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Transcript of PEFL-profile -LOW RES (1)
2014CORPORATE PROFILE
ENGINEERS & FABRICATORS (P) LTD.PRECISION
“Put us to test and experience the difference yourself“
VIsion
To be one of the leading medium sized heavy engineering companies in India with a potent mix of effective innovation and technological expertise. We
constantly strive to establish new levels of customer satisfaction in delivering solutions which are both cost effective and of the highest quality standards.
AB
OU
T PR
ECIS
ION
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ABOUTPRECISION
Precision Engineers & Fabricators Pvt. Ltd. is a Kolkata based company engaged in heavy Structural Fabrication and Ship Building Works. The company
has two units - one is situated at Kalyani, Nadia, West Bengal with area measuring 16 bighas (2,30,400 sq. ft approx) and the other one is situated at
Falta, 24 PGS (S), West Bengal with area measuring 27 bighas ( 4,00,000 sq. ft approx). Both the units have got ample facilities for heavy structural
fabrication as well as ship building fabrication.
The Company started its business in General Engineering and Heavy Structural Fabrication from 2005 with a group of talented Engineers and Managers
to run the business.
With the initiative and drive, the company could develop a good manufacturing business fast and emerged as a trusted & reputed Manufacturing
Engineering. Company in Eastern India, attracting big customers like Larsen & Toubro, TISCO, GRSE, SAIL, Megatherm, etc., for their various engineering
jobs. The Company is having running work orders of various fabrication jobs from L&T, TISCO and GRSE.
Mission
Valuing quality over quantity, people before profit thereby creating leaders that exhibit a culture of togetherness and owing absolute responsibility
towards the customer, society and the environment as a whole.
Brief details of the company’s business with their performance, strengths and resources are outlined below:
• Fabrication of various engineering items including Induction Furnace related jobs, conveyor items, beam girders for boiler structural, rolling mill
equipment etc for L&T, TISCO, Megatherm.
• Ship block building and Bailey bridge components for GRSE, pontoons, army boats, vessels building and repair work, etc.
• Real Estate Construction business
• Recently added Consumer Division for marketing Canola oil
POWER PLANTS SHIP BUILDING CONSTRUCTION
STEEL PLANTS ENGINEERING PETROCHEMICALS
“A one of it’s kind project in East India“
INDUSTRIES
PRO
DU
CTS
& IN
DU
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IES
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Beam Line Project
Area – 130m X 30m CNC Oxy-fuel and Plasma cutting machine
(Max. Plate thickness –100mm) – esab (dubai)
Beam Welding Line - corimpex (Italy)
3 Spindle drilling line- ficep (Germany)
SHOT BLASTING M/C –SPT(India(pune))
2 overhead EOT Cranes of 25T/10T capacity each for hassle free material handling
Latest shot blasting machine and painting facility for a superior finish - spt
Monthly output – 1200 MT
PRODUCTS & Bucket wheel excavator
Bridges
Blast furnace shell
Steel panels for ships
Lock Gates
Boiler Structures
Boiler Components
M.S. Chutes & Skirts
Tech. Structures
Steel hull blocks for ships
Cement Silos
S.Steel Chutes & Skirts
Cable Tray
G.I. Structures & Earthing Flats
Machinery & Equipment seats
Hot metal laddle
G.I Substation Structure
Aluminum Hull blocks for ships
Aluminium panel for ships
Erection of ship hull blocks
Steel panels & Steel hull blocks for ships
Ship outfit items-doors, windows, ladder ,hatches etc.
Ship Davit & Ship Bollards
Steel Hull Jolly boat (Service boat)
MS & Steel Pipe Fabrication & Erection
Plant area – 10.2 acres in total(riverside)
Facility layout planned by IOTDE Limited – our technical joint venture partner
One Covered shed 130m X 30m which will have latest machinery and equipments for mechanized heavy structure fabrication
Open fabrication area - 4 acres
Two covered sheds(56m X25m and 36mX14m respectively)
Painting /sandblasting/Shot blasting sheds with latest machinery
Pontoon jetty besides river Ganga for ship repairing facility
Barge facility for material transportation available
4 acres of open fabrication yard with world class material handling techniques
Administrative block, QA/QC, Production Blocks overlooking the overall facility for precise Monitoring and superior control
Overall Material Handling Facility:
2 overhead EOT Cranes of 25T and 2 of 15x2 , 10x1,5x1(store)capacity each for the specialized heavy steel fabrication (under installation)
1 Crawler crane of a capacity 70T for loading and unloading purpose
1 Crawler crane of a capacity 35MT
4 hydras of escorts make
FALTA UNIT
Area – 5.3 acres | Abundant power available = 450KVA
Open steel fabrication area - 4.1 acres with 4 hydra cranes of capacity 12T each
Closed shed area - 1.1 acres with an overhead EOT crane of capacity 10T
Maximum output recorded in a single month – 1300MT
Average output/month = 1000MT
Key Features:
In-house vendor management system with around 500 labor
Technical expertise with a dedicated QA/QC department ensuring checks and controls at each level
Follows a project based approach with each key personnel handling only one project at a time
Easy and hassle free material handling system ensuring optimum production
Equipment Details:
Plate Bending Machines – 2nos. Welding Machines (Inverter based) – 80 nos.
Pug cutting machines – 18 nos. Submerged Arc welding – 2nos.
Grinding machines – 20nos. Magnet Drill – 10 nos.
Plasma Cutting machine – 1nos. Electrode heating ovens(Big – 2nos., Small – 20 nos.)
Air compressor Machine Other necessary equipments and tools and testing equipment
PLA
NT
& M
AC
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PLANT &MACHINERY
KALYANI UNIT
PRO
JEC
T M
AN
AG
EMEN
T | 8
PROJECTMANAGEMENT
We at PEFL believe in employing highest standards and newer technological innovation for project management to comply with global norms and providing real time data to our clients.
Complete project daily reports available on our ERP platform
Employing cloud computing techniques for overall management of data sharing and project related reports.
Dealing with one single specialized and dedicated entity with a project manager taking care of any changes day in and day out during the
execution of the project.
Tracking of your consignment and product easily with our database going daily updation.
Right from the purchase order to the dispatch of your consigment - all information on the move
AUTOMATIC SHOTBLASTING & PAINTING LINE
FICEP 3 SPINDLE DRILLING LINE
ROLLING MACHINEAUTOMATIC CNC PLASMA CUTTING MACHINE
STATE-OF-THE-ARTMACHINES
BEAM WELDING LINE
BARGE CONSTRUCTION
SHIP REPAIR & DRY-DOCKING
LOGISTICS JETTY
HULL FABRICATION OF DEFENCE VESSELS
OUTFITTING & REFITTING
ALUMINIUM BLOCK FABRICATION
PONTOONS (PROPELLED & NON PROPELLED)
BLOCK FABRICATION FACILITY FOR 6 WARSHIP BLOCKS
ASSEMBLY/DISASSEMBLY OF FLOTILLAS
Infrastructure
200m river front – one of the largest in kolkata for providing greater logistics support
Sufficient number of Cranes (EOT, Mobile Crane, Hydras) for smooth material movement
Automated machinery – shot-blasting / painting machine (SPT), CNC Plasma Cutting (ESAB), CNC automatic drilling line (Ficep, italy), automatic
welding machine (Corimpex, Italy)
The yard is having an automatic CNC ESAB plasma cutting machine, SPT shot blasting and painting line and an 80 tonne crawler crane of Tata make
with 2 Escorts Hydras of 12 tonne
Steel fabrication capacity of 20000MT per annum
3 EOT provisioned closed shedshaving Tata BlueScope
Vast availability of skilled labour and in house training programs in order to keep up with the changing trends
Integrated machine shop in Kalyani (extension of facilities to Falta shipyard)
Possession of pontoon type jetty with necessary approvals for usage
Integrated vendor base and an in-house dedicated quality management system
1 concrete drydock of 80m (largest in private shipyard in eastern India)
1 drydock of 65m
2 wet basins
A specialized 80MT capacity weighbridge for in house weighment of cargo/equipment/product etc.
500 KvA with extra upto 630 KvA power facility and adequate substations with a 24 hour backup system
Block fabrication covered facility for 6 blocks
A fully developed and integrated concreted store
Small augmenting shops for shipbuilding
Possession of pontoon type jetty with necessary approvals for usage
Sufficient staff accommodation small buildings, restrooms and quarters for both labour and management staff
SHIP
BU
ILD
ING
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SHIPBUILDING
BAGFILTER-SAUDI ARABIA EXPORT
GRSE DEFENCE BLOCK ERECTION ON BARGE
CONCRETE DRYDOCK-80M LENGTH
ERECTION ON RIVER 3000 TONNE BARGE
MOU customer of SAIL for the last three years.
Strategic tie-up with IOTDE limited ( an Indian Oil Group company) for design and
project consultancy.
Approved by BEML limited (a Miniratna) for manufacturing it’s various products in Eastern India .
Approved by RDSO - one of the select few companies in Eastern India to obtain this for manufacturing
of bridge girders or all railway projects.
ISO 9001:2008 certification for its quality management system.
One of the select companies in India to be approved for all the segments of engineering and manufacturing
from BHEL, a maharatna and leading power producer in India.
Short listed as one of potential JV partner to Garden Reach Shipbuilders & Engineers Limited to augment
their production capacity.
STRATEGIC TIE-UPS
STR
ATEG
IC T
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RECENT PROJECTS
SOME OF OUR PRESTIGIOUS PROJECTSJOB PROJECT CONSULTANT CLIENT
45 Pipe Line Kolkata Flyover YEC L&T
46 Pipe Line Kolkata Flyover YEC L&T
47 Lower/Upper Section Discharge Chute TISCO LURGI L&T
48 Rakes TISCO VAI ENGG. VAI
49 Foundation Bolt BALCO L&T L&T
50 S. S. Gratings P.P.T RITES BKJV
51 Structural Job PPSP HCC-L&T L&T
52 Structure For Bridge GAMMON GAMMON
53 Structural Job ISPHL L&T L&T
54 Tunnel Formwork PPSP HCC-L&T L&T
55 Structural Job ISPHL L&T L&T
56 Repairing of Sea Horse IV Complete Vessel Repairing - Azzura Marines Pvt Ltd
57 Well Foundation Shuttering Vivekananda Tollway Bridge L&T L&T
58 Anchor Fastners LAFARGE SURMA EDRC L&T
59 Fume Ducting TISCO L&T L&T
60 Steel Bridge over Ying Kang river MS Steel Bridge for PWD PWD AP Govt.
61 Fume Ducting TISCO L&T L&T
62 Steel Structure Dhamra Por t Scott Wilson L&T
60 Steel Liners TISCO-CRM HITACHI L&T
64 Secondary Structure NAVA Power BV L&T-MHI
65 Discharge Chutes TISCO RMBBY M.N.DASTOOR L&T
66 Prefabricated Structure Long Span Gallery LAFARGE LAFARGE L&T
JOB PROJECT CONSULTANT CLIENT
1 Building Structure SAIL, BHILAI MECON L&T
2 Waste Gas Main SAIL, BHILAI MECON L&T
3 Conveyor Structure SAIL, BHILAI MECON L&T
4 BF Gas Duct BHUSAN WOT L&T
5 Duct for ET-31 SAIL, BHILAI MECON Siemens Vai
6 Building Structure SAIL, RSP MECON L&T
7 Building Structure SAIL,Burnpur MECON L&T
8 Waste Gas Main SAIL, RSP MECON L&T
9 Waste Gas Main SAIL,Burnpur MECON L&T
10 Barge Construction Kopt Jetty - Kolkata Por t Trust
11 PA, SA And Cold Ducting NAVA Power BV L&T-MHI
12 Anchor Bolt & Anchor Frame MAHAGENCO BV L&T-MHI
13 Steel Structures for Transmission Tower CESC Project - KEC Int
14 Fine Coal Silo BF I TISCO L&T
15 Steel Structure Dhamra Por t Scott Wilson L&T
16 Steel Structure Dhamra Rail Link Scott Wilson L&T
17 Panel Hull GRSE WOT GRSE
18 Blocks GRSE WOT GRSE
19 Technological Structure & Chute NTPC (Vindhyachal) NTPC L&T
20 Technological Structure & Chute CSEB/BHEL (Korba) BHEL L&T
21 Chutes/Skir ts SP#4 TISCO L&T
22 Fabrication Of Steel Structure LAFARGE LAFARGE L&T
JOB PROJECT CONSULTANT CLIENT
23 Structure IISCO L&T L&T
24 Structure For Shuttering IDEB IDEB
25 Back Draf t Pipe, Chutes & Skir ts TISCO BLAST FURNACE L&T L&T
26 Chimney & Pizeometric TISCO BLAST FURNACE L&T L&T
27 Construction of Pontoon Jetty Pontoon Jetty - Haldia Por t Trust
28 Technological Structure LAFARGE LAFARGE L&T
29 Stock House Bunker TISCO BLAST FURNACE L&T L&T
30 Rock Anchor PPSP TAISEI HCC-L&T
31 Dedusting Duct TISCO SINTER PLANT L&T L&T
32 Sinter Cooler Hood TISCO BLAST FURNACE L&T L&T
33 Technological Structure NALCO NALCO L&T
34 Technological Structure NALCO NALCO L&T
35 Supply & Fabrication of bag f ilters for Saudi Arabia Expor t Order Outotec Outotec India
36 Dedusting Duct TISCO LURGI L&T
37 Uptake & Down Comers for Blast Furnace RSP L&T RSP
38 Pot Structure HIRAKUD HINDALCO L&T
39 Nozzle TISCO L&T L&T
40 Pipes For HSM Blast Furnace TISCO M.N.DASTOOR L&T
41 Long Span Gallery Girder LAFARGE LAFARGE L&T
42 Steel Shuttering & Stev Stulk of Scaf folding TISCO JUSCO JUSCO
43 Structural Job ISHAPORE L&T L&T
44 Structural Job ISHAPORE L&T L&T
PRO
JEC
TS |
14
Key Strengths
Unique ability to perceive innovative solutions to complicated problems & implement the same into practical designs
Deep knowledge and strong understanding of the overall industrial, cultural, political & social environment of Indian markets
Experienced and energetic team of young & innovative engineers
In the steel fabrication industry for over 20 years now
In-house vendor management system
Promotes and enhances quality of the end product
A specialized and experienced technical team to provide on-time delivery of order
Trusted and leading suppliers for over two decades now
Quality Policy
Stringent quality tests before dispatch, quality assurance systems meeting international standards and quality being a part of the culture all leads
to hard work and determination coupled with foresight, which in turn results in the right product of the right quality at the right time, guaranteeing
complete customer satisfaction.
Corporate Social Responsibility
Free Distribution camps of foods and clothes – Kalyani area
Funding education facilities in association with The Kalgidhar Society for the poor
Empowerment of employees socially in order to make them responsible citizens
DIRECTOR’S MESSAGE
Firstlly, I would like to thank all the stakeholders of this young and vibrant company - all the clients, investors, our hard working employees for a great
last year for our company. During the last year, we have been able to expand our client base significantly and bagged new projects despite the current
slowdown in the power and steel segments. This only leads the way for a new year which beholds more opportunities and newer avenues for our company.
We have been able to increase our sales significantly and complete the year on a good note. Our foray into export sales last year is a good entry and the
company hopes to achieve more in this segment. We have added to our infrastructure capablity further by venturing into aluminium fabrication and
equipments and also completed a turnkey Bridge project in the north east
It also gives me immense pleasure to announce that our company is now an ISO 9001:2008 certified organization which ensures highest quality standards.
We thank all our clients and we ensure that we would be further enhancing the overall client order delivery experience with our continued hard work and
creating new benchmarks in serving you.
Look forward to a great 2014 and wish all the success to all the stakeholders to further grow and create new industry standards for us.
- Ravinder Pal Singh
Director
MA
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GEM
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MANAGEMENTTEAM
A highly successful entrepreneur with an experience in engineering field for last 32 years & founder of the company with the vision to achieve greater things
In the field of operations for the last 30 years, creator of all dynamic systems & reporting standards. (Responsibility: Overall project planning ,feasibility &
operations control)
Ex-GRSE with an industry experience of more than 30 years & now serving as the head of IOTDE design
Overall experience of 25 years in steel and power industry with commendable leadership positions (steel fabrication and equipment divisions)
Mr. R.P Singh - Managing Director
Mr. G Singh - Director (Operations)
Mr. Parimal Bhattacharya - Advisor
Mr. Sanjay Chandra - GM (Production)
He is an ex-managing director of Shalimar Shipyard, having more than 46 years of industry experience (Responsibility: Heading division & strategic vision coordination)
Ex-L&T with a degree of MBA & engineering, has been leading the project moni-toring & order execution successfully for the last 3 years. (Responsibility: Project execution, operational data sheets, team selections, coordination)
Mechanical engineer & masters post graduate, regarded as one of the most respected technical & highly knowledgeable personnel in this domain (technical assessment of jobs & allocation of specialized teams & engineers)
A Chartered Accountant with an experience of more than 27 years in accounting and finance in several leading companies
Mr. M.K Chandra - President
Mr. Maneet Sahni - Vice President
Mr. S Banerjee - GM (Tech & Admin)
Mr. Sunil Dhandenia - CFO
CLIENTELEC
LIEN
TELE
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PRECISION ENGINEERS & FABRICATORS (P) LTD.
Office: 166B, Shyama Prasad Mukherjee Road, Merlin Links, Kolkata-700 026
Factory: 1. Plot No: 68, WBIIDC Industrial Growth Centre, Village: Gayashpur, Kalyani, Dist: Nadia, West Bengal | 2. Falta Industrial Area Zone – 4, West Bengal
Ph: 033-24658516/8553 / 9830799453 / 9830202829 | Shipping - 09433087534 | Fax: 033-24658553/24658516
E-mail: [email protected] | Web: www.preengfab.com