PDO Scope
-
Upload
shankar-raj -
Category
Documents
-
view
84 -
download
0
description
Transcript of PDO Scope
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 1 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
Petroleum Development Oman LLC
Contract Number C311361
Yibal 3rd Stage Depletion Compression Project (Y3DC)
Section C5
Schedule D - Alterations & Day-works
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 2 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
ALTERATIONS & DAY-WORKS STANDARD PRICES GU120
CONTENTS
1. General ................................................................................................................................. 3 2. Civil Work ............................................................................................................................. 4 3. Protective Coatings ................................................................................................................ 6 4. Electrical Work ...................................................................................................................... 6 5. Instrumentation Work ............................................................................................................ 7 6. On Plot and Off Plot Pipe-work ............................................................................................... 8 7. Schedule of Rates for Civil Works ..........................................................................................12 8. Schedule of Rates for Protective Coatings ..............................................................................13 9. Schedule of Rates for Electrical Work .....................................................................................15 10. Schedule of Rates for Instrumentation Work ..........................................................................17 11. Schedule of Rates for On plot pipework .................................................................................17 12. Schedule of Rates for Off-plot Pipe-work ................................................................................27 13. SCHEDULE RATE FOR DUPLEX STAINLESS STEEL ..................................................................27 14. SCHEDULE RATE FOR DUPLEX STAINLESS STEEL FITTINGS ...................................................28 15. Schedule of Rates for Day-works ...........................................................................................28 16. Facilities Provided To Company .............................................................................................33 17. Percentage Adjustment for Overheads for Additional Services and Materials Procurement .........33
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 3 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
1. GENERAL
The applicable method of measurement is given or implied by these pricing preambles or the item description.
Quantities shall be measured nett on completion from the drawings or as fixed in position and notwithstanding the Rates being priced in whole units, measurements for the application
of Rates shall be to the nearest tenth of a unit (e.g. 3.2m, 0.3m3). No allowance shall be made in final measurement for waste, overlaps, working space and trade, traditional
allowances or handling of surplus.
All ancillary operations not specifically mentioned and all pre-requisite work not specified to be performed by a party other than Contractor shall be deemed to be included in the
Contract and shall not subsequently be itemized and measured or priced separately either by way of additional items of measured work or by day-work.
All dimensions shall be expressed in SI units except where otherwise stated. Dimensions
stated shall be in millimetres (mm), unless specifically stated otherwise.
A hyphen between two dimensions shall mean a range of dimensions which includes all
dimensions exceeding that preceding the hyphen but not exceeding that following the hyphen.
In giving pipe sizes and description, the word "diameter" may be omitted for brevity and the sizes refer to the nominal pipe bore.
The following abbreviations are used:
Cubic meter : m3
Square meter: m2
Linear meter: m
Kilogram: kg
Number: no
Schedule: Sch
Hour: hr/h
Pounds : lbs.
The cost of Materials shall be excluded from the Rates, unless expressly stated otherwise, with the exception of the cost of consumable items such as welding rods, gases, grinding
discs, fuel, oils, grease, fixings, temporary supports, cleaning and similar Materials. The cost of Materials excluded from Rates, shall be reimbursed at the nett price paid for the Materials
plus a percentage mark-up as described in Schedule D.
The Rates shall l include but not be limited to:
a) The collection or return of surplus of Company supplied Materials (equipment, pipes, fittings, items, cables and the like) from or to Company's stores including necessary
cranage, labour, loading, offloading, and transportation.
b) All degrees of difficulty encountered on the work which may include inter-alias working
around, over, under or through existing pipes, racks, cables, equipment, etc. All costs
arising from the difficulty of access to new work and for working in and around existing installations whilst in full operation shall be included. Rates shall additionally include for
working at any elevation including all necessary scaffolding, hoists and cranage. No claims shall be considered for an adjustment to the Rates should the degree of difficulty
encountered on the work differ from that expected by Contractor.
c) The Rates shall include for Pre-Commissioning of all mechanical, electrical, instrumentation services and equipment.
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 4 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
d)
e) Direct and indirect labour, wages, overtime, bonus, transportation, importation,
exportation, messing, travelling, housing, training, holidays, pensions, insurance,
welfare, allowances, sick pay, protective clothing, safety equipment, other payments, contributions, taxes, levies or expenses payable in respect of labour as applicable under
and in accordance with law, safety, health, welfare.
f) Administration, agents fees, management, telephone, fax, communication supervision
costs, setting out, investigation, expenses, site and head office overheads, control,
protection, as built records and information, financing costs, repairs.
g) Co-operation with other contractors, third parties, local establishments, Walis,
municipality, government agencies, etc.
h) Any additional accommodation and food , electricity, air, gas, water, fuel oil, grease
cleaning and clearing up at all times.
i) Materials, consumables, water, safe storage, fixing in place, samples, testing, cleaning,
waste, handling and multiple handling, duties.
j) Other insurance, liabilities, obligations, responsibilities and risks arising out of the General Conditions for Construction Contracts and all other documents forming the
Contract.
k) Profit and overheads.
2. CIVIL WORK
Rates for all Civil Works shall include the cost of all Materials.
2.1. EXCAVATION
Excavation Work shall be measured by volume. All elevations shall be measured from agreed ground levels and dimensions in accordance with the Technical Specifications and
Drawings.
Rates for excavation shall include for:
excavating in all materials as defined;
hand or machine excavation as found expedient or required by the nature of the Work;
stockpiling excavated material as required and removal to and from temporary spoil
heaps including all necessary re-excavation and handling;
disposal of surplus excavated material by transporting, depositing, spreading and
levelling;
increase or decrease in bulk;
locating and carefully excavating around or under cables, pipes and adjacent structures,
avoiding damage and protecting and supporting same as required;
keeping the whole of the Work free from water by construction of temporary drainage
ditches, pumping, baling or any other method necessary to ensure that the Work can proceed at all times;
providing all necessary support to sides of excavation and provision of all necessary
safety barriers and signs;
Back-filling with the best of excavated material and disposal of surplus by transporting,
depositing, spreading and levelling where directed by Companys Site Representative.
Rates shall include for over break in any material (incl. rock) including back filling with mass
concrete to the levels required by Company Site Representative. Rates shall also include for excavation to necessary widths, supporting sides, importing selected materials as necessary,
trimming and grading bottoms, backfilling and disposal of surplus. No allowance shall be
made for working space, over break or erroneous excavation.
The volume measured for excavation for foundations shall be the volume occupied by the
foundation plus the volume vertically above it.
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 5 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
Excavation width and depth for trenches for pipe-work and cables shall be measured as per the dimensions shown on the applicable Technical Specifications and Drawings.
For the purpose of measurement, rock is defined as material that is of such a dense, solid
and monolithic nature that it necessarily requires to be broken up in place by blasting, or by pneumatic jack hammering or by a hydraulic rock hammer or with and chisels before it can
be removed.
2.2. FILLING
Filling material shall be measured by volume as equal to the net void to be filled excluding
over break and working space. Voids caused by foundations, pipes and the like shall be deducted from the back fill quantity.
Rates for imported filling shall include for all cutting and excavating of material and sorting where applicable, loading and transporting to the work area from Company approved borrow
pits, including any double handling which may be required, filling into excavation or spreading, levelling, watering and compacting in accordance with the Specifications.
2.3. CONCRETE
Voids in concrete exceeding 0.20 m shall be deducted from the concrete quantity.
Rates shall include for all supplying, protective coatings, temporary construction joints,
curing and protecting concrete surfaces from harmful weather conditions and providing, transporting and testing of concrete cubes including payment of all fees. Blinding concrete
shall include for all supporting edges where required and any necessary preparation work of
the ground below.
Concrete rates shall include for all formwork, regardless of height, position or any other
circumstances.
Reinforcement shall be measured separately.
2.4. REINFORCEMENT
Reinforcement weight shall be the net weight without addition for rolling margins, supports,
spacers or tying wire and in the case of mesh without addition for laps.
Rates shall include for all supplying, cutting, bending, notching, and fixing all supports, spacers and tying wire necessary during the deposition of concrete.
Mesh reinforcement shall be measured in square metres. No deductions shall be made for openings not exceeding one square meter in area.
Rates shall include for supplying, cutting, bending and fixing of support chairs in multi-layer
reinforcement where not indicated on the Drawings.
2.5. GROUTING
Grouting to underside of base and machinery bed plates or the like shall be measured by volume, irrespective of the size and thickness. Rates for grouting shall include all chamfers
and temporary edge boards.
2.6. ANCHOR BOLTS
Anchor bolts, inclusive of nuts and washers, shall be enumerated. Rates shall include for
fixing into concrete, any necessary temporary supports or templates and leaving ends clean, greased and ready for use.
2.7. BLOCKWORK
Deductions shall be made for voids exceeding 0.10 m2. Rates shall include block testing,
straight and curved work, all labour and equipment, including cutting, bonding, building in
pipes, ducts and the like and reinforcement.
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 6 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
2.8. ROADS
Rates shall be fully inclusive for any terrain type and shall include for all the required
materials, windrows, selection of suitable borrow pits, contouring of borrow pits after use,
strip unsuitable site overburden and disposal, excavation by whatever means necessary including hand excavation and excavation in rock and disposal, lay and compact fill material,
compaction tests, level surveys, final grading and road closures / diversions.
Rate for forming right of way or pipe track shall include for all cost of preparing, grading and
constructing right of way with suitable ground contours acceptable to Companys Site Representative. Incidental cutting and filling by the grader shall not be measured as additional work.
Rates for imported granular material as fill in road base shall include for necessary excavation, handling, loading and transporting to site, spreading, levelling and trimming,
watering and compacting, grading to slopes and cross-falls and forming battered faces and forming sinking. Works shall be measured in cubic metres.
Surface preparation, asphalt base and asphalt wearing coats shall be measured in square
meters (m). Rates include for all necessary supplying, preparation, transport, spreading, levelling and finishing.
2.9. FENCING
Fencing shall be measured by length in meters (m). Rates shall include all required
materials, fence mesh, all post holes, foundations, posts, gates, strainers, protective
coatings the like, removal of existing fences and re-instating etc whenever required.
2.10. STEELWORK
Steelwork weight shall be net without addition for rolling margin, laps, welding material,
bolts, nuts, washers or protective coatings and without deduction for holes, splay cuts, notches or the like. Weights shall be calculated from the particulars given in the relevant
standard weight tables.
Quantities shall be measured net and rates shall include for all fabricating and erecting costs including cutting, drilling, notching, bending, welding, bolting, U bolts for supports, hoisting, fixing in position and any temporary work. Plate/open flooring shall be measured as the net area in square meters (m) fixed in position.
3. PROTECTIVE COATINGS
Rates shall include the cost of all Material. Rates shall include for all surface preparation ready to receive protective coatings, protecting of adjacent Work and application of primer
and coating including all testing in accordance with the Specification.
3.1. PIPEWORK
Protective coating of pipe-work shall be measured the gross length as fixed including all
fittings, flanges, valves etc. in the line. Rates shall include for the additional cost due to extra size and girth at all flanges, valve spaces, supports, anchors, guides etc. Rates shall
also include for picking out valve wheels and other sundry items in contrasting paint.
3.2. STEELWORK
Painting of steelwork generally, irrespective of profile, shall be measured by weight. Painting
of tanks, vessels, flooring, covers and the like, shall be measured by area or part thereof.
4. ELECTRICAL WORK
All electrical materials shall be supplied by the contractor and a percentage mark-up fee shall be paid to the Contractor as per Table 17.
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 7 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
Rates for the installation of all electrical equipment and fittings, cables, accessories etc. shall include fixing complete, including all cutting, drilling, plugging, screwing, tapping, bolting
etc. at any elevation in external or internal situations and any testing required.
Rates shall include for supply, fabrication and installation of any special brackets for equipment or cable supporting systems.
4.1. ELECTRICAL CABLES
All electrical cables shall be measured net by length between terminations and measured
irrespective of the type of supporting background system or cable trench. Rates for cables
shall include for ascertaining the required length, cutting, temporary sealing, installing protective cable sleeves and protection of ends, dressing into trenches or fixing to cable tray
supports or any other background and for fixing cable identity tags including supply of protective cable sleeves, protection and cable identity tags.
Cables laid in trench shall also include laying any necessary cable protection tiles, cable warning tape, cable route markers and the like including supply of cable warning tape cable
route markers. Terminations and joints to cables shall be measured separately.
Rates for complete terminations and joints to cables shall include for all necessary drilling of equipment, panels, junction boxes, false flooring, covers and the like to permit cable entry
and fixing. The Rates shall additionally include for removing sheathing, armour, screening or insulation, cutting ends, installation of cable glands, heat shrink termination, shrouds, sundry
adaptors, cable lugs and cable identity tags including supply of shrouds, sundry adaptors,
cable lugs and cable identity tags.
4.2. CABLE TRAY
Cable tray and similar cable supporting systems shall be measured net by length along the centre line over all cable tray and similar supporting systems. Rates shall include cutting to
length, drilling, splicing, fixing to supporting steelwork, all associated accessories and fittings.
4.3. EQUIPMENT AND FITTINGS
Items of equipment and fittings shall be measured separately by type. Rates shall include any necessary assembly, connecting together, locating, lining, levelling and fixing complete
equipment and any accessories.
5. INSTRUMENTATION WORK
All Instrumentation equipment, cables, accessories etc materials shall be supplied by the
Contractor and a percentage mark-up fee shall be paid to the Contractor as per Table 17.
Rates for the installation of all instrumentation equipment, cables, accessories, etc shall
include for fixing complete, including all setting in position, supporting, cutting, drilling, plugging, screwing, tapping, bolting, attaching nameplates, etc. at any elevation in external
or internal situations and any calibration and testing required.
Rates shall include for supply, fabrication and installation of any special brackets for equipment or cable supporting systems.
5.1. FIELD INSTRUMENTS
Items of equipment and fittings shall be enumerated by type. Rates shall include for
installation of field complete equipment including any accessories, including necessary
locating, connecting, jointing and fixing complete equipment and accessories.
Where applicable instruments shall include for installation of 1 or 3 way block manifolds and
stainless steel tubing with fittings for venting or draining including compression joints, screwed joints or bolt-ups.
Rates shall include for all necessary cutting, bending, end preparation, fabrication and cleaning out of instrumentation pipe-work or tubing and associated fittings, flanges etc.
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 8 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
5.2. CABLE
All instrumentation and fibre optic cables shall be measured net by length between
terminations and measured irrespective of the type of supporting background system or
cable trench. Rates for cables shall include for ascertaining the required length, cutting, temporary sealing, installing protective cable sleeves and protection of ends, dressing into
trenches or fixing to cable tray supports or any other background and for fixing cable identification tags including supply of protective cable sleeves, protection and cable identity
tags.
Cables laid in trench shall also include laying any necessary cable protection tiles, cable warning tape, cable route markers and the like including supply of cable warning tape cable
route markers. Cable termination shall be measured separately.
Rates for complete terminations and joints to cables shall include all necessary drilling of
equipment, panels, junction boxes, false flooring, covers and the like to permit cable entry and fixing. The Rates shall additionally include for removing sheathing, armour, screening or
insulation, cutting ends, installation of cable glands, shrouds, sundry adaptors, cable
lugs/ferrules and cable identity tags including supply of shrouds, sundry adaptors, cable lugs/ferrules and cable identity tags.
6. ON PLOT AND OFF PLOT PIPE-WORK
All pipe-work materials shall be supplied by the Contractor and a percentage mark-up fee
shall be paid to the Contractor as per Table 17.
Rates shall include for all fixing to background and supply of all fixing materials and apply to externally coated and uncoated pipe.
Install and remove and set aside pipe-work and fittings shall be measured by length on the centre line of the pipe through all fittings, all flanges, spades, spectacle blinds, valves, traps,
ancillaries or the like without deduction for their lengths and at bends measurement shall be
to the intersection points.
Branches shall be measured by length from the centre line of the main pipe. For branch
connections at vessels and the like the length of branch pipe shall be measured from the surface of the equipment.
Off-plot pipe work shall mean inter field pipe-work and shall be separately measured to on-
plot pipe-work.
6.1. ON-PLOT MECHANICAL PIPEWORK
6.1.1. PIPE WORK AND FITTINGS
Rates for install pipe-work and fittings shall include:
installation of all fittings with exception to installation of spades, spectacle blinds, orifice
plates, blind flanges and valves, which shall be measured separately;
cutting of pipe-work to required lengths, bevelling or preparing ends;
checking dimensions and clearances and determining any additional dimensions
necessary for fabrication and installation;
temporary capping of open ends;
Working in trenches where pipe work and fittings to be installed are to be buried. (earth
works shall be measured separately);
identifying, banding, tagging and labelling;
Bolt up and butt welding of pipe-work shall be enumerated and measured separately.
Protective Coating
Isolation, mothball and removal
Rates for remove and set aside existing carbon steel/ Low Temperature Carbone Steel pipe-work and fittings shall include the following:-
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 9 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
Hydrocarbon freeing by means of purging the existing lines/pipework by N2 or water
flashing prior removal shall be measured separately
cutting of pipe-work and fittings into suitable lengths for safe removal, handling and
transportation;
All fittings including spades, spectacle blinds orifice plates, blind flanges and valves.
(Note: spades, spectacle blinds, orifice plates, blind flanges and valves separated from
the pipe-work shall be measured separately);
unbolt of pipe-work shall be measured separately;
working in trenches where the pipe-work and fittings are buried (earth works shall be
measured separately);
Protection to all flanges and all pipe ends to be covered.
6.1.2. WELDING
Welding shall be measured as "extra over" the rate for install pipe-work and fittings.
Rates for butt weld Low Temperature Carbon Steel/Stainless Steel/ Duplex Stainless Steel pipes and fittings to specification additionally include:
preparing pipe-work and fitting ends including necessary additional grinding;
removal of coating from pipe-work to carry out welding;
preheating and other heat treating in accordance with specifications;
NDT in accordance with the specifications. NDT of welds shall be enumerated. In no
event shall any welds found to be defective, and requiring additional NDT after repair,
qualify for additional payment.
6.1.3. BRANCH FITTINGS
The installation of branch fittings shall be measured as "extra over" the rate for install pipe-work and fittings.
Rates for install and weld 90 degree or oblique branch outlet fitting or pipe to pipe branch
additionally include for:
cutting, shaping and grinding of branch pipe end or branch fitting end;
Forming hole in parent pipe to receive branch pipe or fitting including all welding & NDT.
6.1.4. VALVES AND ANCILLARIES
The installation of valves, relieve valves and actuated valves shall be measured as "extra over" the rate for install pipe-work and fittings.
Rates for install valves relieve valves and actuated valves shall be for all pressures and types and shall be separately measured. Actuated valves shall include actuators. Rates for install
valves and ancillaries shall also include testing, calibration, trial fitting, jointing, welding and
preparation work and the like. Bolt up and unbolt shall be measured separately.
6.1.5. BOLT UP & UNBOLT FLANGED JOINT.
Bolt up and unbolt shall be measured as "extra over" the rate for install pipe-work and fittings.
Rates for bolt up flanged joints shall include cleaning flange faces, install gaskets, align and
bolt up flanges. Rates for unbolt flanged joints shall include unbolt of flanges, remove gaskets, clean and protect flange faces.
6.1.6. GRE PIPING.
Rates for install GRE pipe-work and fittings shall include:
Handling, fabrication and fixing in final position at any elevation or location.
Cutting of pipe-work to required lengths and preparing for jointing.
installation of all fittings with exception to installation of spades, spectacle blinds, orifice
plates, blind flanges and valves, which shall be measured separately;
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 10 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
temporary capping of open ends;
identifying, banding, tagging and labelling;
Working in trenches where pipe work and fittings to be installed are to be buried. (earth
works shall be measured separately);
Jointing and bolt up of pipe-work shall be enumerated and measured separately.
6.1.7. HYDRO-TEST/N2 LEAK TEST
Rates for hydro test/N2 Leak test pipe-work and fittings shall include for:
testing carried out at either fabrication or Site;
provision, fixing, subsequent removal of all temporary supply lines, hoses, fill pumps,
test pumps, disposal pumps, water tanks, Nitrogen supply, Nitrogen pumps, chart recorders and instruments;
all necessary disconnection and reconnection of piping system;
all additional handling of pipe-work, bolt up and unbolt of spools including provision of
all necessary gaskets;
unbolt, remove and set aside, install and bolt up of check valves, control valves or the
like and in place of these valves install, bolt up, unbolt and remove and set aside
dummy pipe-work;
supply, install, bolt up, unbolt and remove and set aside blind flanges and spades
including necessary gaskets;
swinging of spectacle blinds including bolt up and unbolt and provision of all necessary
gaskets;
filling, venting, pressurizing , testing, emptying and disposal of water on completion;
flushing as required, swabbing, blowing out and drying after hydro-testing;
holding up the required pressure during hydro-test for the required duration in
accordance with the specification;
recording hydro-test on a chart recorder;
all other associated labour and equipment
6.2. OFF-PLOT MECHANICAL PIPEWORK
Rates for install off plot pipe-work and fittings shall include:
grading of pipeline route including fill, excavate in any type of ground and dispose to
prepare even ground level for construction;
stringing of pipe-work and fittings;
installation of all fittings including elbows, bends, reducers, tees, flanges, weldolets,
spades, spectacle blinds, orifice plates, blind flanges, valves, ancillaries or the like;
welding branch pipe or fitting to pipe-work, including cutting, shaping and grinding the
branch pipe end or branch fitting end;
working in trenches (earth works shall be measured separately);
cutting of pipe-work and preparation of fittings, bevelling and/or preparing ends for
joints;
welding of all pipe-work and fittings in accordance with specifications including preparing
pipe-work and fitting ends and necessary additional grinding;
removal of coating from pipe-work to carry out cutting and welding;
NDT in accordance with specifications.
swabbing and cleaning out pipes, fittings, valves, ancillaries or the like;
temporary blanks and caps including night caps to protect pipe-work;
bending as required to follow ground contours or change in directions;
air pigging including fixing and subsequent removal of all temporary supply lines, hoses,
compressors, instruments, pigs, anchors, standard pig launchers and receivers, all
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 11 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
necessary disconnection and reconnection of piping system as applicable, supply, install, bolt up, unbolt and remove and set aside blind flanges and spades including necessary
gaskets and all other associated labour and equipment;
Protective Coating
Isolation, mothball and removal
hydro-test pipe-work/N2 leak test (ref 6.1.7 above);
additional fabrication, welding and NDT for expansion loops;
additional fabrication, welding, markers and NDT for road crossings (Earth works and
coating shall be measured separately);
threading pipe ends and making screwed joints;
bolt up including tie-in bolt ups, cleaning flange faces, gaskets, align and bolting up
flanges;
Pipe Sleepers or supports are measured separately.
Rates for removing and set aside existing carbon steel pipe-work and fittings shall
include the following:-
Hydrocarbon freeing by means of purging the existing lines/pipework by N2 or water
flashing prior removal shall be measured separately.
cutting of pipe-work and fittings into suitable lengths for safe removal, handling and
transportation;
All fittings including spades, spectacle blinds orifice plates, blind flanges and valves.
(Note: spades, spectacle blinds, orifice plates, blind flanges and valves separated from
the pipe-work shall be measured separately);
unbolt of pipe-work shall be measured separately;
working in trenches where the pipe-work and fittings are buried (earth works shall be
measured separately);
Protection to all flanges and all pipe ends to be covered
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 12 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
SCHEDULE OF RATES FOR MEASURED WORK
7. SCHEDULE OF RATES FOR CIVIL WORKS
Ref. DESCRIPTION UNIT Unit Rate
in USD
Excavation
1 Mechanical excavation in all types of soil, except rock, to reduce levels, reduce levels, for pits, trenches, foundations, etc. including support to sides of excavation all as per PDO-ERD-17-01.
m3
2 Hand excavation in all types of soil except rock to reduce levels, for pits, trenches, foundations, etc. including support to sides of excavation all as per PDO-ERD-17-01.
m3
3 Rock excavation or breaking up existing reinforced concrete m3
Filling
Imported filling material backfilled into excavations and compacted in 150 mm / 200mm layers including sand bedding, marker tapes for pipes / cables and removing surplus materials from the Site all as per PDO-ERD-17-01
4 Imported selected material backfilled into excavations or in making up levels m3
5 Imported selected granular material or sand backfilled into trenches as bed or surround to pipe or cable
m3
Concrete
6 Plain concrete 16 N/mm2
in blinding, mass filling m3
7 Plain concrete 21 N/mm2
in foundations, beds m3
8 Reinforced concrete 25 N/nm2 in foundations, beds, suspended slabs, beams, columns, wall
and the like including any required formwork and reinforcement m
3
9 Reinforced concrete 35 N/nm2
in foundations, beds, suspended slabs, beams, columns, wall and the like including any required formwork and reinforcement
m3
Reinforcement
10 High yield steel rod reinforcement of all diameter bars to BS 4449. Kg.
11 A 142 fabric mesh reinforcement to BS 4483. m2
12 A 193 fabric mesh reinforcement to BS 4483. m2
13 A 252 fabric mesh reinforcement to BS 4483. m2
Grouting
14 Cement and sand (1:2) with non-shrinkable grout to machinery bed plates, steel structure base plates, pump skids and the like.
m3
Anchor Bolts
Anchor bolts as per standard drawing STD-2-3950-01-A3-B, including cutting pocket and grouting.
15 Type J1 J10 No
16 Type P1 P4 No
17 Type S1 S4 No
Blockwork
18 100 mm wall of load bearing sulphate resisting hollow concrete blockwork (10.5 N/mm2 at 28 days) in sulphate resisting cement mortar (1:4).
m2
19 200 mm wall of load bearing sulphate resisting hollow concrete blockwork (10.5 N/mm2 at 28 days) in sulphate resisting cement mortar (1:4).
m2
Fencing (supply & Install)
20 Medium security fencing, Type 'B' m
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 13 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
21 High security fencing, Type 'A' m .
22 Install single gate including posts, Type 20 No
23 Install single gate including posts, Type 22 No
24 Install double gate including posts, Type 5 No
25 Install double gate including posts, Type 1 No
26 Installation of access barrier No
Fencing (Remove)
27 Security fencing, Type A & B m
28 Gates including posts, all Types No
Roads
29 Construct graded road with a 10m carriageway & 2m hard shoulder on each side; sub-base of 150mm type B1 granular fill material and road base of 2 layers (first layer of 150mm type B1or B granular fill material and second layer of 150mm type B1or B granular fill material)
100m
30 Construct graded road with a 9m carriageway; sub-base of 150mm type B1 granular fill material and road base of 150mm type B1 granular fill material.
100m
31 Grade and level to form right of way or pipe-track (6 meter wide) m
32 Selected imported granular material as fill in road base type B1 compacted layers not exceeding 150mm thick finished to falls or cross falls
m3
33 Prepare surface of compacted granular fill and apply single bituminous surface treatment m
2
34 Asphalted concrete base course 50mm paving to cross falls m
2
35 Asphalted concrete wearing course 30mm paving to cross falls m
2
Steelworks
Supply, fabricate, erect steelwork and metalwork including all cutting, notching, drilling, bending, bolting, welding and fixing. (Painting measured separate).
36 Primary steelwork of stanchions, beams, bracing, and the like Kg
37 Secondary steelwork of rails, purlins runway beams, trimming steelwork and the like Kg
38 Walkways, platforms, landings, staircase strings and fixings for treads, hand railing & balustrade, ladders and caged ladders
Kg
39 Electrical and instrumentation supports and stands Kg
40 Pipe supports, brackets, guides, anchors and the like Kg
41 Chequered plate 6mm thick including clips and fittings m
2
42 Open flooring 25 mm thick including clips and fittings m
2
8. SCHEDULE OF RATES FOR PROTECTIVE COATINGS
Ref. DESCRIPTION UNIT Unit Rate
in USD
Surface preparation and coating in accordance with PCS1 (ERD 48-01).
1 Primary steelwork of stanchions, beams, bracing, and the like Kg
2 Secondary steelwork of rails, purlins runway beams, trimming steelwork and the like Kg
3 Walkways, platforms, landings, staircase strings and fixings for treads, handrailing & balustrade, ladders and caged ladders
Kg
4 Electrical and instrumentation supports and stands Kg
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 14 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
5 Pipe supports, brackets, guides, anchors and the like Kg
Protective Coatings (ConT) Ref. Surface preparation and coating in accordance with SP-1246
Unit Rate in USD $
Coating Schedule PCS1 PCS2 PCS3 PCS4 PCS5 PCS6 PCS7a PCS7b PCS8 PCS9 PCS10 PCS12
Unit of Measurement Meter Meter Meter Meter Meter Meter Meter Meter Meter Meter Meter Meter
On-Plot Piping Scope of Work
1 1 1/2"
nominal bore & below
2 2" nominal
bore
3 3" nominal
bore
4 4" nominal
bore
5 6" nominal
bore
6 8" nominal
bore
7 10" nominal
bore
8 12" nominal
bore
9 14" nominal
bore
10 16" nominal
bore
11 18" nominal
bore
12 20" nominal
bore
13 24" nominal
bore
14 28" nominal
bore
15 30" nominal
bore
16 32" nominal
bore
17 36" nominal
bore
Tank & Vessel
Unit of Measure
m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2 m2
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 15 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
9. SCHEDULE OF RATES FOR ELECTRICAL WORK Ref. Lay or fix low voltage cables, terminate, joint
Unit Rate in USD
Cable type
(mm2)
Lay or fix cables in trenches
Lay or fix to any type of background
Termination Straight through Joints.
Unit of Measure Meter Meter No No
1 2c x 2.5
2 4c x 2.5
3 6c x 2.5
4 14c x 2.5
5 21c x 2.5
6 2c x 6
7 3c x 6
8 4c x 6
9 3c x10
10 4c x 10
11 3c x 16
12 4c x 16
13 3c x 35
14 4c x 35
15 3c x 50
16 4c x 50
17 3c x 95
18 4c x 95
19 1c x 120
20 3c x 120
21 4c x 120
22 1c x 185
23 3c x 185
24 4c x 185
25 1c x 240
26 3c x 240
27 4c x 240
28 1c x 300
29 3c x 300
30 4c x 300
31 1c x 630
Ref.
Lay or fix earthling cable PVC insulated 600/1000v grade with copper cores.
Unit Rate in USD
Cable type
(mm2)
Lay or fix cables in trenches
Lay or fix to any type of background
Termination Parallel branch connection
Unit of Measure Meter Meter No No
32 1c x 6
33 1c x 25
34 1c x 35
35 1c x 70
36 1c x 120
Including heat shrink termination and heat shrink through termination as per specifications
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 16 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
Electrical Work (ConT)
Ref. No.
LAY OR FIX HIGH VOLTAGE (6.6KV, 11KV and 33 KV) CABLES, TERMINATE, JOINT.
Unit Rate in USD
Cable type
(mm2)
Lay or fix cables in trenches
Lay or fix to any type of background
Termination Straight through Joints.
Unit of Measure Meter Meter No No
37 3c x 50
38 3c x 95
39 1c x 120
40 3c x 120
41 1c x 150
42 3c x 150
43 1c x 185
44 3c x 185
45 1c x 300
46 3c x 300
47 3c x 240
48 3c x 300
49 1c x 400
50 1c x 500
Including heat shrink termination and heat shrink through termination as per specifications
Ref. No.
DESCRIPTION UNIT UNIT RATE
TOTAL USD $
Cable Trays
51 Install cable tray up to 75 mm width to any type of background including supply of roofing bolts and fixing screws.
m
52 Install cable tray 100mm width to any type of background including supply of roofing bolts and fixing screws.
m
53 Install cable tray 150mm width to any type of background including supply of roofing bolts and fixing screws.
m
54 Install cable tray 200mm width to any type of background including supply of roofing bolts and fixing screws.
m
55 Install cable tray 300mm width to any type of background including supply of roofing bolts and fixing screws.
m
56
Equipment and Fittings
57 Install low voltage remote control unit (push button / rotary switch) or low voltage socket outlet
No
58 Drill and install one number earth pit complete including site works and concrete earth pit as per PDO Std Dwgs
No
59 Install junction boxes (up to 16 cable entries) No
60
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 17 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
10. SCHEDULE OF RATES FOR INSTRUMENTATION WORK Ref. No.
LAY OR FIX INSTRUMENTATION CABLES, TERMINATE, JOINT
Unit Rate in USD
Cable Size (mm) Lay or fix cables in trenches Lay or fix to any type of background
Complete termination
Unit of Measure Meter Meter No
1 1x4x1.2 mm
2 5x4x0.8 mm
3 10x4x0.8 mm
4 1 x 2 x 1.2 mm
5 2 x 2 x 1.13 mm
6 10 x 2 x 0.8 mm
7 20 x 2 x 0.8 mm
8 2 x 2.5 mm
9 3 x 2.5 mm
10 4 x 2.5 mm
11 21 x 2.5 mm
Ref. No.
MISCELLANEOUS CONTROL ITEMS
Unit Rate in USD /No
Description Installation to any type of back ground (No)
Remove and set aside (No)
12 Level Indicator
13 Pressure / Temp. Gauge
14 Pressure/Temp./Level/flow Transmitter
15 Push Button
16 Level / Pressure / Temp switch
17 Heat / UV / infra red / gas detector
11. SCHEDULE OF RATES FOR ON PLOT PIPEWORK Ref. No.
11.1 INSTALL LOW TEMPERATURE CARBON STEEL PIPEWORK AND FITTINGS
Unit Rate in USD/Mtr
Unit Rate in
USD/Mtr
Unit Rate in USD/Mtr
Unit Rate in USD/Mtr
PIPE SIZE Up to incl Sch 40 Up to incl Sch 80 Sch 120 Sch 160
1 1 1/2" nominal bore & below
2 2" nominal bore
3 3" nominal bore
4 4" nominal bore
5 6" nominal bore
6 8" nominal bore
7 10" nominal bore
8 12" nominal bore
9 16" nominal bore
10 18" nominal bore
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 18 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
Ref. No.
11.1 INSTALL LOW TEMPERATURE CARBON STEEL PIPEWORK AND FITTINGS
Unit Rate in USD/Mtr
Unit Rate in
USD/Mtr
Unit Rate in USD/Mtr
Unit Rate in USD/Mtr
11 20" nominal bore
12 24" nominal bore
13 28" nominal bore
14 30" nominal bore
15 32" nominal bore
16 36" nominal bore
17 42" nominal bore
The percentage adjustment to the above rates for Remove and set aside existing low Temperature carbon steel pipe-work and fittings shall be 60% of the above rates
On plot pipe-work (ConT)
Ref. No.
11.2 INSTALL STAINLESS STEEL PIPEWORK AND FITTINGS
(Unit Rate in US Dollars/meter)
Unit Rate in USD/Mtr
Unit Rate in USD/Mtr Unit Rate in USD/Mtr
Unit Rate in USD/Mtr
PIPE SIZE Up to incl Sch 40 Up to incl Sch 80 Sch 120 Sch 160
18 1 1/2" nominal bore & below
19 2" nominal bore
20 3" nominal bore
21 4" nominal bore
22 6" nominal bore
23 8" nominal bore
24 10" nominal bore
25 12" nominal bore
26 16" nominal bore
27 18" nominal bore
28 20" nominal bore
29 24" nominal bore
30 28" nominal bore
31 30" nominal bore
32 32" nominal bore
33 36" nominal bore
34 42" nominal bore
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 19 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
Ref. No.
11.2 INSTALL STAINLESS STEEL PIPEWORK AND FITTINGS
(Unit Rate in US Dollars/meter)
Unit Rate in USD/Mtr
Unit Rate in USD/Mtr Unit Rate in USD/Mtr
Unit Rate in USD/Mtr
The percentage adjustment to the above rates for Remove and set aside existing Stainless steel pipe-work and fittings shall be 60% of the above rates
On plot pipe-work (ConT)
Ref. No.
11.3 INSTALL DUPLEX STAINLESS STEEL PIPEWORK AND FITTINGS
(Unit Rate in US Dollars/meter)
Unit Rate in
USD /Mtr
Unit Rate in
USD/Mtr
Unit Rate in USD/Mtr
Unit Rate in
USD /Mtr
PIPE SIZE Up to incl Sch 40 Up to incl Sch 80 Sch 120 Sch 160
35 1 1/2" nominal bore & below
36 2" nominal bore
37 3" nominal bore
38 4" nominal bore
39 6" nominal bore
40 8" nominal bore
41 10" nominal bore
42 12" nominal bore
43 16" nominal bore
44 18" nominal bore
45 20" nominal bore
46 24" nominal bore
47 28" nominal bore
48 30" nominal bore
49 32" nominal bore
50 36" nominal bore
51 42" nominal bore
The percentage adjustment to the above rates for Remove and set aside existing Duplex Stainless steel pipe-work and fittings shall be 60% of the above rates
On plot pipe-work (ConT)
Ref. No.
11.4 SQUARE BUTT WELD LOW TEMPERATURE CARBON STEEL PIPEWORK AND FITTINGS TO SPECIFICATION
Unit Rate in
USD/No
Unit Rate in
USD/No
Unit Rate in
USD/No
Unit Rate in
USD/No
PIPE SIZE Up to incl Sch 40 Up to incl Sch 80 Sch 120 Sch 160
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 20 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
Ref. No.
11.4 SQUARE BUTT WELD LOW TEMPERATURE CARBON STEEL PIPEWORK AND FITTINGS TO SPECIFICATION
Unit Rate in
USD/No
Unit Rate in
USD/No
Unit Rate in
USD/No
Unit Rate in
USD/No
52 1 1/2" nominal bore & below
53 2" nominal bore
54 3" nominal bore
55 4" nominal bore
56 6" nominal bore
57 8" nominal bore
58 10" nominal bore
59 12" nominal bore
60 16" nominal bore
61 18" nominal bore
62 20" nominal bore
63 24" nominal bore
64 28" nominal bore
65 30" nominal bore
66 32" nominal bore
67 36" nominal bore
68 42" nominal bore
The percentage adjustment to the above rates for an oblique weld shall be plus 10%
On plot pipe-work (ConT)
Ref. No.
11.5 SQUARE BUTT WELD STAINLESS STEEL PIPEWORK AND FITTINGS TO SPECIFICATION
Unit Rate in
USD/No
Unit Rate in
USD/No
Unit Rate in
USD/No
Unit Rate in
USD/No
PIPE SIZE Up to incl Sch 40 Up to incl Sch 80 Sch 120 Sch 160
69 1 1/2" nominal bore & below
70 2" nominal bore
71 3" nominal bore
72 4" nominal bore
73 6" nominal bore
74 8" nominal bore
75 10" nominal bore
76 12" nominal bore
77 16" nominal bore
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 21 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
Ref. No.
11.5 SQUARE BUTT WELD STAINLESS STEEL PIPEWORK AND FITTINGS TO SPECIFICATION
Unit Rate in
USD/No
Unit Rate in
USD/No
Unit Rate in
USD/No
Unit Rate in
USD/No
78 18" nominal bore
79 20" nominal bore
80 24" nominal bore
81 28" nominal bore
82 30" nominal bore
83 32" nominal bore
84 36" nominal bore
85 42" nominal bore
The percentage adjustment to the above rates for an oblique weld shall be plus 10%
On plot pipe-work (ConT)
Ref. No.
11.6 SQUARE BUTT WELD DUPLEX STAINLESS STEEL PIPEWORK AND FITTINGS TO SPECIFICATION
Unit Rate in
USD/No
Unit Rate in
USD/No
Unit Rate in
USD/No
Unit Rate in
USD/No
PIPE SIZE Up to incl Sch 40 Up to incl Sch 80 Sch 120 Sch 160
86 1 1/2" nominal bore & below
87 2" nominal bore
88 3" nominal bore
89 4" nominal bore
90 6" nominal bore
91 8" nominal bore
92 10" nominal bore
93 12" nominal bore
94 16" nominal bore
95 18" nominal bore
96 20" nominal bore
97 24" nominal bore
98 28" nominal bore
99 30" nominal bore
100 32" nominal bore
101 36" nominal bore
102 42" nominal bore
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 22 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
Ref. No.
11.6 SQUARE BUTT WELD DUPLEX STAINLESS STEEL PIPEWORK AND FITTINGS TO SPECIFICATION
Unit Rate in
USD/No
Unit Rate in
USD/No
Unit Rate in
USD/No
Unit Rate in
USD/No
The percentage adjustment to the above rates for an oblique weld shall be plus 10%
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 23 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
On plot pipe-work (ConT)
Ref. No.
11.7 INSTALL AND WELD 90 DEGREE OR OBLIQUE BRANCH OUTLET FITTING OR PIPE TO PIPE BRANCH INCLUDING CUTTING HOLE IN PIPE OF ANY SCHEDULE
WELD CARBON STEEL PIPEWOMRK AND FITTINGS TO SPECIFICATION
Unit Rate in
USD/No
Unit Rate in
USD/No
Unit Rate in
USD/No
Unit Rate in
USD/No
PIPE SIZE Up to incl Sch 40 Up to incl Sch 80 Sch 120 Sch 160
103 1 1/2" nominal bore & below
104 2" nominal bore
105 3" nominal bore
106 4" nominal bore
107 6" nominal bore
108 8" nominal bore
109 10" nominal bore
110 12" nominal bore
111 16" nominal bore
112 18" nominal bore
113 20" nominal bore
114 24" nominal bore
115 28" nominal bore
116 30" nominal bore
117 32" nominal bore
118 36" nominal bore
119 42" nominal bore
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 24 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
On plot pipe-work (ConT)
Ref. No.
11.8 HYDORTEST PIPEWORK AND FITTINGS
Unit Rate in USD
PIPE SIZE
(all pressure ratings)
Fill and pressurize line and empty on completion Hydro-test pipe-work
Contractor supplied water
Unit of Measure Mtr Hr
120 1 1/2" nominal bore & below
121 2" nominal bore
122 3" nominal bore
123 4" nominal bore
124 6" nominal bore
125 8" nominal bore
126 10" nominal bore
127 12" nominal bore
128 16" nominal bore
129 18" nominal bore
130 20" nominal bore
131 24" nominal bore
132 28" nominal bore
133 30" nominal bore
134 32" nominal bore
135 36" nominal bore
136 42" nominal bore
Connect hydro-test equipment and disconnect upon completion of test for all flange joint sizes and ratings is USD 143.00 per test
On plot pipe-work (ConT)
Ref. No.
11.9 INSTALL VALVES AND ANCILLARIES INCLUDING CALIBRATION WHERE NECESSARY, BOLT UP MEASURED SEPARATELY.
Unit Rate USD/No.
PIPE SIZE Valve Relieve valve Actuated valve
(incl actuator)
137 1 1/2" nominal bore & below
138 2" nominal bore
139 3" nominal bore
140 4" nominal bore
141 6" nominal bore
142 8" nominal bore
143 10" nominal bore
144 12" nominal bore
145 16" nominal bore
146 18" nominal bore
147 20" nominal bore
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 25 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
148 24" nominal bore
149 28" nominal bore
150 30" nominal bore
151 32" nominal bore
152 36" nominal bore
153 42" nominal bore
The percentage adjustment to the above rates for Remove and set a side valves and ancillaries including protection of flange faces and setting down on pallets, unbolt measured separately, shall be 15% of the above rate.
On plot pipe-work (ConT)
Ref. No.
11.10 BOLT UP FLANGED JOINTS CARBON STEEL OR STAINLESS STEEL PIPEWORK INCLUDING ANY TYPE OF GASKETS
Unit Rate USD /No.
PIPE SIZE 150 lbs 300 lbs 600 lbs 900 lbs 1500 lbs and above
154 1 1/2" nominal bore & below
155 2" nominal bore
156 3" nominal bore
157 4" nominal bore
158 6" nominal bore
159 8" nominal bore
160 10" nominal bore
161 12" nominal bore
162 16" nominal bore
163 18" nominal bore
164 20" nominal bore
165 24" nominal bore
166 28" nominal bore
167 30" nominal bore
168 32" nominal bore
169 36" nominal bore
170 42" nominal bore
The percentage adjustment to the above rates for Unbolt flanged joints carbon steel or stainless steel pipe-work including removal of all gaskets shall be 25% of the above rate
On plot pipe-work (ConT)
Ref. No.
11.11 INSTALL ONLY OR REMOVE AND SET ASIDE SPADE, SPECTACLE BLIND, BLIND FLANGE AND ORIFICE PLATE FOR CARBON STEEL OR STAINLESS STEEL PIPEWORK, BOLT UP MEASURED SEPARATELY
Unit Rate USD /No.
PIPE SIZE 150 lbs 300 lbs 600 lbs 900 lbs 1500 lbs and above
171 1 1/2" nominal bore & below
172 2" nominal bore
173 3" nominal bore
174 4" nominal bore
175 6" nominal bore
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 26 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
176 8" nominal bore
178 10" nominal bore
179 12" nominal bore
180 16" nominal bore
181 18" nominal bore
182 20" nominal bore
183 24" nominal bore
184 28" nominal bore
185 30" nominal bore
186 32" nominal bore
187 36" nominal bore
188 42" nominal bore
The percentage adjustment to the above rates for Swing spectable blind including all necessary unbolting, positioning gaskets and bolting up carbon steel or stainless steel pipe-work shall be plus 85%
On plot pipe-work (ConT)
Ref. No.
11.12 GRE WORKS
Unit Rate in USD
Pipe size Install GRE pipes and fittings GRE Joint (any type *) Bolt GRE flanged joint
Unit of Measure Meter Joint Joint
189 1 1/2" nominal bore & below
190 2" nominal bore
191 3" nominal bore
192 4" nominal bore
193 6" nominal bore
194 8" nominal bore
195 10" nominal bore
196 12" nominal bore
197 16" nominal bore
198 18" nominal bore
199 20" nominal bore
200 24" nominal bore
201 28" nominal bore
202 30" nominal bore
203 32" nominal bore
204 36" nominal bore
205 42" nominal bore
(*) GRE joint include any type of joint, e.g. chemical adhesive type, mechanical locking type, lamination type or the like.
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 27 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
12. SCHEDULE OF RATES FOR OFF-PLOT PIPE-WORK
GRE Pipe
Unit Rate in USD Piping Classes 900 # / 300#
Ref. No. DESCRIPTION Unit Install exclusive of
procurement Remove
1 1 1/2" nominal bore & below m
2 2" nominal bore m
3 3" nominal bore m
4 4" nominal bore m
5 6" nominal bore m
6 8" nominal bore m
7 10" nominal bore m
8 12" nominal bore m
9 16" nominal bore m
10 18" nominal bore m
11 20" nominal bore m
12 24" nominal bore m
13 28" nominal bore m
14 30" nominal bore m
15 32" nominal bore m
16 36" nominal bore m
17 42" nominal bore m
13. SCHEDULE RATE FOR DUPLEX STAINLESS STEEL
Duplex Stainless Steel
Unit Rate in USD Piping Classes 900 #
Ref. No. DESCRIPTION Unit Install exclusive of
procurement Remove
1 1 1/2" nominal bore & below m
2 2" nominal bore m
3 3" nominal bore m
4 4" nominal bore m
5 6" nominal bore m
6 8" nominal bore m
7 10" nominal bore m
8 12" nominal bore m
9 16" nominal bore m
10 18" nominal bore m
11 20" nominal bore m
12 24" nominal bore m
13 28" nominal bore m
14 30" nominal bore m
15 32" nominal bore m
16 36" nominal bore m
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 28 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
17 42" nominal bore m
14. SCHEDULE RATE FOR DUPLEX STAINLESS STEEL FITTINGS
Duplex Stainless Steel Fittings
Unit Rate in USD All Rates in USD per weld
Ref. No. DESCRIPTION Unit Install exclusive of
procurement Remove
1 1 1/2" nominal bore & below No.
2 2" nominal bore No.
3 3" nominal bore No.
4 4" nominal bore No.
5 6" nominal bore No.
6 8" nominal bore No.
7 10" nominal bore No.
8 12" nominal bore No.
9 16" nominal bore No.
10 18" nominal bore No.
11 20" nominal bore No.
12 24" nominal bore No.
13 28" nominal bore No.
14 30" nominal bore No.
15 32" nominal bore No.
16 36" nominal bore No. 17 42" nominal bore No.
FITTINGS The term "fittings" shall include fittings and ancillaries installed in or connected to the pipe work and shall include bends, flanges, joints, elbows, tees, reducers, branches. Fittings shall be measured by quantity and classified according to diameter. No distinction shall be made between the different types of fittings.
15. SCHEDULE OF RATES FOR DAY-WORKS
The percentage adjustment to the hourly day-work rates for working full day i.e. 10 hours shall be minus 20%
Item Description Unit Hourly Rate USD
Overtime Hourly Rate - USD
Engineering & Design
1 Project Engineer Hr.
2 Design Engineer Hr.
3 Lead Discipline Engineer Hr.
4 Protection Engineer Hr.
5 Electrical Engineer Hr.
6 Civil Engineer Hr.
7 Commissioning Engineer Hr.
8 QA/QC Engineer Hr.
9 Designer Hr.
10 Draughtsman Hr.
11 Technical Assistant Hr.
12 Rotating Equipment Specialist Hr.
13 Simulation Engineer Hr.
14 Secretarial Hr.
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 29 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
Rates for Day-works (ConT)
Site Labour
Mechanical
15 Site Supervisor Hr.
16 Foreman Hr.
17 Welder Hr.
18 Pipe Fitter / Fabricator Hr.
19 Millwright Hr.
20 Rigger Hr.
21 Helper Hr.
22 Plant Operator Hr.
23 A/C Mechanic Hr.
24 Instrument Pipe Fitter Hr.
25 Qualified Duplex Stainless Steel Welder Hr.
26 NDE personnel (Supervisor, technician) Hr.
27 QA/QC Inspector Hr.
Electrical and Instrumentation
28 Foreman Hr.
29 Electrician Hr.
30 Cable Jointer (Special technician/FOC jointer) Hr.
31 Instrument Technician/Telecom Hr.
32 Instrument /Telecom Supervisor Hr.
Civil and Miscellaneous
33 Mason Hr.
34 Concrete Laborer Hr.
35 Unskilled Hr.
36 Painter Hr.
37 Steel Fixers Hr.
38 Plasterers Hr.
39 Scaffolder Hr.
40 Helper Hr.
41 Plant Crane Operator Hr.
42 Light Duty Driver Hr.
Rates for Day-works (ConT)
Off-Plot Pipeline Scope
43 Pipeline Site Supervisor Hr.
44 Foreman Hr.
45 Welder Hr.
48 Pipe Fitter / Fabricator Hr.
49 Millwright Hr.
50 Rigger Hr.
51 Helper Hr.
52 Heavy Equipment Operators Hr.
53 Qualified GRE Pipe Installer Hr.
56 NDE personnel (Supervisor, Technician) Hr.
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 30 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
57 QA/QC Inspector Hr.
Rates for Day-works (ConT)
Item Plant Hourly Rate USD $
Standby (% of Hourly rate) -
USD
1 JCB 3C Excavator or equivalent Hr.
2 Cat 225 Excavator or equivalent Hr.
3 Cat 225 Excavator or equivalent with rock breaker Hr.
4 Cat 235 Excavator or equivalent Hr.
5 Cat 235 Excavator or equivalent with rock breaker Hr.
6 Cat 245 Excavator or equivalent Hr.
7 Cat 245 Excavator or equivalent with rock breaker Hr.
8 Cat D6 Tow Tractor Hr.
9 Cat D6 T. Tractor Dozer Hr.
10 Cat D7 Tow Tractor Hr.
11 Cat D7 T. Tractor Dozer Hr.
12 Cat D8 Dozer or equivalent Hr.
13 Cat D8 Dozer or equivalent with ripper Hr.
14 Cat D9 Dozer or equivalent Hr.
15 Cat D9 Dozer or equivalent with ripper Hr.
16 Cat 950 Wheel type loader or equivalent Hr.
17 Cat 950 Wheel type loader or equivalent with side boom & backbone Hr.
18 Cat 960 Wheel type loader or equivalent Hr.
19 Cat 960 Wheel type loader or equivalent with side boom & backbone Hr.
20 Cat 12G Grader or equivalent Hr.
21 Cat 14GGrader or equivalent Hr.
22 Tractor 4 x 7 Hr.
23 Cat 594 Pipe-layer or equivalent Hr.
24 Cat 583 Pipe-layer or equivalent Hr.
25 Cat 571 Pipe-layer or equivalent Hr.
26 Cat 501 Pipe-layer or equivalent Hr.
27 10 Ton Vibratory Roller Hr.
28 Pedestrian Roller Hr.
29 Auger poleole drilling machine or equivalent Hr.
30 15 Ton Mobile Crane Hr.
31 18 Ton Mobile Crane Hr.
32 20 Ton Mobile Crane Hr.
33 25 Ton Mobile Crane Hr.
34 30 Ton Mobile Crane Hr.
35 35 Ton Mobile Crane Hr.
36 40 Ton Mobile Crane Hr.
37 45 Ton Mobile Crane Hr.
38 50 Ton Mobile Crane Hr.
39 65 Ton Mobile Crane Hr.
40 80 Ton Mobile Crane Hr.
41 200 Ton Mobile Crane Hr.
42 500 Ton Mobile Crane Hr.
43 Above 500 Ton Mobile Crane Hr.
44 Overhead Line Bucket Truck Hr.
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 31 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
Item Plant Hourly Rate USD $
Standby (% of Hourly rate) -
USD
45 2 Ton Truck with hiab Crane Hr.
46 5 Ton Truck with hiab Crane Hr.
47 7.5 Ton Truck with hiab Crane Hr.
48 10 Ton Truck with hiab Crane Hr.
49 12 Ton Truck with hiab Crane Hr.
50 15 Ton Truck with hiab Crane Hr.
51 20 Ton Truck with hiab Crane Hr.
52 3 Ton Forklift Truck Hr.
53 2 Ton Flat Bed Truck Hr.
54 5 Ton Flat Bed Truck Hr.
55 7.5 Ton Flat Bed Truck Hr.
56 10 Ton Flat Bed Truck Hr.
57 15 Ton Flat Bed Truck Hr.
58 20 Ton Flat Bed Truck Hr.
59 25 Ton Flat Bed Truck Hr.
60 35 Ton Low Bed Trailer with Prime Mover Hr.
61 50 Ton Low Bed Trailer with Prime Mover Hr.
62 5 Ton Tipper Truck Hr.
63 7.5 Ton Tipper Truck Hr.
64 10 Ton Tipper Truck Hr.
65 15 Ton Tipper Truck Hr.
66 20 Ton Tipper Truck Hr.
67 25 Ton Tipper Truck Hr.
68 30 Ton Tipper Truck Hr.
69 3 000 litre Water Bowser Hr.
70 6 000 litre Water Bowser Hr.
71 9 000 litre Water Bowser Hr.
72 13 500 litre Water Bowser Hr.
73 20 000 litre Water Bowser Hr.
74 27 000 litre Water Bowser Hr.
75 1 mydraulic Dump Truck Hr.
76 Dumper 10m Hr.
77 Dumper 16m Hr.
78 Vacuum Tanker 9 000 litres Hr.
79 Vacuum Tanker 20 000 litres Hr.
80 Sand Sucker 10m3 mounted on the trailer and driven by the prime mover
Hr.
81 Fuel/Lubrication Truck Hr.
82 1 Ton Pick up Truck 4 x 4 single/double cabin Hr.
83 2 Ton Pick up Truck 4 x 4 single/double cabin Hr.
84 3 Ton Pick up Truck 4 x 4 single/double cabin Hr.
85 Passenger bus 15 seater Hr.
86 Passenger bus 25 seater Hr.
87 140 cfm Compressor Hr.
88 250 cfm Compressor Hr.
89 350 cfm Compressor Hr.
90 600 cfm Compressor Hr.
91 750 cfm Compressor Hr.
92 1200 cfm Compressor Hr.
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 32 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
Item Plant Hourly Rate USD $
Standby (% of Hourly rate) -
USD
93 3.5 kVA Diesel Generator Hr.
94 20 kVA Diesel Generator Hr.
95 50 kVA Diesel Generator Hr.
96 120 kVA Diesel Generator Hr.
97 1 000 gpm fill pump incl.oses Hr.
98 2 000 gpm fill pump incl.oses Hr.
99 3 000 gpm fill pump incl.oses Hr.
100 5P Water Pump Hr.
101 Nitrogen Purging kit Hr.
102 200 amp Welding set Hr.
103 300 amp Welding set Hr.
104 400 amp Welding set Hr.
105 Cutting / Burning equipment Hr.
106 Grinding machine Hr.
107 Drilling machine Hr.
108 Pipe cold cutting machine Hr.
109 30 Tonydraulic jack Hr.
110 50 Tonydraulic jack Hr.
111 2 Ton Chain Pulley Block Hr.
112 300 psi Test Pump Hr.
113 Grit blasting equipment including grit Hr.
114 Airless paint set with two guns andose Hr.
115 Plate Compactor Hr.
116 Poker Vibrator Hr.
117 Jackammer / Rock Drill Hr.
118 Druck Calibrator Hr.
119 Promac Calibrator Hr.
120 Pressure testing kit Hr.
121 Primary injection kit Hr.
122 Secondary injection kit Hr.
123 Oil testing kit Hr.
124 Chart recorder Hr.
125 Hydraulic pipe bending machine 6 Hr.
126 Hydraulic pipe bending machine 8 Hr.
127 Hydraulic pipe bending machine 10 Hr.
128 Hydraulic pipe bending machine 12 Hr.
129 Mobile screen plant (80m3/hr) Hr.
130 Air dryer 7m3/min (incl air dryer with 20degC water dewpoint capacity) incl all accessories for pneumatic test
Hr.
131 Vacuum drying equipment Hr.
132 Pay welder 4older Hr.
133 Pay welder 2older Hr.
134 Pay welder 1older Hr.
135 Welding generator KHG 500 P ESAB or similar Hr.
136 Welding rectifier LTG 400 or similar Hr.
137 Welding rectifier LTG 250 or similar Hr.
138 GTAW.F. Units TIG AID 315 AC/DC or similar Hr.
139 Automatic weldingead Hr.
140 Argon welding torch set Hr.
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 33 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
Item Plant Hourly Rate USD $
Standby (% of Hourly rate) -
USD
141 Resistance mateating set Hr.
142 Propane gaseating set Hr.
143 Pneumatic internal 6 with integral gas purging Hr.
144 Pneumatic internal 8 with integral gas purging Hr.
145 Pneumatic internal 10 with integral gas purging Hr.
146 Pneumatic internal 12 with integral gas purging Hr.
147 External line up clamp 6 Hr.
148 External line up clamp 8 Hr.
149 External line up clamp 10 Hr.
150 External line up clamp 12 Hr.
151 Internal gas purge chamber 6 weld tech or similar Hr.
152 Internal gas purge chamber 8 weld tech or similar Hr.
153 Internal gas purge chamber 10 weld tech or similar Hr.
154 Internal gas purge chamber 12 weld tech or similar Hr.
155 Internal gas purge bladders Hr.
156 Gas purge monitor dansensor SGI-2 or similar Hr.
157 PAM Unit AMV Weld-check or similar Hr.
158 Internal X-ray apparatus Hr.
159 External X-ray apparatus Hr.
160 Mobile X-ray laboratory Hr.
16. FACILITIES PROVIDED TO COMPANY
Item Facilities provided to Company Unit Unit Rate
USD
Plant
1 PDA type mobile phone as per section 6.1.9 article 2.1 each
2 Residential accommodation unit Month
3 Family size car Month
4 Site Four Wheel Drive vehicles Month 5 Laptop PC as per C6.1.9 article 1.2.11 requirement each
6 Desktop PC as per C6.1.9 article 1.2.11 requirement each
7 21 Flat screen monitor each
8 School fees including school books and transport to and from school per one (1) child
Month
17. PERCENTAGE ADJUSTMENT FOR OVERHEADS FOR ADDITIONAL SERVICES AND MATERIALS PROCUREMENT
(Refer Section C5, Schedule A Preambles paragraph 4)
Ref. Applicable Schedule % Adjustment
Below US$ 25,000
US$25,000 to US100,000
Above US$ 100,000
a ADDITIONAL SERVICES -
Adjustment to the net cost of additional
services for costs of handling, administration, financing, overheads, profit
+15% +10% +5%
-
TENDER NO. C311361 - YIBAL 3RD STAGE DEPLETION COMPRESSION PROJECT (Y3DC)
SECTION C5 SCHEDULE OF RATES PAGE 34 OF 34 SCHEDULE D ALTERATIONS & DAY-WORKS REV 2.4 FEB 2010
and all other costs related to the
procurement of such additional services.
b LOCALLY AND GCC PROCURED MATERIALS
Adjustment to the net cost of Materials procured locally or GCC countries, for costs
of handling, administration, financing, overheads, profit and all other costs related
to such procurement.
+10% +5% +4%
c IMPORTED MATERIALS
Adjustment to the net cost of Materials procured from outside of the GCC countries
for costs of handling, administration,
financing, overheads, profit, all other costs related to such procurement.
+6% +5% +4%