Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the...

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Perpetual Pavements Perpetual Pavements www.AsphaltAlliance.com

Transcript of Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the...

Page 1: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Perpetual Pavements

www.AsphaltAlliance.com

Page 2: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Max Tensile Strain

High ModulusRut Resistant Material(Varies As Needed)

Flexible Fatigue ResistantMaterial 75 - 100 mm

40-75 mm SMA, OGFC or Superpave

}100 mmto150 mm

ZoneOf High

Compression

Pavement Foundation

Page 3: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

ValueQuality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product is not quality because it is hard to make and costs a lot of money, as manufacturers typically believe. This is incompetence. Customers pay only for what is of use to them and gives them value. Nothing else constitutes quality.

Peter Drucker

Page 4: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Economics

Option A

Option BTotalCosts

Time

Page 5: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Why are Perpetual Pavements Important?

• Lower Life Cycle Cost– Better Use of Resources– Low Incremental Costs for Surface

Renewal• Lower User Delay Cost

– Shorter Work Zone Periods– Off-Peak Period Construction

Page 6: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Perpetual Pavement versus Conventional Design

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0.1 1 10 100 1000

Traffic, ESAL

HM

A T

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AASHTO PerRoad

Page 7: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Mechanistic-Based Design

Pavement ModelMaterial Properties(modulus values)

Pavement Responses (strains, stresses,

etc.)

Transfer Function

PavementLife OK?

FinalDesign

Minimize likelihoodof tensile strains> 100 µε, comp.strains > 200 µε

Page 8: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Mechanistic Performance Criteria

Under ESAL

Thick HMA(> 200 mm)

Limit Bending to < 100 µε(NCHRP 9-38)

Limit Vertical Compression to < 200µε (Monismith, Nunn)

Base (as required)Base (as required)

Subgrade

Page 9: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Layer 1HMA

E1

h1 Tensile Strain (εt)

Thickness vs. Tensile StrainH

MA

Ten

s ile

St ra

in

HMA Thickness

Page 10: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Layer 1HMA

E1

h1 Tensile Strain (εt)

Modulus vs. Tensile StrainH

MA

Ten

s ile

St ra

in

HMA Modulus

Page 11: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

HMA Thickness

Sub

grad

e C

omp r

ess i

v e S

tr ain

E1

E2EE22

E3

h1

h2

Compressive Strain Compressive Strain ((εεvv))

Thickness vs. Compressive Strain

Page 12: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Normal Fatigue Testing Results VersusEndurance Limit Testing

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1000 100000 10000000 1.1E+08Number of Loads to Failure

Stra

in, (

10E

-06)

Endurance Limit

Normal Range forFatigue Testing

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Endurance Limit

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Endurance Limit

Normal Range forFatigue Testing

Page 13: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

0

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1000 100000 10000000 1.1E+08

Number of Loads to Failure

Stra

in, (

10E

-06)

Endurance Limit

Normal Range forFatigue Testing

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1000 100000 10000000 1.1E+08

Number of Loads to Failure

Stra

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10E

-06)

Endurance Limit

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1000

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1000 100000 10000000 1.1E+08

Number of Loads to Failure

Stra

in, (

10E

-06)

Endurance Limit

Region of DamageAccumulation

NoDamageAccumulation

Page 14: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual PavementsDoes the Endurance Limit Exist?

• University of Illinois Study– 70 µε reasonable

• NCHRP Project 9-38– 100 µε for unmodified asphalt– 250 µε for modified asphalt

• NCHRP Project 9-44 – Validating the Endurance Limit– Endurance Limit Workshop

• In the new MEPDG to be adopted by AASHTO

Page 15: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

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Significance of Fatigue Endurance Limit

“….such a limit would provide a thickness limit for the pavement..Increasing the thickness beyond the limiting thickness…would provide no increased structural resistance to fatigue damage and represent an unneeded expense.”

Prof. Carpenter

Page 16: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Page 17: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

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4000

5000

6000

7000

8000

0.0E+00 5.0E+06 1.0E+07 1.5E+07 2.0E+07 2.5E+07 3.0E+07 3.5E+07 4.0E+07

Number of Load Cycles

Stiff

ness

, Mpa

70 Micro Strain TestUniversity of Illinois

Failure @ Stiffness < 50%

Page 18: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Page 19: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

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Analysis

– Program uses Monte Carlo simulation to model input distributions• Load, Materials, thickness

– A distribution of pavement response is determined

– Reliability = probability that response(s) below threshold, OR

– Damage/Million ESAL, OR– Time to Damage = 0.1

Page 20: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements% Below Threshold

• Design should have high % below threshold

% Below Threshold

How much ‘damage’ does this

area correspond to?

f

Pavement Response

Page 21: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements‘Damage Computation’

• For responses exceeding threshold, compute N using transfer function– User defined

• Calculate damage accumulation rate– Damage / MESAL

f

Pavement Response

% Below Threshold

DamageMESAL

Page 22: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Estimated Long Life

• Convert damage rate into an estimated life– Use traffic volume and growth– Calculate when damage = 0.1

• Use for Low Vol. Roads (t ~30 yrs.)

10 - 20/wk 3 - 5/wk 10 - 20/wk

Low Volume Traffic

Page 23: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Key Components

• Based on fully functional M-E design software

• Layered elastic analysis• Incorporates

– Seasonal effects– Thickness variability– Material property variability– Load Spectra or Traffic Count– Probabilistic analyses

Page 24: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Page 25: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Perpetual Pavement Performance Criteria• Designer selects location(s) in layer• Type of criteria (stress, strain, deflection)• Threshold value and transfer function

Page 26: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

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Traffic

Page 27: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Performance Goals - Avoid These

RepeatedBending

Leads toFatigue Cracking

HMA

BaseBase

RepeatedDeformation

Leads toRutting

Subgrade

Page 28: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

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Foundation - Illinois

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d Th

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Remedial procedurerequired Remedial

procedureoptional N

o re

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requ

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Page 29: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

› Fatigue Resistant Asphalt Base

» Minimize Tensile Strain with Pavement Thickness» Thicker Asphalt Pavement = Lower Strain» Strain Below Fatigue Limit = Indefinite Life

CompressiveStrain

Strain

Fatigue Life

IndefiniteFatigue

Life

Tensile Strain

Page 30: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

DBM

DBM50HDM

Design life (msa)

Thickness of asphalt

layers(mm)

500

400

300

200

100

0

TRL Design Chart

10010TRL

Page 31: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

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› Rut Resistant Upper Layers• Aggregate Interlock

» Crushed Particles

» Stone-on-Stone Contact

• Binder» High Temperature PG

» Polymers

» Fibers

• Air Voids» Avg. 4% to 6% In-Place

• Surface» Renewable

» Tailored for Specific Use

Page 32: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Thickness of bituminous layer (mm)

Rate ofrutting

(mm/msa)

0 100 200 300 4000.1

1

10

100

1000

RATE OF RUTTING vs ASPHALT THICKNESS

TRL

Page 33: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

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Performance of Washington Interstate Flexible Pavements Performance of Washington Interstate Flexible Pavements (based on 284 km)(based on 284 km)

12.4230 (9.2)31.6Average2 to 25100 to 34523 to 39Range

Time from Original

Construction to First

Resurfacing(years)

Thickness of Original AC (mm (in.))

Time Since Original

Construction (years)

Statistic

Page 34: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

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Ohio Study of Flexible Pavements

• Examined Performance on 4 Interstate Routes– HMA Pavements - Up to 34 Years without

Rehabilitation or Reconstruction – “No significant quantity of work . . . for

structural repair or to maintain drainage of the flexible pavements.”

– Only small incremental increases in Present Cost for HMA pavements.

Page 35: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

FHWA - Data from Long-Term Pavement Performance Study• Data from GPS-6 (FHWA-RD-00-165)• Conclusions

–– Most AC Overlays Most AC Overlays >> 15 years before Rehab15 years before Rehab–– Many AC Overlays > 20 years before Many AC Overlays > 20 years before

Significant DistressSignificant Distress– Thicker overlays mean less:

• Fatigue Cracking• Transverse Cracking• Longitudinal Cracking

Page 36: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Crack (surface initiated)

WHEEL LOADSURFACECRACKING

TRL

Page 37: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

New Jersey I-287Surface Cracking

Page 38: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

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Study of Kansas Interstates

Page 39: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

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Current Perpetual Pavement Efforts

• Europe• California• Colorado• Illinois • Kentucky

• Michigan • Ohio• Oregon • Texas• Wisconsin

Page 40: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual PavementsRehabilitation

Possible Distresses› Top-Down Fatigue

› Thermal Cracking

› Raveling

Solutions› Mill & Fill

› Thin Overlay

High Quality SMA, OGFC or Superpave

20+ YearsLater

50 - 100 mm

Str

uct

ure

Rem

ain

s In

tact

Page 41: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual Pavements

Perpetual Pavement

› Structure Lasts 50+ years.

» Bottom-Up Design and Construction

» Indefinite Fatigue Life

› Renewable Pavement Surface.

» High Rutting Resistance

» Tailored for Specific Application

› Consistent, Smooth and Safe Driving Surface.

› Environmentally Friendly

› Avoids Costly Reconstruction.www.AsphaltAlliance.com

Page 42: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

Perpetual PavementsReferences

• Int’l Conferences on Perpetual Pavements– Int’l Soc. for Asphalt

Pavements – 2004– Ohio – 2006

Page 43: Perpetual Pavements...Perpetual Pavements Value Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for. A product

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Value - Paraphrased

The price is what you pay; the value is what you receive.

Author Unknown