Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner...

60
Body Wiring Manual 2001 and Later Aeromaster on Freightliner Chassis 2001 and Later Aeromaster on Freightliner Chassis Body Wiring Manual

Transcript of Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner...

Page 1: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

BodyWiring

Manual

2001 and LaterAeromaster on

Freightliner Chassis

2001 and LaterAeromaster on

Freightliner Chassis

BodyWiring

Manual

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2 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Read First: Top Tips on Using This Online Manual

Browse pages with Bookmarks (hyperlinks) or ThumbnailsBookmarks, at the left of the screen, are hyperlinks to document pages. From any pagein this document, you can use bookmarks to jump to any section heading.

To jump to a topic by using its bookmark, point to the bookmark name, and when thearrow becomes a pointing hand, click on the name. If a triangle (or + sign) appears tothe left of the bookmark, click the triangle (or + sign) to show or hide subordinatebookmarks.

Thumbnails are visual icons of the actual pages. After selecting the thumbnail view button(Acrobat Reader ver. 3.0) or tab (ver. 4.0/5.0; “Page” tab in 6.0), you can quickly browse for partssections just by the “look” of the page. Click on the appropriate thumbnail to view that page.

Use the Zoom and Fit tools for magnification of page sectionsSelect the Zoom tool. (In ver. 4.0 and later, when the Hand tool is selected, you cantemporarily change to the Zoom tool by holding down the Ctrl key and the space bar at thesame time.) Click and drag to draw a rectangle around the area you want to magnify.

To return to an overview, you can click on one of the following buttons:• The Fit Page button scales the entire page to display within the main window.• The Fit Width button scales the page width to display within the main window.

Find parts or procedures with the Find toolUse the Find tool to search for a fragment of a word, a complete word, or multiple words in theactive document. To find a word (e.g., a part name):

1. Click the Find tool.2. In the Find What text box, enter the text to be found and click Find. When the program

finds the text, the Find dialog box closes and the page containing the text is displayed withthe text highlighted.

3. To find the next occurrence of the word, press F3, press Ctrl + G, or reopen the Find dialogbox and click Find Again.

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32001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Part Number: 03102353-WY01EN

Revision ControlRevision A March 2005

The latest updates and other information about parts and service will be available for viewing anddownloading at www.utilimaster.com.

Important Notices©2005, Utilimaster.®

Printed in U.S.A.

Title: 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Utilimaster Corporation attempts to provide information that is accurate, complete, and useful. Allinformation contained in this manual is based on the latest product information available at the time ofpublication. However, because of the Utilimaster policy of continual product improvement, Utilimasterreserves the right to amend the information in this document at any time without prior notice. Shouldyou find inadequacies in the text, please send your comments to the following address:

UtilimasterAttn: Designer of Technical Publications65906 State Road 19, P.O. Box 585Wakarusa, Indiana, 46573-0585, U.S.A.

This material is confidential and the property of Utilimaster. It is shared with your company for the solepurpose of helping you with the operation of the described equipment.

Utilimaster makes no warranty of any kind with regard to this material, including, but not limited to, theimplied warranties of merchantability and fitness for a particular purpose. Utilimaster shall not be liablefor errors contained herein or for incidental or consequential damages in connection with the furnishing,performance, or use of this material.

Utilimaster expressly disclaims all responsibility and liability for the installation, use, performance,maintenance, and support of third-party products. Customers are advised to make their independentevaluation of such products.

No part of this document may be photocopied, reproduced, or translated to another language without theprior written consent of Utilimaster.

Utilimaster® and Aeromaster® are registered trademarks of Utilimaster Corporation. All other products orname brands mentioned in this document are trademarks of their respective owners.

Browse the award-winning web site www.utilimaster.com for more information about Utilimaster andits products.

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4 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Contents

Revision Control .........................................................................................................................3

Important Notices .......................................................................................................................3

Introduction ................................................................................................................................7

Wiring Manual Chart................................................................................................................... 7

Model Numbers ..........................................................................................................................8

Freightliner Chassis Model Numbers ................................................................................................. 8

Utilimaster Body Model Numbers ....................................................................................................... 8

What Model Do I Have? ..................................................................................................................... 8

VIN, Body Serial Number, and Work Order Numbers ................................................................9

Finding Information................................................................................................................... 10

Reporting Safety Defects .........................................................................................................10

United States Only ........................................................................................................................... 10

Canada Only .................................................................................................................................... 10

Safety Considerations—Notes, Cautions, and Warnings ......................................................... 11

Battery ......................................................................................................................................12

Access .............................................................................................................................................. 12

Disconnection ................................................................................................................................... 12

Removal ........................................................................................................................................... 12

Installation ........................................................................................................................................ 12

Symbol Codes and Identification ..............................................................................................13

Codes and Symbols ......................................................................................................................... 13

Circuit Number Identification ............................................................................................................ 14

Harness Layout Models 31, 32, and 35 ........................................................................................... 15

Harness Layout Models 40, 41, and 42 ........................................................................................... 16

Connectors ....................................................................................................................................... 17

Wiring Diagrams .......................................................................................................................23

Accessory Outlet (Cigarette Lighter) ................................................................................................ 23

Back-up Camera .............................................................................................................................. 24

Door Ajar System ............................................................................................................................. 25

Fan, Driver Convenience ................................................................................................................. 26

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52001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Grounding System ........................................................................................................................... 27

Heater and Air Conditioning ............................................................................................................. 28

Auxiliary Heater ........................................................................................................................................ 28

Heater Only (Electronic Controls) ............................................................................................................. 29

Heater with A/C System (Electronic Controls) ........................................................................................... 30

Light, Cab Dome .............................................................................................................................. 31

Lights, Cargo .................................................................................................................................... 32

Standard ................................................................................................................................................... 32

Switch on Dash ......................................................................................................................................... 33

Three-Way Switch .................................................................................................................................... 34

Lights, Forward ................................................................................................................................ 35

Clearance Lights ....................................................................................................................................... 35

Incandescent Without Daytime Running Lights ......................................................................................... 36

LED Without Daytime Running Lights ....................................................................................................... 37

Daytime Running Lights ............................................................................................................................ 38

Lights, HVAC Control Panel ............................................................................................................. 39

Lights, Rear ...................................................................................................................................... 40

Standard ................................................................................................................................................... 40

Routed through Interior ............................................................................................................................. 41

Split Taillights ............................................................................................................................................ 42

Split Taillights Routed through Interior ....................................................................................................... 43

Supplemental High Mount Stop Light (SHMSL) ........................................................................................ 44

Lights, Spot, Scene/Flood, or Strobe ............................................................................................... 45

Mirrors, Heated ................................................................................................................................ 46

Power Distribution ............................................................................................................................ 47

Roof Wiring ...................................................................................................................................... 48

Stereo System.................................................................................................................................. 49

Switches ........................................................................................................................................... 50

Vent, Powered .................................................................................................................................. 51

Wiper System ................................................................................................................................... 52

Standard ................................................................................................................................................... 52

Intermittent Option .................................................................................................................................... 53

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6 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

More Information ...................................................................................................................... 54

Download Files ................................................................................................................................. 54

Utilimaster Quick Reference Parts Guide ........................................................................................ 54

Utilimaster Detailed Parts, Service, and Wiring Manuals ................................................................. 54

Utilimaster Glossary of Terms .......................................................................................................... 54

Contact Utilimaster ........................................................................................................................... 54

Index ........................................................................................................................................ 55

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72001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

IntroductionThis manual (P/N 03102353-WY01EN)illustrates electrical wiring diagrams forAeromaster® walk-in bodies on the Freightliner“M2000” strip chassis and the “Straight Rail”strip chassis. It is specific to UtilimasterModel Numbers 31, 32, 35, 40, 41, and 42Model Years 2001 to current production.Wiring diagrams are dependent on model andyear of the Freightliner chassis. (See the WiringManual Chart section below.)

This manual covers only those componentsmanufactured by or installed by Utilimaster®

Corporation. Items such as chassis and drive traincomponents or certain interior options arecovered by separate manufacturer-suppliedinformation. Not all options are included in thismanual and some numbers may have changed.

If your vehicle is equipped with a VACS system,supplementary information is in Vehicle AccessControls System for Utilimaster Walk-In VansOperation and Service Manual (P/N 03102103).To order that manual, call 800-237-7806 (574-862-3219), fax 574-862-7637, or [email protected].

Wiring Manual Chart

NOTE: In 2002, the Utilimaster Model 31 was replaced by the Model 41 and the Model35 was replaced by the Model 41. Utilimaster’s Model 32 was discontinued in 2004. In2005 the Model 42 was added. Cross-reference Utilimaster’s Body model numbers withFreightliner’s models in the Model Numbers section.

NOTE: See the More Information section about obtaining other manuals.

All information, specifications,and illustrations contained in thismanual are based on the latestproduct information available atthe time of publication.However, because of the Utilimaster policy ofcontinual product improvement, Utilimasterreserves the right to amend the information in thisdocument at any time without prior notice.

NOTE: These wiring diagramsare a generic sample. Details inthese diagrams may differ fromthose in your vehicle. BecauseUtilimaster manufactures manycustomized vehicle bodies, thismanual cannot list and illustrateevery possible wiringconfiguration for every vehicle.Use this information as a guidelinewhere it applies.

Model YearUtilimaster Body Model Number

Manual Part Number

1996-2001 31, 32, 35 03102353-WY96EN

2001-2002 31, 35

2001-2004 32

2001 and Later 40, 41, 42

03102353-WY01EN

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8 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Model NumbersFreightliner Chassis ModelNumbers

Utilimaster builds bodies on Freightliner chassisdesignated by the Gross Vehicle Weight Rating(GVWR). Freightliner chassis model numbersalways start with “MT.” They are MT35, MT45,and MT55.

Utilimaster Body Model Numbers

Utilimaster model numbers include 31, 32, and 35for the “M2000” series and 40, 41, and 42 for the“Straight Rail” series.

What Model Do I Have?

Your vehicle can be referenced by either theFreightliner chassis model number or theUtilimaster body model number. Be careful tonote the difference between Utilimaster’s BodyModel Number 35 and Freightliner Chassis ModelNumber MT35. They are not the same thing.

The fifth and sixth digits in the VIN numberindicate Freightliner’s chassis model numberwhich can be cross-referenced with Utilimaster’sbody model number. (See the chart below and theVIN information on the next page.) There aresome differences that affect parts and optionsbetween the models and model years. OurCustomer Service Department will gladly help ifyou need assistance.

Code Chassis Model GVWR 1996–2002 2002–LaterA5 MT 55 14,001 to 16,000 Class 4 31 41 and 42

AM MT 35 9,001 to 10,000 Class H 32 32

AN MT 45 14,001 to 16,000 Class 4 35 40

AP MT 45 16,001 to 19,500 Class 5 35 40

AR MT 55 19,500 to 26,000 Class 6 31 41 and 42

AS MT 55 26,001 to 33,000 Class 7 31 41 and 42

BG MT 55 16,001 to 19,500 Class 5 31 41 and 42

BH MT 35 10,001 to 14,000 Class 3 32 32

BJ MT 45 10,001 to 14,000 Class 3 35 40

Utilimaster Body ModelVIN Positions 5 and 6 — Model, GVWR

Code Chassis Model BrakesBV MT 45 and 55 Cummins 5.9 Liter Air

BW MT 45 and 55 Cummins 5.9 Liter Hydraulic

BX MT 45 and 55 Cummins 5.9 Liter Air over Hyd

CN MT 45 MBE-900 Mercedes 4.3 liter Air

CR MT 45 MBE-900 Mercedes 4.3 liter Air over Hyd

C5 MT 35 Cummins 3.9 liter Air over Hyd

C6 MT 35 Cummins 3.9 liter Air

C7 MT 35 Cummins 3.9 liter Hydraulic

Electronic Cummins engines are Black in color. Older Mechanical Cummins engines are Tan in color.

EngineVIN Positions 7 and 8 — Engine, Brakes

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92001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

LA–15Federal Certification Label and VIN Plate on Door Post

VIN, Body Serial Number, and Work Order Numbers

LA–10Vehicle Identification Number

LA–05Federal Certification Label

The 15-digit Utilimaster Body (or Unit) SerialNumber is recorded on the Federal CertificationLabel. This label is a plastic decal (about 11" longand 2" high) that contains a variety of manufacturinginformation (including the VIN). This label is foundbetween the quarter window and door. (SeeIllustrations LA–05 and LA–15).

The 17-digit chassis Vehicle Identification Number(VIN) is the legal identifier for this vehicle and is thenumber recorded in the license plate registration. TheVIN appears on a small metal plate on the dash on thedriver’s side. You can read the VIN if you lookthrough the quarter-panel window. (See IllustrationLA–10.) The number is also recorded on the FederalCertification Label. (See Illustration LA–05.)

A 7-digit (including a leading W) Work OrderNumber appears below the Unit Serial Number onthe Federal Certification Label. (See IllustrationLA–05.)

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10 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Finding InformationThe Contents lists sections (and their respectivepages) containing wiring diagrams and otherinformation. The Index lists pages on which theindexed topics can be found.

Sheet numbers indicated by last two digits in thedrawing number (lower right-hand corner of thedrawing when viewed at the normal viewingangle) refer to the engineering drawing pagenumbers but are not in numerical order. Thesenumbers are not meant to match the manualsection or page numbers and are otherwise notreferenced.

NOTE: If you are using the AdobeAcrobat version of this documentprinting out pages for detailedstudy is recommended because ofthe 90° rotation of the diagrams.Printing individual pages or arange of pages from the AcrobatReader is easily accomplished byselecting File, Print, and then thedesired print range.

WARNING: Connecting unauthorized devices to the vehicle's wiring can potentially cause vehiclemalfunction, damage, fire, personal injury, and/or voiding of the warranty. Contact Utilimasterbefore connecting any devices to the vehicle's wiring other than plugging into a suppliedaccessory outlet (cigarette lighter).

Reporting Safety DefectsUnited States Only

If you believe that your vehicle has a defect thatcould cause a crash, injury, or death, you shouldimmediately inform the National Highway TrafficSafety Administration (NHTSA), in addition tonotifying Utilimaster.

If NHTSA receives similar complaints, it mayopen an investigation, and if it finds that a safetydefect exists in a group of vehicles, it may order arecall and remedy campaign. However, NHTSAcannot become involved in individual problemsbetween you, your dealer, or Utilimaster.

To contact NHTSA, you may either call the AutoSafety Hotline toll-free at 800-424-9393 (or 202-366-0123 in the Washington, D.C., area) or write to:

NHTSAU.S. Department of Transportation400 Seventh StreetWashington, DC 20590

You can also obtain other information about motorvehicle safety from the Hotline.

Canada Only

If you believe that your Canadian-registeredvehicle has a defect that could cause a crash,injury, or death, you should immediately informTransport Canada, in addition to notifying Utili-master.

To contact Transport Canada, call 800-333-0510 (or613-993-9851 in the Ottawa region) or write to:

Transport CanadaMotor Vehicle Defect InvestigationPO Box 8880Ottawa, Ontario, K1G 3J2

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112001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Safety Considerations—Notes, Cautions, and WarningsAs you read through the procedures, you will come across NOTES, CAUTIONS, and WARNINGS.Each one is there for a specific purpose.

• NOTES give you additional information that will help you to complete the procedure.

• CAUTIONS warn you against making an error that could damage the vehicle.

• WARNINGS remind you to be careful when there is a risk of personal injury.

Below are some basic WARNINGS that you should heed when you work on the vehicle’sbody. They are not all inclusive, however, and common sense must be used when servicing vehicles.

• Always wear safety glasses and other properprotective equipment (gloves, steel-toedshoes, face shields, knee pads, hearingprotection) as appropriate to the process.

• Use safety stands and/or wheel blockswhenever you are underneath the vehicle.

• Put the transmission in Park and set theparking brake before working on the vehicle.

• Be sure that the ignition switch is Off unlessotherwise required by the procedure.

• Operate engines only in well-ventilatedareas.

• Keep yourself and your clothing away fromthe radiator fan, belts, and any moving partswhen the engine is running.

• Keep hands and other objects clear of theradiator fan blades. The electric fan canstart at any time even though the ignition isOff. Disconnect the fan when workingunder the hood.

• Avoid contact with hot metal parts, such asthe radiator or exhaust system.

• Do NOT smoke while working on thevehicle.

• Always remove rings, watches, hangingjewelry, and loose clothing before workingon a vehicle. Tie long hair securely behindyour head.

• Become familiar with all warning labels.

• Always maintain firm footing and control oftools.

• Use only tools that are in good condition,and use them only in the appropriate manner.

• Get help when needed to avoid injuriescaused by overexertion.

• Always be aware of the location of otherpeople and potential trip hazards (e.g., airlines, electrical cords, tools).

• Utilimaster recommends that a licensedautomotive air-conditioning specialistwork on the vehicle’s air-conditioning(HVAC) system.

• Avoid breathing A/C refrigerant andlubricant vapor or mist. Exposure mayirritate eyes, nose, and throat. To removeR-134a from the A/C system use serviceequipment certified to meet the require-ments of SAE J2210 (R-134a recyclingequipment). If accidental system dis-charge occurs, ventilate work area beforeresuming service. Additional health andsafety information may be obtained fromrefrigerant and lubricant manufacturers.

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12 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Illustration BA–20Negative (black) Cable Disconnected and Tucked Away

WARNING: Always remove the (black)Negative cable(s) first and connect itlast.

WARNING: To avoid accidental shock ordamage to the vehicle, disconnect thebattery before servicing an electricalcomponent. Check your chassis-supplied operation or service informa-tion for specific recommendations.

Illustration BA–10Stepwell Battery Access

Battery

Access

NOTE: The batteries on mostAeromasters are located throughan access panel in the right-handstepwell. (See Illustration BA–10.)Otherwise see the Chassis ServiceManual.

Disconnection

1. Make sure the ignition switch is Off.

2. Disconnect the Negative (black) batterycable(s) first. (See Illustration BA–20.)

3. Tuck the battery cable away from theterminal to prevent accidental contact.

4. When servicing the vehicle is finished,reconnect the cable.

Removal

1. Disconnect battery. (See theDisconnection section.)

2. Remove the Positive battery cable(s).

3. Remove the battery hold-downs.

4. Note the location of the posts and removethe battery from the vehicle.

Installation

1. Install the battery in the battery tray—inthe same orientation.

2. Secure the battery hold-downs.

3. Connect the battery cables, Negative last.

NOTE: Remember to fasten theaccess panel.

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132001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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232001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Wiring DiagramsAccessory Outlet (Cigarette Lighter)

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24 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Back-up Camera

NOTE: These wiring diagramsare a generic sample. Details inthese diagrams may differ fromthose in your vehicle. BecauseUtilimaster manufactures manycustomized vehicle bodies, thismanual cannot list and illustrateevery possible wiringconfiguration for every vehicle.Use this information as aguideline where it applies.

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Page 25: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

252001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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NOTE: These wiring diagramsare a generic sample. Details inthese diagrams may differ fromthose in your vehicle. BecauseUtilimaster manufactures manycustomized vehicle bodies, thismanual cannot list and illustrateevery possible wiringconfiguration for every vehicle.Use this information as aguideline where it applies.

Page 26: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

26 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Fan, Driver Convenience

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Page 27: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

272001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 28: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

28 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 29: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

292001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 30: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

30 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 31: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

312001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 32: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

32 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Lights, Cargo

Standard

NOTE: These wiring diagramsare a generic sample. Details inthese diagrams may differ fromthose in your vehicle. BecauseUtilimaster manufactures manycustomized vehicle bodies, thismanual cannot list and illustrateevery possible wiringconfiguration for every vehicle.Use this information as aguideline where it applies.

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332001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Lights, Cargo

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Page 34: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

34 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Lights, Cargo

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Page 35: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

352001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 36: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

36 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Lights, Forward

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372001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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38 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 41: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

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42 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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44 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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452001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 46: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

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Page 47: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

472001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 48: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

48 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Roof Wiring

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Page 49: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

492001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 50: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

50 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 51: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

512001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 52: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

52 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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Page 53: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

532001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Wiper System

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Page 54: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

54 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

NOTE: When phoning Utilimaster, be aware thatour 219 telephone area code changed to 574 inJanuary 2002. The 800 numbers were unaffected.

More InformationDownload Files

Many support documents, including those described here, are downloadable(as Adobe® Acrobat® PDF files) from our award-winning web site atwww.utilimaster.com. Click on the Technical Manuals button, to accessthe download page. To view the files you must have the Adobe AcrobatReader version 4.0 or higher installed on your computer. Acrobat readers areavailable free for all leading computer operating systems on the Adobe website (www.adobe.com).

Utilimaster Quick Reference Parts Guide

Easily find commonly replaced parts for most Utilimaster vehicles in theUtilimaster Quick Reference Parts Guide. This illustrated document includespart numbers for door hardware, electrical components, mirrors, vents, mudflaps, roll-up door parts, and many other parts. It also includes sealants andrepair kits.

Utilimaster Detailed Parts, Service, and Wiring Manuals

Find parts, routine maintenance procedures, troubleshooting, proper adjustmentmethods, vehicle repair, aftermarket upgrades, and much more in theAeromaster parts, service, and wiring manuals.

Utilimaster Glossary of Terms

If you are not familiar with some of the terminology used in this manual, youcan find many Utilimaster and industry associated terms and definitions in theUtilimaster Glossary of Terms—Body Information Guide.

Contact Utilimaster

Browse our site for more information about Utilimaster and its productsor contact Utilimaster Customer Service by using one of the followingmethods:• Call 800-237-7806 (or 574-862-3219).• Fax to 574-862-7637.• Email to [email protected].• Mail to the following address:

UtilimasterAttn: Customer Service Department65528 State Road 19P.O. Box 585Wakarusa, IN 46573-0585U.S.A.

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552001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Index

A

A/C. See HVACAccessory outlet 23Address

National Highway Traffic Safety Admin-istration 10

Transport Canada 10U.S. Department of Transportation 10Utilimaster

Customer Service 54Publications department 3

Air conditioning. See HVACAlarm, back-up 40, 42Auxiliary heater. See Heater

B

Back-up. See Alarm and LightBack-up camera 24Battery

Access 12Disconnecting 12

Blower. See HeaterBody serial number 9

C

Camera, back-up 24Cautions 11Chassis, Freightliner 7, 8CHMSL (Center High Mount Stop

Light). See Light: Supplemental HighMount Stop Light

Cigarette lighter. See Accessory outletCircuit number identification 14Codes 13Color codes 13, 14Connectors 17, 18, 19, 20, 21, 22

D

Door ajar system 25

E

Electrical parts 54Email 54

F

Fan, dash 26, 48Federal Certification Label 9Finding information 10Flood light 45

G

Glossary of terms 54Grounding system 27

H

Harness layout 15, 16Heated mirrors 46Heater. See also HVAC

Auxiliary 28System (no A/C) 29

HVAC 30. See also HeaterHVAC panel lights 39

L

LightBack-up 40, 41, 42, 43Cab 48Cargo 31, 32, 33, 34, 48Center High Mount Stop Light

(CHMSL). See Light: SupplementalHigh Mount Stop Light

Clearance 35, 48Daytime running (DRL) 38Dome 31Flood 45Forward 35Front 37, 38Head light 36, 37, 38HVAC panel 39License plate 40, 41, 42, 43Master three-way switch 31, 32, 33, 34Rear 40, 41, 42, 43Roof 48Scene 45Side marker 36, 37, 38

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56 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Spot 45Stop 40, 41, 42, 43Strobe 45Supplemental High Mount Stop

(SHMSL) 44, 48Tail 40, 41, 42, 43Turn signal 36, 37, 38, 40, 41, 42

M

Mirrors, heated 46Model numbers 8

N

Notes 11Numbers

Body serial number 9Engineering drawings 10Index 10Model 8Phone 10, 54Section 10Sheet 10VIN 9Work order 9

O

Outlet. See Accessory outlet

P

Panel, HVAC Control 39Parts guide and manuals 54Phone numbers

NHTSA 10Transport Canada 10Utilimaster Customer Service 54

Power distribution 47

R

Revision control 3Roof wiring 48

S

SafetyConsiderations 11Defects, reporting 10

Scene light 45Sections 10Serial number 9SHMSL (Supplemental High Mount Stop

Light 44, 48Spotlight 45Stereo system 49Strobe light 45Supplemental High Mount Stop Light

(SHMSL) 44, 48Switches 50

A/C 30Auxiliary 50Auxiliary heater 28Blower 29, 30Cargo 31, 32, 33, 34Dash 26Heated mirror 46Hi/Lo (A/C) 30Power vent 51Spotlight 45Strobe 45Thermo (A/C) 30

Symbols 13

U

Utilimaster body parts manuals 54Utilimaster body serial number 9Utilimaster Customer Service 54Utilimaster Glossary of Terms 54Utilimaster Quick Reference Parts Guide 54

V

VACS 7Vent, powered 51VIN 9

W

Warnings 11Web site 3, 54Wiper system

Intermittent 53Standard 52

Work order number 9

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572001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Notes

Page 58: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

58 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

Page 59: Body Wiring Manual - Utilimaster - Parts & Accessories and Later Aeromaster on Freightliner Chassis—Body Wiring Manual 7 Introduction This manual (P/N 03102353-WY01EN) illustrates

592001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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60 2001 and Later Aeromaster on Freightliner Chassis—Body Wiring Manual

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