PERFORMANCE EVALUATION OF A LOW HEAT REJECTION CI ENGINE...
Transcript of PERFORMANCE EVALUATION OF A LOW HEAT REJECTION CI ENGINE...
International J.of Multi.displ.Research & Advcs in Engg. (IJMRAE),
ISSN 0975-7074, Vol.1, No. I, November 2009, pp 53-70
PERFORMANCE EVALUATION OF A LOW HEAT
REJECTION CI ENGINE USING VEGETABLE OILS
SUDHEER B.P.K, MURTHY V.S.S, KALYANI K.RADHA,
ANJANEYA PRASAD.B, RAMJEE. E, NAGA PRASAD CH.S,
K.V.K. REDDY AND RAJAGOPAL.K
Abstract
Rapid depletion of conventional energy sources along with increasing demand for energy is a matter
of serious concern. The fact that petroleum based fuels will neither be available in sufficient quantities
nor at reasonable price in future has revived interest in exploring alternate fuels for diesel engines.
Only non-edible vegetable oils can be seriously considered as fuels for engines as the edible oils are in
great demand and are far too expensive as fuels. Gum formation, filter clogging, carbon deposits at the
nozzle tips, higher exhaust emissions due to high exhaust temperatures are some of the problems
associated with these oils. Using of vegetable oils in low heat rejection engines is the only solution to
overcome problems of these oils. The high in cylinder temperature of these engines reduces the
ignition delay and aids combustion. The use of vegetable oils in the LHR engine reduces HC, CO and
smoke emissions. It is planned to carry out suitable modification on the existing engine by insulating
piston, cylinder liner, and cylinder head with an intention to improve the performance of the engine
and to reduce emissions. Initially modifications are carried out by employing PSZ coated cylinder
head and liner on the engine. Then different levels of insulation are applied by changing different
pistons. The LHR engine configuration which gave the best performance is used for the subsequent
investigations. Varieties of locally available vegetable oils are tried with a view to identify the best
one in terms of efficiency and emissions. Volumetric efficiency drop due to high temperature
environment is the main problem associated with LHR engines. Hence, experiments are conducted
with supercharging to compensate the volumetric efficiency drop. Break thermal efficiency of thumba
Indian Journal of Science and Technology Vol.2 No.10 (Oct 2009) ISSN: 0974- 6846
Research article “Characteristics of castor oil as biofuel” Naga Prasad et al. Indian Society for Education and Environment (iSee) http://www.indjst.org Indian J.Sci.Technol.
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Performance and emission characteristics of a diesel engine with castor oil Ch .S. Naga Prasad1 , K. Vijaya Kumar Reddy1, B.S.P. Kumar1, E. Ramjee1, O.D. Hebbel2 and M.C. Nivendgi2
1Dept. of Mech. Engg., JNTU College of Engg., Hyderabad-85; 2PDA College of Engg., Gulburga, Karnataka, India. [email protected]
Abstract: Bio-diesel is one of the most promising alternatives for diesel needs. Use of edible oil may create shortage of oil seeds for daily food, which necessitates identification of new kinds of non-edible vegetable oil. With this objective, the present work has focused on the performance of castor non-edible vegetable oil and its blend with diesel on a single cylinder, 4 stroke, naturally aspirated, direct injection, water cooled, eddy current dynamometer Kirloskar Diesel Engine at 1500 rpm for variable loads. Initially, castor neat oil and their blends were chosen. The physical and chemical properties of Castor oil were determined. In general, viscosity of neat vegetable oil is high, which can be reduced through blending with diesel and heating them. The heating temperature of the blends increases with the increase in the percentage of neat oils with diesel ranging from 700C to 1200C before entering into the combustion chamber. The suitability of neat Castor oil and their blends are evaluated through experimentation. The performance and emission characteristics of engine are determined using Castor neat oil and their blends with diesel. These results are compared to those of pure diesel. These results are again compared to the other results of neat oils and their blends available in the literature for validation. By analyzing the graphs, it was observed that the performance characteristics are reduced and emission characteristics are increased at the rated load compared to those of diesel. This is mainly due to lower calorific value, high viscosity and delayed combustion process. From the critical analysis of graphs, it can be observed that 25% of neat Castor oil mixed with 75% of diesel is the best suited blend for Diesel engine without heating and without any engine modifications. It is concluded that castor non-edible oil can be used as an alternate to diesel, which is of low cost. This usage of neat bio-diesel has a great impact in reducing the dependency of India on oil imports. Keywords: Castor oil, alternate fuel, biofuel, emissions, non edible oils, performance characteristics. Introduction
The consumption of diesel fuels in India was 28.30 million tones which was 43.2% of the consumption of petroleum products. This requirement was met by importing crude petroleum as well as petroleum products. The import bill on these items was 17,838 crores. With the expected growth rate of diesel consumption of more than 14% per annum, shrinking crude oil reserves and limited refining capacity, India will be heavily dependent on imports of crude petroleum and petroleum products.
From the standpoint of preserving the global environment and to sustain from the large imports of crude petroleum & petroleum products from Gulf
countries, alternate diesel fuel is the need of the hour. The idea of using vegetable oils as a fuel for diesel engines is not a new one. Rudolph Diesel used peanut oil to fuel in his engine at Paris Exposition of 1900.However, despite the technical feasibility, vegetable oil as fuel could not get acceptance, as they were more expensive than petroleum fuels. Later the various factors as stated earlier, created renewed interest of researchers in vegetable oil as substitute fuel for diesel engines. In recent years systematic efforts have been made by several researchers (Rakopoulos et al.,1992; Humke et al.,1995; Barsic et al.,1996; Hemmer Lien et al.,1997; Michel et al., 1998; Vellguth et al.,1998; Reddy, 2000; Agarwal et al., 2001; Altin et al., 2001; Herchel et al., 2001; De Almedia et al., 2002) to use vegetable oils such as sunflower, safflower, peanut oil, soybean oil, rapeseed oil, rice bran oil, Jatropha, pongamia, coconut oil etc. and their derivatives, in the place of diesel in C.I. engines and proved useful as alternate fuel. As many of them are edible, their usage may create shortage of oil seeds for daily food, which necessitates identification of new kinds of non-edible vegetable oil. The recent upward trend in oil prices due to uncertainties in supply of petroleum products scarcity and ultimately depletion has a great impact on Indian economy and the Nation has to look for alternatives to sustain the growth rate.
Testing of diesel engines with neat vegetable oils as diesel blend over preheating improved the performance and reduced the emissions comparatively (Pramanik et al., 2003, Ramdas et al., 2005). It also reduced the filter clogging and ensured smooth flow of oil. Some of the researchers (Hebbal et al., 2006; Choudhury et al., 2007) conducted experiments on diesel engine using non-edible vegetable oil as alternate fuels and found maximum brake thermal efficiency and BSFC. The uses of biodiesel
(Avinash Kumar Agarwal et al., 2008) in conventional diesel engines resulted substantial reduction in emission of unburned hydrocarbons, carbon monoxide and particulate. The neat biodiesel can be converted into methyl esters of biodiesel using transestrification process. Methyl and ethyl esters of Karanja oil (Baiju et al., 2009) can also be used as a fuel in compression ignition engine without any engine modification.
From above stated factors it is evident that identification and testing of new non edible oils on diesel engine is of great importance. In the present investigation Castor oil, non-edible vegetable oil is selected for the test and its suitability as an alternate fuel is examined. This is accomplished by blending of Castor oil with diesel in 25/75%, 50/50%, 75/25%, 100/0% on volume basis; further these blends are heated to reduce viscosity equal to that of diesel. Then the following investigations are carried out:
Indian Journal of Science and Technology Vol.2 No.10 (Oct 2009) ISSN: 0974- 6846
Research article “Characteristics of castor oil as biofuel” Naga Prasad et al. Indian Society for Education and Environment (iSee) http://www.indjst.org Indian J.Sci.Technol.
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• The effect of blending Castor oil with diesel on viscosity.
• The effect of temperature on viscosity of various Castor oil and diesel blends and the temperature at which the
viscosity of blends equal to that of diesel at 300C.
• The performance and emission characteristics of diesel engine using various blends and compare the results with that of diesel.
• Further for ascertaining the validity of the results obtained, the performance and emission characteristics of neat Castor oil are compared with the results available in the literature for similar work.
Characterization of castor oil Properties of Castor oil
Castor oil is non-volatile fatty oil taken from beans of the plants. It ranges in color from colorless to greenish. It has two derivatives such as blown castor and hydrogenated oil. Castor oil used in textiles, paints, varnishes, plastics, cosmetics, fibers, hair oils and drying oils. It is also used for traditional and medical treatment purposes. Table 1 shows the comparison of properties of castor oil with diesel. Effect of dilution on viscosity of castor oil and diesel blends
Linseed oil and diesel are blended in 0/100%, 25/75%, 50/50%,75/25%,100/0% on volume basis and the mixture is stirred well to get homogenous stable mixture .Variation of density, viscosity, and percentage reduction in viscosity of blends at 300C are shown in Table 2. The density and viscosity of blends reduces with increases in percentage of diesel in blend. The blend
containing 75% of diesel has density and viscosity close to that of diesel. Effect of temperature on viscosity of caster oil and diesel blends
Fig.2 shows the variation of viscosity of blends with temperature. The viscosity of blends deceases with increase in temperature. Blend containing 75 % diesel have viscosity close to diesel at 300C and does not require heating.
However blends containing 50%,25%,0% diesel requires heating up to 70,80,950C respectively before firing into combustion chamber to attain viscosity equivalent to that of diesel at 300C . Experimental test rig- instrumentation
This investigation was conducted on a single cylinder, 4 stroke, water cooled, stationary Kirloskar diesel engine computerized test rig with the Rated power 5.2 kW/7 hp @ 1500rpm. The Kirloskar engine is one of the widely used engines in agriculture tractors, pump sets, arm machinery, Transport vehicles, small and medium scale commercial purposes. The engine can withstand the peak pressure encountered because of its high compression ratio. The specifications of test rig are given in Table 3. Engine was directly coupled to an eddy current dynamometer. The engine and dynamometer were interfaced to a control panel, which is connected to a computer. This computerized test rig was used for recording the test parameters such as fuel flow rate, temperatures, air flow rate, load etc. and for calculating the engine performance characteristics such as brake thermal efficiency, brakes specific fuel consumption, volumetric efficiency etc., the calorific value and the density of a particular fuel was fed to the software as input variables. Planet Equipment of 5 gas analyzer is used to find out the emission characteristics like carbon
Table 2. Properties of castor oil – diesel blendsCastor oil (%)
Diesel oil
(%)
Density (g/cc) at
300C
Viscosity (cst) at 300C
Viscosity in reduction
(%) 100 0 0.956 78 - 75 25 0.925 62 20.5 50 50 0.893 45 42.3 25 75 0.862 25 67.9 0 100 0.840 5 93.58
Table 1. Comparison of properties of castor oil with diesel oil
Property Diesel oil Castor oilDensity (g/ml) at 300C
0.84 0.956
Calorific value (kj/kg)
42000 36000
Viscosity (cst) at 300C
5.0 78
Flash point (0C)
57 320
Fire point (0C) 65 345
Fig.1. Layout of experimental setup with instrumentation
Dynamometer
Engine
Calorimeter
T1
T2
T3
F
F
T5 T6
T4PT
N
SM EGA
Rota
Control Panel Compter
Indian Journal of Science and Technology Vol.2 No.10 (Oct 2009) ISSN: 0974- 6846
Research article “Characteristics of castor oil as biofuel” Naga Prasad et al. Indian Society for Education and Environment (iSee) http://www.indjst.org Indian J.Sci.Technol.
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Fig.2. Variation of viscosity of blends in relation to temperature
Fig.3. Variation of brake thermal efficiency with brake power for castor oil and its blends
Fig.4. Variation of brake specific fuel consumption with brake power for castor oil and
its blends
monoxide (CO), carbon dioxide (CO2), un-burnt hydro carbons (UHC), nitrogen oxides (NO), unused oxygen (O2). Smoke measurement is made using an OPAX2000II/DX200P meter of Neptune Equipments. The layout of experimental test rig and instrumentation is shown in Fig.1.
Variable load tests are conducted for 0.2, 1, 2, 3, 4, 5.2 KW at a constant rated speed of 1500 rpm, 200 bar injector opening pressure. The Linseed oil and its blends with diesel are heated externally as stated earlier before injecting into the test cylinder. The engine was sufficiently warmed up and stabilizes before taking all readings. All the observations are replicated thrice to get a reasonable value. The performance characteristics of the is evaluated in terms of Brake Thermal Efficiency (ηth), Brake Specific Fuel Consumption (BSFC) and exhaust gas temperature (E.T) and the emission characteristics in terms of CO, UHC, NO and smoke opacity. These performance and emission characteristics are compared with the results of baseline diesel. Nomenclature: T1, T3: Inlet water temperature (0C); T2: Outlet engine Jacket Water Temperature (0C); T4: Outlet Calorimeter Water Temperature (0C); T5
& T6: Exhaust Gas Temperature before and after Calorimeter (0C); F1: Fuel Flow DP (Differential Pressure) unit; F2: Air Intake DP Unit; PT: Pressure Transducer; Wt: Load; N: RPM Decoder; EGA: Exhaust Gas Analyzer (5 Gases); SM: Smoke Meter; CaO: Castor Oil; CaO (N): Neat
Castor Oil; D: Diesel; CS (N): Neat Cotton Seed Oil; RB(N): Neat Rice Bran Oil; BHP: Brake Horse Power; E.T: Exhaust Temperature; NOx: Nitrogen Oxides; UHC: Un-burnt Hydro Carbons; CO: Carbon Monoxide; BSFC: Brake Specific Fuel Consumption. Results and discussion
Experimental investigations are carried out on a single cylinder DI diesel engine to examine the suitability of castor oil as an alternate fuel. Firstly, the effect of dilution with diesel and heating of blends on viscosity were studied. Then the performance and the emission
characteristics of blends are evaluated and compared with diesel and optimum blend is determined. Further for the confirming its validity the results are compared with
that of neat cotton seed and neat rice bran oil available in the literature for similar work.
Performance characteristics
Fig.3 shows the variation of brake thermal efficiency (BTE) with brake power output for castor oil and its blends with diesel
Table 3. Experimental setup specificationsEngine Type Four stroke, single cylinder
constant speed, water cooled diesel engine, Eddy current Dynamometer
Rated power 5.2 kW/7 hp @ 1500rpm Cylinder bore 87.5 mm Cylinder stroke 110 mm Compression Ratio 17.5:1 Dynamometer arm length
185 mm
Indian Journal of Science and Technology Vol.2 No.10 (Oct 2009) ISSN: 0974- 6846
Research article “Characteristics of castor oil as biofuel” Naga Prasad et al. Indian Society for Education and Environment (iSee) http://www.indjst.org Indian J.Sci.Technol.
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Fig.5. Variation of exhaust temperature with brake power for castor oil and its blends
Fig.6. Variation of carbon monoxide with brake power for castor oil and its blends
Fig.7. Variation of un-burnt hydro carbons with brake power for castor oil and its blends
Fig. 8. Variation of nitrogen oxides with brake power for castor oil and its blends
in the test engine. BTE of 25% blend of castor oil compared well with diesel and exhibited the highest value at 76.92% of total load. The maximum BTE at 25% blend of castor oil is 33.20% obtained at 4 Kw against the 34.1%, for diesel.
Fig.4 shows the variation of brake specific fuel consumption with brake power output for castor oil and its blends with diesel in the test engine. Diesel has lower bsfc value compared with all other blends, whereas 25% blend of castor oil has lower bsfc values. The lowest bsfc of neat castor oil is 0.305 Kg/Kw- hr, whereas it is 0.210 Kg/Kw-hr for diesel. At the maximum thermal efficiency load of 25% blend, the bsfc of castor oil is 0.320 Kg/Kw- hr, corresponding to the 0.251 value for diesel.
Fig.5 shows the variation of Exhaust Temperature (E.T) with brake power output for castor oil and its blends with diesel in the test engine. The E.T of 25% blend of castor oil has lower values compared with all other blends and is well comparable with diesel. The E.T of all blends and diesel increases with increase of operating loads. The 25% blend of castor oil has higher performance than other blends due to reduction in exhaust loss. Emission characteristics
Fig.6 shows the variation of smoke emissions with brake power output for castor oil and its blends with diesel in the test engine. CO emissions of 25% blend having higher values
compared with all other blends and diesel. CO of neat castor oil has the highest value at full load. The highest value of CO at 25% blend of castor oil is 2.12% in respect to the value of 1.95% for diesel. While at the maximum BTE
load of neat castor oil it is 0.48% corresponding to diesel of 0.22%.
Fig.7 shows the variation of un-burnt hydrocarbons emissions with brake power output for castor oil and its blends with diesel in the test engine. UHC of 25% blend of castor oil has lower emissions compared with all other blends. While, UHC of 50% and 75% blends of castor oil compared well. The maximum value of UHC at 25% blend of castor oil is 79
ppm, corresponding to diesel is 74 ppm.
Fig.8 shows the variation of nitrogen oxides emissions with brake power output for castor oil and its
blends with diesel in the test engine. NOx of 25% blend of castor oil is slightly lower than that of diesel. Diesel has higher NOx emissions compared with all other blends throughout all operating loads. NOx emissions of
Indian Journal of Science and Technology Vol.2 No.10 (Oct 2009) ISSN: 0974- 6846
Research article “Characteristics of castor oil as biofuel” Naga Prasad et al. Indian Society for Education and Environment (iSee) http://www.indjst.org Indian J.Sci.Technol.
29
Fig.9. Variation of smoke with brake power for castor oil and its blends
Fig.10. Variation of brake thermal efficiency with brake power for neat castor oil, neat cotton seed oil
and neat rice bran oil Fig.11. Variation of brake specific fuel consumption with brake power for neat castor oil, neat cottonseed
oil and neat rice bran oil
neat castor oil has maximum value at 76.92% of rated loads and exhibited lower emission rate compared with all other blends at all load. The maximum NOx emission for 25% blend of castor oil is 55 ppm, while for diesel it is
58ppm. Fig.9 shows the variation of smoke emissions with
brake power output for castor oil and its blends with diesel in the test engine. Diesel has lower smoke emission compared with all other blends of castor oil. 25% blend of the castor oil smoke opacity is well comparable with diesel. Smoke of neat castor oil has highest values compared with all other blends and diesel. The maximum smoke at 25% blend of castor oil is 4.56 Bosch Smoke units, corresponding to diesel is 4.15.
Comparison of castor oil (CaO) performance with cotton seed oil (CS) and rice bran (RB) oil
To ascertain the validity of the results obtained from CaO, its performance is compared with results obtained by similar experimental work reported earlier (Leenus Jesu Martin et al., 2005; Nag raja et al., 2005). Wherein the viscosity of vegetable oil is reduced by dilution with diesel and further, blends are to be heated at room temperature. They have also used the similar 5.2Kw/7hp, 1500 rpm, naturally aspirated, water cooled, 4 stroke, single cylinder, Kirloskar diesel engine, which further simplifies the process of comparison.
Leenus Jesu Martin et al. (2005) conducted the variable load performance test with cotton seed oil at fuel injection pressure of 200 bars and constant cooling water outlet temperature of 750C. Then the performance of the engine is evaluated in terms of BTE, brake specific fuel
consumption, exhaust temperature, smoke, un-burnt hydrocarbons, CO and NOx emissions.
Nag raja et al. (2005) also conducted the variable load test at fuel injection pressure of 200 bar and
constant cooling water outlet temperature of 650C. Performance of engine is evaluated only in terms of BTE, brake specific fuel consumption, and exhaust temperature. Through the performance results are available for blends, for convenience only results of neat vegetable oils are used for comparison. For this purpose of comparison cotton seed oil used by Leenus Jesu Martin et al. is labeled as (100% CS) and rice bran of Nag raja et al. as (100% RB).
Fig.10 to 12 shows the variation of BTE, BSFC and E.T of neat castor oil (100% CaO), 100% CS and (00% RB with brake power. The BTE of castor oil is lower than that of 100% RB for entire operating
load. The maximum BTE of 100% CaO, 100% CS and 100% RB are 22.30%, 29% and 30.10%, respectively. BSFC of castor oil is higher and BTE is lower compared with 100% RB. This drop in performance must be attributed to the higher exhaust temperature, which accelerates the loss due to incomplete combustion, there by increases the emissions.
Fig.13 to 16 shows the variation of CO, UHC, NOx and smoke emissions of 100% CaO, 100% CS and 100%
RB with brake power. UHC and NOx emissions of Castor oil are lower compare with 100% CS and 100% RB for entire operating load. The smoke emissions also lower compared with 100% CS for entire operating except at full load. The CO emissions
of castor oil at full load are 4.25 % which is higher at full load compared with other oils.
From above discussion it is clear that performance and emission characteristics of castor oil are better than that of other oils (CS and RB) considered. Conclusion • The properties like density, viscosity, flash point and
fire point of castor oil (IS: 1448 [p:6],1994; IS: 1448 [p: 25],1976; IS: 1448 [p: 20], 1998) is higher and calorific value is 0.936 times that of diesel.
• Dilution of castor oil reduces the viscosity considerably. The blend containing 75% of diesel has viscosity 15 cst
Indian Journal of Science and Technology Vol.2 No.10 (Oct 2009) ISSN: 0974- 6846
Research article “Characteristics of castor oil as biofuel” Naga Prasad et al. Indian Society for Education and Environment (iSee) http://www.indjst.org Indian J.Sci.Technol.
30
Fig.12. Variation of exhaust temperature with brake power for neat castor oil, neat cotton seed oil and neat rice bran oil
Fig.13. Variation of carbon monoxide with brake power for neat castor oil, neat cotton seed oil and neat rice bran oil
close to viscosity of diesel at 300C and does not require any heating prior to injection into combustion chamber. Blends containing 50%, 25%, and 0% diesel require preheating up to 70, 80 and 950C respectively.
• The performance and emission characteristics of 25% blend of castor is better than that of all other blends and it is well comparable with diesel.
• However at rated load, the neat castor oil emissions viz. CO, UHC, smoke are 56.41%, 20.27%,31.32% respectively higher and NOx are 44% lower compared to those of diesel. This is due to incomplete combustion of the fuel and delay in the ignition process.
• The Brake Thermal Efficiency (BTE), BSFC of castor oil are 33.45% lower and 54.76% higher compared to those of diesel. This is due to higher viscosity and lower calorific value of the fuel.
• The maximum BTE of castor oil is obtained at 76.92% of the total load. i.e., 4 Kw load. The emissions like CO, UHC, smoke and NOx for 25% blend of castor oil is higher by 145%, 41.17%, 48% and lower by 31.03%, respectively compared to that of diesel. This is due to incomplete combustion of the fuel (or) Lean air-fuel
mixture formation.
• Performance of the castor oil is validated as results are well comparable with the results of cotton seed oil and rice bran oils.
Hence from above conclusions it may be stated that blends up to 25% without preheating and up to 50% with preheating can be substituted as fuel for diesel engine without any modifications in the engine.
Acknowledgments The author sincerely thanks Dr. O.D.Hebbel,
Assistant Professor and M.C.Nivendgi, Selection Grade Lecturer and their organization- PDA college of Engineering, Gulbarga, for support, co-operation, and encouragement to get the permission and to conduct the experimental work in IC engines. References 1. Agarwal AK and Das LM (2001) Bio diesel development
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Indian Journal of Science and Technology Vol.2 No.10 (Oct 2009) ISSN: 0974- 6846
Research article “Characteristics of castor oil as biofuel” Naga Prasad et al. Indian Society for Education and Environment (iSee) http://www.indjst.org Indian J.Sci.Technol.
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Fig.16. Variation of smoke with brake power for neat castor oil, neat cotton seed oil and neat rice
b il
Fig. 14. Variation of un-burnt hydro carbons with brake power for neat castor oil, neat cotton seed oil and neat rice bran oil
Fig. 15. Variation of nitrogen oxides with brake power for neat castor oil, neat cotton seed oil and neat rice bran oil
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SUDHEER B.P.K, MURTHY V.S.S, KALYANI K.RADHA, ANJANEYA PRASAD.B,
RAMJEE. E, NAGA PRASAD CH.S, K.V.K. REDDY AND RAJAGOPAL.K
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fueled supercharged LHR engine is found to be higher than the base engine run by the same fuel by 7
percent.
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Keywords: Low heat rejection engine, vegetable oils, alternate fuels, performance.
1. INTRODUCTION
The concept of low heat rejection (LHR) engine or semi adiabatic engine is nothing but
employing insulation on combustion chamber walls of the engine [1]. Though diesel engines
play a vital and indispensable role in today’s modern life, it contributes to pollution
substantially [2]. The threat from environmental degradation endangers the quality of life in
modern society and jeopardizes the continual global development. One solution to avoid the
twin problem of environmental pollution and energy shortage will be a carefully planned
gradual shift of our energy economy from fossil fuels to renewable sources of energy [3].
The following points emphasize the need for alternative fuels.
1) The Fossil fuels are depleting at faster rate and the scientists believe that nearly 80
percent of them have already been consumed [4].
2) There is an exponential growth in the automobile vehicles; hence the fuel
requirements would go up day by day.
3) The rising prices and dwindling reserves of petroleum products have led to intensive
studies.
Therefore, it is the right time to search for alternative fuels. Vegetable oils are renewable and
are produced easily in rural areas [5]. Its usage has been studied ever since the advent of the
internal combustion engine [6]. However, it is only in the recent years, systematic efforts
have been made to utilize these oils as fuels in engines. The production of vegetable oil from
seeds is quite simple. Obviously only non-edible vegetable oils can be seriously considered
as fuels for engines as the edible oils are in great demand and are far too expensive as fuels.
These oils are good alternatives to fossil fuels for use in diesel engines [7, 8]. Since they
have properties comparable to diesel, they can be used to run compression ignition engines
PERFORMANCE EVALUATION OF A LOW HEAT….
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with little or no modifications. Engines using vegetable oils can produce the same power
output, however, with reduced thermal efficiency and increased emissions (particularly
smoke) [9].
Gerhard Vellguth [10] has conducted tests on some vegetable oils and reported the following
points.
a) Viscosities were significantly higher and densities were marginally higher as
compared with diesel.
b) Vegetable oils have lower heating values.
c) The presence of molecular oxygen in vegetable oils raises the stoichiometric F/A ratio.
NOMENCLATURE
TDC top dead center
bTDC before top dead center
HC hydrocarbon
CO carbon monoxide
Bp brake power
CA crank angle
LHR low heat rejection
LHRE low heat rejection engine
TO Thumba Oil
SO Simarouba Oil
NO Neem Oil
CO Cotton seed Oil
RO Rapeseed Oil
KO Karanj Oil
PO Palm Oil
2. EXPERIMENTAL SET-UP
The layout of the experimental setup is shown in fig.1. The main components of the system
are given below.
(1) The engine (2) Fuel injection pump
SUDHEER B.P.K, MURTHY V.S.S, KALYANI K.RADHA, ANJANEYA PRASAD.B,
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(3) Dynamometer (4) Device for changing starting of fuel
(5) Supercharging system (6) Dynamic injection indicator
(7) Data acquisition system (8) Smoke meter
(9) Exhaust gas analyzer (10) Pressure transducer
2.1 About the test engine
The engine chosen to carryout experimentation is a single cylinder, water cooled, vertical,
direct injection, CI engine.
2.1.1 Reasons for Selecting the Engine
This engine can with stand higher pressures encountered and also used extensively in
agricultural and industrial sectors. Therefore this engine is selected for conducting
experiments. Moreover necessary modifications on the piston and the cylinder head can
easily be made.
2.1.2 Modification of Test Engine
The CI engine is converted into a LHR engine by applying a ceramic (PSZ) coating on the
cylinder head and on the liner [11]. Five different pistons are used along with ceramic coated
cylinder head and liner.
2.2 Dynamometer
The engine has a DC electrical dynamometer to measure its output. The dynamometer is
calibrated statically before use. This dynamometer is reversible, i.e., it works as motoring as
well as an absorbing device. The load is controlled by changing the field current.
2.3 Modifications on Fuel Injection Pump
The fuel injection pump element is changed from 7mm to 9mm diameter. Suitable changes
are made on the rack setting to increase the fuel delivery.
2.4 Supercharging equipment
For supercharging the engine to a higher pressure an externally powered compressor is used.
This can provide air at the rate of 50 m3/hr. The simplified sketch of the supercharging
equipment is shown in figure 2.
2.5 Device for Changing Start of Injection
This device can change fuel injection timing from 550 before top dead center (bTDC) to top
dead center (TDC).
PERFORMANCE EVALUATION OF A LOW HEAT….
57
2.6 Dynamic Injection
The start of fuel injection timing which is used along with the dynamic injection time
changing device indicates the start of fuel injection time in degrees of crank angle (CA), with
an accuracy of 0.010 CA.
2.7 Data Acquisition System
For studying the processes inside the cylinder data acquisition system are used [12]. These
are used for analyzing the measured cylinder pressure data and to quantify the combustion
parameters. The components of the system are the pressure pick up, charge amplifier, TDC
position sensor, A/D card and a personal computer. Various parameters such as peak cylinder
pressure, occurrence of peak pressure, start of combustion and ignition delay are analyzed
with the system.
2.8 Exhaust Gas Analyzer
A Non-dispersive infrared gas analyzer (FUJI, Japan) is used to measure HC and CO
emissions. Cold traps are provided to prevent moisture from entering the exhaust gas
analyzer. The emission measurements are carried out on dry basis.
2.9 Smoke Meter
BOSCH smoke meter is used for the measurement of smoke. This consists of a sampling
pump which allows a specific volume (330 cc) of exhaust gas through a filter paper. This
filter paper is then analyzed for blackness by a photoelectric sensor based indication meter
which directly read in standard Bosch smoke units.
3. EXPERIMENTATION
The information regarding various components of the engine, modifications carried on them,
the instrumentation used for experimentation is discussed in this chapter. The experimental
setup is designed to suit the requirements of the present investigations. Transducers like
needle lift pick up, optical pick up and necessary electronic devices are also used during the
course of experimental work. Various components of the experimental setup and
modifications adopted are discussed in this chapter. At a rated speed of 1500rpm all the
variable load tests are conducted. Injection timing, fuel injection pressure, electrical input to
heater is the parameters which are varied during the course of experimentation. The outlet
SUDHEER B.P.K, MURTHY V.S.S, KALYANI K.RADHA, ANJANEYA PRASAD.B,
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temperature of the cooling water is maintained at 700C. For all the experiments, the
lubrication oil temperature is maintained at 600C.
The load on the dynamometer, air flow rate, fuel flow rate, exhaust temperature, manifold
pressure, cooling water flow rate, cylinder head and cylinder liner temperatures, pressure
time signal, TDC marker signal, dynamic injection timing, HC, CO and smoke readings are
noted and recorded after allowing sufficient time for the engine to stabilize. The cylinder
head temperatures are measured at two locations (i) near the exhaust valve and (ii) on the
other side of injector. The main objective of experimentation is to find out the best
performed LHR engine among five different insulation levels. After identifying the best
performed LHR engine, the next step is to pick the most suited vegetable oil in terms of
efficiency, emissions from seven different oils which are locally available, the next step is to
see the effect of supercharging on the brake thermal efficiency. Here supercharging is
intended to compensate the volumetric efficiency loss in low heat rejection engine.
4. RESULTS AND DISCUSSIONS
During experimentation five different levels of insulations are tried on the test engine with an
objective to find the best one in terms of performance, emissions and other combustion
parameters. After a thorough review of literature, these different levels of insulation are
chosen. The Aluminium piston engine is chosen as a base engine. Also, there is no insulation
over the piston. As an initial modification to this engine, PSZ coated cylinder head and liner
is fitted. Then different insulation levels are tried by changing different pistons.
The details of these insulation levels are as follows.
LHRE1 : Cast iron piston
LHRE2 : Cast iron piston coated with PSZ
LHRE3 : Aluminium piston coated with PSZ
LHRE4 : Cast iron piston with heat dam, the crown coated with PSZ and heat dam
surfaces coated with PSZ
LHRE5 : Aluminum piston with heat dam, the crown coated with PSZ and the heat
dam surfaces coated with PSZ
PERFORMANCE EVALUATION OF A LOW HEAT….
59
In all these engines vegetable oil, thumba is used for the performance analysis and with a
view to find out the best one. And the insulation thickness employed is 0.5mm. Most suitable
vegetable oil can be selected from different vegetable oils by testing them in the best
performed LHR engine. Their properties are similar to diesel, particularly cetane rating and
heat values. However their viscosity values are higher but can easily be overcome by heating
them to the order of 60o to 100
oC. Since these oils have slightly longer ignition delay, they
are most suitable to use in low heat rejection engines. The seven different vegetable oils
which are tried in the LHR test engine are given below.
4.1 Thumba Oil
Thumba oil is classified as citrus cococynthis schare (cucurbitaceae) is a main of the gourd
family and it grows on sandy tracks of North West, Central, and South India. It is abundantly
available in Gujarath and in the desert areas of Jaisalmer, Badmer, Bikaner and Jodhpur in
Rajastan. The seed contains 23% oil and 18% protein. The Kernel comprises of 40% of seed.
The oil is yellow in colour. In general thumba oil seed contains much oil like rapeseeds. The
slight bitter taste is due to the presence of sulphur containing compounds. This oil is
expected to be produced commercially in short time.
4.2 Simarouba Oil
Simarouba trees are seen in the states of Bihar, Orissa, Madhya Pradesh, West Bengal,
Andhra Pradesh and Tamilnadu. Simarouba oil is solid at ambient temperature. The colour of
simarouba oil is cascade green. The proximate composition of simarouba oil varies widely
depending on both genetic and environmental factors.
4.3 Neem Oil
Neem is classified as azadirachta indica belongs to the family meliaceae. The kernels contain
40 to 50% of an acrid bitter greenish yellow to brown oil with strong disagreeable garlic like
odour. The bitter taste is due to the presence of sulphur containing compounds like Nimbin,
Nimbidin and Nimbosterol. It is rich in oleic acid, followed by Stearic, Palmitic and
Linolenic acids. The oil is used for illumination, soap making and medicinal purposes. The
purified oil can be used in the manufacture of disinfectable and emulsifying agents for
insecticidal sprays.
SUDHEER B.P.K, MURTHY V.S.S, KALYANI K.RADHA, ANJANEYA PRASAD.B,
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4.4 Cotton Seed Oil
Cotton is one of the important crops grown in many parts of the world. The production of
this cotton seed vegetable oil ranks fifth in the world after Soybean, palm, rapeseed and
sunflower. The major cotton producing countries include China, USA, India, Pakistan,
Brazil, Egypt and Turkey. Cotton (Gossy Pium SPP) is a member of the family Malvaceae.
Typical composition of cotton seed from various world sources indicates that seeds contain
5-12.8% moisture, 15.2-22% oil and 17.1-21.3% Protein. It is also a rich source of minerals,
and B vitamins and fat soluble vitamins such as A, D and E. The proximate composition of
cotton seeds varies according to the variety and region.
4.5 Rapeseed Oil
Rapeseed is one of the important oils in the Far East and in the Northern parts of Europe and
North America. It occupies the third place among oil seed crops after soybean and palm in
the production of vegetable oils. It ranks fifth in the production of oil seed proteins.
Rapeseed thrives well in a cool, moist climate. A major rapeseed producing countries are
Canada, India, China, Pakistan, Australia, England, Poland, France and Sweden. Rapeseed
is mainly used as source of oil. The meal obtained after extraction of oil is used as animal
feed.
4.6 Karanj Oil
Karanj also called Pongam, is classified as Pongamia Pinnata. The name Karanj oil is more
common in trade and commercial circles. The karanj fruit is about 7 to 8 cm wide, weighs
about a gram. It is elliptical or kidney shaped when only one seed is found in the fruit,
angular shaped when two seeds are present. The karanj oil is an acird, reddish brown non
drying oil that is rich in unsaponifiable matter and oleic acid. The oil is chiefly used for
leather tanning, lighting and to a smaller extant in soap making, medicine and lubrication.
The cake is mostly used as manure.
4.7 Palm Oil
Palm oil has pleasant odour and taste. It is stable and resistant to rancidity. The colour of
palm oil ranges from yellow to deep orange. The depth of colour depends upon several
factors such as cartotenioid content, storage period, iron content, etc. Palm oil is solid at
ambient temperature in temperate climates, and fluid in tropical and subtropical climates.
PERFORMANCE EVALUATION OF A LOW HEAT….
61
The production of palm oil is restricted to the developing countries of the world, mostly in
Asia and Africa.
5. COMPARISON OF SEVEN VEGETABLE OILS IN LHR ENGINE
The above seven vegetable oils are tested in LHR engine (LHRE 4) for performance,
emission and combustion characteristics. Optimum injection timings and pressures are
employed for each of these fuel oils for better performance. The processed results of the
experiments are displayed in the below figures.
5.1 Brake Thermal Efficiency
The brake thermal efficiency is estimated based on the high heating value of the fuel. The
variation of brake thermal efficiency of seven vegetable oils tested in LHR engine with
Brake Power output is shown in figure 5.1. The brake thermal efficiency of thumba oil is
higher throughout the load range followed by simarouba oil. The thermal efficiency of
thumba oil is significantly higher compared to other oils at part loads. This higher thermal
efficiency of thumba oil in LHR engine is due to high in-cylinder temperature which helps in
better vaporization and faster combustion of the fuel injected into the combustion chamber.
5.2 Smoke Emission
Lowest smoke emissions for thumba oil is due to better vaporization, faster and more
efficient combustion of injected fuel in the hot environment inside the LHR test engine and
also due to higher oxidation rate of the soot formed.
5.3 Unburnt-fuel
Un-burnt hydrocarbon emissions of all vegetable oils are marginally higher than thumba oil.
Poor mixing of these oils with air may be one of the reasons for this. Due to insulation in
LHR engine, combustion rate has increased very much in the case of thumba oil compared to
combustion rates of other oils.
5.4 Carbon Monoxide
Carbon monoxide emission levels are also lower with thumba oil as compared to other
vegetable oils as seen in the figure 5.4. The curves of other vegetable oils are almost merged
and shown the similar trends that of thumba oil. Combustion duration is another parameter,
which indicates the fastness of combustion. Figure 5.5 shows the variation of combustion
SUDHEER B.P.K, MURTHY V.S.S, KALYANI K.RADHA, ANJANEYA PRASAD.B,
RAMJEE. E, NAGA PRASAD CH.S, K.V.K. REDDY AND RAJAGOPAL.K
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duration with power output for all the vegetable oils tested in the LHR engine. The
combustion duration is shortest for thumba oil throughout the power range and highest for
palm oil in the full load range.
5.6 Ignition Delay
Figure 5.6 shows the variation of ignition delay with Brake Power output for all the
vegetable oils. The test results indicate highest ignition delay for palm oil among all the
vegetable oils. The ignition delay is shortest for thumba oil. However, the variation of
ignition delay for other oils is in between.
5.7 Volumetric Efficiency
The variation of volumetric efficiency with power output is shown in figure 5.7. Relatively
due to lower cylinder wall temperatures the volumetric efficiency is higher for thumba oil.
The volumetric efficiency is badly affected in the case of Rapeseed, palm and Cotton seed
oils. The volumetric efficiency drop is more for palm oil and less for thumba oil when
observed for a complete power range.
5.8 Exhaust Temperature
Exhaust gas temperature variation with respect to Brake Power output for all the vegetable
oils are compared in the figure 5.8. Exhaust temperature curves of thumba, simarouba oils
have merged and difficult to differentiate them and expectedly lowest compared to other oils.
Exhaust temperatures are highest in the case of palm oil.
5.9 Effect of Low Heat Rejection on the Volumetric Efficiency
The volumetric efficiency is drastically affected by high in cylinder temperatures in LHR
engines. The effect of LHR test engine (i.e. cast iron piston with heat dam, the crown coated
with PSZ and the heat dam surfaces coated with PSZ) on the volumetric efficiency is studied.
The variation of volumetric efficiency drop of the LHR engine compared with the base
engine is shown in figure 5.9. The volumetric efficiency drop varies from 1.8% at 0.20 KW
to 11.8% at 3.7 KW rated load. The drop in volumetric efficiency increases with the engine
output as is evident from the same figure.
5.10 Effect of Supercharging on Low Heat Rejection Engine
The effect of supercharging on the volumetric efficiency, thermal efficiency parameters of
the LHR test engine is studied and the results are presented below. With the help of a
PERFORMANCE EVALUATION OF A LOW HEAT….
63
supercharger the inlet boost pressure can be increased and hence drop in volumetric
efficiency can be compensated [13]. The variation of volumetric efficiency with power
output for LHR test engine at different inlet pressures is shown in figure 5.10. From the
figure it is observed that the volumetric efficiency decreases with power output. However,
the volumetric efficiency of the LHR test engine increases as the intake boost pressure
increases. The volumetric efficiency for the LHR test engine is higher than the base engine at
a pressure more than 1.6bar. The compressor work is deducted from the engine output for the
calculation of brake thermal efficiency, since a blower driven by separate motor is used for
supercharging in the present experimentation.
Figure 5.11 shows variation of brake thermal efficiency with load at pressures from 1.3 bar
to 1.7 bar. The increase in brake thermal efficiency is marginal at lower loads [14]. The
reason for this may be that even in naturally aspirated LHR engine sufficient air is available
at lower loads. Therefore sending some more air does not improve the combustion efficiency.
Thermal efficiency gains are maximum at full load with the increase of boost pressure.
CONCLUSIONS
Based on the experimental results the following conclusions are drawn.
• Performance of thumba oil is found to be superior compared to other oils when tested in
the LHR test engine.
• The emissions like smoke, un-burnt fuel and carbon monoxide are found to be lowest
with thumba oil. For other oils these emissions are higher.
• The combustion duration, ignition delay are also found to be shorter with this fuel which
shows lesser tendencies towards knocking.
• The volumetric efficiency is higher with this thumba oil.
• Among the vegetable oils tested, the exhaust temperatures are found to be lowest in the
case of thumba oil.
• Compared to thuma fuelled base engine, the brake, thermal efficiency of a thuma fueled
supercharged LHR engine is higher by 7% at full load.
SUDHEER B.P.K, MURTHY V.S.S, KALYANI K.RADHA, ANJANEYA PRASAD.B,
RAMJEE. E, NAGA PRASAD CH.S, K.V.K. REDDY AND RAJAGOPAL.K
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• The problem of carbon deposition on injector tip, piston head, valve faces were observed
with the vegetable oils.
• Above conclusions are drawn based on short term investigations on engine test bed.
Figures
Figure1 Lay-Out of Experimental Set-Up
1.Engine 2. Flywheel 3. Electric dynamometer 4. air damper 5. Digital air flow meter 6. Air Filter
7. Pressure transducer 8. Manifold vacuum gauge 9. Exhaust temperature measuring unit
10. Exhaust gas analyzer 11. Cam shaft 12. TDC pick up 13. Charge amplifier 14. A to D
converter 15. Personal Computer 16. RPM pickup 17. Dynamometer control unit 18.Exhaust pipe
19. Fuel flow measurement 20. Throttle valve 21. By-pass valve 22. Receiver tank 23. Super
charger 24. Inlet pressure manometer 25.Lub oil temperature meter 26.Cooling water inlet
27. Cooling water temp. measuring unit 28. Cooling water flow meter 29. Turbocharger.
PERFORMANCE EVALUATION OF A LOW HEAT….
65
Figure 2 Block Diagram of Supercharging Set-Up
1. Roots blower 2. Motor 3. Lub. oil pump 4. V-belt 5,9,11. Pressure gauges 6. By pass valve
7. Throttle valve 8. Air flow meter 10. Surge tank 12. Engine 13. Exhaust throttle valve
Figure.5.1 Comparison of Brake thermal Figure 5.2 Comparison of Smoke number
efficiency with power output for with power output for different
different vegetable oils in LHR engine vegetable oils in LHR engine
SUDHEER B.P.K, MURTHY V.S.S, KALYANI K.RADHA, ANJANEYA PRASAD.B,
RAMJEE. E, NAGA PRASAD CH.S, K.V.K. REDDY AND RAJAGOPAL.K
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Figure 5.3 Comparison of Un-Burnt Figure 5.4 Comparison of Co Emission
Fuel Emission with Power Output for with Power Output for Different
Different Vegetable Oils in LHR Engine Vegetable Oils in LHR Engine
5.5 Combustion Duration
Figure 5.5 Comparison of combustion Figure 5.6 Comparison of ignition
duration with power output for delay with power output for
different vegetable oils in LHR engine different vegetable oils in LHR engine
PERFORMANCE EVALUATION OF A LOW HEAT….
67
Figure 5.7 Comparison of volumetric Figure 5.8 Comparison of exhaust
efficiency with power output for temperature with power output for
different vegetable oils in LHR engine different vegetable oils in LHR engine
Figure 5.9 brake power output Figure 10: brake power output vs
vs volumetric efficiency volumetric efficiency with supercharging
SUDHEER B.P.K, MURTHY V.S.S, KALYANI K.RADHA, ANJANEYA PRASAD.B,
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Figure 5.11 brake power output vs. brake thermal efficiency with supercharging
REFERENCES
[1] Kamo, R., and Bryzik, W., “Adiabatic Turbocompound Engine Program”, SAE, Detroit Mich,
Feb.1981, Paper 810070.
[2] Assanis, D., Wiese, K., Schwarz, E., and Bryzik, W., “The effects of ceramic coatings on diesel
engine performance and exhaust emissions”, SAE, Feb 1991, Paper, 91 0460.
[3] Rao, P.S., Gopala Krishnan, K.V., “Use of Non-edible vegetable oils as diesel engine fuels”,
Journal of the Institution of Engineers, India, 1989, Vol.70, No.4.
[4] Vijaya Kumar Reddy, K., “Experimental Investigations on the Use of Vegetable Oil Fuels in A
4-Stroke Single Cylinder Diesel Engine”, Ph.D Thesis, May 2000, Dept. of Mech. Engg.,
JNTUCE, Anantapur, A.P, India.
[5] Mittelbach, martin, “Diesel fuel derived from vegetable oils, VI specifications and Quality
control of Biodiesel”, Bioresource Technology V.56, N1, April, 1996, pp.7-11.
[6] Quick, G.R., “Developments in use of vegetable oils as fuel for diesel engines”, ASAE Paper
No.80, 1980, p.1525-1529.
[7] Modh. Rafiqul Alam Beg, “Performance Studies on a Semi-adiabatic Diesel Engine Using
Vegetable Oil as Fuel”, SAE Technical Paper No. 2002-01-2692, Oct. 2002, San Diego, USA.
[8] Nag, A., Bhattacharya, S., De, K.B., “New Utilization of Vegetable Oils”, Journal of the
American Oil Chemists, Society V72, N12, Dec.1995, PP.1591-1593.
[9] Yoshimoto, Y, Onodera, M, Tamaki, H.,1999, “Reduction of NOx, Smoke, and BSFC in a
Diesel Engine Fueled by Biodiesel Emulsion with Used Frying Oil”, SAE, Paper 1999-01-
3598.
PERFORMANCE EVALUATION OF A LOW HEAT….
69
[10] Gerhard Vellguth, “Performance of Vegetable Oils and their Monoesters as Fuels for Diesel
Engines”, SAE, 1983, Paper 831358.
[11] Dale R. Tree, Donil C. Oren, Thomas M. Yonushonis, and Paul D. Weizynski, “Cummins
engine Co., Inc., Experimental measurements on the effect of insulated pistons on engine
performance and heat transfer”, SAE, 1996, paper No.960317.
[12] Hayes, T.K., Savage, L.D., “Cylinder pressure data acquisition and heat release analysis on a
personal computer”, SAE, 1986, paper No.860029.
[13] Xiabo Sun., “Experimental Analysis and performance improvement of a single cylinder direct
injection turbocharged low heat rejection engine”, SAE 1993, paper no.930989.
[14] Srinivasa Murthy. V.S, “Investigations on the use of Vegetable oils in a Low heat Rejection CI
Engine”, Ph.D Thesis, May 2005, Dept. of Mech. Engg., JNTUCE, Anantapur, A.P, India.
Sudheer B.P.K Department of Mechanical Engg,
JNTUH College of Engineering,
Hyderabad – 500085, India
Email: [email protected]
Murthy V.S.S Principal,
Department of Mechanical Engg,
KSRMCE, Kadapa, India
Kalyani K.Radha Department of Mechanical Engg,
JNTUH College of Engineering,
Hyderabad – 500085, India
Email: [email protected]
Anjaneya Prasad.B Department of Mechanical Engg,
JNTUH College of Engineering,
Hyderabad – 500085, India
Ramjee. E Department of Mechanical Engg,
JNTUH College of Engineering,
Hyderabad – 500085, India
SUDHEER B.P.K, MURTHY V.S.S, KALYANI K.RADHA, ANJANEYA PRASAD.B,
RAMJEE. E, NAGA PRASAD CH.S, K.V.K. REDDY AND RAJAGOPAL.K
70
Naga Prasad Ch.S Department of Mechanical Engg,
JNTUH College of Engineering,
Hyderabad – 500085, India
K.V.K. Reddy Department of Mechanical Engg,
JNTUH College of Engineering,
Hyderabad – 500085, India
Rajagopal.K
Department of Mechanical Engg,
JNTUH College of Engineering,
Hyderabad – 500085, India