Performance Test Procedure Roller Gate.pdf

7/29/2019 Performance Test Procedure Roller Gate.pdf

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PROJECT

SUB ITEM

PACKAGE 2 : SEMARANG PUMPING STATION

SCREEN FACILITIES & ROLLER GATES

OWNER

MAIN CONTRACTOR

MANUFACTURER

LINGKUNGAN PERMUKIMAN JAWA TENGAH

PT. GRUNDFOSS POMPA - PT. BRANTAS ABIPRAYA

P.T. AZYMUTH CITRA PERKASA

PROCEDURENO.:J001/PR001

Prepared PT.AzymuthCitraP TjahjotoAriW

Knowledge GrundfosBrantas

JV Didiet

A

Raharjo

OrientalConsultant MitsuoMiura

Representative Signature DatePreparedBy Company

SatkerPPLP SuharsonoA.B.

pprove


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PERFORMANCE TEST PROCEDURE

FOR ROLLER GATE AT WORKSHOP

J-001-ACP-12

J-001-PR-001 Revision 0 Page 1 of 4

TABLE OF CONTENT

1 PURPOSE2 APPLICATION3 REFERENCES4 DEFINITION5 RESPONSIBILITIES6 PROCEDURE


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Q-019-ACP-11J-001-PR-001 Revision 0 Page 2 of 4

1. PURPOSE

This procedure covers the test for Roller Gates at PT Azymuth workshop before installingon site Package C2 Semarang Pumping Station and Retarding Pond.

2. APPLICATION

Applies to the all 5 units Roller Gate including motor actuator exclude rubber sealand

3. DEFINITIONS

PPLP : (Satker PPLP) Satker Pengembangan PenyehatanLingkungan Pemukiman shall mean the owner of this Project

OC : (Oriental Consultant) shall mean Consultant for this project,and on behalf Satker PPLP

GBJV : (Grundfos Brantas Joint Venture) shall mean Main Contractor

ACP : (PT. Azymuth Citra Perkasa) shall mean Manufacturer

4. RESPONSIBILITIES

PPLP : Review of report

OC : Check, review and Approved report of inspection test

GBJV : Witness, review and approval inspection test report

ACP : - Perform fabrication and test as per scope of work- Prepare report of fabrication and test and submit to GBJV

for approval

5. PROCEDURE

5.1. Preparation for test

Prepare the equipment and tools to be completed and ready for use

Roller gate shall be marked RG A or RG B until RG E on the skin plateprior test.

Review report test inspection

5.2. Support frame

Support frame are the finished fabricate material item RG-04

Support frame will be used for hanging the actuator and roller gate withadditional stiffener for supported frame.


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Q-019-ACP-11J-001-PR-001 Revision 0 Page 3 of 4

5.3. Motor Actuator

The approved specification of motor actuator :Brand : AUMAType : SA 14.6Power : 3ph / 380 VAC / 50 Hz / 1,6 kwGear Box : GK 16.2 Ratio 4 : 1

specification of test motor actuator shall be same with approvedspecification, and its will be used for performance testing for all five RollerGate in workshop before shipment.

If the test motor specification different with approved specification, the testmotor will be used for performance testing for only 2 roller gate at firstshipment, the remaining 3 roller gates shall use the test motor with

specification as approved by OC.

5.4. Overhead crane condition at workhop

Height span : 4.5 meters

Overhead Crane max load : 14 tons

Open closed for test will be : 1.5 meters

5.5. Performance Test.Performance Test for gate will shop operated from fully closed to the openedposition under a no-flow condition, to demonstate that the gate leaf isworkable. The test shall cover followings :

5.4.1. Document Inspection- ML (Material List)- Installation Plan- Performance Test Procedure

5.4.2. Visual Inspection- All gates are to be visually inspected- Painting Judgment for actuator and base frame- Evaluation of visual inspection result

5.4.3. Measurement Inspection- Major dimension to be measurement and compared to drawing- Evaluation

5.4.4. Actuation Inspection


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ATTACHMENT

Page 4 of 4

1. Material List (ML)2. Installation Plan3. Performance Test Data Report


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PT AZYMUTH CITRA PERKASA

MATERIAL LIST DETAIL

Doc. No. : 001/PLD/RG/J-001-ACP-12 Date

Title : ROLLER GATE "A" Revision

Qty : 1 UNITS Prepared by

Job No. : J-001/ACP/12

Project : Package C2 Semarang Pumping Station

No. Name of Good Part No. Size Qty

Dwg No. PN (1) (2) (3) (4) (5) (6) 2 unit

70 Bush Oilles bush roller RG-12 2 80 50 4

71 Round bar Shaft Roller RG-12 4 75 364 L 4

72 Plate Key Plate RG-12 5 5.00 30 100 4

73 Plate Hanger Rib RG-13 1 10.00 40 130 8

74 Plate Hanger Plate RG-13 2 12.00 150 160 2

75 Plate Base Plate Pedestal RG-14 1 12.00 300 400 2

76 Pipe Pipe Pedestal RG-14 2 4 SCH 40 860 2

77 Plate Stiffener Plate Pedestal RG-14 3 10.00 143 860 2

78 Plate Stiffener Plate Pedestal RG-14 4 10.00 93 860 2

79 Plate Flange RG-14 5 10.00 210 210 2

Empty

C:\My document\Engineering\Master\Test Procedure for Roller Gate.xls


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Item : Roller Gate "A" Gate Leaf : 2400 x 4200

Ref drawing : RG - 01 To RG - 12 Actuator : SA. 14.6

Date : 8 Oktober 2012 Stem : dia 63 x 4330

Owner :Satker PPLP Connection Shaft

:

dia 50mmConsultant : Oriental Consultant Main Wheel : dia 430 mm (No assembly for the test)

Main Contractor : Grundfos - Brantas JV :

Manufacturer : PT. Azymuth Citra Perkasa :


DIMENSION & DATADESCRIPTION

PERFORMANCE TEST

INSTALLATION PLAN

2400

2400

420

0

1500

MaxCranespan:4500

RG"A"OPENPOSITION

RG"A"CLOSEDPOSITION

EL+0.7Closedposition

EL+1.9Openposition

travelling distancefortestonly,duetocrane span


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Item : Roller Gate "A" Gate Leaf : 2400 x 4200

Ref drawing : RG - 01 To RG - 12 Actuator : SA. 14.6

Date : 8 Oktober 2012 Stem : dia 63 x 4330

Owner : Satker PPLP Connection Shaft : dia 50mm

Consultant : Oriental Consultant Main Wheel : dia 430 mm

Main Contractor : Grundfos - Brantas JV :Manufacturer : PT. Azymuth Citra Perkasa :


Visual Check :

Main Dimension Check Reference Drawing Result

( mm )

1- Gate Leaf

- Width

- Height

1 2 3

4200

2400

4

Actual Measurement

PERFORMANCE TEST

DATA REPORT

DESCRIPTION DIMENSION & DATA

- Thickness

2- Frame

- Frame spacing on Left

- Frame spacing on Right

- Base frame width (detail II)

- Base frame lengthh (detail II)

3- Main Wheel (diameter)

4- Shaft of Main Wheel

Actuti on Inspectio n Result

1- Closed Position

2- Open Position

Approved by, Witness by, Prepared by,

Oriental Consultant Grundfos - Brantas JV PT. Azymuth Citra Perkasa

on behalf of Satker PPLP

190.46 mm/min

190.46 mm/min

Hoisting speed

350

450

450

232

4000

430

Actual Measurement

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Performance Test Procedure Roller Gate.pdf

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