Pet bottle rejection
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Transcript of Pet bottle rejection
Production Rejection And Suppliers Rejection
June Angel DionProduction SupervisorSAFI-Marilao
Production Rejection Details
(January-March, 2013 Data
DPSS 1L PET Bottle Rejection
Output Suppliers Rejects
Prod'n Rejects(pcs.)
Total Rejects
% Supplier Rejects
% Production Rejects
% Scrap Factor
474084 1349 412 1761 0.28% 0.09% 0.10%
510264 1278 878 2156 0.25% 0.17% 0.10%
483360 1379 539 1918 0.28% 0.11% 0.10%
0
200
400
600
800
1000
1200
1400
Jan Feb Mar
13491278
1379
412
878
539
Suppliers Rejects (pcs.)
Prod'n Rejectcs (pcs.)
MonthOutput (pcs.)
Suppliers Deffect
(pcs.
Prod'n Deffect (pcs.)
Total Rejects% Supplier
Rejects (pcs.)
% Production
Rejects (pcs.)
% Scrap Factor
Jan 720168 98 1254 1352 0.01% 0.17% 0.10%
Feb 623592 145 729 874 0.02% 0.12% 0.10%
Mar 480720 109 577 686 0.02% 0.12% 0.10%
DPSS 385ml PET Bottle Rejection
0
200
400
600
800
1000
1200
1400
Jan Feb Mar
98 145 109
1254
729
577
Suppliers Rejects (pcs.)
Prod'n Rejectcs (pcs.)
Losses Data for the Month of March (2013)DPSS 1.893L Bottle Rejection
MonthOutput (pcs.)
Suppliers Rejects (pcs.)
Prod'n Rejects(pcs.)
Total Rejects
% Supplier Rejects (pcs.)
% Production Rejects (pcs.)
% Scrap Factor
Jan 69736 138 448 586 0.20% 0.64% 0.43%
Feb 22720 236 48 284 1.03% 0.21% 0.43%
Mar 34560 383 130 513 1.10% 0.37% 0.43%
0
50
100
150
200
250
300
350
400
450
Jan Feb Mar
138
236
383
448
48
130
Suppliers Rejects (pcs.)
Prod'n Rejectcs (pcs.)
Losses Data for the Month of March (2013)DPSS 3.785L PET Bottle Rejection
MonthOutput (pcs.)
Suppliers Rejects (pcs.
Prod'n Rejects (pcs.)
Total Rejects
% Supplier Rejects (pcs.)
% Production Rejects (pcs.)
% Scrap Factor
Jan 55584 737 94 831 1.31% 0.17% 0.99%
Feb 71136 881 96 977 1.22% 0.13% 0.99%
Mar 17504 165 42 207 0.93% 0.24% 0.99%
0
100
200
300
400
500
600
700
800
900
Jan Feb Mar
737
881
16594 96
42
Suppliers Rejects (pcs.)
Prod'n Rejectcs (pcs.)
Losses Data for the Month of March (2013)DPV 1L PET Bottle Rejection
0
200
400
600
800
1000
1200
1400
1600
Jan Feb Mar
389
15051593
541
1289
1131
Suppliers Rejects (pcs.)
Prod'n Rejectcs (pcs.)
MonthOutput (pcs.)
Suppliers Rejects(pcs.)
Prod'n Rejects (pcs.)
Total Rejects
% Supplier Rejects (pcs.)
% Production Rejects (pcs.)
% Scrap Factor
Jan 339264 389 541 930 0.11% 0.16% 0.10%
Feb 533892 1505 1289 2794 0.28% 0.24% 0.10%
Mar 663552 1593 1131 2724 0.24% 0.17% 0.10%
Losses Data for the Month of March (2013)DPV 385L PET Bottle Rejection
0
500
1000
1500
2000
2500
Jan Feb Mar
157 145 93
2088
729 684
Suppliers Rejects (pcs.)
Prod'n Rejectcs (pcs.)
MonthOutput (pcs.)
Suppliers Reject (pcs.)
Prod'n Rejects (pcs.)
Total Rejects
% Supplier Rejects
% Production Rejects
% Scrap Factor
Jan 608328 157 2088 2245 0.03% 0.34% 0.10%
Feb 623592 145 729 874 0.02% 0.12% 0.10%
Mar 365592 93 684 777 0.03% 0.19% 0.10%
Losses Data for the Month of March (2013)DPV 1.893L PET Bottle Rejection
0
50
100
150
200
250
300
350
400
450
500
Jan Feb Mar
87
162
369
282238
494 Suppliers Rejects (pcs.)
Prod'n Rejectcs (pcs.)
MonthOutput (pcs.)
Suppliers Rejects (pcs.)
Prod'n Rejects(pcs.)
Total Rejects
% Supplier Rejects
% Production
Rejects
% Scrap Factor
Jan 608328 87 282 369 0.01% 0.05% 0.43%
Feb 41600 162 238 400 0.39% 0.57% 0.43%
Mar 150700 369 494 863 0.24% 0.33% 0.43%
Losses Data for the Month of March (2013)DPV 3.785L PET Bottle Rejection
0
200
400
600
800
1000
1200
1400
Jan Feb Mar
153 165
1336
142206
117
Suppliers Rejects (pcs.)
Prod'n Rejectcs (pcs.)
MonthOutput (pcs.)
Suppliers Rejects (pcs.)
Prod'n Rejects (pcs.)
Total Rejects
% Supplier Rejects
% Production Rejects
% Scrap Factor
Jan 70208 153 142 295 0.22% 0.20% 0.99%
Feb 88736 165 206 371 0.19% 0.23% 0.99%
Mar 66288 1336 117 1453 1.98% 0.18% 0.99%
0
1000
2000
3000
4000
5000
6000
7000
8000
1L PET 385ml PET 1.893L PET 3.785L PET
7493
7471375
3437
4790
6061
1640
697
Supplier Rejects
Production Rejects
SUMMARY OF Bottle Rejection
REJECTION 1L PET 385ml PET 1.893L PET 3.785L PET Total Rejects
Supplier Rejects (pcs.)
7493 747 1375 3437 13052
Prod'n Rejects(pcs.)
4790 6061 1640 697 13188
Analysis (March 2013)
Analysis:
End of Presentation