Ped Pressure Equipment Certification by TUV Rheinland
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Transcript of Ped Pressure Equipment Certification by TUV Rheinland
INDUSTRIAL SERVICES · PRESSURE EQUIPMENT CERTIFICATION (PED)
www.tuv.com
Pressure equipment certification. Your key to market access in Europe.
Comply with legal regulations and requirements. We help you to achieve European certifi cation.
The certifi cation processAs a manufacturer, you have many responsibilities and details to consider
during the planning and production of pressure equipment. These include
compliance with safety requirements, such as:
� Analyses of hazards
� Material selection
� Calculations for capacity, security and operation
� Manufacturing process (especially welding processes)
� CE marking
� Instruction manuals
For certain processes, you need to have qualifi ed personnel and appropriate
procedures in place and execute the work accordingly. These include:
� Tracebility of materials
� Component preparation
� Permanent joint
� Heat treatment
� Pressure test
� Final assessment
As a Notifi ed Body, we can review and certify all these elements and
procedures. We can support you through the whole process to meet the
applicable requirements. Moreover, as an independent inspection agency, we
provide you with the required personnel qualifi cations.
Design and planning phase
� Support in the approval process, according to national
and international regulations for worldwide markets
� Risk assessment and safety evaluation
� Review of the design proposal and strength calculations
� Calculations and analyses, including the fi nite elements
method (FEM)
� Design verifi cation
Manufacturing phase
� Review, approval and inspection of materials and their
production process
� Procedure processes - parameter identifi cation, feasibility
and usability
� Certifi cation of welders
� Certifi cation of non-destructive testing (NDT) personnel
� Testing of pre-products, components, products and
assemblies
� Certifi cation of quality assurance (QA) system
� Support in welding and materials technology
We can support you along the planning and manufacturing process - starting with
material testing at material manufacturers’ sites, followed by inspection services during
manufacturing and fi nally certifi cation of the fi nished product.
Modules for category II
Manufacturer Manufacturer Notified Body Manufacturer
Modules for category I
Manufacturer Manufacturer Manufacturer
According to the risk category of the product, you can choose a combination of different modules
to comply with the PED enabling you to use the CE marking.
Module A1
Internal productioncontrol
Monitoring of the final assessment
Module E1
Module D1
Production quality assurance (without design)
Operating instructions
CE marking
Declaration of conformity
Hazard analysis
Technical documentation
Production quality assurance (final assessment)
Internal production control
Operating instructions
CE marking
Declaration of conformity
Hazard analysis
Technical documentation
To help you expand into the global market, we certify your pressure equipment in compliance with European legislation -
and with a wide range of national regulations. We support you with:
� A general understanding of the Pressure Equipment
Directive (PED) and other related directives.
� Understanding the concept of CE marking.
� Recognizing equipment that falls under the directive.
� Understanding conformity assessment procedures.
� Determining the risk category of particular pressure
equipment.
� Drawing up a Declaration of Conformity.
� Creating a technical file.
Modules for category IV
Manufacturer Notified Body Notified Body Manufacturer
Modules for category III
Manufacturer Notified Body Notified Body Manufacturer
Module D
EC design-examination
Production quality assurance (without design)
Module F
Product verification
Module B1
EC design-examination
Module B1
Module E
Production quality assurance (final assessment)
EC type-examination
Module B
Module C1
Operating instructions
CE marking
Declaration of conformity
Hazard analysis
Technical documentation
Conformity to typeEC type-
examination
Module B
Full quality assurance (with design)
Module H
Module DModule B
Module FModule B
Module H1
Module G
EC Type-examination
Production quality assurance (without design)
Product verificationEC Type-
examination
Full quality assurance (with design) + design examination + special surveillance of the final assessment
EC unit verification(design verification + product verification)
Operating instructions
CE marking
Declaration of conformity
Hazard analysis
Technical documentation
Offering you the experience you need to gain access to your target market.
Your benefi ts - Why TÜV Rheinland?
Based on our worldwide presence and our comprehensive international accreditations, we meet the requirements of clients
across the globe. We can help you:
� Achieve the prerequisites for exporting your products abroad
� Benefi t from our extensive knowledge of the similarities and differences between worldwide pressure equipment
regulations – down to the smallest detail
� Take advantage of our experts‘ many years of experience and industrial knowledge
� Communicate with a local contact with an international background and network, and meet the expectations of your
target markets
PED is a guideline for the design and manufacture of pressure equipment
covering pressure vessels, heat exchangers, steam boilers, pipelines, storage
tanks, pressure relief devices, valves, regulators and other pressure equipment
with a maximum allowable pressure greater than 0.5 bar.
With over 140 years of experience in inspection and certifi cation of boilers and
pressure equipment, we offer you highly specialized expertise and industry
knowledge to help you meet all the requirements of your target market.
We can help you with any kind of pressure equipment, starting with material
testing at the manufacturer’s site, followed by inspection services during
manufacturing and fi nally certifi cation of the product. For the European
market, boiler and pressure equipment must be certifi ed by an independent
Notifi ed Body to ensure compliance with all regulations.
We are a Notifi ed Body for PED all across Europe and have a comprehensive
range of international accreditations, offering a single point of contact for
global market access.
As a manufacturer of pressure equipment or related components, you must certify your
products according to the European Pressure Equipment Directive (PED) 97/23/EC if you
want to sell them in Europe.
European regulations
Harmonized norms:
� EN 12952, EN 12953: steam boiler
� EN 13445: pressure vessel
� EN 13480: pipelines
European country regulations:
� Germany: AD 2000
� United Kingdom: PD 5500 (BS 5500)
� France: CODAP 2000
� Other
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TÜV Rheinland Group Industrial Services