetor
exceedIEEE841-2009• 143Tthru449TFrames• 3600,1800and1200and900rpm• 200V,230V,400V,460V,575V,50or60Hz• 841XLmeetsIP56• 841XLSuper-Emeets2010EISArequirements• 841XLSuper-EmeetstherequirementsofNEMAMG1Part
31.4.4.2forVFDuseandareconsideredInverterReady• Allcastironconstructionincludingframe,endbrackets,conduit
box and fan cover• PositiveLubricationSystem(PLS)channelsgreasedirectlyintothe
bearing track • Inpro/Seal™VBXXBearingIsolatorsonbothendsofmotor• 5yearwarranty
Super-E® Liberator• 200-1500hp(149to1100kW)• 449T-G400Jframes(TEFC)• O5808-O5812frames(WPII)• 3600,1800,1200rpm• 2300/4000V,3phase,60Hz• IP55TEFC• Super-Emodelsmeet2010EISArequirements• SevereDuty• 3yearwarranty
API 541 • 500-15000hp(372to11000kW)• 3phase,50and60Hz• 2300to13200V• 5000-10840frames• TEFC,TEAAC,TEWAC,WPII,WPI,DPGdesigns• VariableSpeeddesigns• Suitableforallcriticalareas
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Petroleum/Chemical Solutions from BALDOR
Super-E Premium Efficient• 1/2-500hp(0.37to370kW)• 56thru5010Frames• 3600,1800and1200rpm• 230/460V,460Vand575V,60Hz,1.15s.f.• IP54TEFCenclosures• Super-Emodelsmeet2010EISArequirements• Super-EmodelsmeettherequirementsofNEMAMG1Part
31.4.4.2forVFDuseandareconsideredInverterReady• 3yearwarranty
General Purpose Open Drip Proof (ODP) Motors• 1/6-600hp(0.12to450kW)• 48-5009LFrames• Singleor3phase,50or60Hz• 115V,200V,230V,400V,460V,575Vand690V• EPActandSuper-EPremiumEfficient• Super-Emodelsmeet2010EISArequirements• FootmountedandC-facedesigns• Super-EPremiumEfficientmotorshave3yearwarranty
Super-E Metric Motor• 4-200kW• D112M-D315MFrames• 230V-690V,3phase• IP55TEFCenclosures• Wye-Deltaconnection• ComplieswithAS/NZS1359.5.2005HighEfficiencyMEPS• ExceedsEff1CENELEC;IE3• Allcastironconstructionincludingframe,endbrackets,conduit
box and fan cover• Thermistorsonall11kWandlarger
Super-E XEX• 1-500hp(0.75to370kW)• 143T-449TFrames• 230/460V,460Vand575V,60Hz,1.15s.f.• IP55TEFCenclosures• Super-EXEXmeets2010EISArequirements• Allcastironconstructionincludingframe,endbrackets,conduit
box and fan cover• PositiveLubricationSystem(PLS)channelsgreasedirectlyintothe
bearing track• InverterReady• 3yearwarranty
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V*S Master AC Vector Motors• DesignedspecificallyforInverteroperationwhereupto1000:1
constanttorquespeedrangeisrequired• 1/2-300hp(0.37to225Kw)• 56-449TFramesNEMA• 200V-690V,3phase• TEFCandTENV• InsulationsystemexceedsNEMAMG1-2006,Part31.4.4.2• Allcastironconstructionincludingframe,endbrackets• Encoderready• Continuoustorquetozerospeed• Optimumpoleinverterduty• Thermostats(1/phase)• 125hpandlargerincludesinsulatedODEbearing
RPM AC Vector Motors• DesignedspecificallyforInverter/Vectoroperationwhereupto
1000:1constanttorquespeedrangeisrequired• 1/3-1000hp(0.25to750Kw)• 180-440FramesNEMA,112-280FramesIEC• 200V-690V,3phase,ClassHInsulation• TEFC,TEBCandDPG-FVorIP54,IP55,IP23-IC06• Compactsquarelaminatedsteelframewithcastironbrackets• InsulationsystemexceedsNEMAMG1-2006,Part31.4.4.2• Encoderready• Continuoustorquetozerospeed• Optimumpoleinverterduty• Thermostats(1/phase)• L440frameincludesinsulatedODEbearing
Industrial Prime/Standby Generators• Dieselratingsfrom20kWto2,000kW• LPandNaturalGasto880kW• Enginesinclude:GM,JohnDeere,Detroit,Mitsubishi• Primepower,industrialstandby,peakshaving Towable Generators & Light Towers
• Ratingsfrom25kVAto400kVA• Availablewithorwithouttrailer• Dieselengines•MobileLightTowers -6000wattstotal -(4)1000watthalidebulbs -30foottelescopingmast
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Petroleum/Chemical Solutions from BALDOR
Adjustable Speed Drives• Inverter,EncoderlessVector,VectorDriveandACServoavailable• 230volt,3/4through60hp(0.56to45kW)• 460volt,3/4through1000hp(0.56to746kW)• 575,volt3/4through150hp(0.56to112kW)• Graphicaloperatordisplay• PIDProcesscontrolloop• Ethernetconnectionoption
Motion Controls• SingleandMulti-axiscontrols• DigitalandAnalogI/O• AvailableinPCIformatorstandaloneunitwith USB and serial interfaces• ProgramviaBaldor’s MintMT®(Multi-Tasking),embedded‘C’or ActiveX® Technologies • DeviceNet,ProfibusDP,CANopen,Ethernet
Linear Motors• Manydifferentdesigns:IronCore,Cog-free,LinearInduction,
SingleandDualAxisSteppers,DCBrushed,Polynoidand Non-CommutatedLinear“Actuator”,CustomDesigns• Forcesupto3100lbs(13.8kN)• Speedsupto5m/sec,accelerationsupto10Gs• Modulartracksforverylongtravels• Openlooporclosedloopoperation• Kitsandreadytousestagesavailable• LightweightDualAxisStepperplatensthatcanbemounted
upsidedown,allowingmotorto“hang”inmidaironairbearings• Usedinpickandplace,materialhandling,peoplemoving,and
otherlinearandcurvedapplications
AC Servo Motors• Peaktorquesover1500lb-in(170Nm)• Standardorlowinertia• Pottedstator–superiorprotectionforhighvoltageand currentspikes• Premium200°Cmoistureresistant,multi-coatedwire• StainlesssteelIP67enclosuresavailable
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Dodge TORQUE-ARM™ II Shaft Mount Reducers• Ratings,3,000-325,000lb-in(339-36725N-m)• 12reducersizeswithmodularaccessories• Allreducerscanbeshaftmounted;screwconveyor,vertical,and
flangemounted• Horsepowerratingsthrough400hp(298kW)• Standard5,9,15,25,andupto40:1gearratios• Nearly300:1speedreductionwithV-beltdrives• Twin-taperedbushingbores:1”through7”• Highlyefficienthelicalgearing• MeetsorexceedsAGMAstandards,including
5,000hoursL10lifeand25,000averagehourlife• Newheavydutylipsealsforextended wearlife,-40˚to+300˚F• 100%factorynoiseandleaktested• Newmetalshieldsealingsystemwithexcluderlip
Dodge TORQUE-ARM™ II Shaft Mount Reducers
Dodge Magnagear XTR• 1to2000hp(0.75to1491kW), 100,000to920,000lb-intorque(11,298-103,746N-m)• Offsetparallelandrightangleconfigurations• Standard8:1through63:1gearratios• 8casesizes• Availablewithsolidorhollowoutputshaft• Canbedirectbasemountedorshaftmounted• Highlyefficienthelicalandplanetarygearingformaximum powerdensity• MeetsorexceedsAGMAstandards,including5000hours L10life• DualHNBRlipsealingsystemasstandard• Additionaloptionsincludeswingbases,tunnelhousingsand
inching drives
Baldor 900 Series and Dodge TIGEAR®-2•OutputRatings,100to6800lb-in(11to768N-m) 1/4to10hp(0.18to7.5kW)•9casesizescoveringcenterdistances1.33”to3.75”•MountingConfigurations:Quill,3-piececoupledorsolidinput•300seriesStainlessSteelsolidorhollowoutputshaftsand stainlesshardware•Totallyenclosedventlesssealingdesign•FactoryfilledwithH1foodgradesyntheticlubrication
Dodge QUANTIS® Gearmotors and Reducers• ILHInlineHelical,RHBRightAngleHelicalBevel, MSMMotorizedShaftMount• OutputRatings,1/4hp-75hp(0.75to56kW); Upto123,914(lb-in)torque(14,000N-m)• Ratios,1.5:1-300:1+(capableofhigherrations throughtandemconfiguration)• 8Casesizesperhousingconfiguration,ClampCollar,3-piece coupled,IntegralGearmotor,SeparateInput.Solid,Straight Hollowoutput• ILH/MSMefficiencyof98%perstage,RHBefficiencyof 95%perstage• Allunitsshippedfilledwithoilfromthefactoryandare installationready• OptionalXTHarshDutySealforoperationinwet anddirtyenvironments• Class30GrayIronHousingscastwithinternalribbing
for added strength• Optionsincludewashdownandscrewconveyorconfigurations
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Petroleum/Chemical Solutions from BALDOR
Dodge GRIP TIGHT® Ball Bearings• PillowBlock,twoandfourboltflange,flangebracket,material
handling,wide,narrowandTypeGTakeUp,Cylindrical,Screwconveyorhanger
• CastIronhousing• 1/2”to3-1/2”borerange(17mm-85mm)• Taperedsleeve,adaptermounted• RubbercontactsealandFlinger,Labriynth“LowTorque”-shield
and flinger• Anti-RotationPin• UnirexN3Grease• Plusorminus2°staticmisalignment• Hightemperatureavailable-upto400°fahrenheit
Dodge IMPERIAL IP Spherical Roller Bearings• Availablein2-boltand4-boltpillowblocks,flanges, andtake-ups• CastIronorSteel(incertainconfigurations)frame• 1-1/8”to7”borerange(80mm-125mm)• Industry’sonlypush/pulladaptermountsystem• Imperialadaptersystem,fullconcentricshaftattachmentwith
adaptorsleevemount• TridenttripleliporLabyrinth• Replaceableinserts• Fieldconvertiblebetweenexpansion&non-expansion• Capableofwithstandingstaticordynamic misalignmentof±1°
Dodge SLEEVOIL® RTL Series HydrodynamicPillow Block Bearings• Plainbearingtype• Pillowblockhousing• 3-7/16”to12”borerange• Shaftcollarmounting• AluminumandAuxsealoptions• Water/Aircooled• Dampensvibration,quietoperation• Fullysplitforeaseofmaintenance• Selfaligning• Pre-drilledforaccessories
Dodge Type E-XTRA® Tapered Roller Bearings• Taperedrollingelements• Pillowblock,flange,takeuphousingtypes• 1-3/16”to7”borerange• Setscrewanddualcollarmounting• “R”rubbinglipsealoption• Completelyassembled,factoryadjusted,andproperlylubricated–
shaftready• Extraprotection–E-TECTsealoption• Endcoversavailableformostsizes
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Dodge PARA-FLEX®, GRID-LIGN®, GEAR,RIGID and FLUID Couplings• 10differenttypesofElastomericandMetalliccouplings• Torqueratingsupto1,000,000+lb-ins(113kN-m)• Boresizesupto12+inches• Shaftmountingavailablewithclearancefit,interferencefit,
bushings(QD,TAPER-LOCK®andGRIP-TIGHT)• Applicationspecificcouplings:spacer,flywheel,floatingshaft,
mill motor• RigidcouplingforrigidmountingDodgeMagnageartoconveyor
shafts• Single/multipledelay-fillandcontrolfillfluidcouplingsavailable
Mechanical Drive Components• Bushingstylesinmultiplebeltprofiles3V,5V,8V,A,B,C,D,E• WiderangeofBushingsizes• FixedBoreandBushedLightDuty,VariablePitch,Adjustable
Pitch,HeavyDutyAdjustablePitchandStepFHPSheaves• SynchronousPulleyshavemultipletoothprofilesavailable
includingTrapezoidal,Curvilinear,ModifiedCurvilinearandReinforced Parabolic
• WiderangeofClassicalandNarrowV-Belts,Cogged,Banded,DoubleV,FHPandSynchronousBelts
• Designedforharshenvironments• Made-to-OrderSheavesandBushingcapabilities
Conveyor Components• PulleyassembliesfitCEMAdimensionsandexceedtheCEMA
applicationstandardsbythreetofivetimes• One-pieceintegralhubseliminateweldedhubheat-
affectedzones(HAZ)• 360ºweldingofinternalcenterdisc• Upto1”(1/2”onwing)vulcanized45,60,and70durometer
SBRand45,60,and70durometerNeoprene rubberlaggedwithplainandgroovesurfaces
• Crownedorstraightface• Vulcanized60durometerD-Lagwith73%more
abrasionresistancethan60durometerSBR• MDX® (MineDutyExtra)WingpulleysdesignedforusewithMDX
Drumpulleys• Ruggedwing-on-drumconstructionincorporating
2”x3/4”thickcontactbarsand3/8”thickwings
CST (Controlled Start Transmission)• 300to3000hp(224to2237kW),300,000to3,500,000lb-in
torque(33,895to395,446N-m)• Offsetparallelandrightangleconfigurations• Standard15:1through38:1gearratio• 7casesizes• Unsurpassedacceleration/decelerationcontrolandloadsharing
capability• Highlyefficientplanetaryoutputgearing• Allowsstartingdrivemotorundernoloadandutilizationofupto
breakdowntorqueofmotorwithoutoversizingsystem• Hydroviscousclutchonoutputabsorbstransientshocks• DuallipHNBRseals
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Built for Reliable Performance BALDOR Severe Duty Motors
PLUS…•Documentedmotorperformanceandvibrationtestdatashippedwithmotor.•Soundpowerlevelslessthan90dBA•Maximumshaftrun-outlessthanNEMAstandards: (180T-250T)frames=0.001inch (280T-440T)frames=0.0015inch•Fiveyearwarranty
n FeaturesfoundinallSevereDutymotors
n Featuresfoundonlyin841XLand661XLmotors
Allcastironpartsarecoatedwithanepoxyprimerinsideandout,plusanepoxyfinishcoat.
Corrosion-resistantoversizedcastironconduitboxexceedsthevolumerequiredbyNEMAstandards.
StainlesssteelT-drainineachendbracket.
Allmotorleadshavelugsforeasyelectricalconnections.
Allhardwareishexhead,highstrengthandzinc-plated.
RTVsealantappliedtobrackettoframefits.
EmbossedstainlesssteelnameplatesincludeallrequiredNEMAdataplusactualmotorweightandguaranteedminimumefficiency.
Neoprenegasketsbetweenbox/coverandbox/frameprevententryofmoistureandcontaminates.
Aclamptypegroundlugisprovidedintheconduitbox.
Adrilledandtappedholeforagroundlugisprovidedontheframe.
Footpadplanitywithin0.005inchesforprecisionalignmenttodrivenequipment.
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Highstrengthcastironframeisdesignedtoreducevibrationandassureaccuratemountingdimensions.
Rugged Electrical Design:
• Coilheadsarelacedonbothendstopreventmovement.
• Statorcoildippedandbakedinnon-hydroscopic100%solidsepoxyvarnish.ClassFinsulationconsistingofClassFandClassHmaterials.
• AllstatorwindingsaretestedbeforeandafterinsertionintotheframetoNEMAMG.1highpotentialvoltagestandards.
• InsulationsystemmeetstherequirementsofNEMAMG.1Part31SectionIVforVFDuseandareconsideredinverterready.
Bearinglifeisincreasedbyminimizingtemperaturerisetobelow50˚Cfor2polemotorsand45˚Cfor4polemotors.
ExclusivePLS®Plus(PositiveLubricationSystemPlus)assuresproperbearinglubricationinallmountingpositions.Greaseischanneleddirectlyintothebearingtrack.Easilyaccessiblelubricationfittingsarepositionedinthefrontandbackendshields.
Castironbearinginner-capsprovideaccuratealignmentandpreventbearingcontamination.
Automaticgreaserelieffittingonbothbrackets.OnODEitextendsoutofthefancoverforeasyaccess.
Inpro/Seal™bearingisolatorsatboththedriveendandfanendensurebearingprotectionfromcontamination.
Alemitegreasefittingsonbothends.
Thedraftangleontopofallmountingfeetis1.5degreesorlesstomakepropermountingeasier.
Allinternalrotor,statorandshaftsurfacesareepoxycoated.
841XLmotorsareguaranteedtomeetIEEE841vibrationstandards.
Precisioncastconductorbarsontherotorupthru449Tframesminimizevibrationandextendservicelife.
Durablecastironendshieldsaremachinedtoclosetolerancesforexactalignmentofbearingsandrotor.
PLS CONSTRUCTION
GreaseReservoirs
GreaseRelief
Anti-ChurningVanes
InnerBearingCap
OpenBearing
GreaseChannel
Wavywasherpreloadsthemotorbearings.
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World HeadquartersP.O.Box2400,FortSmith,AR72902-2400U.S.A.,Ph:(1)479.646.4711,Fax(1)479.648.5792,InternationalFax(1)479.648.5895
“Baldor is to be the best (as determined by our customers) marketers, designers
and manufacturers of industrial electric motors, mechanical power transmission products,
drives and generators.”
MISSION
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