PDOC-123A(CPF)-CA-PRO-010 Al Jabalayn Line Sizing Calculation_0.xls
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Transcript of PDOC-123A(CPF)-CA-PRO-010 Al Jabalayn Line Sizing Calculation_0.xls
12:40:14 04/22/2023
Perunding Ranhill Worley Calculation Pad 1 of 6 document.xls - Calc Cover
Rev 6.5
Calculation Cover SheetKeywordPerundingRanhillWorleyCover cover
Electronic File location: 'file:///tt/file_convert/5695d4fa1a28ab9b02a38bc2/document.xls'#$Calc CoverCalculation Title: Al Jabalayn Line Sizing Calculation Calc Number: 123A(CPF)-CA-PRO-010Project Title: Melut Basin Development Package A Proj No: 4211095Client: Petrodar Operating Company Limited Phase/CTR: Detailed
Cover Sheet 22-Apr-23 Total Pages: 9 Plus Cover, TOC & Checklist
Rev (a) Calculation Objective
1. To determine process and utility line sizes for Al-Jabalayn CPF plant.
(b) Assumptions
0 1. Primary guide to line sizing used was Reference 3. Reference 4 less conservative and less specific in general.
0 2. Whiile every effort was made to follow the guidelines (primarily Worley as Petrodar did not cover most situations) several pump suction lines in particular
0 were decided after negotiation with OGP in order to minimise changes in tank heights, tank levels in order to meet pump NPSHr requirements.0 3. Vendor data not included.
(c) References
0 1. Standard Calculation PR-CA-002 - Single Phase Pressure Drop0 2. Standard Calculation PR-CA-001 - Two Phase Pressure Drop
0 3. Ranhill Worley Design Standard - Line Sizing (086\00589-PR-DS-003)0 4. Specification for Piping design and Layout (PDOC-SP-PIP-002)
0 5. Al Jabalayn P&ID's Revision 1
(d) Conclusions
Refer to the attached summary of selected line sizes.
00 Line Number Original Size Revised Size Flowrate Description Page No0 Process Line Revisions:-0 PW-CC-2032 3" 4" 59 295 kg/ hr Produced Water Transfer Pump Recycle 320 CO-AC-1188-25H-ET 3" 6" 9 006 kg/hr Skimmed Oil Pump Suction 330 CO-AC-1182-25H-ET 4" 6" 9 006 kg/hr Slop Oil Pump Suction 360 Utility Line Revisions:-0 CO-AC-1218-25H-ET 2" 3" 11 122 kg/hr Fuel Oil to Heat Medium Package 8
0 CO-AC-1246-25H-ET 8" 10" 55 380 kg/hr Blowdown Pump Suction 110 CO-AC-1256-38H-ET 8" 12" 69 225 kg/hr Blowdown Pump Common Discharge 12
0 FO-A-4012, 4013 3" 4" 24 900 kg/hr Diesel Unloading Pump 150
O 2-Nov-05 Final Documentation PWH GRT 2-Nov-05A 18-Oct-04 Preliminary calculation KBW / MYK GRT 8-Nov-04
REVISION REV DATE DESCRIPTION BY CHECKED CHECK DATE
12:40:14 04/22/2023
Perunding Ranhill Worley Calculation Pad 2 of 6 document.xls - Calc Cover
Calculation Cover Sheettable of contents
Electronic File location: 'file:///tt/file_convert/5695d4fa1a28ab9b02a38bc2/document.xls'#$Calc CoverCalculation Title: Al Jabalayn Line Sizing Calculation Calc Number: 123A(CPF)-CA-PRO-010Project Title: Melut Basin Development Package A Proj No: Client: Petrodar Operating Company Limited Phase/CTR: Detailed
Table of Contents Page: 9 Plus Cover, TOC & Checklist
Rev (e) Table of Contents Page Row
Heading: No: Worksheet Name: No:Cover, TOC & Checklist 1 Calc Cover 2 1.0 Aim 2 Portrait 11 2.0 Calculation 2 Portrait 15 2.1 Method 2 Portrait 17 2.1 Basis 2 Portrait 24 3.0 Conclusion 2 Portrait 35 4.1 Extracts from Specification For Piping Design and Layout 3 Portrait 85 4.1 Extracts from Specification For Piping Design and Layout (cont) 4 Portrait 160 4.1 Extracts from Specification For Piping Design and Layout (cont) 5 Portrait 235 5.0 Extracts From Worley Line Sizing Guide 6 Portrait 310 Attchmt: A Heat and Material Balance Rev 1 7 Attachments 10 Attchmt: B Al Jabalayn CPF Process Line Sizing Calculation 8 Attachments 85 Attchmt: C Al Jabalayn CPF Utility Line Sizing Calculation 9 Attachments 160
(f) Revision History
A Preliminary calculation
(g) Hold List
0 0 0 0 0 0 0 0 0 0 0 0 O 2-Nov-05 Final Documentation PWH GRT 2-Nov-05A 18-Oct-04 Preliminary calculation KBW / MYK GRT 8-Nov-04
REVISION REV DATE DESCRIPTION BY CHECKED CHECK DATE
12:40:14 04/22/2023
Perunding Ranhill Worley Calculation Pad 3 of 6 document.xls - Calc Cover
Calculation Cover Sheettable of contents
Electronic File location: 'file:///tt/file_convert/5695d4fa1a28ab9b02a38bc2/document.xls'#$Calc CoverCalculation Title: Al Jabalayn Line Sizing Calculation Calc Number: 123A(CPF)-CA-PRO-010Project Title: Melut Basin Development Package A Proj No: Client: Petrodar Operating Company Limited Phase/CTR: Detailed
Checklist Page: 9 Plus Cover, TOC & Checklist
Rev (f) Check List
Please check boxes for all applicable items checked or delete if not appropriate:
Calculations:
Calculation number assigned and registered Project title shown.Calculation title shown.Revision history box complete and signed.Index entries correctly madeAppropriate stamp for preliminary issues.Calculation objectives (aims) stated.Calculation method defined or described (including formulae if relevant).Reference made to text, standard or code. Check version/edition with that required for project.
Source of input data stated (with revision number and date if relevant).Assumptions stated.Summary of results or conclusions if appropriate.For software based calculations, reference to software verification if available in addition to software version.Method clear and easy to follow.Input data correct.Calculation arithmetically correct OR software previously verified and reference to verification checked.
Calculation result within expected limits.Calculation tolerances stated if significant.Units used as required by client.Abbreviations correct.Appropriate cross-references.Sketches included and clearly labelled, where required.Attachments included and referenced, as required.Any precedent calculations updated
Checking records:
Corrections made as required and calculation dated and signed on cover sheet by checker.
Revisions:
Changes clouded.Revision history block updated.Calculation re-checked if required.
0 0 0 0 0 0 0 0 0 0 0 0 O 2-Nov-05 Final Documentation PWH GRT 2-Nov-05A 18-Oct-04 Preliminary calculation KBW / MYK GRT 8-Nov-04
REVISION REV DATE DESCRIPTION BY CHECKED CHECK DATE
Checked and annotated copy of calculation filed (use "Document Check Print" stamp).
12:40:14 04/22/2023
Perunding Ranhill Worley Calculation Pad 4 of 6 document.xls - Portrait
Calculation Sheet 4
portraitElectronic File location: 'file:///tt/file_convert/5695d4fa1a28ab9b02a38bc2/document.xls'#$PortraitCalculation Title: Al Jabalayn Line Sizing Calculation Calc Number: 123A(CPF)-CA-PRO-010Project Title: KeywordPeruMelut Basin Development Package A 1 Proj No: Client: Petrodar Operating Company Limited Phase/CTR: DetailedInclude sheet in TOC: 0 22-Apr-23 Page: 6 of 9
Rev 5.0 Extracts From Worley Line Sizing Guide
Table 2.1 Recommended Velocity and Maximum DP for Carbon Steel Liquid LinesHYDROCARBONS
Type of Service Velocity [m/s] DP [kPa/100 metres]
GeneralLiquid Density [kg/m³]
1600 1.5 to 2.4 1100800 2.0 to 3.0 90 <----MELUT320 3.0 to 5.0 30
Pump Suction See Table 2.2 See Table 2.2Pump Discharge See Table 2.2 See Table 2.2
WaterType of Service Velocity [m/s] DP [Bar/100 metres]
General 0.6 to 4.8 6 to 45Service NB [mm]
25 0.6 to 1.050 1.0 to 1.5100 1.5 to 2.1150 2.1 to 2.7200 2.5 to 3.0250 3.0 to 3.7300 3.7 to 4.3400 3.7 to 4.6
500+ 3.7 to 4.9Pump Suction See Table 2.2 See Table 2.2
Pump Discharge See Table 2.2 See Table 2.2
Table 2.2 Allowable Pressure Drops and Velocities for Centrifugal PumpsPipe NB [mm] Velocity [m/s] DP [kPa/100 metres]
Pump Suction Pump Discharge Pump Suction Pump Suction Pump Discharge
<100 1.0 1.8 1 to 5 5 to 14 23 to 35100 1.4 2.5 1 to 5 5 to 14 23 to 35150 1.5 3.0 1 to 5 5 to 14 23 to 35200 1.8 4.3 2 to 6 11 to 23 35 to 45
>200 1.8 5.0 2 to 6 11 to 23 35 to 45
Table 3.1 Single Phase Vapour Line Sizing CriteriaOPERATING Velocity [m/s] DP [kPa/100 metres]
Pressure [kPaa]<300 1 TO 3
350 to 1000 4 TO 71000 to 4000 7 TO 114000 to 15000 11 TO 27
>15000 0.2% of Operating Press.Compressor Lines
0 TO 500 3.4 500 TO 1000 6.8 1000 TO 1500 11.3 1500 TO 3500 11.3
> 3500 11.3 Suction 20 11.3 Discharge 30 22.6 Anti-surge Recycl 75
Rev: Page: 6 of 9
12:40:15 04/22/2023
Perunding Ranhill Worley Calculation Pad 5 of 6 document.xls - Landscape
Calculation Sheet 1
Electronic File location: 'file:///tt/file_convert/5695d4fa1a28ab9b02a38bc2/document.xls'#$LandscapeCalculation Title: Al Jabalayn Line Sizing Calculation Calc Number: 123A(CPF)-CA-PRO-010Project Title: KeywordPerunMelut Basin Development Package A 1 Proj No: Client: Petrodar Operating Company Limited Phase/CTR: DetailedInclude sheet in TOC: 22-Apr-23 Page: # of #
12:40:15 04/22/2023 6 of 6
Ranhill Worley Calculation Pad PortraitRev 1 document.xls - Attachments
Attachment C 3
Cover Sheet portrait
Electronic File location: 'file:///tt/file_convert/5695d4fa1a28ab9b02a38bc2/document.xls'#$AttachmentsCalculation Title: Al Jabalayn Line Sizing Calculation Calc Number: 123A(CPF)-CA-PRO-010Project Title: KeywordPeruMelut Basin Development Package A 1 Proj No: Client: Petrodar Operating Company Limited Phase/CTR: DetailedInclude sheet in TOC: X Include Attachment in Print List: 22-Apr-23 Page: 9 of 9
Rev Attchmt: C Al Jabalayn CPF Utility Line Sizing Calculation Attachment Identifier: C
Attachment Title: 1 Al Jabalayn CPF Utility Line Sizing Calculation2
3
Attachment Worksheet:Attachment Filename:Attachment Author:
Rev: A Page: 9 of 9