PDOC-123A(CPF)-CA-PRO-010 Al Jabalayn Line Sizing Calculation_0.xls

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08:05:19 08/24/2022 Perunding Ranhill Worley Calculation Pad 1 of 9 document.xls - Calc Cover Calculation Cover Sheet KeywordPerundingRanhillWorleyCover Electronic File location 'file:///home/website/convert/temp/convert_html/5695d4fa1a28ab9b02a38bc2/document.xls'#$Calc Calculation Title: Al Jabalayn Line Sizing Calculation Calc Number: 123A(CPF)-CA-PRO-0 Project Title: Melut Basin Development Package A Proj No: 4211095 Client: Petrodar Operating Company Limited Phase/CTR: Detailed Cover Sheet 24-Aug-22 Total Pages: 9 Plus Cover, TOC & Che Rev (a) Calculation Objective 1. To determine process and utility line sizes for Al-Jabalayn CPF plant. (b) Assumptions 0 1. Primary guide to line sizing used was Reference 3. Reference 4 less conservative and less specific in general. 0 2. Whiile every effort was made to follow the guidelines (primarily Worley as Petrodar did not cover most situations) sev 0 were decided after negotiation with OGP in order to minimise changes in tank heights, tank levels in order to meet pum 0 3. Vendor data not included. (c) References 0 1. Standard Calculation PR-CA-002 - Single Phase Pressure Drop 0 2. Standard Calculation PR-CA-001 - Two Phase Pressure Drop 0 3. Ranhill Worley Design Standard - Line Sizing (086\00589-PR-DS-003) 0 4. Specification for Piping design and Layout (PDOC-SP-PIP-002) 0 5. Al Jabalayn P&ID's Revision 1 (d) Conclusions Refer to the attached summary of selected line sizes. 0 0 Line Number Original Size Revised Size Flowrate Description Page 0 Process Line Revisions:- 0 PW-CC-2032 3" 4" 59 295 kg/ Produced Water Transfer Pump Recycle 32 0 CO-AC-1188-25H-ET 3" 6" 9 006 kg/hr Skimmed Oil Pump Suction 33 0 CO-AC-1182-25H-ET 4" 6" 9 006 kg/hr Slop Oil Pump Suction 36 0 Utility Line Revisions:- 0 CO-AC-1218-25H-ET 2" 3" 11 122 kg/hr Fuel Oil to Heat Medium Package 8 0 CO-AC-1246-25H-ET 8" 10" 55 380 kg/hr Blowdown Pump Suction 11 0 CO-AC-1256-38H-ET 8" 12" 69 225 kg/hr Blowdown Pump Common Discharge 12 0 FO-A-4012, 4013 3" 4" 24 900 kg/hr Diesel Unloading Pump 15 0 O 2-Nov-05 Final Documentation PWH GRT 2-Nov-0 A 18-Oct-04 Preliminary calculation KBW / MYK GRT 8-Nov-0 REVISION REV DATE DESCRIPTION BY CHECKED CHECK DA

Transcript of PDOC-123A(CPF)-CA-PRO-010 Al Jabalayn Line Sizing Calculation_0.xls

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Perunding Ranhill Worley Calculation Pad 1 of 6 document.xls - Calc Cover

Rev 6.5

Calculation Cover SheetKeywordPerundingRanhillWorleyCover cover

Electronic File location: 'file:///tt/file_convert/5695d4fa1a28ab9b02a38bc2/document.xls'#$Calc CoverCalculation Title: Al Jabalayn Line Sizing Calculation Calc Number: 123A(CPF)-CA-PRO-010Project Title: Melut Basin Development Package A Proj No: 4211095Client: Petrodar Operating Company Limited Phase/CTR: Detailed

Cover Sheet 22-Apr-23 Total Pages: 9 Plus Cover, TOC & Checklist

Rev (a) Calculation Objective

1. To determine process and utility line sizes for Al-Jabalayn CPF plant.

(b) Assumptions

0 1. Primary guide to line sizing used was Reference 3. Reference 4 less conservative and less specific in general.

0 2. Whiile every effort was made to follow the guidelines (primarily Worley as Petrodar did not cover most situations) several pump suction lines in particular

0 were decided after negotiation with OGP in order to minimise changes in tank heights, tank levels in order to meet pump NPSHr requirements.0 3. Vendor data not included.

(c) References

0 1. Standard Calculation PR-CA-002 - Single Phase Pressure Drop0 2. Standard Calculation PR-CA-001 - Two Phase Pressure Drop

0 3. Ranhill Worley Design Standard - Line Sizing (086\00589-PR-DS-003)0 4. Specification for Piping design and Layout (PDOC-SP-PIP-002)

0 5. Al Jabalayn P&ID's Revision 1

(d) Conclusions

Refer to the attached summary of selected line sizes.

00 Line Number Original Size Revised Size Flowrate Description Page No0 Process Line Revisions:-0 PW-CC-2032 3" 4" 59 295 kg/ hr Produced Water Transfer Pump Recycle 320 CO-AC-1188-25H-ET 3" 6" 9 006 kg/hr Skimmed Oil Pump Suction 330 CO-AC-1182-25H-ET 4" 6" 9 006 kg/hr Slop Oil Pump Suction 360 Utility Line Revisions:-0 CO-AC-1218-25H-ET 2" 3" 11 122 kg/hr Fuel Oil to Heat Medium Package 8

0 CO-AC-1246-25H-ET 8" 10" 55 380 kg/hr Blowdown Pump Suction 110 CO-AC-1256-38H-ET 8" 12" 69 225 kg/hr Blowdown Pump Common Discharge 12

0 FO-A-4012, 4013 3" 4" 24 900 kg/hr Diesel Unloading Pump 150

O 2-Nov-05 Final Documentation PWH GRT 2-Nov-05A 18-Oct-04 Preliminary calculation KBW / MYK GRT 8-Nov-04

REVISION REV DATE DESCRIPTION BY CHECKED CHECK DATE

G6
PHILIP HAWE: The entries made in these cells will be reflected in all other sheets.
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Perunding Ranhill Worley Calculation Pad 2 of 6 document.xls - Calc Cover

Calculation Cover Sheettable of contents

Electronic File location: 'file:///tt/file_convert/5695d4fa1a28ab9b02a38bc2/document.xls'#$Calc CoverCalculation Title: Al Jabalayn Line Sizing Calculation Calc Number: 123A(CPF)-CA-PRO-010Project Title: Melut Basin Development Package A Proj No: Client: Petrodar Operating Company Limited Phase/CTR: Detailed

Table of Contents Page: 9 Plus Cover, TOC & Checklist

Rev (e) Table of Contents Page Row

Heading: No: Worksheet Name: No:Cover, TOC & Checklist 1 Calc Cover 2 1.0 Aim 2 Portrait 11 2.0 Calculation 2 Portrait 15 2.1 Method 2 Portrait 17 2.1 Basis 2 Portrait 24 3.0 Conclusion 2 Portrait 35 4.1 Extracts from Specification For Piping Design and Layout 3 Portrait 85 4.1 Extracts from Specification For Piping Design and Layout (cont) 4 Portrait 160 4.1 Extracts from Specification For Piping Design and Layout (cont) 5 Portrait 235 5.0 Extracts From Worley Line Sizing Guide 6 Portrait 310 Attchmt: A Heat and Material Balance Rev 1 7 Attachments 10 Attchmt: B Al Jabalayn CPF Process Line Sizing Calculation 8 Attachments 85 Attchmt: C Al Jabalayn CPF Utility Line Sizing Calculation 9 Attachments 160

(f) Revision History

A Preliminary calculation

(g) Hold List

0 0 0 0 0 0 0 0 0 0 0 0 O 2-Nov-05 Final Documentation PWH GRT 2-Nov-05A 18-Oct-04 Preliminary calculation KBW / MYK GRT 8-Nov-04

REVISION REV DATE DESCRIPTION BY CHECKED CHECK DATE

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Perunding Ranhill Worley Calculation Pad 3 of 6 document.xls - Calc Cover

Calculation Cover Sheettable of contents

Electronic File location: 'file:///tt/file_convert/5695d4fa1a28ab9b02a38bc2/document.xls'#$Calc CoverCalculation Title: Al Jabalayn Line Sizing Calculation Calc Number: 123A(CPF)-CA-PRO-010Project Title: Melut Basin Development Package A Proj No: Client: Petrodar Operating Company Limited Phase/CTR: Detailed

Checklist Page: 9 Plus Cover, TOC & Checklist

Rev (f) Check List

Please check boxes for all applicable items checked or delete if not appropriate:

Calculations:

Calculation number assigned and registered Project title shown.Calculation title shown.Revision history box complete and signed.Index entries correctly madeAppropriate stamp for preliminary issues.Calculation objectives (aims) stated.Calculation method defined or described (including formulae if relevant).Reference made to text, standard or code. Check version/edition with that required for project.

Source of input data stated (with revision number and date if relevant).Assumptions stated.Summary of results or conclusions if appropriate.For software based calculations, reference to software verification if available in addition to software version.Method clear and easy to follow.Input data correct.Calculation arithmetically correct OR software previously verified and reference to verification checked.

Calculation result within expected limits.Calculation tolerances stated if significant.Units used as required by client.Abbreviations correct.Appropriate cross-references.Sketches included and clearly labelled, where required.Attachments included and referenced, as required.Any precedent calculations updated

Checking records:

Corrections made as required and calculation dated and signed on cover sheet by checker.

Revisions:

Changes clouded.Revision history block updated.Calculation re-checked if required.

0 0 0 0 0 0 0 0 0 0 0 0 O 2-Nov-05 Final Documentation PWH GRT 2-Nov-05A 18-Oct-04 Preliminary calculation KBW / MYK GRT 8-Nov-04

REVISION REV DATE DESCRIPTION BY CHECKED CHECK DATE

Checked and annotated copy of calculation filed (use "Document Check Print" stamp).

C166
PHILIP HAWE: (usual format is "Proj No"-"Discipline code"-"EC"-"Seq No" eg 480884-PR-EC-0001, but format may vary from Project to Project).
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Perunding Ranhill Worley Calculation Pad 4 of 6 document.xls - Portrait

Calculation Sheet 4

portraitElectronic File location: 'file:///tt/file_convert/5695d4fa1a28ab9b02a38bc2/document.xls'#$PortraitCalculation Title: Al Jabalayn Line Sizing Calculation Calc Number: 123A(CPF)-CA-PRO-010Project Title: KeywordPeruMelut Basin Development Package A 1 Proj No: Client: Petrodar Operating Company Limited Phase/CTR: DetailedInclude sheet in TOC: 0 22-Apr-23 Page: 6 of 9

Rev 5.0 Extracts From Worley Line Sizing Guide

Table 2.1 Recommended Velocity and Maximum DP for Carbon Steel Liquid LinesHYDROCARBONS

Type of Service Velocity [m/s] DP [kPa/100 metres]

GeneralLiquid Density [kg/m³]

1600 1.5 to 2.4 1100800 2.0 to 3.0 90 <----MELUT320 3.0 to 5.0 30

Pump Suction See Table 2.2 See Table 2.2Pump Discharge See Table 2.2 See Table 2.2

WaterType of Service Velocity [m/s] DP [Bar/100 metres]

General 0.6 to 4.8 6 to 45Service NB [mm]

25 0.6 to 1.050 1.0 to 1.5100 1.5 to 2.1150 2.1 to 2.7200 2.5 to 3.0250 3.0 to 3.7300 3.7 to 4.3400 3.7 to 4.6

500+ 3.7 to 4.9Pump Suction See Table 2.2 See Table 2.2

Pump Discharge See Table 2.2 See Table 2.2

Table 2.2 Allowable Pressure Drops and Velocities for Centrifugal PumpsPipe NB [mm] Velocity [m/s] DP [kPa/100 metres]

Pump Suction Pump Discharge Pump Suction Pump Suction Pump Discharge

<100 1.0 1.8 1 to 5 5 to 14 23 to 35100 1.4 2.5 1 to 5 5 to 14 23 to 35150 1.5 3.0 1 to 5 5 to 14 23 to 35200 1.8 4.3 2 to 6 11 to 23 35 to 45

>200 1.8 5.0 2 to 6 11 to 23 35 to 45

Table 3.1 Single Phase Vapour Line Sizing CriteriaOPERATING Velocity [m/s] DP [kPa/100 metres]

Pressure [kPaa]<300 1 TO 3

350 to 1000 4 TO 71000 to 4000 7 TO 114000 to 15000 11 TO 27

>15000 0.2% of Operating Press.Compressor Lines

0 TO 500 3.4 500 TO 1000 6.8 1000 TO 1500 11.3 1500 TO 3500 11.3

> 3500 11.3 Suction 20 11.3 Discharge 30 22.6 Anti-surge Recycl 75

Rev: Page: 6 of 9

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Perunding Ranhill Worley Calculation Pad 5 of 6 document.xls - Landscape

Calculation Sheet 1

Electronic File location: 'file:///tt/file_convert/5695d4fa1a28ab9b02a38bc2/document.xls'#$LandscapeCalculation Title: Al Jabalayn Line Sizing Calculation Calc Number: 123A(CPF)-CA-PRO-010Project Title: KeywordPerunMelut Basin Development Package A 1 Proj No: Client: Petrodar Operating Company Limited Phase/CTR: DetailedInclude sheet in TOC: 22-Apr-23 Page: # of #

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Ranhill Worley Calculation Pad PortraitRev 1 document.xls - Attachments

Attachment C 3

Cover Sheet portrait

Electronic File location: 'file:///tt/file_convert/5695d4fa1a28ab9b02a38bc2/document.xls'#$AttachmentsCalculation Title: Al Jabalayn Line Sizing Calculation Calc Number: 123A(CPF)-CA-PRO-010Project Title: KeywordPeruMelut Basin Development Package A 1 Proj No: Client: Petrodar Operating Company Limited Phase/CTR: DetailedInclude sheet in TOC: X Include Attachment in Print List: 22-Apr-23 Page: 9 of 9

Rev Attchmt: C Al Jabalayn CPF Utility Line Sizing Calculation Attachment Identifier: C

Attachment Title: 1 Al Jabalayn CPF Utility Line Sizing Calculation2

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Attachment Worksheet:Attachment Filename:Attachment Author:

Rev: A Page: 9 of 9

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PHILIP HAWE: Add description of the attached documents or worksheets
X166
PHILIP HAWE: To specify a worksheet in this document, leave filename blank