Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3...

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Laboratory Data Integrity Issues Found in Audits and Inspections Data Integrity Validation Europe 29 March 2017 Presented by: Chris Wubbolt, BS, MS

Transcript of Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3...

Page 1: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

Laboratory Data Integrity

Issues Found in Audits and

Inspections

Data Integrity Validation Europe

29 March 2017

Presented by:

Chris Wubbolt, BS, MS

Page 2: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

Objectives

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Brief Overview of Data Integrity Related Guidance and Regulations pertaining to Laboratory Data Integrity

Review and discuss data integrity issues identified during audits and regulatory inspections

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Current Regulatory Requirements

and Guidance

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March 2015

• MHRA -GMP Data Integrity

Definitions and

Guidance for Industry

September 2015

• WHO -Guidance on Good Data and Record

Management Practices

April 2016

• FDA – Data Integrity

Guidance and

Compliance with CGMP

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Current Regulatory Requirements

and Guidance

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July 2016

• MHRA - GxPData Integrity

Definitions and

Guidance for Industry

August 2016

• PIC/S - Good Practices for

Data Management and Integrity in Regulated GMP/GDP

Environments

August 2016

• EMA – Data Integrity

Guidance Q&A

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Data Integrity

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Completeness, consistency, and accuracy of

data.

Attributable

Legible

Contemporaneous

Original

Accurate

Enduring

Complete

Consistent

Available

(or true copy)

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•Key Terms

Can CGMP data be excluded from decision making?

Should access to systems be restricted?

Use of Shared Logins

Are electronic copies accurate reproductions?

Can static records be retained instead of electronic?

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FDA Guidance

Page 7: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

When does electronic data becomes a GMP record?

Can electronic signatures be used instead of handwritten?

Is it Acceptable to only save final results from chromatographs?

Handle internal tips of data integrity issues informally?

Training on detecting data integrity issues?

How should data integrity issues be addressed?

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FDA Guidance

Page 8: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

Generate ModifyReview / Approve

UseRetain / Retrieve

Destroy

Data Lifecycle

Specify

Design

Configure

Verify

Validation

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Page 9: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

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“Standard Build”

• Date/time stamp controls

• Network backup

• Access controls

Non-Standard

Build

X

• Audit logs not backed up

• User access not controlled

Data Lifecycle

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Validation

• Comply with EU GMP Annex 11.

• Requires an understanding of the computerisedsystem's function within a process.

• The acceptance of vendor-supplied validation data in isolation of system configuration and intended use is not acceptable.

• In isolation from the intended process, vendor testing is likely to be limited to functional verification only, and may not fulfil the requirements for performance qualification.

MHRA GuidanceTerms and Definitions

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Page 11: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

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Process Understanding

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Approval of Records

• Requested configuration specification – none available

• Internal assessment of Stability LIMS

• Vendor Supplied Documentation Provided

• User Requirements Specification

• User Acceptance Test

• URS – Included statement “the system has a ‘configurable option’

for ….. electronic signatures”.

• Reviewed configuration within system – esigs turned off

• Reviewed UAT documentation – esigs functionality passed

• Record integrity issue – lack of approved stability protocols

• First step of test – turn on esig functionality

• Last step of test – turn off esig functionality

• Requested system demonstration – approval by pressing approve button

Page 12: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

FDA GuidanceStatic & Dynamic Records

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Static

• Fixed-data document such as a paper record or an electronic image.

Dynamic

• Format that allows interaction between the user and the record content.

• Chromatographic Record

• Allows user to change the baseline.

• Reprocess chromatographic data.

• Resulting peaks may appear smaller or larger.

• Spreadsheet

• User modification of formulas or entries used to compute test results.

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Static / Dynamic Data

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Page 14: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

Static / Dynamic Data

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System Suitability: %RSD < 2.0%

%RSD 3.9% X

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Q&A on CGMP, Good Guidance Practices, Level 2

Guidance - Records and Reports (August 2010)*

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How do the Part 11 regulations and "predicate rule requirements" (in 21 CFR Part 211) apply to the electronic records created by computerized laboratory systems and the associated printed chromatograms that are used in drug manufacturing and testing?

• For HPLC and GC systems (and other computerized systems involving user inputs, outputs, audit trials, etc.), the predicate rules, such as 21 CFR 211.68 and 21 CFR 211.180(d), require the electronic records themselves to be retained and maintained in accordance with those regulations. 21 CFR 211.180(d) requires records to be retained “either as original records or true copies”

• The printed paper copy of the chromatogram would not be considered a “true copy” of the entire electronic raw data used to create that chromatogram, as required by 21 CFR 211.180(d).

* https://www.fda.gov/Drugs/GuidanceComplianceRegulatoryInformation/Guidances/ucm124787.htm

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Q&A on CGMP, Good Guidance Practices, Level 2

Guidance - Records and Reports (August 2010)

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• The printed chromatogram would also not be considered an

“exact and complete” copy of the electronic raw data used to

create the chromatogram.

• The chromatogram does not generally include, for example,

the injection sequence, instrument method, integration

method, or the audit trail, of which all were used to create the

chromatogram or are associated with its validity.

• Therefore, the printed chromatograms used in drug

manufacturing and testing do not satisfy the predicate rule

requirements in 21 CFR Part 211.

• The electronic records created by the computerized laboratory

systems must be maintained under these requirements.

Page 17: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

Data Integrity throughout the

Lifecycle

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Generate ModifyReview / Approve

UseRetain / Retrieve

Destroy

Page 18: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

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Backup and Restore

• Backup and Restore SOP

• Failed backup required a help desk ticket

• 3 failed backups require notification to Director of

Infrastructure Technology

• 5 failed backups require notification to CTO

• Bioanalytical Laboratory

• No help desk tickets generated for month of June

• No successful backups for June or first two weeks of July

• Director and CTO were not aware of failures

• Potential Data Integrity Issue

• Requested backup logs for three months

Backup and Restore

• Director and CTO were not notified

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Data Integrity – Good

Documentation Practices

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Use indelible (permanent blue or black ink).

Do not use pencil, correction fluid or tape.

Do not obliterate original entry.

Use single line cross-out, initial, date, reason for change.

Record data only on GMP documents.

Do not record data on unofficial documents (paper towels, note pads, etc.).

Record data when activities are completed.

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Data Integrity

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Good Documentation Practices

- Error Codes

• Codes:

• TE – Transcription Error

• CE – Calculation Error

• WD – Wrong Date

• WT – Wrong Time

• WO – Write Over

• EE – Entry Error

• Use of foot notes is acceptable

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Documentation Practices

Single Line

ReasonInitial and

Date

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Page 22: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

Certificate of Analysis

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Laboratory Record Review

• pH

• Result was originally recorded as 5.4; the spec is ≥5.8 to ≤6.5. The results was changed to 5.9. A reason for this change was recorded as entry error.

• Polysorbate 80

• Gross weight changed from 14.5651 to 14.5129, but change was only made after net weight was calculated.

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FD-483 July 2016

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Page 24: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

Warning Letter – Cadila Healthcare(Dec 2015)

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Your firm failed to exercise sufficient controls over computerized systems to prevent unauthorized access or changes to data.

• Our inspection team found that the laboratory manager had the ability to delete data from the Karl Fischer Tiamo software. We found that one file had been deleted.

• However, because the audit trail function for the Karl Fischer Tiamo software was not activated, and because eight different analysts share a single username and password, you were unable to demonstrate who performed each operation on this instrument system.

• The inspection also found that a file containing the moisture content results for (b) (4) API batch (b)(4) had been deleted.

• This deletion was not identified and reviewed as part of your batch release decision.

Page 25: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

Sekisui Warning Letter –

November 8, 2016

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Page 26: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

Sekisui Warning Letter –

November 8, 2016

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Page 27: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

Sekisui Warning Letter –

November 8, 2016

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Page 28: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

Sekisui Warning Letter –

November 8, 2016

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Page 29: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

Summary

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Reviewed data integrity issues identified during audits and regulatory inspections

Provided a brief Overview of Data Integrity Related Guidance and Regulations pertaining to Laboratory Data Integrity

Page 30: Laboratory Data Integrity Issues Found in Audits and … Regulatory Requirements and Guidance 3 March 2015 •MHRA - GMP Data Integrity Definitions and Guidance for Industry September

Questions

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Chris Wubbolt

QACV Consulting, LLC

Telephone: 610-442-2250

E-mail: [email protected]