Pentair Valves and Controls
Transcript of Pentair Valves and Controls
Product overview Power aPPlicationsPower | ApplicAtions overview
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Pentair Valves & Controls has an impressive track record in the power industry, providing an unrivalled range of high quality valves, actuators and controls to power generators across five continents.
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As the world’s Premier suPPlier of flow mAnAgement, wAter, environmentAl And heAt mAnAgement systems, we’re committed to meeting the unique And sPecific demAnds of todAy’s Power customers.
GeneratinG experiencewherever there’s coal, natural gas, nuclear, solar or geothermal power being generated worldwide, you’ll find pentair’s specialist power team at work, helping plant designers and operators to optimize performance, reliability and above all, safety.
Drawing on an outstanding portfolio of trusted brands, many of which have been used by generators for up to 100 years, we have extensive experience in providing the power industry with critical system solutions for even the most challenging applications.
solutions that improve productivity, advance efficiency, reduce emissions – and generate true peace of mind.
we’re also suppliers to other alternative sources of power including biofuel and coal gasification projects – which makes us the perfect power partner.
GeneratinG supportBy working closely with our customers, we’ve developed products that exceed the demanding standards set by the power industry and satisfy the requirements of local markets. equally importantly, we back this up with the highest levels of after sales support and service.
so, wherever you generate electricity around the world, you can rely on one company to help you increase output, advance efficiency and create a better world.
generAting confidenceto secure a brighter tomorrow
ApplicAtions overview
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Demand for electric power is projected to increase by an average of 2.5% annually to 2030, with world electric power generation set to reach nearly 32,000 terawatt hours (TWh) – almost double today’s output.
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with worries About the shortAge of oil reserves being mAtched by A growing concern for the increAse in greenhouse gAses worldwide, the demAnds for coAl, gAs, nucleAr, solAr And geothermAl Power generAtors to increAse outPut while imProving efficiency hAve never been greAter.
Demand for electric power is projected to increase by an average of 2.5% annually to 2030, with world electric power generation set to reach nearly 32,000 terawatt hours (twh) – almost double today’s output.
All of this calls for high quality products and solutions that have been developed, in partnership with operators and contractors, specifically for the power industry. with proven expertise and unrivalled industry knowledge, pentair is perfectly placed to help you meet the challenges ahead.
You can trust pentair to Generate confidence across the power industrY with:industry and product specialists who understand your product applications and can recommend the product solutions to suit your needs.
Product development teams, coupled with world class testing facilities, that ensure pentair equipment will continue to be the best available.
A global network which, backed by an unrivalled track record, supports power generation projects across five continents.
A commitment to working with the industry to deliver safer, more efficient power generation.
A dedication to helping the industry reduce carbon emissions.
support teams who will partner with power generation operators on new build and routine maintenance to
ensure the most efficient utilization of plant and equipment.
repair and service facilitiesif your equipment needs the attention of specialists, whether it’s the on-site testing of safety valves or the re-seating of high pressure valves, turn to pentair. we’ll respond immediately, using dedicated facilities and proven expertise.
pentair valves & controls – a lonG term commitmentpentair’s commitment to the power industry is long term. You can be sure that the products, spares and service we provide will be available for many years.
generAting reAssurAnceto offer total Peace of mind
ApplicAtions overview
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As the world looks towArds solAr energy As A focus for the future of Power generAtion, PentAir vAlves & controls is AlreAdy meeting the chAllenge with An extensive rAnge of key Products sPecificAlly suited to the thermAl trAnsfer And high temPerAture APPlicAtions required for this rAPidly exPAnding sector of the industry.
solar power is in the midst of a boom. over 5,800 Mw of solar power projects are in the planning stages worldwide, with the majority expected to come online by 2014.
the potential is huge in many regions of the world, given that one square kilometer of land is enough to generate as much as 100-300 gigawatt hours (Gwh) of solar electricity per year using solar thermal energy. that’s equivalent to the annual production of a 50 Mw conventional coal- or gas-fired mid load power plant.
producing energy from the sun’s rays is a straightforward process, with direct solar radiation being concentrated and collected by a range of technologies such as:- concentrating solar power (csp)
- integrated solar combined cycle system (iscc)
- compact linear Fresnel reflectors (clFr)
- central receiver systems (crs) or solar tower
- Dish stirling technology
whichever of these is used to generate power, you can rely on pentair valves & controls to provide the products and services which will enhance the process and maximize results. our valves and actuators are proven in critical high temperature applications, and specifically in Heat transfer Fluid (HtF), molten salt, steam, feed and circulation water processes.
generAting new ideAsto meet the needs of future technology
Photographs courtesy of abengoa solar
ApplicAtions overview
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1. htf PiPes• Tripleoffsetvalves• Bellowssealglobe
valves• GGCvalves• Metal-seatedball
valves• Safetyreliefvalves• Controlvalves
2. htf PumPs• Minimumflow
valves
3. sun-collectors• Tripleoffsetvalves• Bellowssealglobe
valves• Metal-seatedball
valves• Safetyreliefvalves• Controlvalves
4. heAt exchAnger• Tripleoffsetvalves• Bellowssealglobe
valves• Controlvalves• Safetyreliefvalves
5. hot molten sAlt tAnk
• Tripleoffsetvalves• Bellowssealglobe
valves
• Controlvalves• Safetyreliefvalves• Blanketingsystem• Breathervalves
6. cold molten sAlt tAnk
• Tripleoffsetvalves• Bellowssealglobe
valves• Controlvalves• Safetyreliefvalves• Blanketingsystem• Breathervalves
7. suPerheAter• Isolationvalves• Controlvalves• Safetyreliefvalves• Liquidlevelgauges
8. steAm generAtor• Isolationvalves• GGCvalves• Controlvalves• Safetyreliefvalves
9. PreheAter• Isolationvalves• Preheaterbypass
valves• Safetyreliefvalves• Liquidlevelgauges
10. reheAter• Isolationvalves• GGCvalves• Controlvalves• Safetyreliefvalves• Liquidlevelgauges
11. exPAnsion tAnk• Isolationvalves• Safetyreliefvalves• Breathervalves
12. htf boiler/heAter• Isolationvalves• Safetyreliefvalves• Liquidlevelgauges• Drainvalves
13. steAm turbine• Extractioncheck
valves• Safetyreliefvalves• Bypassvalves• Turbinetrip&
throttling valves• Drain&ventvalves
14. condenser• Largeborebutterfly
valves• Safetyreliefvalves
15. condenser PumP• Minimumflow
valves
16. low Pressure heAter
• Isolationvalves• GGCvalves• Controlvalves• Safetyreliefvalves• Liquidlevelgauges
17. deAerAtor• GGCvalves• Safetyreliefvalves• Ventvalves
18. PumP• Minimumflow
valves
concentrAted solAr Powerwith thermal energy storagetrough technology bases its operation on solar tracking and the concentration of solar rays on receiving tubes with high thermal efficiency, located on the focal line of the cylinder. in these tubes, a heat transmitting fluid (HtF, heat transfer fluid) such as synthetic oil is heated to approximately 400°c by the concentrated solar rays. this oil is pumped through a series of heat exchangers to produce steam. the heat present with such steam is converted into electric energy on a conventional steam turbine. energy storage is necessary for successful implementation of csp technology.
PArAbolic trough technology
electric generator
steam turbine
Hot salt tankHeat
exchanger between thermal
fluid and molten
salt
cold salt tank
thermal fluid pump
Molten salt storage
cooled collecting main pipe
Heated collecting main pipe
condenser
support boiler
steam generator
preheater
reheater
expansion tank
expansion tank
Deaerator
collector field
low pressure warmer
superheater
solar field thermal storage steam cycle
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centrAl receiver systemsolar tower systems operate through a field of heliostats that reflect solar radiation onto a central receiving tower. the heliostats are two-axle tracking mirrors that follow the sun over the course of the day. At the receiver, the solar radiation can be concentrated up to 600 times the normal solar radiation. the radiation energy is transferred to a working fluid that flows through the tower.
After absorbing the heat energy at the tower, the working fluid can generate steam to run a turbine and produce electricity.
1. cold molten sAlt tAnk
• Tripleoffsetvalves• Bellowssealglobe
valves• Controlvalves• Safetyreliefvalves• Blanketingsystem• Breathervalves
2. cold molten sAlt PiPes
• Tripleoffsetvalves• Bellowssealglobe
valves• GGCvalves• Metal-seatedball
valves• Safetyreliefvalves• Controlvalves
3. hot molten sAlt PiPes
• Tripleoffsetvalves• Bellowssealglobe
valves• GGCvalves• Metal-seatedball
valves• Safetyreliefvalves• Controlvalves
4. hot molten sAlt tAnk
• Tripleoffsetvalves• Bellowssealglobe
valves• Controlvalves• Safetyreliefvalves• Blanketingsystem• Breathervalves
5. suPerheAter• Isolationvalves• Controlvalves• Safetyreliefvalves• Liquidlevelgauges
6. reheAter• Isolationvalves• Preheaterbypass
valves• Safetyreliefvalves• Liquidlevelgauges
7. steAm generAtor• Isolationvalves• GGCvalves• Controlvalves• Safetyreliefvalves
8. feedwAter PreheAter
• Isolationvalves• Preheaterbypass
valves
• Safetyreliefvalves• Liquidlevelgauges
9. hP steAm turbine• Extractioncheck
valves• Safetyreliefvalves• Bypassvalves• Turbinetrip&
throttling valves• Drain&ventvalves
10. il/lP steAm turbine
• Extractioncheckvalves
• Safetyreliefvalves• Bypassvalves• Turbinetrip&
throttling valves• Drain&ventvalves
11. condenser• Largeborebutterfly
valves• Safetyreliefvalves
12. condensAte tAnk• Isolationvalves• Safetyreliefvalves• Breathervalves
electric generator
receiver tower
1050°F565°c
550°F288°c
Molten salt loop
Hot salt
Hot salt tank
cold salt tank
cold salt condensate tank
condenser
superheater
Feedwater preheather
steam gen. evaporator
reheater
receiver
heliostats
Hp turbine
Hp steam
reheat steam
ip/lp turbine
thermal energy storage
centrAl receiver system
molten salt system
Power blocksteam turbine generator
collector field
ApplicAtions overview
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generAting solutionsto helP our customers thrive
heAt stored in the eArth will PlAy A mAjor PArt in the generAtion of Power in the decAdes to come. geothermAl Power hAs the benefits of being cost effective, reliAble And sustAinAble. becAuse no mAjor fuel source is required other thAn for PumPing, it is Also immune to fluctuAtions in cost And suPPly.
our specialist teams and experience make pentair valves & controls your ideal partner in geothermal power generation. whether your plant utilizes a flash steam, binary or combined cycle system, we can provide you with solutions to optimize and control your operation, reducing your costs and increasing your uptime.
Geothermal energy currently produces enough electricity to meet the needs of more than 60 million people across 24 countries. By 2015, around 36 Gw of
geothermal power is expected to be in use worldwide.
one of the key drivers of investment in geothermal power generation is its environmental benefits. Geothermal facilities emit only steam, because no combustion takes place. emissions of nitrous oxide, hydrogen sulfide, sulfur dioxide, particulate matter and carbon dioxide are extremely low when compared to fossil fuel emissions. in addition, these facilities require only about 11% of the land area used by a coal power plant (per gigawatt hour generated).
Geothermal power is not limited by resources or atmospheric conditions and can be a reliable source of power for decades. pentair’s range of valves and actuators is designed and engineered with this reliability and longevity in mind. we are experienced in managing the most aggressive fluids and have developed solutions
for corrosive, saline and abrasive environments – while providing zero leakage. these solutions include nAce specification.
our staff of engineers will not only help you choose the optimal solution for your application but also work with you through the entire process. Given the nature of geothermal power generation, plants can differ significantly in terms of operating conditions, design and requirements. our unparalleled technical support assures smooth installation and commissioning, and our wide range of solutions enables you to choose the best option to build or retrofit your plant.
ApplicAtions overview
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1. Production wells• Tripleoffsetvalves• GGCvalves• Controlvalves
2. hP heAt exchAnger• Isolationvalves• GGCvalves• Safetyreliefvalves
3. hP steAm PiPe• Tripleoffsetvalves• GGCvalves• Safetyreliefvalves• Controlvalves
4. hP steAm turbine• Extractioncheck
valves• Safetyreliefvalves• Bypassvalves• Turbinetrip&
throttling valves• Drain&ventvalves
5. outlet steAm PiPe hP steAm turbine
• Tripleoffsetvalves• GGCvalves
• control valves• Safetyreliefvalves
6. PiPe between hP & lP heAt exchAngers
• Tripleoffsetvalves• Metal-seated
butterfly valves• GGCvalves
7. lP heAt exchAnger• Isolationvalves• GGCvalves• Safetyreliefvalves
8. lP steAm PiPe• Tripleoffsetvalves• GGCvalves• Safetyreliefvalves• Controlvalves
9. lP steAm turbine• Extractioncheck
valves• Safetyreliefvalves• Bypassvalves• Turbinetrip&
throttling valves• Drain&ventvalves
10. outlet steAm PiPe lP steAm turbine
• Tripleoffsetvalves• GGCvalves• Controlvalves• Safetyreliefvalves
11. condenser• Largeborebutterfly
valves• Safetyreliefvalves
12. outlet PiPe condenser And condensAte heAder
• Isolationvalves• GGCvalves• Safetyreliefvalves
13. cooling tower• Isolationvalves• Safetyreliefvalves• Liquidlevelgauges• Drainvalves
14. injection wells• Tripleoffsetvalves• GGCvalves• Controlvalves
flAsh steAm Power PlAntFlash steam power plants are the most common type of geothermal power station. Hot water is pumped at high pressure to the surface. this requires valves and actuators capable of handling conditions. the heated water flashes to steam on reaching the cooler surface, powering a turbine. once the steam has cooled, it is returned to the geothermal reservoir.
flAsh steAmPower Plant
Production well geothermal reservoir injection
well
pump
turbine
separators
condensate
turbine
steam
Direct heat user
waste water
water water
steam high
pressure
steam low
pressure
condenser
Generator
Air & water vapor
waterwater
AirAir
cooling tower
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binAry cyclePower Plant
Production well geothermal reservoir injection
well
Heat exchanger
cooled water
orga
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condenser
turbine
Generator
Air & water vapor
waterwater
AirAir
cooling tower
1. Production wells• Tripleoffsetvalves• GGCvalves• Controlvalves
2. heAt exchAnger• Isolationvalves• GGCvalves• Safetyreliefvalves
3. steAm PiPe• Tripleoffsetvalves• GGCvalves• Safetyreliefvalves• control valves
4. steAm turbine• Extractioncheck
valves• Safetyreliefvalves• Bypassvalves• Turbinetrip&
throttling valves• Drain & vent valves
5. outlet steAm PiPe steAm turbine
• Tripleoffsetvalves• GGCvalves
• Controlvalves• Safetyreliefvalves
6. condenser• Largeborebutterfly
valves• Knifegatevalves• safety relief valves
7. cooling tower• Isolationvalves• Safetyreliefvalves• Liquidlevelgauges• Drain valves
8. injection wells• Tripleoffsetvalves• GGCvalves• Controlvalves
binAry cycle Power PlAntBinary cycle power plants represent the newest technology in geothermal applications. A heat exchanger is used to transfer energy from the hot water to a heat transfer fluid with a low boiling point, improving efficiency. the water from the earth never comes into contact with the turbines, which minimizes emissions of trace gases into the atmosphere.
ApplicAtions overview
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with nucleAr Power set to Provide A key element in meeting future demAnd for electricity generAtion, PentAir vAlves & controls is well PlAced to deliver sPeciAlist Products thAt Are tried, tested And APProved for use in nucleAr instAllAtions.
to meet climate change and energy requirements in the next 20 years, it is estimated that the world could need more than 100 new nuclear power stations. Moreover, this escalation in nuclear energy will also bring with it extra responsibilities and new demands. step forward pentair valves & controls. As a long standing supplier to the nuclear industry, we’re working closely with nuclear reactor original equipment manufacturers (oeMs) and providers around the world to develop solutions that take safety and reliability forward.
the result is a wide variety of products that are purpose-designed for use in primary and secondary circuits in pressurized water reactors (pwr), water-water energetic reactors (vver) boiling water reactors (Bwr), cAnDU, fast breeders, gas cooled reactors and plants for uranium enrichment. All of these are manufactured to the stringent standards set by the Us AsMe iii, French rcc-M and German nuclear safety standards Commission(KTA).
in short, peace of mind comes as standard. pentair is committed to meeting the highly specialist needs of today’s nuclear power stations - and those of the future.
typical nuclear power generation applications:
blowdown tank- safety relief valves
emergency cooling system- Gate valves
- Globe valves
- check valves
main steam isolation- Gate valves
- Globe valves
- safety relief valves
feedwater and circulation water- Gates valves
- triple offset control valves
- check valves
generAting trustfor safe nuclear Power generation
ApplicAtions overview
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PentAir vAlves & controls is your PArtner in nucleAr Power generAtion. our ProfessionAls hAve the engineering cAPAbility, knowledge And exPerience to solve your unique chAllenges, regArdless of reActor tyPe or code. our Products hAve been tried And tested for over 50 yeArs, hAve helPed sAfeguArd the industry And cAn helP you to reduce your oPerAting costs And increAse uPtime.
nuclear power technology is continually developing with the latest reactors incorporating evolutionary improvements in design from the earlier generations. these include improved fuel technology, thermal efficiency and passive safety systems with standardized designs aimed at reducing maintenance and
capital costs. our products are also evolving, incorporating new designs and materials to improve plant performance and extend service life. we work with our customers in the nuclear power sector to help develop products that meet the requirements not only of today’s designs but also those of the next generation.
our wide range of solutions allows you to choose the best option based on the application. pentair’s industry-leading brands such as sempell, Anderson Greenwood, crosby, Griss and vanessa are manufactured to the stringent standards set by the AsMe, rcc-M and nuclear safety standards commission (KTA).YoucancountonPentairValves& controls for solutions that meet the highly specialist needs, testing specifications and stringent quality standards required by current designs and future nuclear power stations.
our commitment to the nuclear industry is absolute. For decades pentair has continued to invest in our nuclear manufacturing facilities. our $25 million state-of-the-art nuclear valve manufacturing and steam test facility is one of the most comprehensive in the world and has the ability to test air, water, steam and saturated steam. our high flow test loop is one of the largest and most sophisticated in the world.
with over 100 engineers and technicians supporting our global nuclear business, pentair valves & controls is uniquely qualified to support your technical needs. our experienced technicians can assist in valve sizing and selection, code reconciliation, finite element analysis and seismic testing.
generAting reliAbilitywithin the nuclear Power Plant
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AdvAnced Pressurizedwater-reactor
containment building
Blowdown tank
pressurizer
reactor pressure vessel
steam generator
emergency cooling system
emergency cooling system
condenser
turbineGenerator
Air & water vapor
cooling tower
water
PentAir’s nucleAr PortfolioAdvAnced Pressurizedwater-reactorthe first of the third generation nuclear plants, Apwrs have already demonstrated quick construction time and improved safety. the primary cooling circuit flows through the core of the reactor under high pressure and then in a secondary circuit, steam is generated to drive the turbine. water reaches 325°c and is kept at 150 atmospheres to prevent it boiling.
pentair’s specialist nuclear power team offers engineering support and maintenance and planned servicing by qualified technicians. our products are designed for installation in the latest nuclear power plants including advanced pressurized water reactors (Apwr), advanced boiling water reactors (ABwr) and advanced pressurized heavy water reactors (ApHwr).
APPlicAtion solutions• Mainsteam&feedwater
isolation valves- pilot operated globe and
gate valves• Mainsteamsafetyvalves
- spring loaded- pilot operated
• Pressurizersafetyvalves- spring loaded- pilot operated
• Emergencycoolingsystem- Austenitic gate, globe and
check valves• Blow-downgatevalves• Feedwatervalves
Product solutions• Gate,globeandcheckvalves• Pressurereliefvalves• Quarterturnvalves• Diaphragmvalves• Instrumentvalvesand
manifolds
service• Engineeringsupport
and maintenance• Servicebyqualified
technicians
ApplicAtions overview
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generAting efficiencythroughout the conventional Power Plant
coAl is here to stAy, with the ProPortion of world Power Produced from coAl forecAst to increAse from 40 to 45% in the next 20 yeArs.
pentair’s application, metallurgy and welding specialists focus on delivering severe service isolation, control and system protection solutions to enable the plant design engineer and operator to maximize electricity generation from coal, while limiting greenhouse gas emissions.
the way forward lies in improving plant efficiency. this is where pentair valves & controls has taken the lead. As well as providing products that meet the needs of traditional coal powered technology, we’re also playing a key role in developing the new breed of supercritical and ultra-supercritical power stations. these operate at increasingly higher temperatures and pressures, resulting in higher efficiencies and significant co2 reductions.
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1. drum• Blowdownvalves• Checkvalves• Drainvalves• Isolationvalves• Mechanicaland
electronic level gauges• Safetyvalves• Ventvalves
2. suPerheAter• Checkvalves• Controlvalves• Desuperheaters• Electronicreliefvalves• HPby-passstation• Safetyvalves• Ventvalves
3. reheAter• Checkvalves• Controlvalves• Desuperheaters• Drainvalves• Electronicreliefvalves• HRHby-passstation• Isolationvalves• Isolationdevice• Safetyvalves• Ventvalves
4. steAm turbine with condenser
• Desuperheaters• Extraction/induction
check valves• Mainsteamisolation• Pilotoperatedsafety
relief valves• Safetyreliefvalves• Start-up/by-passvalves• Turbinedrainvalves• Turbineprotectionvalves• Ventvalves
5. cooling wAter circulAtion
• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves
6. wAter intAke & treAtment
• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves
7. condensAte PumPs• Checkvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves
8. heAt exchAnger• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves• Ventvalves
9. low Pressure heAters• By-passsystem• Checkvalves• Controlvalves• Drainvalves• Electronicleveldetection• Isolationvalves• Liquidleveldetectors• Safetyreliefvalves• Ventvalves
10. deAerAtor• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Safetyreliefvalves• Ventvalves
11. evAPorAtor• Checkvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Safetyreliefvalves• Ventvalves
12. mAke-uP wAter• Checkvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Pumpprotectionvalves• Safetyreliefvalves
13. boiler feed booster PumPs
• Checkvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves
14. bfwP & drive turbine• Checkvalves• Desuperheaters• Drainvalves• Isolationvalves• Pumpprotectionvalves• Pilotoperatedsafety
relief valves• Safetyreliefvalves• Start-upcontrolvalves• Turbineprotectionvalves• Ventvalves
15. high Pressure heAters• By-passsystem• Checkvalves• Controlvalves
16. economizer• Checkvalves• Drainvalves• Isolationvalves• Safetyvalves• Ventvalves
17. sootblowers• check valves• Controlvalves• Drainvalves• Isolationvalves• Safetyvalves• Ventvalves
18. wAter intAke & treAtment
• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Pumpprotectionvalves• Pilotoperatedsafety
relief valves• Safetyreliefvalves• Drainvalves• Electronicleveldetection• Isolationvalves• Liquidlevelgauges• Safetyreliefvalves• Ventvalves
19. bAg house• Isolationvalves
20. Absorber• Isolationvalves
21. PreciPitAtor• Isolationvalves
22. coAl Pulverizers• Isolationvalves
23. burners• Isolationvalves
24. fuel storAge & distribution
• Checkvalves• Detonation&flame
arresters• Drainvalves• Emergencyvent• Gaugehatches&
manhole covers• Internaltankvalves
& operators• Isolationvalves• Liquidlevelgauges• Pilotoperatedpressure/
vacuum valves• Safetyreliefvalves• Tankblanketing
regulators
25. mud drums• Blow-offvalves• Continuousblowdown
valves• Drainvalves
26. flAsh tAnk • Checkvalves• Dischargecontrolvalves• Drainvalves• Liquidlevelgauges• Safetyreliefvalves
27. Ash hAndling• Controlvalves• Isolationvalves• Pilotoperatedsafety
relief valves• Transportvalves
1 to 27• Actuators• Enclosures• Handvalves&manifolds• Steamtraps
equiPment And flow control PAckAgesfor all aPPlications in the Power generation cycle
ApplicAtions overview
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generAting excellenceacross the combined cycle Plant
nAturAl gAs fired Power generAtion is growing in PoPulArity due to its higher energy conversion efficiency And reduced PollutAnts.
pentair’s team of thermodynamic experts use decades of experience in isolation and system protection design to support the combined cycle engineer and operator by maximizing the natural gas plant availability, reliability and safety. As plants burn cleaner, carbon dioxide emissions become more manageable.
it’s efficiency at its best – and pentair valves & controls is ideally positioned to help you improve output and reliability even further with an exceptional range of high quality products and solutions, backed by expert service and support.
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1. drum (hP, iP, lP)• Blowdownvalves• Checkvalves• Drainvalves• Elbowdownvalves• Electronicreliefvalves• Isolationvalves• Liquidlevelgauges• Safetyvalves• Ventvalves
2. suPerheAter (hP, iP, lP)• Checkvalves• Controlvalves• Desuperheaters• Drainvalves• Electronicreliefvalves• HPby-passstation• Safetyvalves• Ventvalves
3. reheAter• Checkvalves• Controlvalves• Desuperheaters• Drainvalves• Electronicreliefvalves• HRHby-passstation• Isolationvalves• Isolationdevice• Safetyvalves• Ventvalves
4. steAm turbine with condenser
• Desuperheaters• Extraction/induction
check valves• Mainsteamisolation• Pilotoperatedsafety
relief valves• Safetyreliefvalves• Start-up/by-passvalves• Turbinedrainvalves
• Turbineprotectionvalves• Ventvalves
5. cooling wAter circulAtion
• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves
6. wAter intAke And treAtment
• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves
7. condensAte PumPs• Checkvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves
8. heAt exchAnger• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves• Ventvalves
9. mAke-uP wAter• Checkvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Pumpprotectionvalves• Safetyreliefvalves
10. deAerAtor• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Safetyreliefvalves• Ventvalves
11. lP drum deAerAtor• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Safetyreliefvalves• Ventvalves
12. Process And exPort steAm
• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Safetyreliefvalves• Ventvalves
13. feed wAter storAge And distribution (hP, iP, lP)
• By-passsystem• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Pumpprotectionvalves
14. economizers (hP, iP, lP)• Checkvalves• Drainvalves• Isolationvalves• Safetyvalves• Ventvalves
15. flAsh tAnk• Checkvalves• Dischargecontrolvalves• Drainvalves• Isolationvalves• Liquidlevelgauges• Safetyreliefvalves
16. scr storAge And injection
• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Liquidlevelvalves• Pumpprotectionvalves• Pilotoperatedsafety
relief valves• Safetyreliefvalves• Safetyselectorvalves
17. combustion turbine• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pumpprotectionvalves• Safetyreliefvalves
18. fuel storAge And distribution
• Checkvalves• Detonationandflame
arresters• Gaugehatchesand
manhole covers• Internaltankvalvesand
operators• Liquidlevelgauges• Pilotoperatedpressure/
vacuum valves• Safetyreliefvalves• Tankblanketing
regulators
19. gAs PiPeline (custody trAnsfer stAtion)
• Checkvalves• Controlvalves• Drainvalves• Isolationvalves• Pilotoperatedsafety
relief valves• Safetyreliefvalves
1 to 19• Actuators• Enclosures• Handvalvesand
manifolds• Steamtraps
equiPment And flow control PAckAgesfor all aPPlications in the Power generation cycle
ApplicAtions overview
dewrAnce, fAsAni, intervAlve, rAimondi, semPell
hAncock, intervAlve, rAimondi, semPell, yArwAy dewrAnce, semPell
fAsAni, hAncock, intervAlve, rAimondi, semPell
dewrAnce, fAsAni, intervAlve, rAimondi, semPell semPell
22 |
Unique design offers lower pressure drop than wedge gate valves with minimized flow turbulence, repeatable shut-off and extended life on steam and water applications.
feAtures• DesignedtoASMEB16.34andother
international standards• Self-cleaningactionbetweendisc
and seat• Lowpressuredrop• Excellentreliability• Lowmaintenance• Lowoperatingtorque
rugged, low maintenance valves that give reliable performance and maximum service life.
feAtures• Bonnetlessbodyeliminatespressure
welds and threads• Simpleactuatorfitting• Lowpressureloss• Smalldrivingforces• Positionindicatoravailable• CompatiblewithDINandASMEstandards
Hp and lp heater protection valves – motor or medium operated, three way design.
feAtures• CompatiblewithDINandASMEstandards• Castorforgedbodies• Changeoverplug• Excellentreliability• Optionaldamper
specially designed flexible split wedge type gate valves deliver reliable seating and even seat loading.
feAtures• DesignedtoASMEB16.34,DIN,API600
and other international standards• Pressuresealdesignand/orflanged
cover• Specialconstructionandmaterials
available• StandardISOtopmountingforeasy
actuator / bevel gear assembly• Forgedandcastdesigns
Full range of check valves designed for low cost maintenance and excellent reliability.
feAtures• Non-return,liftcheck,piston,swing,
tilting disc and wafer designs • CompatiblewithDIN,ASME,BS,PN,and
Jis standards• Lowcostmaintenance• Suitableforinstallationinvertical
pipelines• Suitableforindoorandoutdoor
applications• Non-slamaction
special control valves for high and low pressure. Boiler start up drain valves, boiler recirculation valves, turbine drain valves.
feAtures• Availableincarbon,stainlessandalloy
steels• CompatiblewithDINandASMEstandards• Lownoisetrims• Singleormultiplestagepressure
reduction
parallel slide Gate valves
Globe valves heater bYpass sYstems
flexible split wedGe Gate valves
check valves control valves
power
nArvik, yArwAy nArvik, yArwAy klein
semPell yArwAy dewrAnce, fAsAni, semPell
| 23
steam conditioninG valves
steam turbine non return
steam desuperheaters liquid level indication
combines pressure reduction and steam desuperheating in a single valve. Hp and lp turbine bypass stations, pneumatically or hydraulically operated, optional as safety valves.
feAtures• Steamatomizedwaterinjectionsystem• Multiplepressurereducingtrims• Waterinjectionafterpressurelet-down• Eliminatesthermalshockandnoise
Designed in conjunction with major turbine oeMs to protect turbines from reverse flow and overspeed. For bled steam and cold reheat lines.
feAtures• DesignedtomeetDINandASME
standards• Tiltingdiscdesignforextractionand
induction lines• Availableincarbonoralloysteel• Assistedclosure• Non-slamaction• Swingcheckdesign• Toporsidemountedactuators
Allow precise and economical control of steam temperature, automatically introducing cooling water into steam flow in response to a pneumatic or electronic control signal.
feAtures• Fabricatedorforgedconstruction• WiderangeofCv(Kv) capacities• Variablenozzletypewithintegratedwater
control valve• Pneumaticorelectricactuatoravailable• Widerangeoftechnologies,fromsimple,
fixed nozzle design to more advanced, multiple atomizer
Mechanical and electronic level gauges provide a cost-effective method of sensing water in various applications, as required by the AsMe Boiler and other pressure codes.
feAtures• Low,mediumandhighpressurelevel
gauges for use on boiler drums and tanks• Suitableforindoorandoutdoor
applications• LEDilluminatorsratedtoIP65and
ex d iiB t5 available (mechanical)• CompatiblewithDINandASMEstandards• Widerangeofvisibilityavailable
cast and forged valves mainly designed for high temperature Heat transfer Fluid and steam applications and those involving hazardous media.
feAtures• SizerangefromDN10-DN350• PressurerangefromASME150-2500• Temperaturerangefrom-196°Cto
+800°c• Materialsfromcarbonsteelstoexotic
alloys• Instrumentationvalves,controlvalves,
3-way valves, special epA valves
bellows seated Globe valves
ApplicAtions overview
boiler trim valves
Blow-off and throttling valves designed for continuous blowdown provide reliable and longer lasting service in high velocity and erosive applications.
feAtures• Dualrangethrottling• Rapidenergydissipation• Quickchangedisc• Accurateandrepeatablesettings• In-linerepair
biffi, keystone biffi, keystone, morin clArkson, keystone, l&m, rovAlve
keystone, rmi, sAPAg vAnessA fct, hindle, mecAfrAnce, rAimondi
24 |
butterflY valves triple offset valves ball valves
electric actuators pneumatic actuators knifeGate and slurrY valves
Double flanged and water style butterfly valves provide bi-directional service and bubble-tight shut off at full pressure rating.
feAtures• CentricdiscallowshighKv values• Insidebodyprotectedbyrubberliner
extending over the flanges• Rounded,polisheddiscedgeprovides
concentric sealing• Dirtscraperpreventsmoisture
penetrating into the shaft area• Facetofacedimensionstointernational
standards
Metal seated triple offset valves provide bi-directional, zero leakage shut-off, suitable for extremes of pressure and temperature.
feAtures• Torque-generatedmetalsealprovides
zero-leakage performance• Quarterturn,tripleoffsetgeometry
achieves non-rubbing design• Hardfaced,integralmetalseating• All-metalconstructiongivesinherentfire
safety• Blow-outproofshaft,retainedboth
internally and externally
trunnion mounted and free floating (seat supported) ball valves for a variety of standard and severe applications providing bi-directional, tight shut-off.
feAtures• Fullandreducedbore• Firesafeandanti-staticapproveddesign
available• Blow-outproofshaftdesigns• Soft,metal/softormetal/metalseating• Manualoractuatedoperation
An advanced range of electric actuators and intelligent control units create complete control packages for both pentair and other manufacturers’ valves allowing integration with automated power plants.
feAtures• Outputtorqueto340,000Nm• Quarterandmulti-turnoptions• Easyset-upandcommissioning• Explosionproofversionsavailable• Fieldbuscompatibleoptions
A complete range of rack and pinion and scotch yoke type pneumatic actuators suitable for smooth and efficient on/off or modulating control of quarter turn valves.
feAtures• Outputtorqueto250,000Nm
(higher values on request)• Doubleactingorspringreturn
(single acting)• Bi-directionaltravelstops• Weatherproofandcorrosionresistant
housings• ISO,DIN,NAMURandproprietary
mounting standards
Knifegatevalvesofferreliabilityand long life in a variety of tough applications including heavy slurries and abrasive media.
feAtures• Fullandreducedbore• Heavy-dutyfieldreplaceablesleeves• Doubleseateddesignprovides
bi-directional flow and shut-off• Suitableforwetordryserviceswithlarge
or heavy particles• Handwheeloractuatedoperation
power
semPell semPell Anderson greenwood
neotechA crosby, semPell Anderson greenwood
| 25
inline samplinG valves boiler safetY valves pilot operated safetY valves
pneumaticallY assisted safetY valves
pilot operated boiler safetY valves
instrument enclosures
the sapro Ht sampling valve is installed directly into a process pipeline, enabling representative sampling of thermal oil without process interruption and is suitable for high temperature applications.
feAtures• Simpleandsafeoperationforcontinuous
temperatures up to 350°c• Bellowsealedprimaryspindleseal• Leakdetectionportsprovidedasstandard• Availableinwaferandflangedbodystyle• Easytoassembleanddisassemblefor
cleaning and maintenance
High performance safety valves for drum superheater and reheater with unique isoFleX™ disc design.
feAtures• Openbonnetspringoperatedsafetyvalve• CompatiblewithDINandASMEstandards• Choiceofweldedandflangedconnection• Fullnozzledesign• Highcapacity
Unique high temperature pilot operated safety valve with all metal seated pilot and main valve suitable for steam service.
feAtures• Allmetaltometalseatingsurfaces• Patentedflexibledisc• Non-flowingpilot• Adjustableblowdown• Optionaldualpilotsforcriticaloperating
conditions
spring operated safety valve with supplementary load. safety function guaranteed by certified control unit.
feAtures• Hightightnessuptosetpressureby
supplementary loading• Smallopeningandclosingpressure
differences• Highsettingaccuracyandrepeatability• Liftingofthesafetyvalvebelowset
pressure possible• Pressuresettingofsafetyvalveduring
normal plant operation
Boiler safety valve for high capacity at high pressures, triple pilot operated with steam and/or solenoid pilot valves.
feAtures• Hightightness,becausesystempressure
acts in closing direction• Smallopeningandclosingpressure
differences• Blowdownwidelyadjustable• Highsettingaccuracyandrepeatability• Functionnearlyindependentfrom
pressure losses in connected pipes
A strong weatherproof barrier for every type of instrument installation, both on and offshore. For protection of field instrumentation from cold temperatures and harsh environments.
feAtures• Choiceofsizes• 2,3and5valvemanifoldsreduceinternal
brackets and pipework• WeatherprooftoIP66• Completerangeofaccessories,windows,
cable glands and brackets• Electricorsteamheatingsystems
available
ApplicAtions overview
26 | power
| 27
PentAir vAlves & controls constAntly goes the extrA mile to Achieve suPerior customer service.
our broad scope of knowledge and accessibility make us uniquely capable of providing superior service – any time you need us. From repairs to testing, you can count on pentair to get it right.
responseDelivering factory-trained teams of mobile technicians any day of the year, pentair’s fleet of service vehicles and mobile workshops allows us to work wherever you need us, from the field to our own state-of-the-art production facilities.
knowledGewe can provide our customers with expert technician training programs, combined with carefully developed asset management software solutions that allow us to assure the reliable operation of your plant.
expertisepentair can service a vast range of products, including pressure relief
valves, actuators, butterfly valves, control valves, gate, globe and check valves. From plant surveys to full-valve modification services and on-site relief valve testing, we have the experience and facilities to keep your business up and running.
availabilitYDirect access to a worldwide system of inventory ensures that you have instant access to the service you need, when and where you need it.
a comprehensive offerinG• Outageplanningat all levels, from
parts and replacement equipment planning to complete outage coordination.
• Engineeringsupport in seismic analysis and testing, stress and finite element analysis, metallurgy, reaction force, commercial grade dedication, code and standard reconciliation, specialist technical support and product redesigns.
• Mobilemachining allows for flange re-facing, seat reconditioning and support for other on-site machining needs.
• Aftermarketandfieldservicesupport ensuring rapid turnaround for plant emergencies as well as management of spares, vr and nr programs for shop and field and utilization of in-situ testing devices.
• Productandmaintenancetrainingincluding both technical training and hands-on maintenance education.
• On-siteweldingcan be provided to all international quality standards.
• Nondestructiveexamination including dye penetrant inspection, magnetic particle, radiographic and positive material identification.
• Testingservices encompass full flow testing and verification of flow capacity. testing can be provided using air, steam or water flow facilities for all codes and standards.
generAting suPPortthrough suPerior service
ApplicAtions overview
PentAir vAlves & controls
www.pentAir.coM/vAlvesAll pentair trademarks and logos are owned by pentair ltd. All other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, pentair reserves the right to change product designs and specifications without notice. pentair is an equal opportunity employer. © 2012 pentair ltd. All rights reserved.
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