Performance Gang Tool Turning CentersThe Hardinge TALENT ® GT Series machines not only set the...
Transcript of Performance Gang Tool Turning CentersThe Hardinge TALENT ® GT Series machines not only set the...
The Hardinge TALENT® GT Series machines not only set the standard in “high-performance” gang tool turning but offer an exceptional combination of features for accuracy, flexibility and durability in a compact design. TALENT® GT Series machines have been designed to help maximize the ever demanding process requirements today.
Enhanced integrated automation capability and automated robotic component parts handling capabilities make the TALENT® GT Series machines an outstanding choice. Depending on how you decide to configure your machine, it can be used as a stand-alone unit, a higher capacity system with a bar feed, or a fully automated system using gantry or robitic units.
MODELS AVAILABLE
TALENT GT 27• 2 Axis 27mm (1.0625”) Thru-Bore Capacity Gang Tool Lathe
TALENT GT 27 Y• 2 Axis 27mm (1.0625”) Thru-Bore Capacity Gang Tool Lathe• Equipped with Y-Axis TALENT GT 42• 2 Axis 42mm (1.625”) Thru-Bore Capacity Gang Tool Lathe
TALENT GT 42 Y• 2 Axis 42mm (1.625”) Thru-Bore Capacity Gang Tool Lathe• Equipped with Y-Axis
CONFIGURATIONS
STANDARD EQUIPMENT
• FANUC Oi-TF Control System• Hydraulic Cylinder Unit• Heat Exchanger• Hollow Hydraulic 3 Jaw Chuck• Foot Switch for Collet / Chuck • Part Catcher to Tray• Chip Conveyor Interface• Bar Feed Interface• Head Wall Air Blast• Oil Mist Interface• Working LED Lamps• 3-color LED Warning Lamp• Head Wall Coolant• Central Grease Lubrication
OPTIONAL EQUIPMENT
• SIEMENS 828D Control System• Auto Power Off (M30)• Pneumatic Cylinder Unit• A2-4” Collet Adaptors • A2-5” Collet Adaptors• Part Conveyor • Hinge Type Chip Conveyor• Drag Type Chip Conveyor• Oil Mist Collector• Manual Tool Touch Probe• Voltage Transformer• Auto Door• 20 Bar High Pressure Coolant Pump• X, Z & Y Axis Linear Scale Packages• Bar Feed Unit
HardingeB42 Collet
BUCKChuck
Tonfou CL42-A5(173E)
Collet Adaptor 5C/16C
SPINDLE FLEXIBILITY
REAR CHIP CONVEYOR SYSTEM
• Facilitates efficient removal of chips from the machine with ease• Machine includes coolant control as well as coolant flush to clean off sheet metal and flush chips into the conveyor• Coolant Tank capacity is 140 litres (36 US gal)
FEATURES
MACHINE CONSTRUCTION
DESIGNED FOR FLEXIBILITY AND PERFORMANCEThe latest software design platform and FEA (Finite Element Analysis) techniques were used to design and build the One Piece cast iron base structure. A rigid, structually-balanced machine to assure optimum performance and machine life. The FEA software accurately depicts the structual deflection, stress levels, thermal response and vibration response of the assembled components and the assemble machine. Extreme-case loadings are used to verify adverse machining conditions.
GUIDEWAY SYSTEM
• Linear roller guides are utilized on all axes to provide optimum stiffness and rigidity. The roller guideway has noticeably larger contact area. This results in a substantially higher load carrying capacity and lower wear together with minimum friction
SOLID ONE PIECE CAST IRON BASE• Rigid and stable base, strategically ribbed ensuring exceptional process accuracy with compact efficiency
INTEGRATED AUTOMATION PREPARATION
• Pre-Machines pads have been incorporated into the machines base casting, allowing for integrated automation – Reduce and simplify work handling with the use of either a simple Pick & Place Robot, Single line Gantry System for the fast traverse rates to quickly load and unload component parts – Continuous high-volume production either as a stand- alone unit or two or more systems configured for multiple operations – Ideal for small or large “Job Shops”, easy changeover from job to job for long or short batch runs – A fraction of the manpower is required thus improving your “cost per Part” – Reduces non-cutting time with simultaneous work handling – Ease of programming with a single CNC control, both the machine tool and work handling unit can be programmed
HEADSTOCK
• Headstock assembly with heavy ribbed construction allows for minimum heat retention and optimum component part size control
MACHINE CONSTRUCTION
VERTICAL GANG SLIDE CONFIGURATION
• Drastically reduces the cut-to-cut time with no time lost for turret indexing. Vertical Gang Tool Type Tool Holders can be mounted and arranged to suit each different process requirement.
• Hardinge Dovetail Tooling allows tools to be added or removed without disturbing any other tool. The dovetail adjustable wedge configuration for toolholders minimizes lifting action while machining, therefore reducing tool chatter, vibration and tool wear allowing for better surface finishes and part to part accuracy
AXIS TRAVEL DIMENSIONS
Y-AXIS
• The Y Axis is integrated into the base structure providing a rigid platform allowing for complex Milling & Drilling processes to be completed without compromise
MACHINE OPTIONS
FANUC OITF CONTROL • Color 15” display screen• Custom-designed, user friendly operators panel• Standard Manual Guide-I (MG-i) programming• Packed with standard features such as: – Dynamic Graph Simulation – RS-232C Interface – Ethernet – USB Interface – PCMCIA Memory Card Interface
SIEMENS 828D• Color 15.6” display screen• Full QWERTY keyboard is integrated into the Operator Panel• Standard Shop-Turn programming• Packed with standard features
MACHINE CONTROLS
Tool Touch Probe Arm Oil Air Mist Collector Hinge & Drag TypeChip Conveyor
Integrated AutomationPre-Engineered Packages
Head Wall FlushCoolant & Air Blast
Part Catcher toTray & Part Conveyor
Capacity Swing Over Way Covers (Dia) 310mm (12.2”)Spindle Nose A2-5,Through hole diameter 42mm (1.65”)Part Weight 34Kgs (75 Lbs)Max Machining Dia 65mm (2.56”)Max Turning Length 210mm (8.26”)Part AccuracyRoundness 1.0 micron (0.00004”)Surface Finish Ra 0.3 micron (12 micro-inch)Continuous Machining Accuracy 6 micron (0.00025”)Spindle ConfigurationSpindle Nose A2-5Spindle Thru - Bore 53mm (2.09”)Spindle rpm Max/Base 6000/1500rpm 6000/1500rpmFront Bearing Bore 100mm (3,94”)Fanuc Motor Fanuc αiI 8 / 8000Power @ Spindle (Continuous) 7.5 Kw (10 HP)Power @ Spindle (30Min) 11 Kw 14.7 HP)Power @ Spindle (15Min) 15Kw (20.1 HP)Torque @ Spindle (Continuous) 47.8 Nm (35.26Ft-Lbs)Torque @ Spindle (30Min) 70 Nm (51.63Ft-Lbs)Torque @ Spindle (15Min) 95.4 Nm (70.37Ft-Lbs)Axis SlidesZ AxisGuide Z [NSK] RA25Travel Z 235 mm (9.25”)Rapid Traverse Z 32m/min (1260ipm)X AxisGuide X [NSK] RA25Travel X 345 mm (13.58”)Rapid Traverse X 32m/min (1260 ipm)
SPECIFICATIONS
POWER & TORQUE SPECIFICATIONS
FRONT VIEW TOP VIEW SIDE VIEW
Y Axis (option)Travel Y -30mm +110mm ( -1.18” +4.33”)Rapid Traverse Y 24m/min (945 ipm)X , Z & Y AxisPosition Accy/Total Travel (ISO 230-2) 0.01mm (0.0004”)Repeatability (ISO 230-2) 0.005mm (0.0002”)C AxisResolution 0.001 degreeRepeatability (ISO 230-2) 15 secondsAccuracy (ISO 230-2) 20 secondsCoolant FacilitiesReservoir Capacity 140L (36 Gallon)Pump Size 1.5 kW (2 HP)Pump Rating 130/20L (5,72 Gallon)Pressure 2.7/5 kg/cm^2 (40 psi)Machine DimensionsSpindle CL Height 1000mm (42,13”)Length 1970mm (101,06”)Width w/o chip conveyor 2675mm (131,14”)Width w/ chip conveyor 1660mm (71,42”)Height 1936mm (75,98”)Weight (Less Skid)-Approx 2040 Kg (4500 Lbs)Required Floor Space 3.3 M2 (35,52 ft2)
All specifications subject to change without notice. All marks indicated by ® and ™ are trademarks of their respective owners. #1515A • Litho in USA © Hardinge Inc. 2018 • May 2018
Hardinge CorporateBerwyn,Pennsylvania
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Bron,France
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Erkrath,Germany
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Hyderabad,India
Guangzhou,China
Nan Tou,Taiwan
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Hardinge is a leading international provider of advanced metal-cutting solutions. We provide a full spectrum of highly reliable CNC turning, milling, and grinding machines as well as technologically advanced workholding accessories.
The diverse products we offer enable us to support a variety of market applications in industries including aerospace, agricultural, automotive, construction, consumer products, defense, energy, medical, technology, transportation and more.
We’ve developed a strong global presence with manufacturing operations in North America, Europe, and Asia. Hardinge applies its engineering and applications expertise to provide your company with the right machine tool solution and support every time.
Hardinge Companies Worldwide
AmericasHardinge Corporate1235 Westlakes DriveSuite 410Berwyn, PA 19312
Hardinge One Hardinge DriveElmira, NY 14903P. 800-843-8801E. [email protected]
Hardinge1524 Davis RoadElgin, IL 60123P. 800.843.880
AsiaChinaHardinge Machine(Shanghai)Co. Ltd.1388 East Kangqiao RoadPudong , Shanghai 201319P. 0086 21 3810 8686
TaiwanHardinge Taiwan Preci-sion Machinery Limited4 Tzu Chiang 3rd RoadNan Tou City 540TaiwanP. 886 49 2260 536E. [email protected]
EuropeGermanyHardinge GmbHFichtenhain A 13c47807 KrefeldP. 49 2151 49649 10E. [email protected]
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