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02 www.rustibus.com
Director Tore Dalseide
Dalseide Shipping Services AS was established in 1978 in Austevoll, Norway.
Austevoll has over many decades developed a strong tradition within the shipping industry ranging from shipbuilding through to fisheries. The hard and trying nature of the region has given the population and companies there a very strong connection and respect for the environment. It is in this environment that we developed Rustibus®.
We strive to produce our de-scaling machines to fulfil and surpass our customers’ expectations, with regard to both results and performance but also of equal importance, environment protection. It is of utmost importance to us that our Rustibus® machines do nothing to harm the environment they are used in.
Our experience since 1978 and the fact that there are many thousand Rustibus® machines out there has shown us that we are on the right track. Satisfied customers and satisfactory sales is evidence of this.
Exporting to the shipping industry worldwide through our offices in Norway, Antwerp, Singapore and Houston, we aim to be the customer’s first choice in maintenance equipment for the marine and offshore/onshore industries.
COMPANY INTRODUCTION
Genuine Rustibus® parts only
03www.rustibus.com
OPTIONAL EQUIPMENT/INFO BY RUSTIBUS® PAgE 46-58
RUSTIBUS® 2000 SERIES PAgE 07-17
RUSTIBUS® 1200 SERIES PAgE 18-21
RUSTIBUS® VERTICAL SYSTEM PAgE 42-43
RUSTIBUS® PIPE SERIES PAgE 44-45
RUSTIBUS® 400 SERIESPAgE 22-25
RUSTIBUS® 30 SERIESPAgE 26-32
RUSTIBUS® 20 SERIESPAgE 33-35
RUSTIBUS® EX SERIESPAgE 36-41
Genuine Rustibus® parts only
RUSTIBUS®
- THE ENVIRONMENTAL FRIENDLY SOLUTION -
Rustibus® is designed to de-scale and power brush ship decks, hatch covers, tank tops, etc. free from old coating and rust.
Having used Rustibus® each variant leaves the surface clean up to ST3 +++ (SSPC-SP11 +++) . These standards are obtained without time consuming and costly methods of removing old paint and rust.
Rustibus® are the most powerful mechanical de-scalers available and do not damage the steel surface beneath.
The Rustibus® de-scaling machines have been in operation since 1978 and have proven themselves to be reliable and requiring a minimum of maintenance. The key to the success of Rustibus® is the use of specially prepared chain links to achieve these results.
Rustibus® can be operated by one person with no special training. All Rustibus® models are delivered ready to use, with a operation/safety manual and spare parts list.
04 www.rustibus.com Genuine Rustibus® parts only
RUSTIBUS® SAFETY FIRST
The Safety of our customers is of utmost importance to us and we make it our business to make your business safer.
Every Rustibus® electrical machine is fitted with a thermal-magnetic circuit breaker to protect the operator and the machine. Our two largest models, the Rustibus® 2000 and Rustibus® 1200 are all fitted with voltage trips to avoid sudden starting of the motor when power is restored should a power failure occur.
Rustibus® also offers our clients additional safety measures. This includes our specially designed Earth Breaker device for use with our electrical machines, see page 48.
Safety equipment such as helmet, gloves, glasses, footwear etc. are required when operating the machines.
05www.rustibus.comGenuine Rustibus® parts only
RUSTIBUS® CONSUMABLE PARTSIDENTIFYINg gENUINE RUSTIBUS® PARTS
gENUINE SPARE PARTS are marked with either RUSTIBUS® PATENTED (* fig.1) or gENUINE RUSTIBUS PARTS (* fig.2)
If they are not there, they’re not gENUINE PARTS. Use only the best, don’t settle for less. RUSTIBUS®
06 www.rustibus.com Genuine Rustibus® parts only
* fig.1
* fig.1
* fig.1
* fig.2
RUSTIBUS® 2000 SERIES
Rustibus® 2000 is made for de-scaling large surfaces such as hatch covers, tank tops, etc. The main consumable part for the Rustibus® 2000 is the Disposable Chain Drum. These drums do not require maintenance or parts replacement. Simply use them until they are fully used and then change them with a new one. The average lifetime of a fully used Disposable Chain Drum is approx. 500 m², all depending on the use and surface conditions. The realistic capacity is up to 30 m² per hour, achieving results of ST3 +++ (SSPC-SP11 +++) and ready for painting. The most powerful machine of its type on the market!
Features and Benefits- Heavy-duty scaling machine for large areas. - Realistic speed / capacity up to 30 m² per hour - High quality construction: aluminium chassis and ABB motor 6,4 kW. (440V) - The only mechanical scaler able to obtain ST3 +++ (SSPC-SP11 +++) without damaging the steel! - Thermo-magnetic protection to ensure user’s safety. (electric models) - Vacuum port connection - The only machine especially designed for the marine industry! - Available in 3 Phase 380/440V – 50/60Hz and 3 Phase 220V – 50 or 60Hz, Pneumatic, Pneumatic Explosion proof (see page 37-38) and Diesel driven. - Available in two styles: Standard and Low. - Supplied with electric cable (the electric units).- All machines delivered with Chain Drum ready for use!
07www.rustibus.comGenuine Rustibus® parts only
RUSTIBUS® 2000 ELECTRIC
Technical Information:Length: 1320 mm / 52” Height: 900 mm / 35” Width: 420 mm / 16” Total Weight: 90 kg / 198 lbsCapacity / hour: 30 m² /320 ft² Working track: 200 mm / 8” Blows/min: 200,000Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. 50m Cable.Ready for use.
Electrical Information:V: 3 x 220 / 380 / 440 V A: 20,5 / 12 / 12 Hz: 50 / 60 kW: 5,5 / 5,5 / 6,4 RPM: 1425 / 1720
Item Number: 200-1000: 3x220 / 380 / 440 V ISSA: 55.301.00 IMPA: 59.12.05 / 59.12.06
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RUSTIBUS® 2000 ELECTRIC LOW
Technical Information:Length: (1500/1790 mm) / (59”/ 70”) Height: (900/370 mm) / (35”/ 14” )Width: 420 mm / 16”Total Weight: 100 kg / 220 lbs Capacity / hour: 30 m² /320 ft² Working track: 200 mm / 8” Blows/min: 200,000Result: ST3 +++ (SSPC-SP11 +++) 50m Cable.Ready for use.
Electrical Information:V: 3 x 220 / 380 / 440V A: 20,5 / 12 / 12 Hz: 50 / 60 kW: 5,5 / 6,4RPM: 1425 / 1720
Item Number: 200-4000: 3 x 220 / 380 / 440 V ISSA: 55.304.00 IMPA: 59.12.05 / 59.12.06
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RUSTIBUS® 2000 AIR
Technical Information:Length: 2180 mm / 85” Height: 430 mm / 17” Width: 420 mm / 16” Total Weight: 83 kg / 183 lbs Capacity/hour: 30 m² / 320 ft²Working track: 200 mm / 8” Blows/min: 200,000Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. Ready for use.
Pneumatic Information:Air Cons: 6 m³ / min / 212 CFM. Work press: 6,5 bar / 94 psi Hose: 25 mm / 1”Lubricator and filter: Standard Power: 8 hp / 6 kW (w/6 bar) RPM: 1850
Item Number: 200-3000 ISSA: 55.303.00 IMPA: 59.12.08
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Explosion proof version available,see page 37.
RUSTIBUS® 2000 AIR LOW
Technical Information:Length: 2180 mm / 85” Height: 430 mm / 17” Width: 420 mm / 16” Total Weight: 100 kg / 220 lbs Capacity/hour: 30m² / 320 ft² Working track: 200 mm / 8” Blows/min: 200,000Result: ST3 +++ (SSPC-SP11 +++) Ready for use.
Pneumatic Information:Air Cons: 6 m³ / min / 212 CFM Work press: 6,5 bar / 94 psi Hose: 25 mm / 1”Lubricator and Filter: Standard Power: 8 hp / 6 kW (w/6 bar) RPM: 1850
Item Number: 200-9000 ISSA: 55.305.00 IMPA: 59.12.08
11www.rustibus.comGenuine Rustibus® parts only
Explosion proof version available,see page 38.
Technical Information:Length: 1320 mm / 52” Height: 900 mm / 35” Width: 420 mm / 16” Total Weight: 90 kg / 198 lbs Capacity / hour: 30 m² /320 ft² Working track: 200 mm / 8” Blows/min: 200,000Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. Ready to use.
Engine Information:Yanmar L70 Diesel Cons: 2 litres / 0,528 US gal. / Hour Hp: 7,0 / 5,2 kW RPM: 1800
Item Number: 200-2000 ISSA: 55.302.00 IMPA: 59.12.07
RUSTIBUS® 2000 DIESEL
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RUSTIBUS® 2000 REMOTE CONTROLLED
Technical Information:Length:1320 mm / 52” Height: 900 mm / 35” Width: 420 mm / 16” Total Weight: 90 kg / 198 lbs Capacity/hour: 30 m² /320 ft² Working track: 200 mm / 8” Blows/min: 200,000Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. 50m Cable.50m Control Cable.Ready for use.
Electrical Information:V:3 x 220 / 380 / 440 V Hz: 50 / 60 A: 20,5 / 12 kW: 5,5 / 6,4Motor RPM: 1425 / 1720
Item Number: 200-6000
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DISPOSABLE CHAIN DRUM SYSTEM
SPARE PARTS FOR CHAIN DRUM SYSTEM
This one-time-use system does not require any parts replacement.Simply use the Disposable Chain Drum until it is fully used and then replace the entire drum with a new one.
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Item : 200-2300 Shaft to Chain Drum and Wire Brush Weight: 1,1 Kg /2,4 lbsISSA: 55.306.14IMPA: 59.18.10DNV Certified
Item : 200-0170 Bearing 17mm (Incl. Casing) Weight: 0,235 Kg / 0,51 lbsISSA: 55.306.03IMPA: 59.18.08DNV Certified
Item : 200-0156 Disposable Chain Drum - SET (4 pcs)
Weight: 19,5 kg / 43 lbsIMPA: 59.12.09DNV Certified
Item : 200-0180 Bearing 20mm (Incl. casing) Weight: 0,615 Kg / 1,35 lbs ISSA: 55.306.04IMPA: 59.18.09DNV Certified
Genuine Rustibus® parts only
DISPOSABLE CHAIN DRUM SYSTEM
The Rustibus® 2000 Disposable Chain Drum is much easier to put together and more cost effective then our old Chain Drum System, see page 50.
Item: 200-0151Disposable Chain Drum Assembly Incl.: - Disposable Chain Drum Set (200-0156)- 17mm Bearing (200-0170)- 20mm Bearing (200-0180) - Shaft for Head (200-2300)Weight: 22,5 kg / 50 lbsIMPA: 59.18.05DNV Certified
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RUSTIBUS® 2000 SERIES PARTS
Item:200-0158 Replacement Wire Brush(Brush Only) Weight: 18,5 kg / 41 lbs ISSA: 55.315.04IMPA: 59.18.07DNV Certified
Item : 200-0155Wire Brush Assembly Incl.: - Replacement Wire Brush(200-0158) - 17mm Bearing (200-0170) - 20mm Bearing (200-0180) - Shaft for Head ( 200-2300)- Weight: 20,5 kg / 45 lbs ISSA: 55.315.02IMPA: 59.18.06DNV Certified
All round Brush used for roughening, removing oxidisation, de-polishing and cleaning.
For assistance with particularly tough surface materials, please contact us at [email protected]. We can help find a solution.
16 www.rustibus.com Genuine Rustibus® parts only
Item : 200-2220 Pulley - w/Bush Weight: 2 kg / 5 lbs ISSA: 55.306.12DNV Certified
For use on shaft to chain drum and wire brush. There are a series of select Pulleys / Bushes available to fit each type of power unit.
RUSTIBUS® PULLEY REMOVAL gUIDE
Take off the pulley: loosen the ‘umbrako-bolts’ (* fig.2) in the Bush. (See picture below) Place one of these bolts in the ‘Third hole’ (* fig.1)and tighten up the bolt until the Pulley is loose. Pull off the pulley by hand or use light tools. Do not use an Adjustable Bearing Puller to do this!
NOTES ON BELT REMOVAL.Taking off and reinstalling the Belts can be done by turning the chain drum and using a screwdriver to lever off the belts.
RUSTIBUS® 2000 SERIES PARTS
17www.rustibus.comGenuine Rustibus® parts only
*fig.2*fig.1*fig.2
RUSTIBUS® 1200 SERIES
Rustibus® 1200 is made for de-scaling medium / large surfaces such as main deck, hatch covers, tank tops, etc. With its weight of only 45 kg it can easily be transported around the vessel. The main consumable part is the Disposable Chain Drum. These chain drums are made for one-time-use only and do not require any parts replacement. Simply use them until they are fully used and then replace the entire drum with a new one. The average lifetime of a fully used Disposable Chain Drum is approx. 200-225 m², all depending on the use and surface conditions. The realistic capacity is up to 18 m² per hour, achieving results of ST3 +++ (SSPC-SP11 +++) and ready for painting.
Features and Benefits- Heavy-duty scaling machine for medium to large areas. - Realistic speed / capacity up to 18 m² per hour. - High quality construction and ergonomic design.- Able to obtain ST3 +++ (SSPC-SP11 +++) without damaging the steel!- Thermo-magnetic protection to ensure user’s safety. (electric unit)- Vacuum port connection and protective screen.- The only machine especially designed for the marine industry! - Available in 3 P 220 / 380 / 440V – 50 / 60Hz, SP 220V – 50 / 60Hz and SP 110V – 60Hz, Pneumatic and Pneumatic Explosion proof model (see page 39). - Supplied with electric cable (the electric unit). - All machines delivered with Chain Drum ready for use!
18 www.rustibus.com Genuine Rustibus® parts only
RUSTIBUS® 1200 ELECTRIC
Technical Information:Length: 950 mm / 37” Height: 900 mm / 35” Width: 470 mm / 18” Total Weight: 45 kg / 100 lbs Capacity/hour: 18 m² / 194 ft² Working track: 120 mm / 5” Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. 50m Cable.Ready for use.
Electrical Information:V: 3 x 220 / 380/ 440 V A: 6,5 / 4,0 / 4,0 Hz: 60 / 50 or 60 kW: 1,8 (60Hz) / 1,5 (50Hz)RPM: 1680 / 1400
V: Single Phase 110 / 220 VA: 18,2 / 9,0Hz: 60 / 50 or 60Kw: 1,5 (60Hz) / 1,5 (50/60Hz)RPM: 1720 / 1420
Item Number: 120-1000: 3 x 220 / 380 / 440V 120-2000: 1 x 220V (50 or 60Hz)120-5000: 1 x 110V ISSA: 55.316.00 IMPA: 59.12.10 / 11 / 12
19www.rustibus.comGenuine Rustibus® parts only
RUSTIBUS® 1200 AIR
Technical Information:Length: 950 mm / 37” Height: 900 mm / 35” Width: 470 mm / 18” Total Weight: 45 kg / 100 lbs Capacity/hour:18 m² / 194 ft² Working track: 120 mm / 5” Blows/min: 80,000Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. Ready for use.
Pneumatic Information:Air Cons: 3,5 m³ / min / 127 CFM. Work press: 7 bar / 101 psiHose: 19mm / 3/4” Lubricator and Filter: StandardPower: 4 hp / 3 kW (w/6 bar) RPM: 1900
Item Number: 120-3000 IMPA: 53.12.33
20 www.rustibus.com Genuine Rustibus® parts only
Explosion proof version available,see page 39.
RUSTIBUS® 1200 SERIES PARTS
Item : 120-0156 Disposable Chain Drum - SET (3pcs) Weight: 7,5 kg / 16 lbs ISSA: 55.317.05IMPA: 59.12.37DNV Certified
Item : 120-0158 Wire Brush (Crimped Wire)Weight: 6 kg / 13 lbsISSA: 55.319.02IMPA: 59.18.03DNV Certified
All round Brush used for roughening, removing oxidisation, de-polishing and cleaning.
Item : 120-0151 WireBrush (Twisted Wire) Weight: 11 kg / 24 lbsIMPA: 59.18.04DNV Certified
Brush for extreme applications such as light de-rusting, descaling, preparing and cleaning weld seams.
21www.rustibus.comGenuine Rustibus® parts only
RUSTIBUS® 400 SERIES
Rustibus® 400 is made for de-scaling small / medium surfaces such as main deck, passage, etc. With its weight of only 18 kg it can easily be transported around the vessel.The main consumable part is the Disposable Chain Drum. These chain drums are made for one-time-use only and do not require any parts replacement. Simply use them until they are fully used and then replace the entire drum with a new one. The average lifetime of a fully used Disposable Chain Drum is approx. 75 m², all depending on the use and surface conditions. The realistic capacity is up to 6 m² per hour, achieving results of ST3 +++ (SSPC-SP11 +++) and ready for painting.
Features and Benefits- Heavy-duty scaling machine for small to medium areas. - Realistic speed / capacity up to 6 m² per hour. - High quality construction and ergonomic design.- Able to obtain ST3 +++ (SSPC-SP11 +++) without damaging the steel!- Vacuum port connection and protective screen. - The only machine especially designed for the marine industry! - Available in 3 P 220 / 380 / 440V – 50/60Hz, SP 220V – 50/60Hz and SP 110V – 60Hz, Pneumatic and Pneumatic Explosion proof model (see page 40). - Supplied with electric cable (the electric unit). - All machines delivered with Chain Drum ready for use!
22 www.rustibus.com Genuine Rustibus® parts only
RUSTIBUS® 400 ELECTRIC
Technical Information:Length: 950 mm / 37” Height: 900 mm / 35” Width: 280 mm / 11” Total Weight: 18 kg / 40 lbs Capacity hour: 6 m² / 64 ft² Working track: 40 mm / 1,6” Blows/min: 28,000Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. 50m Cable. Ready for use.
Electrical Information:V: 3 x 220 / 380 / 440V A: 3,5 / 3,5 / 3,5 Hz: 50 / 50 / 60 kW: 0,75 (50Hz) / 0,9 (60Hz)RPM: 1380 / 1380 / 1650
V: Single Phase 110 / 220 V A: 9,0 / 4,5 Hz: 60 / 50 or 60 kW: 0,75RPM: 1716 / 1410 (50Hz) or 1724 (60Hz)Item Number: 040-1000 : 3 x 220 / 380 / 440V 040-2000 : 1x 220V (50 or 60Hz)040-5000 : 1 x 110V ISSA: 55.320.00IMPA: 59.12.13 / 14 / 19
23www.rustibus.comGenuine Rustibus® parts only
RUSTIBUS® 400 AIR
Technical Information:Length: 950 mm / 37” Height: 900 mm / 35” Width: 240 mm / 9” Total Weight: 24 kg / 53 lbs Capacity/hour: 6 m² / 64 ft² Working track: 40 mm / 1,6” Blows/min: 28,000Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. Ready for use.
Pneumatic Information:Air Cons: 2,4 m³ / min / 85CFM. Work press: 7 bar / 101 psi Hose: 12,5 mm / 1/2” Lubricator and Filter: StandardPower: 2,5 hp / 1,86 kW (w/6bar) Motor RPM: 1900
Item Number: 040-3000ISSA: 55.321.00 IMPA: 59.12.20
24 www.rustibus.com Genuine Rustibus® parts only
Explosion proof version available,see page 40.
RUSTIBUS® 400 SERIES PARTS
Item : 040-0156 Disposable Chain Drum Weight: 2,5 Kg / 5 lbs ISSA: 55.322.01IMPA: 59.12.34DNV Certified
Item : 040-0158 Wire Brush (Crimped Wire) Weight: 3 Kg / 6 lbs ISSA: 55.325.02IMPA: 59.18.01DNV Certified
All round Brush used for roughening, removing oxidisation, de-polishing and cleaning.
Item : 040-0202 Heavy Duty Wire Brush (Twisted Wire) Weight: 4 Kg / 9 lbsIMPA: 59.18.02DNV Certified
Brush for extreme applications such as light de-rusting, de-scaling, preparing and cleaning weld seams.
25www.rustibus.comGenuine Rustibus® parts only
RUSTIBUS® 30 SERIES
The Rustibus® 30 Series are a range of lightweight hand tools designed for quick and efficient de-scaling using our renowned rotating chain drum system.These machines are much faster, offer more flexibility, deliver far better results and are more userfriendly compared to scaling hammers, flexible shaft scalers, etc.
The Rustibus® 30 Series are ideal for spot-scaling (horizontal and vertical) and have proven to be very efficient for ballast tank maintenance.
These units require very little maintenance. The Chain Drum is the main consum-able part. When the Chain Drum is fully used, simply replace it with a new one without the need to repair it - simple and cost effective.
Features and Benefits- Heavy-duty scaling machine for small horizontal and vertical areas .- Realistic speed / capacity up to 4 m² per hour. - High quality construction and ergonomic design. - Able to obtain ST3 +++ (SSPC-SP11 +++) without damaging the steel!- The only machine especially designed for the marine industry!- Explosion proof model (see page 41). - Delivered ready for use!
26 www.rustibus.com Genuine Rustibus® parts only
RUSTIBUS® 32 ELECTRIC 220V
Technical Information:Length: 450 mm / 17,5” Height: 220 mm / 8,5” Width: 130 mm / 5” Total Weight: 4,5 kg / 10 lbs Working track: 25 mm / 1” Result: ST3 +++ (SSPC-SP11 +++)
Electrical Information:V: SP 220 V - 240 VA: 7,3 Hz: 50 / 60W: 1200 RPM: 2500 (free speed)
Item Number: 032-2000IMPA: 59.03.28
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RUSTIBUS® 32 ELECTRIC PARTS
Item : 032-2156 R32 Chain Drum Weight: 0,86 kg / 2 lbsIMPA: 59.03.37DNV Certified
Item : 032-2202 R32 Wire BrushWeight: 0,7 kg / 1,6 lbsIMPA: 59.03.39DNV Certified
Item : 032-6200 R32 Magno RollerWeight: 0,90 kg / 2 lbsIMPA: 59.03.30See page 47.
Item : 032-2006 R32 BOD grease. Special Pinion and gear LubricantVolume: 15ml / 0.51 fl.oz.
Because of the strong magnetic field it can not be operated by persons fitted with cardiac pacemakers.
Genuine Rustibus® parts only
RUSTIBUS® 33 AIR
Technical Information:Length: 450 mm / 17,5” Height: 200 mm / 8” Width: 145 mm / 5,5” Total Weight: 3,7 kg / 8 lbs Working track: 25 mm / 1” Result: ST3 +++ (SSPC-SP11 +++)
Pneumatic Information:Air Cons: 625 L / min / 22CFMWork press: 6 Bar / 87 psiRPM: 2500 (free speed)
Item Number: 033-3000IMPA: 59.03.23
29www.rustibus.comGenuine Rustibus® parts only
Explosion proof version available,see page 41.
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RUSTIBUS® 33 AIR PARTS
Item : 033-3156 R33 Chain Drum Weight: 0,86 kg / 2 lbsIMPA: 59.03.22DNV Certified
Item : 033-3202 R33 Wire BrushWeight: 0,7 kg / 1,6 lbsIMPA: 59.03.25DNV Certified
Item : 033-6300 R33 Magno RollerWeight: 0,90 kg / 2 lbsIMPA: 59.03.24See page 47.
Item : 033-3006 R33 BOD grease. Special Pinion and gear LubricantVolume: 15ml / 0.51 fl.oz.
Genuine Rustibus® parts only
Because of the strong magnetic field it can not be operated by persons fitted with cardiac pacemakers.
Not available for Ex model 033-X3000
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RUSTIBUS® 35 ELECTRIC 110V
Technical Information:Length: 580 mm / 23” Height: 300 mm / 12” Width: 165 mm / 6,5” Total Weight: 5,7 kg / 12 lbs Working track: 25 mm / 1”Result: ST3 +++ (SSPC-SP11 +++)
Electrical Information:V: SP 110 - 120A: 10Hz: 50 / 60RPM: 2500 (free speed)
Item Number: 035-5000IMPA: 59.03.27
Genuine Rustibus® parts only
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RUSTIBUS® 35 ELECTRIC PARTS
Item : 035-5156 R35 Chain Drum Weight: 0,86 kg / 2 lbsIMPA: 59.03.36DNV Certified
Item : 035-5202 R35 Wire BrushWeight: 0,7 kg / 1,6 lbsIMPA: 59.03.38DNV Certified
Item : 035-6500 R35 Magno RollerWeight: 0,82 kg / 1,8 lbsIMPA: 59.03.29See page 47.
Item : 035-5006 R35 BOD grease. Special Pinion and gear LubricantVolume: 15ml / 0.51 fl.oz.
Genuine Rustibus® parts only
Because of the strong magnetic field it can not be operated by persons fitted with cardiac pacemakers.
RUSTIBUS® 20 SERIESNEEDLE/CHISEL SCALER
Technical Information:Weight: 3 kg / 6.5 lbs Length: (43 cm w/ 13 cm Needles) / (17” w/ 5” Needles )Air consumption: 340 Lts/min / 12 CFM Blows/min: 4600 Inlet: 1/4” NPT Ready for use.
The Rustibus® 20 is a versatile hand tool, combining a Needle- and Chisel Scaler in one machine, making it ideal for use in corners, on pipe joints and other hard to reach areas.
The pneumatic Rustibus® 20 Needle- and Chisel Scaler is one of the mostpowerful tools in its range, offering higher flexibility and more user-friendly compared to “gun-type” needle scalers.
The machine can be equipped with different needle sizes and chisel types, all depending on the surface and operators preference.
The Rustibus® 20 completes your set for a full comprehensive surface maintenance system.
Item Number: 020-3000 ISSA: 55.300.01IMPA: 59.05.28
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RUSTIBUS® 20 SERIES PARTS
Item : 020-024 3,2 mm x 180 mm Needles (100 pcs) Weight: 1 Kg / 2,2 lbs ISSA: 55.300.252 mm / 3 mm / 4 mm Needles are also available.
Item : 020-527Retainer Buffer Weight: 0.05 kg / 0.1 lbs ISSA: 55.300.16
Item : 020-956Retainer Weight: 0.05 kg / 0.1 lbs ISSA: 55.300.23
Item : 020-554Retainer Clip Weight: 0.05 kg / 0.1 lbs ISSA: 55.300.17
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RUSTIBUS® 20 SERIES PARTS
Item :020-632 Flat Chisel - 180 mm / 7” Weight: 0.2 Kg / 0.4 lbs ISSA: 55.300.24
Item : 020-634 Angle Chisel - 180 mm / 7” Weight: 0.2 Kg / 0.4 lbs ISSA: 55.300.29
35www.rustibus.comGenuine Rustibus® parts only
RUSTIBUS® VERTICAL SERIESRUSTIBUS® EX SERIES
The Rustibus® EX/ATEX series has been specifically engineered for use in areas that have potentially explosive atmospheres, whether caused by dust or gas.
The Rustibus® EX/ATEX series includes every model of the Rustibus® range, from the 2000 down to the 30 model.
After thorough and intensive testing, the Rustibus® machines received the final stamp of approval by DNV ( Det Norske Veritas). Certified by DNV to meet EX/ATEX 94/9/EC directive. Rustibus® machines are now available for use on Tanker vessels, FPSOs, off shore and at onshore oil and gas installations.
EX II 2 GD c IIA T135°C -20°C ≤ Ta ≤ +60°CDNV 11 ATEX 95218X
DNV certificate
download it from our webpage
www.rustibus.com
36 www.rustibus.com Genuine Rustibus® parts only
RUSTIBUS® X2000 AIR
Technical Information:Length: 2180 mm / 85” Height: 430 mm / 17” Width: 420 mm / 16” Total Weight: 83 kg / 183 lbs Capacity/hour: 30 m² / 320 ft² Working track: 200 mm / 8” Blows/min: 200,000Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. Ready for use.
Pneumatic Information:Air Cons: 6 m³ / min / 212 CFM. Work press: 6,5 bar / 94 psi Hose: 25 mm / 1”Lubricator and filter: Standard Power: 8 hp / 6 kW (w/6 bar) RPM: 1850
Item Number: 200-X3000 IMPA: 59.12.49
37www.rustibus.comGenuine Rustibus® parts only
Main consumables parts, see page 14.
RUSTIBUS® X2000 AIR LOW
Technical Information:Length: 2180 mm / 85” Height: 430 mm / 17” Width: 420 mm / 16” Total Weight: 100 kg / 220 lbs Capacity/hour: 30 m² / 320 ft² Working track: 200 mm / 8” Blows/min: 200,000Result: ST3 +++ (SSPC-SP11 +++) Ready for use.
Pneumatic Information:Air Cons: 6 m³ / min / 212 CFMWork press: 6,5 bar / 94 psiHose: 25 mm / 1” Lubricator and Filter: Standard Power: 8 hp / 6 kW (w/6 bar) Motor RPM: 1850
Item Number: 200-X9000 IMPA: 59.12.50
38 www.rustibus.com Genuine Rustibus® parts only
Main consumables parts, see page 14.
RUSTIBUS® X1200 AIR
Technical Information:Length: 950 mm / 37” Height: 900 mm / 35” Width: 470 mm / 18” Total Weight: 45 kg / 100 lbs Capacity/hour:18 m² / 194 ft² Working track: 120 mm / 5” Blows/min: 80,000Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. Ready for use.
Pneumatic Information:Air Cons: 3,5 m³/ min / 127 CFM. Work press: 7 bar / 101 psiHose: 19 mm / 3/4”Lubricator and Filter: StandardPower: 4 hp / 3kW (w/6 bar) RPM: 1900
Item Number: 120-X3000 IMPA: 59.12.48
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Main consumables parts, see page 21.
RUSTIBUS® X400 AIR
Technical Information:Length: 950 mm / 37” Height: 900 mm / 35” Width: 240 mm / 9” Total Weight: 24 kg / 53 lbs Capacity/hour: 6 m² / 64 ft² Working track: 40 mm / 1,6” Blows/min: 28,000Result: ST3 +++ (SSPC-SP11 +++) Ejector / Vacuum connection. Ready for use.
Pneumatic Information:Air Cons: 2,4 m³ / min / 85CFM. Work press: 7 bar / 101 psiHose: 13 mm / 1/2”Lubricator and Filter: StandardPower: 2,5 hp / 1,86 kW (w/6bar) RPM: 1900
Item Number: 040-X3000IMPA: 59.12.47
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Main consumables parts, see page 25.
RUSTIBUS® X33 AIR
Technical Information:Length: 450 mm / 17,5” Height: 200 mm / 8” Width: 145 mm / 5,5” Total Weight: 3,7 kg / 8 lbs Working track: 25 mm / 1”Result: ST3 +++ (SSPC-SP11 +++)
Pneumatic Information:Air Cons: 625 l / min / 22CFMWork press: 6 bar / 87 psiRPM: 2500 (free speed)
Item Number: 033-X3000IMPA: 59.03.35
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Main consumables parts, see page 30.
RUSTIBUS® VERTICAL SYSTEM
- VERTICAL SURFACE PREPARATION SYSTEM FOR BOXED SHAPED CARgO HOLDS -
The Rustibus® Vertical System is designed to de-scale flat, vertical cargo holds surfaces using our renowned rotating chain drum system.
The Rustibus® units are fitted to a truck-based automatic lifting system that can cover heights up to 25 m. The Rustibus® units move up and down with an incredible speed of up to 100 m2 per hour, leaving the surface to a result of ST3 +++(SSPC-SP11 +++).
This system is the environmentally friendly alternative for blasting or chemical treatment: Only old paint waste as residue, no blasting media and no chemicals.
Rustibus® N.V. provides the RVS as a contracting service throughout Europe for use in port and dry dock.
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RUSTIBUS® VERTICAL SYSTEM
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Rotating Chain Drum.
No chemicals andno blasting.
RUSTIBUS® PIPE SERIES
The Rustibus® Pipe Series are a range of mechanical machines designed for the sole purpose of de-scaling and cleaning outer pipe surfaces, in one 360 degree operation.
Rustibus® Pipe machine uses centrifugal force to drive the cleaning process, which is carried out by sets of rotating hammers with Cemented Carbide units. These units hammer and scrape off paint and corrosion at a capacity of up to linear 75 ft/23 m per hour and can give a cleaning result of ST3 +++ (SSPC-SP11 +++). The Rustibus® Pipe Series are a cost effective and environmental friendly alternative for maintaining pipelines.
The Rustibus Pipe Tool has as part of an EX/ATEX approval of the system for ‘Category 2 Equipment for use in ZONE 1 explosive atmospheres’ in accordance with the EX/ATEX 94/9/EC directive and the harmonized European Standards EN 13463- 1 and EN 13463-5 undergone intense experimental testing in order to verify whether or not the tool can cause ignition when operated in explosive atmospheres of hexane-air mixtures. The tests that were performed in these explosive Hexane-air mixtures have shown that the Rustibus Pipe Tool does not produce a strong enough ignition source to ignite the explosive hexane-air mix atmospheres.*
* Based on the tool being used how and for what it is intended.
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RUSTIBUS® PIPE 2”- 4”
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4” 6” 8” 10” 12”
Item nr 104-3000 106-3000 108-3000 110-3000 112-3000
Working Dia.(Outer Pipe)
1,97”- 4,33”/ 50-100 mm
3,74”- 6,10”/ 95-155 mm
5,91”- 8,07”/ 150-205 mm
7,88”- 10,05”/ 200-255 mm
9,86”-12,01”/ 250-305 mm
Length 450 mm / 17,7”
560 mm / 22”
560 mm / 22”
640 mm / 25,21”
660 mm / 26”
Width 220 mm / 8,7”
330 mm / 13”
380 mm / 14,97”
460 mm / 18,12”
450 mm / 17,7”
Result ST3 +++ (SSPC-SP11 +++)
Air Cons. 0,9 m3 / min / 32 CFM
ISSA 55.330.00 55.331.00 55.332.00 55.333.00 55.334.00
IMPA 59.06.31 59.06.32 59.06.33 59.06.34 59.06.35
RUSTIBUS® AIR PRO.AIR FILTER & LUBRICATOR
The Rustibus® Air Pro. removes harmful particles and water condensation from your air line. Rustibus® Air Pro. will also keep your air tools and compression equipment lubricated (using a fogging system), so the air tools work at peak efficiency as well as increasing their life. A regulator is used to maintain the pressure at a level suitable for the item in use.
Delivered with Air Connector Set - Ready For Use.
Technical Information: Length: 300 mm / 12” Width: 400 mm / 16” Height: 300 mm / 12” Total Weight: 6 kg / 13 lbs Working Pressure: 6-8 bar / 90 –115 psiMax Air Flow: 1680 l / min
Item Number: 42-3004ISSA: 55.337.00 IMPA: 59.08.45
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The Rustibus® Magno Rollers are a magnetised wheelbase for the Rustibus® 30 Series. They use a powerful magnet to support the entire Rustibus® hand tool which makes them perfect for use on angled steel surfaces.The Rustibus® Magno Roller will enhance safety and operator comfort.
Perfect for use in Ballast tanks!
RUSTIBUS® MAgNO ROLLER
Because of the strong magnetic field it can not be operated by persons fitted with cardiac pacemakers.
Item : 035-6500 R35 Magno RollerWeight: 0,82 kg / 1,8 lbsIMPA: 59.03.24
Item : 033-6300 R33 Magno RollerWeight: 0,90 kg / 2 lbsIMPA: 59.03.24
Item : 032-6200 R32 Magno RollerWeight: 0,90 kg / 2 lbsIMPA: 59.03.24
Rustibus® 30 Series see page 26-32.
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RUSTIBUS® EARTH BREAKER DEVICE
Technical Information:Length: 240 mm / 9,5” Height:210mm /8,3” Width: 180 mm / 7,0” Total Weight: 4 kg / 9lbs IP Level: 67
Electrical Information:V: 3 x 220 / 380 / 440 V Hz: 50 / 60 Switching Current: max 32A
Item Number: 200-6135 120-6135 040-6135ISSA: 55.315.03
The Rustibus® Earth Breaker is an additional safety system for use on our electricRustibus® machines. The Earth Breaker Device is installed between the power supply and the electric cable to the machinery. It monitors the electric wiring and machinery and switches of immediately when electric faults are detected to protect the operator from potential electrical contact.
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RUSTIBUS® WATER NOZZLE SYSTEM
The Water Nozzle System is available for all walkbehind models. It is intended to wet down and dampen dust before the surface is de-scaled.
The Water Nozzle System is available separately and needs to be specified when ordering a machine.
Item Number: 200-0062 120-0062 040-0062
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RUSTIBUS® 2000 CHAIN DRUMOLD SYSTEM
Item: 200-0150 Chain Drum Assembly Incl.: - Chain Links (200-0160) - 17mm Bearing (200-0170) - 20mm Bearing (200-0180) - Shims (200-0190)- Bolts W/ Nuts (200-0200) - Lamella (200-0210) - Shaft for Head (200-2300)- Weight: 27,5 Kg / 60,6 lbs - ISSA: 55.306.01
The OLD CHAIN DRUM SYSTEM is put together with numerous individual parts. It is still as effective as its always been but has now been made more user friendly and more cost effective, see our improved system at Page 14-15.
We can still deliver both individual parts and complete assembly on the old chain drum system on request.
200-0200 (Bolts)
200-0190 (Shims - 84 pcs)
200-0160 (Chain Links-168 pcs)
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RUSTIBUS® CONNECTIONS
We utilise a range of quick connections on our machines. Therefore we are able to supply you with a diverse range of stainless steel quick air connections. Our standard stock items are shown below.
We also supply a standard range of Claw connections as 1”, 3⁄4”, 1⁄2” and 1⁄2” threaded, in both European and US styles. Pneumatic machines, available with either Euro or US claw connections. To be specified on ordering machine. Other types available on request.
033-3003 Rustibus 20 & 30
DNV Certified
042-3003 Rustibus Air Pro
200-3002(EX)200-X3002
120-3002(EX) 120-X3002
040-3002(EX) 040-X3002
42-002-2
033-3007 Male Hose Connection
042-3002 Rustibus Air Pro
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033-3002 Female Hose Connection
DNV Certified
RUSTIBUS® AND THE ENVIROMENT
Dalseide Shipping Services strives to make Rustibus® machines as effective as possible for the job that they are intended for, without any adverse affects on either the machine operator or environment around them.
In addition to the inherent features in the machines, designed to minimise pollution, other actions are recommended in view of a ”greener” approach. We would recommend the use of biodegradable oils in place of synthetic oils, for lubrication purposes.This reduces the risk of environmental damage and is also safer for handling by the operator.
Dalseide Shipping Services run a continuous improvement scheme on the production of our Rustibus® machines. We continuously strive to improve our products and services with the aim of meeting and exceeding our customers satisfaction, operationally as well as environmentally and provide the best products on the market. We strive for excellence!
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RUSTIBUS® ON gOOD FOUNDATIONS
If you invest a great deal in an item, then care and maintenance of the item can prolong its life and useful value.
Having the best care and maintenance programmes for the painted surfaces of your vessels, platforms and pipelines will prolong the useful life and maintain the value put in to your structures. Rustibus® machines are one of the first steps in this process.
After de-scaling with Rustibus® you will be left with a result of ST3 +++ (SSPC-SP11 +++) on a steel surface. In this way Rustibus® gives you the good foundation on which to apply your new protective coatings.
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RUSTIBUS® APPROXIMATE CAPACITY PER HOUR
MACHINE TYPE m² ft2
Rustibus 2000 30 320
Rustibus 1200 18 194
Rustibus 400 6 64
Rustibus 30 4 43
Rustibus 20 spot spot
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CONVERSION TABLE
US EUROPE
Weight: 1 lbs 0,453 kg
2,2 lbs 1 kg
1 ton (Short) 907 kg
2204,623 lbs 1 ton (metric)
Lenght: 1 inch 2,54 cm
0,3937 inch 1 cm
1 foot 30 cm
39,37 inches/ 3 feet/ 3 inches/ 1,094 yard 1 m
1 yard 91 cm
0,621 mile 1 km
1 mile (Land) 1,609 m
Volume: 1 cubic foot/ 7,48 gallons 28,31 lts
35,31 cb ft/ 264,18 gallons 1 m3
1 gallon 3,785 lts
0,264 gallons/ 1,057 lig.quarts 1 liter
Area: 1 square foot 929,030 cm2
10,764 ft2 / 1,196 ft2 1 m2
1 square yard 0,836 m2
Pressure: 10 psi 0,689 bar
14,503 psi 1 bar
Steel Profile: 1 mills 25µm
Surface Prep. Standard:
SPCC-SP11 +++ ST3 +++
Speed: 1mph 1,6 kph
0,621 mph 1 kph
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RUSTIBUS® AIR CONSUMPTIONCONVERSION TABLE
MODELS US EUROPEAN
Pipe Machine(Large Models)
32 ft3 / 238 gallons 900 liters
Pipe Machine(Large Models)
23 ft3 / 172 gallons 648 liters
2000 212 ft3 /1585 gallons 6000 liters
1200 127 ft3 / 950 gallons 3500 liters
400 85 ft3 / 635 gallons 2400 liters
30 22 ft3 / 165 gallons 625 liters
20 12 ft3 / 90 gallons 340 liters
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RUSTIBUS®
Dalseide Shipping Services will always seek to improve the Rustibus® machines, design specifications and production. Therefore, alterations may take place at any time. While every effort is made to produce up-to-date literature, the descriptions, specifications, illustrations and photographs in this brochure should not be regarded as the definitive guide to current specifications. Though all brochures are considered concise at the time of their production.
DALSEIDE SHIPPINg SERVICES IS THE ORIgINAL OWNER AND MANUFACTURER OF RUSTIBUS®.
We deliver GENUiNE Rustibus® parts only! Dalseide Shipping Services cannot beheld liable for any damages (to Rustibus® machines or personnel) as a result of use of non genuine parts.
We reserve the right to refuse any claims on parts or Rustibus® machinery unless it can be proven that only GENUiNE parts have been used.
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CONTACT US
For enquires and sales please contact your nearest Rustibus® office, at one of the following locations or at [email protected]
BERGEN, NORWAY: DALSEIDE SHIPPING SERVICES AS(Main Office) Bekkjarviksundet 1, NO-5397 Bekkjarvik, Norway. Tel: +47 5618 1200 Fax: +47 5618 1201 E-mail: [email protected]
ANTWERP, BELGIUM: RUSTIBUS N.V. Noordersingel 7 2140 Antwerp, Belgium Tel: +32 3227 2096 Fax: +32 3227 2097 E-mail: [email protected]
SINGAPORE: RUSTIBUS PTE LTD 18 Boon Lay Way #08 -145 TradeHub 21, Singapore 609966 Tel: +65 6262 5226 Fax: +65 6266 6955 E-mail: [email protected]
HOUSTON, USA: RUSTIBUS INC. 2901 West Sam Houston Pkwy North Suite E-325 Houston, TX 77043, USA Tel: +1 832 203 7170 Fax: +1 832 203 7171 E-mail: [email protected]
w w w . r u s t i b u s . c o m
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NOTES
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