Petrochemical Industries - portal.pgpic.irportal.pgpic.ir/Dorsapax/Data/Sub_0/File/prudact2.pdf ·...
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7Persian Gulf Petrochemical Industries
Company
Geographic Location: Bandar Imam Petrochemical Complex is located on the northwest side of the Persian Gulf at Khuzestan Province at a distance of 160 km to the southeast of Ahwaz and 84 km to the east of Imam Khomeini port.Area: 270 HectaresFounded in: 1971 (In 1972 a Joint Venture agreement between the National Petrochemical Company of Iran and five Japanese companies was signed)Ownership: Persian Gulf Petrochemical Company (69.27%), Justice Shares Broker Co. (30%), Preferred Stock (0.73%)Management Structure: In line with decentralization policy in 2000, BIPC restructured its management organization by establishing five independent subsidiaries as follows in order to boost its productivity and a better potentiality achievement.BIPC’s subsidiaries include:
Bandar Imam Petrochemical Complex (BIPC)
Production Companies / Direct
8 Persian Gulf Petrochemical Industries Company
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n Faravaresh Bandar Imam Co.n Kimia Bandar Imam Co.n Basparan Bandar Imam Con Abniroo Bandar Imam Co.n Kharazmi Bandar Imam Co.
VCMEDC
Production Process
MIXED XYLENES (IMPORT)
NAPHTHA
AR
MIXED XYLENESPX
NFNGLOL
MTBE
SALT
LEAN GAS
SP CA
DC
VCM PVC
BD SRC4 CUT
ETHYLENE
PROPYLENE
HEAVY AROMATICS
BENZENE
RAFFINATE
PARAXYLENE
C5+
C4
C3
C4
C3
C4
C2
AMIR KABIR
C1 & C2
FUEL GAS
SALT
BUTANE
METANOL
BUTANE(Liquid)
C5+
PROPANE (Liquid)
PYROLYSIS GASOLINE
PP
LD 2
LD 1
HD
PRPYLENEC4.RAFFINATE
SBR
HDPE
LDPE
LDPE
PP
STYRENE
EDC
PVC
NaOH(50%)
HCI
NAOCL
MTBE
9Persian Gulf Petrochemical Industries
Company
10 Persian Gulf Petrochemical Industries Company
l Location: Petrochemical Special Economic Zone
l Area: 120 hectares
l Founded in: 1999
l Ownership: BIPC (100%)
Product Final (‘000 t/y) Feed Licensor Production date
Ethylene 411 Ethane, C5+ Lummus 1993
Propylene 117 ״ ״ ״
C4Cut 80 ״ ״ ״
Pyrolysis gasoline 113.5 ״ ״ ״
Fuel oil (C.F.O) 21.6 ״ Parsons ״
Ethane 565 NGL ״ NF2(1990)NF1(1995)
Propane 1090 ״ ״ ״
Butane 908 ״ ״ ״
C5+ 768 ״ ״ ״
Benzene 230 Naphtha Engel Hard,UOP, HRI 1996
Mixed xylenes 140 ״ ״ ״
Raffinate 241 ״ ״ ״
Paraxylene 180 Mixed xylenes IFP 2000
Faravaresh Bandar Imam Co.
Input feed Amount (‘000 t/y) Source
NGL 3,200 NIOC
Naphtha 1,000 Abadan refinery
Mixed xylenes 74 Import
l NF3 unit of Bandar Imam with a production capacity of 443 000t/y Ethane, 870 000 t/y of propane; 688 000t/y of Butane; 649 000t/y of C5 Cut and heavier and also 35 thousand tons of Gas Fuel has been exploited. This unit is not mentioned in the above table until adequate food is supplied by upstream sources.
Production Companies / Direct
11Persian Gulf Petrochemical Industries
Company
Products ApplicationEthane (C2), Butane and C5 which are the output from Gas-Liquid separation (NF) plant provide the feedstock for olefins & fuels.Output from the olefin plant provides the main feedstock for the BIPC’S polymer plants.Benzene, mixed xylenes & paraxylene which are the output of Aromatic plants are used in the production of paints, plastic industries, production of PTA and chemical industrial solvents.
12 Persian Gulf Petrochemical Industries Company
l Location: Petrochemical Special Economic Zonel Area: 31 hectares (process plants) and 1550 hectares salt lakel Founded in: 1999 (Kimia Bandar Imam Co.)l Ownership: BIPC (100%)
Kimia Bandar Imam Co.
Product Final (‘000 t/y) Feed Licensor Production
date
Sodium chloride 520 Sea Water Technocell 1994
Caustic Soda 250 Salt Denora ״
Cholorine (GAS) 221 Salt Denora ״
HCL (33%) 63.3 Chlorine/Hydrogenor Hydrogen chloride
Lorrian,Arbon+SGL ״
Naocl 6.6 Cholorine & Caustic Soda Denora ״
EDC (DC) 300 Cholorine & Ethylene Tosoh ״
EDC(OXY) 140 HCL, Ethylene ״ ״
VCM 180 EDC ״ ״
MTBE 500 Methanol,Butane UOP 2002
Product Applications Detergents, industrial solvents, PVC, sugar industry, paper industry, unleaded gasoline, water andsewage treatment
Input feed Amount (m3/y) Source
Sea Water 21,000,000 Persian Gulf
DM Water for NaoH 365,000 Abniroo Bandar Imam Co.
Input feed Amount (‘000 t/y) Source
Butane 382 Faravaresh Bandar Imam Co.
Ethylene 126 Faravaresh Bandar Imam Co.
Methanol 176 Fanavaran Petrochemical Co.
Production Companies / Direct
13Persian Gulf Petrochemical Industries
Company
14 Persian Gulf Petrochemical Industries Company
Product Final (‘000 t/y) Feed Licensor Production
date
HDPE 150 Ethylene Mitsui 1994
LDPE 100 ״ Tosoh LD-1 (1995) LD-2 (1994)
Poly Propylene (PP) 64 Propylene (Chemical Grade) Mitsui - Toatsu ״
PVC 175 VCM HULS (Germany) 1995
C4 Raffinate 62.6 C4cut BASF(Germany) 1994
1,3 Butadiene 26 C4cut ״ ״
SBR 40 1,3 Butadiene & Styrene JSR(Japan) ״
Input feed Amount (‘000 t/y) Source
Ethylene (HD plant) 151.5 Faravaresh Bandar Imam Co.
Ethylene (LD plant) 108 ״
Propylene (PP plant) 117 ״
VCM (PVC plant) 180 VC plant, Kimia Bandar Imam Co.
C4Cut (SBR plant) 80 Faravaresh Bandar Imam Co.
Styrene (SBR plant) 8 Import
Basparan Bandar Imam Co.
Production Companies / Direct
l Location: Petrochemical Special Economic Zonel Founded in: 1999l Ownership: BIPC (100%)
15Persian Gulf Petrochemical Industries
Company
Product ApplicationHDPE: pipes, cables, various plastic bags, food & chemical containersLDPE: cable coatings, various nylon films, plastic bags, household appliances, pipes, sport goods and laboratory equipmentPP: kithen ware, stationary, toys, food packing, auto parts, cereal bags, bottlesPVC: cable coatings, transparent films, pipes and joints, door & window panes, shoe industry, electronic industrySBR: auto parts tires, floor coatings, shoe soles, toys
16 Persian Gulf Petrochemical Industries Company
Ab Niroo Bandar Imam Co.
Input feed Amount (‘000 t/y) Source
Lean Gas 1,500 NIGC
Raw Water 36.5 Karoon River
Product Final Feed Licensor Production date
DM water 2,500 m3/h Raw water Kurita 1990
Steam 1,500 t/h DM water, Return condensate Kawazaki ״
Power 260 MW Fuel Toshiba/ABB ״
Industrial Air 92,000 Nm3/h Air Mitsui ״
Nitrogen 18,000 Nm3/h Compressed air Kobe, Airproduct ״
Liquid Nitrogen 1,500 kg/h ״ ״ ״
Product Application:Utilities for all BIPC plants
Production Companies / Direct
l Location: Petrochemical Special Economic Zonel Area: 22 hectares l Founded in: 1999 l Ownership: BIPC (100%)
17Persian Gulf Petrochemical Industries
Company
18 Persian Gulf Petrochemical Industries Company
Kharazmi Bandar Imam Co. is responsible for projects management, maintenance management and services management.Project Management: includes the supervision, planning and control of projects.Maintenance management: includes maintenance services, main workshop, instrument, electricity workshop, telecommunication and critical machinesServices Management: includes social and welfare service for Bandar Imam Staff and their familiesOwnership: BIPC (100%)
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Production Companies / Direct
Kharazmi Bandar Imam Co.
19Persian Gulf Petrochemical Industries
Company
20 Persian Gulf Petrochemical Industries Company
l Location: Petrochemical Special Economic Zonel Area: 108 hectares l Founded in: 2003 l Ownership: PGPIC (80%), Petroleum Ministry Retirement & Welfare Fund (20%)
Product ApplicationIn detergents industry, production of industrial solvents, paper & sugar industries, sewage and water treatment, HCL, antiseptic …
Product Final (‘000 t/y) Feed Licensor Production
date
PVC (Suspension) 300 VCM VENOLIT (Germany) 2011
PVC (Emulsion) 40 VCM ״ 2011
EDC 890 Chlorine, Ethylene ״ 2010
VCM 343 EDC ״ 2011
Chlorine 585 Salt UDEH (Germany) 2010
Caustic Soda 660 Salt ״ ״
Sodium Hypochlorite 16.2 Chlorine, NaoH, OH ״ ״
Input feed Amount (000 t/y) Source
Ethylene 252 Ethylene Grade Network of Petrochemical Special Economic Zone
Salt 1,300 Local Market
Hydro Chloridric acid (Gas) 50 Karoon Petrochemical Co.
DM water 1400 Fajr Petrochemical Co.
Production Companies / Direct
Arvand Petrochemical Co.
21Persian Gulf Petrochemical Industries
Company
DM watar
VCM
EDCEDC
EDC
Salt
Caustic Soda
Chlorine PurificationSodium Hypochlorite
Caustic Soda
Ethylene
Oxygen
Hydro Chloridric acid
SodiumHypochlorite
OxygenReactor
Ethylene
Hydrogen
Chlorine GasChlor Alkali Unit
DCReactor
PurificationEDC Unit
S-PVC Unit S-PVC
E-PVC Unit E-PVC
Chloridric acid
VCM Unit
Production Process
22 Persian Gulf Petrochemical Industries Company
l Location: Petrochemical Special Economic Zonel Area: 36 hectares l Founded in: 1998 l Ownership: PGPIC (70%), Justice Shares Broker Co. (30%)
Product Final (‘000 t/y) Feed Licensor Production
date
Benzene 179 Condensates,Pyrolysis Gasoline
Axens,Uhde,
Sinopec2005
Paraxylene 400 ״ ״ ״
Orthoxylene 30 ״ ״ ״
Light Ends 350 ״ ״ 2004
Raffinate 199 ״ ״ ״
LPG 39 ״ ״ ״
C5 cuts 21 ״ ״ ״
Heavy cuts Naphtha 488 ״ ״ ״
Heavy cuts Pyrolysis Gasoline 11 ״ ״ ״
Heavy Aromatics 23 ״ ״ 2005
Product ApplicationParaxylene: in production of terephthalic acid or dimethyl terephthalic as well as intermediate material for polyester and fibers.Benzene: in production of styrene, 2-decylbenzene(for producing detergents), cyclohexene (for producing nylons), phenol and nitrobenzene for producing aniline and solvents.Orthoxylene: in the production of softeners, pharmaceuticals, Pesticides, paints and phthalic anhydride (PA).
Input feed Amount (000 t/y) Source
Condensate 1,718 Pazanan Oil fields
Pyrolysis Gasoline 139 Amir Kabir Petrochemical CO.
Buali Sina Petrochemical Co.
Production Companies / Direct
23Persian Gulf Petrochemical Industries
Company
Process Block Diagram
Pyrolysis Gasoline
C5 CutsBTX BT
BTX
C8+A
C8+A
C9+A
Raffinate
(Poor P.X)MIX
Ortho . Xylene
Para-Xylenes
TOL
C9 A
T/X/C9 A
H 2
Heavy AR.
Raffinate
Pure Benzene
LIR
LPGH.ENDSH2
Light Naphtha
Light ENDS
Heavy END
Unit 200 Unit 300 Unit 400
Unit 800 Unit 900
Unit 700
Toluene AndC9
AromaticsTrans
alkylation
Unit 600
AromaticsFractionation
Unit 500
BT Extraction
Unit 100
PyrolysisGasoline
Hydrogenation
XylenesIsomerisation
Para-XylenesSeparation(Eluxyl Unit)
Naphtha Prefractionation
Naphtha Hidrotreating
NaphthaAromizing
Arom
izate
(BTX
)
Heavy Naphtha
24 Persian Gulf Petrochemical Industries Company
l Location: Petrochemical Special Economic Zonel Area: 34 hectares l Founded in: 1998 l Ownership: PGPIC (75%), Petroleum Ministry Retirement & Welfare Fund (15%), Justice Shares Broker Co. (10%)
Product ApplicationProduction of various bottle (for mineral water and other beverages), cans, packing for food and pharma-ceutical products, photography and radiology films, solid food packing, fiber for textile, cotton and artificial thread
Product Final (‘000 t/y) Feed Licensor Production date
PTA 350 Paraxylene,Acetic Acid Tecnimont (Italy) 2005
PET-A (bottle grade) 60 MEG, PTA Lurgi Zimmer (Germany) 2004
PET-B (fiber grade) 117.5 ״ ״ 2005
PET-C (fiber grade) 117.5 ״ ״ 2005
PET-D (bottle grade) 117.5 ״ ״ 2005
Input feed (for Phase 1) Amount (000 t/y) Source
Paraxylene 234 BIPC & Buali Sina
Acetic acid 22.4 Fanavaran Petrochemical Co.
MEG 140 Marun Petrochemical Co.
Shahid Tondgooyan Petrochemical Co. (Phase-1)
Production Companies / Direct
25Persian Gulf Petrochemical Industries
Company
CTA
H2
MEG
MEG
MEG
MEG
PTA
SSP - A
SSP - D
PET- POLY - APET Bottle Grade
PET Bottle Grade
PET Fiber Grade
PET Fiber Grade
P-Xylene
Acatic Acid
Oxygen
PET- POLY - B
PET- POLY - C
PET- POLY - D
Process Block Diagram - Phase 1
26 Persian Gulf Petrochemical Industries Company
l Location: Petrochemical Special Economic Zonel Area: 34 hectares l Founded in: 1998 l Ownership: PGPIC (75%), Petroleum Ministry Retirement & Welfare Fund (15%), Justice Shares Broker Co. (10%)
Product ApplicationProduction of various bottle (for mineral water and other beverages), cans, packing for food and pharmaceutical products, photography and radiology films, solid food packing, fiber for textile, cotton and artificial thread
Product Final (‘000 t/y) Feed Licensor Production date
PTA 350 Paraxylene,Acetic Acid MHI 2006
PET-F (bottle grade) 132 MEG, PTA Noyvallensina 2007
PET-G (fiber grade) 158 ״ ״ 2012
PET (staple grade) 66 ״ ״ 2011
PET (POY grade) 66 ״ ״ 2011
Input feed (for Phase 2) Amount (000 t/y) Source
Paraxylene 233 BIPC & Buali Sina
Acetic acid 14.7 Fanavaran Petrochemical Co.
MEG 132 Marun Petrochemical Co.
Shahid Tondgoyan Petrochemical Co. (Phase-2)
Production Companies / Direct
27Persian Gulf Petrochemical Industries
Company
Solid StatePolycondensation
PET (POLY - F)
PET (POLY - G)
PET (POLY - H)PST
POY
STAPLEunit
POYSpinning
unit
H2
MEG
MEG
MEG
P-Xylene
Acatic Acid
Process Block Diagram - Phase 2
CTA PTA
PET Bottle Resin
PET Fiber chip
28 Persian Gulf Petrochemical Industries Company
l Location: Petrochemical Special Economic Zonel Area: 10 hectares l Founded in: 1998 l Ownership: PGPIC (70%), Justice Shares Broker Co. (30%)
Product Final (‘000 t/y) Feed Licensor Production date
Liquid epoxy resin 5 Epichlorohydrine,Bisphenol A Salzgitter 2003
Solid epoxy resin 5 ״ ״ 2003
Polycarbonates 25 Phosgene, Bisphenol A ״ 2007
Bisphenol A 30 Phenol+Aceton ״ 2003
Input feed Amount (000 t/y) Source
Caustic Soda (50%) 21 Arvand Petrochemical Co. / Bandar Imam
Aceton 8.5 Imported
Phenol 26.7 ״
Epichlorohydrin 5.2 ״
Chlorine (98% Gas) 10 Arvand Petrochemical Co. / Bandar Ima
Natural Gas 2.6 Mm3/y Fajr Petrochemical Co.
Product ApplicationEpoxy resin: Interior protective coatings of oil and gas pipes to prevent corrosion, in production of paints, adhesive, floor covering, reinforced containers and polymer cements used for buildings and bridges construction.Polycarbonate: In auto industry, hygienic & pharmaceutical industry, glasses, contact lens, dialysis equipments…, and electricity and computer industries.
Khouzestan Petrochemical Co.
Production Companies / Direct
29Persian Gulf Petrochemical Industries
Company
Production Process
CO UnitNatural gas
Chlorine purificationUnit
Caustic soda (50%) - (BIPC)
Phenol
Aceton (Imported)Epichlorohydrin
Phosgene Unit
PolycarbonateUnit
Polycarbonate
Sodium hypochlorteCoustic soda
50%
Coustic soda 50%
Epoxy resinUnit
Bisphenol AUnit
Bisphenol ALiquid epoxy resin
Solid epoxy resin
30 Persian Gulf Petrochemical Industries Company
l Location: Pars Special Economic Energy Zonel Area: 61 hectares l Founded in: 2002 l Ownership: PGPIC (76/55%), TAPICo. (17%), Petroleum Ministry Retirement & Welfare Fund (6/45%)
Product ApplicationParaxylene is used in production of PTA, DME as well as intermediate feedstock for polyester and fiber.Benzene is used in the production of Styrene. Dodesyl Benzene for detergents, Cychlohexene (for Nylon), Phenol and Nitrobenzene (for Anylene production) and solvents.Orthoxylene is used for production of softeners and pharmaceuticals, pesticides, paints and anhydride phethalic.
Product Final (‘000 t/y) Feed Licensor Production date
Paraxylene 750
Condensates,PyrolysisGasoline
IFP (France)
Toray (Japan)
Uhde (Germany)
July 2007
Benzene 430
Orthoxylene 100
Heavy Ends 2000
Heavy Aromatics 16
Raffinate 380
Light Ends 680
LPG 76
C5 cut 47
Input feed Amount (‘000 t/y) Source
Condensates 4,500 South pars phases
Pyrolysis gasoline 270 Jam Petrochemical Co.
Nouri (Borzuyeh) Petrochemical Co.
Production Companies / Direct
31Persian Gulf Petrochemical Industries
Company
Production Process
Unit 100 PG Hydrogenation
Unit 400 Reformate & Aromatics Separation
unit 700 Paraxylene Separation
unit 800 Xylenes
Isomerization
unit 600 & 650 Disproportionation & Transalkylation
Unit 500BT Extraction
Unit 300Catalytic
Reforming
Unit 250Hydrotreating
Unit 200Gas Cond
Prefractionation
Unit 950
PG
LPG
BT
Unit 350
Raffinate
HPG C8 Ar
C6- C7 Cut
Aromizate
HeartCut
Catalyst RegenerationGas
Condesate
Light Ends
Purified Light ends
Toluene Benzene
Heavy Aromatics
Raffinate
Paraxy Lenes
Ortoxy Lenes
Heavy Ends
C5 Cuts
Heay ends
32 Persian Gulf Petrochemical Industries Company
Pars Petrochemical Co.
Product Final (‘000 t/y) Feed Licensor Production date
Ethane 1,600 Reach gas Linde 2006
Propane 980 ״ ״
Butane 570 ״ ״
C5+ 86 ״ ״
Ethyl benzene 645 Ethylene / Benzene Snamprogetti 2009
Styrene Monomer 600 Ethyl benzene ״ 2009
Input feed Amount (‘000 t/y) Source
Reach gas 19,800 South Pars phases 1,2,3
Ethylene 175 Arya Sasol Polymer Co.
Benzene 470 Nouri & Buali Petrochemical Co.
l Location: Pars Special Economic/Energy Zonel Area: 23 hectares +14 hectars for EB/SMl Founded in: 1999 l Ownership: PGPIC (60%), SATA (40%)
Production Companies / Direct
33Persian Gulf Petrochemical Industries
Company
Product, PropaneEthane, Butane & Pentane as feed for Olefins unitStyrene Monomer as feed for Styrene, rubber, resins, adhesives, solvents, textile, ABS, SBR, SAN
Production ProcessEthane
Ethane Extraction
Unit
Ethyl Benzene
Unit
Styrene Monomer
Unit
Propane
Butane
C5+
Styrene MonomerEthyl Benzene
Benzene
EthyleneEthylene
NG from South Pars phases 1,2&3
Return light gas
34 Persian Gulf Petrochemical Industries Company
Fajr Petrochemical Co.
Product Final Feed Licensor Production date
Electricity 1,483 MW Natural Gas, Gas Oil Alstom 2003
Steam 1,788 t/h DM Water KAWAZAKI ״
Nitrogen (Gas) 51,000 nm3/h
Air
Air Product(1st & 2nd train);
Air Liquid(3rd train)
2002 (Train 1&2)2006(Train 3)
Nitrogen (Liquid) 3 T/h
Oxygen (Gas) 40,500 nm3/h
Oxygen (Liquid) 42 T/h
Instrument Air 42,500 nm3/h Air Product 2002
Service Air 31,500 nm3/h Air Liquid (Train 3) 2006
Argon (Liquid) 375 kg/h
Vatech 2002
RO Water 10,530 m3/h Service Water
DM Water 3,430 m3/h RO Water
Service Water 800 m3/h Clarified Water
Clarified Water 16,800 m3/h Karoon River
Potable Water 450 m3/h Mixed RO+DM Water
Boilers Water 2,784 m3/h DM Water
Fire Water 14,630 m3/h Clarified Water
Input feed Amount Source
Natural Gas 12 Million m3/h NIGC
Karoon River Water 7000 m3/h Water Organization
l Location: Petrochemical Special Economic Zonel Area: 54 hectares l Founded in: 1990 l Ownership: PGPIC (70%), Justice Shares Broker Co. (30%)
Production Companies / Direct
35Persian Gulf Petrochemical Industries
Company
Production Process
DM water
Power Plant
Air Seperation Unit
1st & 2nd Sewage Treatment
Power Plant
Water Treatment
Fuel Gas
Air(Atmosphere)
Sewages
Raw Water
Air(Atmosphere)
Fuel Gas
Raw Water
Fajr-Phase 1
Fajr-Phase 2
RO WaterDM Water
Service WaterFirefighting Water
SteamElectricity
B.F.W
Oxygen & NitrogenInstrument & Service Air
Argon
Service WaterPurified Sewages
RO WaterDM Water
Service WaterFirefighting Water
SteamElectricity
B.F.W
Oxygen & NitrogenInstrument & Service AirAir Seperation
Unit
36 Persian Gulf Petrochemical Industries Company
Mobin Petrochemical Co.
Product ApplicationUtilities for all Petrochemical Plants at Pars Special Economic/Energy Zone
Product Final Feed Licensor Production date
Electricity 986 MW Natural Gas GE 2004 & 2010
Steam 2,865 T/h DM Water Foster Wheeler 2005
Fresh Water 1,560 m3/h Sea Water SIDEM 2004
DM & Condense Water 2,700 m3/h Fresh Water;
Return Condense SIDEM/COMAR2004
Potable Water 100 m3/h Fresh water
2005 & 2009
Oxygen 168,000 Nm3/h
Atmosphere LINDE
Oxygen 50,400 Nm3/h
Nitrogen 96,000 Nm3/h
Service Air 8,500 Nm3/h
Instrument Air 44,000 Nm3/h
Service Water 330 m3/h Water BAMAG 2007
Cooling Water 386,000 m3/h
Sea Water Sadra 2006Cooling Water(Closed Loop) 81,000 m3/h
Input feed Amount Source
Natural Gas 22.5 million m3/h Pars Oil & Gas Co.
Sea Water - Persian Gulf
l Location: Petrochemical Special Economic Zonel Area: 110 hectares l Founded in: 1990 l Ownership: PGPIC (100%)
Production Companies / Direct
37Persian Gulf Petrochemical Industries
Company
Production Process
B.F.W
OxygenNitrogen
Instrument AirService Air
Service Water
Electricity
Steam
DM Water
Fresh Water
Open Loop Heat Exchangers
Cold Water
Hot Water
Sea Water
Sea Water
Fuel Gas
Returned Condense
Air(Atmosphere)
Industrial Sewages Water
Treatment
Air Seperation
Power Plant
DM Water
Fresh Water
Sea Water
Sea Water
Closed Loop Plate Heat Exchangers
Pool
MED Unit
DM Treatment
38 Persian Gulf Petrochemical Industries Company
Arya Sasol Polymer Co.
Product Application:LDPE: for films, bags, containers, cable coatings and industrial partsHDPE & MD: for home appliances, films, industrial parts, containers, pipes, plastic bottlesEthylene: as feedstock for polymer plants
Product Final (‘000 t/y) Feed Licensor Production date
Ethylene 1000 Ethane Technip 2007
C3+ 90 Ethane Technip 2007
LDPE 300 Ethylene Sabtec 2008
HDPE/MD 300 Ethylene Basell 2008
Input feed Amount (000t/y) Source
Ethane 1,267.5 Pars Petrochemical Co.
Hexene-1 1.3 Imported
Propylene 5.87 Jam Petrochemical Co.
Hexane 390 Imported
Propane 90 Pars Petrochemical Co.
Production Companies / Indirect
l Location: Pars Special Economic Energy Zonel Area: 72 hectares l Founded in: 2003
39Persian Gulf Petrochemical Industries
Company
Production Process
LDPELDPE
MD/HDPE
Hydrogen Network
C3+
Ethylene
EthaneOlefin
HDPE/MD
40 Persian Gulf Petrochemical Industries Company
Karoon Petrochemical Co. (Phase-1)
Product ApplicationRaw material for production of various kinds of polyurethanes, construction industry, auto industry, insulations, false ceilings, sponges, adhesives, refrigerator parts.
Product Final (‘000 t/y) Feed Licensor Production date
TDI 40CL2, CO, Hydrogen
Chematur
2008
Nitric Acid 64% 88 Ammonia 2011
Chloridric Acid(33%) 116 Toluene Nitric
Acid 2008
Sodium Hypochlorite 4 Caustic Soda, CL 2008
Input feed Amount (000t/y) Source
Toloene 25.2 Esfahan Petrochemical Co.
Chlorine 36.6 Arvand Petrochemical Co.
Hydrogene 4.3 Fanavaran Petrochemical Co.
CO 15.2 Fanavaran Petrochemical Co.
Ammonia 17 Shiraz Petrochemical Co.
Caustic Soda (50%) 14 Arvand Petrochemical Co.
Production Companies / Indirect
l Location: Petrochemical Special Economic Zonel Area: 34 hectares l Founded in: 2002 l Ownership: BIPC (40.28 %), Chemature of Sweden (30.61%), Petrochemical Industries Investment Co. (20.41%), PCC (8.16%)
41Persian Gulf Petrochemical Industries
Company
TDI
Production Process
Chloridric AcidTDI UnitCDC Unit
DNT Unit MTD Unit
Nitric AcidNitric Acid UnitAmmonia
Toluene
Hydrogen
Co
Chlorine
Caustic Soda Sodiom Hypochlorite
Chlorine Purification & Sodiom Hypochlorite
Production Unit
42 Persian Gulf Petrochemical Industries Company
Urmia Petrochemical Co.
Product ApplicationCrystal melamine: In production of resinsAmmonia Sulfate: In production of leather, batteries, paint and agricultural industries
Product Final (‘000 t/y) Feed Licensor Production
date
Crystal melamine 4.4 Ammonia, Urea CNCCC 1996
Ammonia Sulfate 13.2 Sulfuric Acid, Ammonium carbonate ״ ״
Sulfuric Acid * 50 Sulphur KSJ 2015
Input feed Amount (‘000 t/y) Source
Urea 5.2 Urea plants
Ammonia 8 Ammonia plants
Sulphur 6.6 Phosphate Kaboodan Urmia Chemical Co.
l Location: Urmia, 30th Km of Urmia City – Mahabad Roadl Area: 110 hectares l Founded in: 1991 l Ownership: Persian Gulf Petrochemical Industries Co. (PGPIC)
via Iranian Petrochemical Investment Group Co. (Petrol), Justic shares agancy Co.
* New Project (Under Construction)
Production Companies / Indirect
43Persian Gulf Petrochemical Industries
Company
l Location: Ilaml Area: 108 hectares l Founded in: 2004 l Ownership: Persian Gulf Petrochemical Industries Co. (PGPIC) via Iranian Petrochemical Investment Group Company (Petrol)
Product Final (‘000 t/y) Feed Licensor Production date
HDPE 300 Ethylene Mitsui (MCI) 2013
Input feed Amount (‘000 t/y) Source
Ethylene * 308Ethylene Grade Network of Petrochemical Special Economic Zone
Butene - 1 3.7 Local sources
Propylene 3.9 Local sources
Product ApplicationIn production of plastics like pipes, Cable coverage, film, …
Ilam Petrochemical Co (HDPE)
Production Companies / Indirect
* Ethylene supply by West Ethylene Pipeline (Temporary)
44 Persian Gulf Petrochemical Industries Company
Mehr Petrochemical Co.
Product ApplicationIn production of plastics like pipes, Cable coverage, film, …
Product Final (‘000 t/y) Feed Licensor Production date
HDPE 300 Ethylene Mitsui (MCI) 2010
Input feed Amount (‘000 t/y) Source
Ethylene 310 Jam and other petrochemical complexes
Butene - 1 2.4 Imported/Jam petrochemical Co.
Production Companies / Indirect
l Location: Pars Special Economic/Energy Zone (Site 2)l Area: 13 hectares l Founded in: 2005 l Ownership: Persian Gulf Petrochemical Industries Co. (PGPIC) via NPC International
61Persian Gulf Petrochemical Industries
Company
62 Persian Gulf Petrochemical Industries Company
The company is located on the site No. 3 of the Petrochemical Special Economic Zone of Imam Khomeini Port (the center of the country's chemical factories and industries). Since 1998 it is responsible to offer technical education, specialized, HSE, general, language and computer courses for companies, institutions and those interested.
To promote the quantity and quality of the training courses, Rahavaran Fonoon Company has bought and installed the latest training equipments from Germany as well as the setting up and utilization of the electrical field workshops, instrumentation, mechanical, chemical, quality control, operation, turnery, welding, pilot, Plants platforms, language and computer sites on the basis of the most modern educational standards and uses educational
Rahavaran Fonoon Petrochemical Co. (RFPC)
classrooms equipped with educational assistance supplies. The company has a capacity of receiving 1000 persons simultaneously round the clock serving them food and sleeping facilities, as well as transportation.
The most significant impact of training courses of this company is providing a platform for the trainees, interested and participants to workout practically in actual petrochemical plant sites making them familiar with the processes of production in a real atmosphere. In-service staff training courses in various educational activities are among the most important company's annual activities and at the end of each course a valid certificate would will be granted to the participants.n Ownership: Persian Gulf petrochemical Industries Company (100%)
63Persian Gulf Petrochemical Industries
Company
Based on the defined mission and considering operational & strategic policies of Persian Gulf Petrochemical Industries, this company was established to meet the main requirements of manpower in the region.
Developing and implementing a comprehensive action plan to strengthen cultural development infrastructures by relying on modern information technology, and realizing needs and interests of employees and their families as well as providing cultural resources, and educational and thes required plans to implement the policies and management of non-Industrial petrochemical industry operations, including the hand over and maintenance and up keeping the homes and service offices, public, educational, civic facilities in towns and related residential districts, the renovation, development and building the required new facilities are carried out by the company.
n Ownership: 100% Persian Gulf Petrochemical Industries Co.
Pazargad Non-Industrial Operation Services Co. (PNIOSC)
64 Persian Gulf Petrochemical Industries Company
Established in 1990, Petrochemical Non Industrial Operation & Services Company (POSC) started its activities with the aim of offering services to the personnel of petrochemical subsidiaries in Mahshahr, releasing the manufacturing companies from rendering such service activities enabling them to focus merely on production aspects. This company carried out activities in cultural, educational, services, transportation and real estate fields independently.
Fields of activity: Managing the Besat township, Mahshahr
industrial region, airports, cultural places, sports clubs, residences, Eram Park as well as construction of some civil projects. Other major
Petrochemical Non Industrial Operation & Services Co. (POSC)
duties of the company include maintenance of institutional facilities in industrial areas, particularly Besat & Chamran townships and industrial area of Mahshahr with more than 6,000 residential and organizational units.
Municipal services: Provision of urban services such as water and
sewage, natural gas, planting and maintenance of green space, maintenance & general administration and development of housing complexes are performed by POSC.
n Ownership: Persian Gulf Petrochemical Industries Co. (100%)
65Persian Gulf Petrochemical Industries
Company
Persian Gulf Petrochemical Company in line with the implementation of the decentralization policy, enjoy public participation and boosting companies by implementing some strategic projects, executing expansion projects, utilizing world’s leading technologies through a combination of internal and external investment, conceded the aforementioned duties to PIDMCO. In this respect and in order to take advantage of decentralized management and ensure coordination of project implementation, the Petrochemical Industries Development Management Company was established in January 1994.
Major objectives: n Manage, coordinate, supervise and control the petrochemical projects from its starting point to the exploitation stage.n Policies, plans and procedures in relation to projects implementationn Standardization of execution procedures and management software
Petrochemical Industries Development Management Co. (PIDMCO)
n Carry out international tenders for new projects and sign contracts to purchase license, basic engineering, detailed engineering, equipment procurement, technical services and training n Bidding and implementation of all infrastructural petrochemical projects n Development of new projects and existing petrochemical complexes n Prepare and update technical standards in engineering design, procurement, installation, construction and inspection n Prepare and update the mechanized list of foreign manufacturers with respect to the performance of operational units n Exhibiting capabilities of local companies and advisors in the petrochemical industry n Constant review of domestic capabilities in engineering, manufacturing, supplying and updating the local manufacturer’s mechanized list n Ownership: Persian Gulf Petrochemical Industries Co. (100%)
66 Persian Gulf Petrochemical Industries Company
NPC International Company initially named NPC Europe was established in 1991 in order to perform the activities such as: supplying long-term and medium-term finance (foreign currency) for petrochemical projects, supervision of facilities payments, attracting foreign investments for domestic projects as well as overseas investments. All subsidiaries and affiliated managements of Persian Gulf Petrochemical Industries Co. are obliged to coordinate their related activities in this area with NPC I.
n Ownership: Persian Gulf Petrochemical Industries Co. (100%)
National Petrochemical Company International (NPCI)
67Persian Gulf Petrochemical Industries
Company
Persian Gulf Petrochemical Industry Commercial Co. (PGPICC)
Persian Gulf Petrochemical Industry Commercial Co., was founded in 2015 with the aim of increasing customer’s satisfaction by providing sales engineering services, supplying high quality products with global reputable brand as well as competitve prices in order to use its capabilities & potentials for supplying various petrochemical and chemical products, oil products and its related services by utilizing latest modern communication technologies with the target of creating value for customers and other beneficiaries.
this company is the exclusive agency for the sale of petrochemical products of PGPIC’s subsidiary companies.
Mission Statement:n Product: petrochemical, chemical, oil products and servicesn Markets: Domestic & globaln Technology: Information tchnology, production technologyn Moral Remarks: Creating value for beneficiariesn Ooustanding characteristic: Possessing suitable facilities for
producing high quality products and future developmentn Society: partnership in development of petrochemical industry
Mission statement summary:n we are th producer of various petrochemical, chemical and oil
products and its related services in internal and global markets by using modern cmmunication technologies aiming to create value for beneficiaries.
n Our goal is to take part in development of petrochemical industry by relying on international interactions.
68 Persian Gulf Petrochemical Industries Company
Petrochemical Commercial Co. (PCC)
Iran Petrochemical Commercial Co. was established in July 1990 based on the petrochemical industries need for an independent company engaged in domestic and foreign trade. Then in 2009, in line with the observation of the goals of Article 44 of the constitution more than 52 percent of the shares were transferred to the consortium of Iran Investment Company & share holders. The company continued its activities as a trading company.
The main objectives of the company in the domestic market is to supply raw materials for downstream industries and commercial sectors, access to global markets as well as a reasonable share of the petrochemical industry international brand.
Main Activities: This company is one of the leading companies
in the middle-east which is responsible to sell petrochemical products in foreign markets. Efforts to expand presence in the market through improving product quality and providing after sales services to
the customers and increasing their satisfaction are the main goals of the company. In order to expand marketing activities and meet the needs of customers in the foreign countries, petrochemical commercial company has opened offices in the UK, Germany, China, Singapore, India, Dubai, South Korea and Turkey. Petrochemical commercial company has designed a website to carry out its duties for fair distribution of the products along with decentralization and a reduction of visiting customers to the company in Tehran. By referring to this website, buyers can also have access information about their invoices and view the latest account balance status as well as making new purchase request online and observe the invoice thereof.
Chemical products, polymers, aromatics, fertilizers and derivatives are supplied to domestic buyers through both stock exchange and the company itself.
n Ownership: Persian Gulf Petrochemical Industries Co. (45%)
69Persian Gulf Petrochemical Industries
Company
70 Persian Gulf Petrochemical Industries Company
l Location: Petrochemical Special Economic Zone (Mahshahr and Pars Special Economic Energy Zone-Assaluyeh) l Date of Establishment: 1998 (the company name was changed in 2001 from "Khazar clearance and credit" to "Terminals and Tanks Petrochemical Company". (Company Statute has been modified in 1380) l Ownership: 16%Persian Gulf Petrochemical Industries Co.Terminals and Tanks Petrochemical Company is responsible for the operation of two large petrochemical ports in the Pars Special Economic Energy Zone, Bandar Imam & Petrochemical tanks as well as the export of products, the import of raw materials and storage of products and raw materials. The general characteristics of each port and tank sites are as follows:
Terminals and Tanks Petrochemical Co. (TTPC)
71Persian Gulf Petrochemical Industries
Company
Mahshahr Portn Total number of Jetties: 7 (5 liquid jetties, 2 condensate jetties and a solid one, another liquid jetty is also being commissioned).n Date of operation: 3 jetties in 1968, 2 jetties in 1990 and one jetty in 2004n Capacity: 15 million tons n Sea water level: 11 to 13 meters. n Ship berthing: capacity for ships up to 50 thousand tons n Loading / unloading Capacity of products: 150 to 1600 tons per hour. n The annual traffic of ships: 1000 ships per year n Major products for export: butane, propane, methanol, ammonia, ethylene, benzene, light cuts, heavy cuts, Pentane Plus, naphtha, pyrolysis gasoline, sulfuric acid, sulfur, orthoxylene, paraxylene, phenol, ace tone, phosphoric acid, rock phosphate, Acrylonitrile, methyl acrylate, caustic soda, EDC, VAM and ...
Pars Petrochemical Port n Total number of jetties: 15 jetties (6 liquid jetties, 2 condensate jetties and 7 solid jetties) n Date of operation: Pars port first phase was inaugurated in 2005, and the whole port started operatio in 2009. n Total capacity: 35 million tons (29 million tons liquids and condensates, 6 million tones solids) n Sea water level: 15 to 32 meters. n Ships berthing: vessels up to 70 thousand tons n Loading / unloading capacity of products: 170 to 2250 tons per hour. n The annual traffic of ships: 800 to 1,200 ships per year n Major products for export: butane, propane, methanol, ammonia, ethylene, benzene, light cuts, heavy cuts, polystyrene, orthoxylene, paraxylene, polyethylene, urea, polypropylene and ...
Mahshahr tank site (Bandar Imam) n Total number of jetties: 19 n Date of operation: 2004 n Total capacity of tanks: 157, 200 cubic meters n Tanks capacity: 2 to 20 thousand cubic meters n Tanks material: Steel tanks, carbon steel and stainless steel n Tanks equipment: Some tanks have heating / cooling systems n The annual traffic of ships: 800 to 1,200 ships per year n Export /import products: heavy cuts, naphtha, acetic acid, Raffinate, phenol, acetone, epichlorohydrene, VAM, DEGE and ...
72 Persian Gulf Petrochemical Industries Company
The company was registered on February 2010 at Tehran registry office with a capital of one hundred million dollars as a public limited company and its main activity is to invest in the stocks of companies active in the field of supply and production of petrochemical, chemical products and byproducts from pre-commissioning to start up.
Iranian Petrochemical Investment Group as one of the largest investment companies active in the stock exchange was accepted in 2011 with Petrol symbol in the Faraboors. n Ownership: Persian Gulf Petrochemical Industries Company Directdy & via Petrochemical Commercial Company
Iranian Investment Petrochemical Group (Petrol)
Iranian Investment Petrochemical Group (Petrol) n Jam Petrochemical Co. n Pardis Petrochemical Co. n Kermanshah Petrochemical Co. n Zagros Petrochemical Co. n Mamasani petrochemical Co. n Modaberan Eqtesad Co. n Dehdasht petrochemical Co. n Kazeroon petrochemical Co. n Ilam Petrochemical Co. n Assaluye Sadaf Chemical Co. n Lordegan petrochemical Co. n Urmia Petrochemical Co. n Borujen Petrochemical Co. n Gachsaran Petrochemical Co. n Novin petrochemical Co. n Tourism Bank n Iran Energy Exchange Public Stockn Mehravaran Koye Narvan Co.
Modaberan Eqtesad Co. n Shiraz Petrochemical Co. n Lordegan petrochemical Co.n Hafez insurance n Borujen Petrochemical Co. n Jam Petrochemical Co.
For Percentage of Ownership Refe to the attached PGPIC Investment Portfolio