PCU Retrofits for SINUMERIK 840D PL - attendmia.comPCU Retrofit for SINUMERIK 840D - for a longer...

PCU Retrofits for SINUMERIK 840D PL Jeff Smouse

Manufacturing in America │ March 20-21, 2019

Unrestricted © Siemens 2019

Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.

What is a Machine Retrofit?

Taking you from here to there


Machine Retrofit, if …

…your machine is mechanically in good shape

but CNC and drives are obsolete

… you want to improve IT Security

… you want to equip your machine with additional

functionalities

… you want to reduce investment costs

Motion Control Services


Challenges Regarding Retrofit

Technology

Performance

Accuracy

Functionality

Machine availability

Long unplanned downtimes Event

Years

Spare parts availability Faults

Spare parts

Machine life time

Years

Extended lifetime

Reduction of variable costs

Retrofit

Unit costs

Operational

costs

Investment costs

Functionality

Accuracy

Performance

Costs


Security Risks


Good Investment?

Machine Properties

Years

Costs Machine is in a good mechanical state

Operators and Service staff knowledge

What would a new machine with the same production quality and capacity cost today

Compared to a New Machine

Machine has proven its stiffness

Less logistical issues and speed, guaranteed production. No need to remove the machine.

Implementation into Digital environment

Implementation

Original type of machine is no longer available or being replaced by a more expensive type of machine

1

3

2


Machine Retrofit – consideration of the benefits

Midrange machines High end machines Complexity

Co

sts

Retrofit • Mechanical

and/or

• Electrical system

Retrofit cost • Mechanical

and/or

• Electrical system

• Great financial benefit achieved with all machines compared to the price

of a new machine


Machine Modernization – Realizing the Benefits

Improved Machine Performance for older machines and plants

Spare component availability

Extension of the overall Machine Life Cycle

Cost effective alternative to buying new machines

Operations and Maintenance Staff Familiarity with machine

Compatibility with new technology, digitalization platforms, Industry 4.0, Safety, etc.

Decide


Different types of retrofit

2. Only control (Siemens/non Siemens to New Siemens controls)

1. PCU Retrofit (PCU 50/20 to IPC upgrade)

3. Complete machine (With/without mechanical modifications)

4. Additional features/automation (Machine specific modifications)

2. Controller upgrade (Siemens/ non Siemens to New Siemens Controls)

Sinumerik Integrate


Some numbers from 2018…

42% of all Industrial Control System (ICS) computers had regular or full-time

internet connections

27% of threats blocked on ICS computers came from the internet

10% of threats blocked on ICS computers came from the removable media

77% of attacks are fileless – Anti-Virus is no longer effective

It takes an average of 191 days to identify successful cyber breaches

69% of execs planned to hire an outside technology firm to help them with

compliance

55% of sampled companies allowed external parties, such as partners or service

providers, to access their industrial control network

54% of companies sampled experienced an industrial control system security

incident within the past twelve months—and 16 percent had experienced three or

more.


Upgrade your Windows!

Support for Windows XP ended April 8, 2014. Microsoft will no longer provide

security updates or technical support for the Windows XP operating system. It is

very important that customers and partners migrate to a modern operating

system such as Windows 10.

Client operating systems End of mainstream support End of extended support

Windows 8.1 January 9, 2018 January 10, 2023

Windows 7, service pack 1* January 13, 2015 January 14, 2020


Windows 10 Security Features

1. Windows Defender Smart Screen

"Block at first sight," It helps protect employees if they try to visit sites previously reported as containing phishing or malware, and to stop

them from downloading potentially malicious files. It can also help protect against fake advertisements, scam sites, and drive-by attacks.

2. Windows Defender Application Guard

Users can designate trusted sites to browse freely. If a site is not trusted, Application Guard will open it in a sandboxed container, completely

blocking access to memory, local storage, other installed applications, corporate network endpoints, or any other resources of interest to the

attacker.

3. User Account Control Apps and tasks always run in the security context of a non-administrator account, unless an administrator specifically authorizes

administrator-level access to the system. It can also block the automatic installation of unauthorized apps, and prevent accidental changes to

system settings.

4. Windows Defender Device Guard

Protects kernel mode processes and drivers from zero-day attacks and other vulnerabilities.

5. Windows Defender Exploit Guard

Defender Exploit guard includes exploit protection, attack surface reduction rules, network protection, and controlled folder access.

6. Microsoft Bitlocker

Bitlocker is a full-drive encryption solution provided natively.

7. Windows Defender Credential Guard

Only privileged system software can access credentials—protecting from credential theft attacks.


PCU Retrofit


PCU Retrofit for SINUMERIK 840D - for a longer machine lifetime

Preparation

Execution

Data analysis and appication

consulting for PCU Retrofit for

machine tools with SINUMERIK

840D pl

Commissioning at customer site.

Consulting and implementation of

IT security requirements.

Transfer and implement machine-

specific data and applications.

Preparation and test in the

laboratory

Machine analysis

Before PCU Retrofit

SINUMERIK 840D pl

NCU,

SIMODRIVE 611

SINUMERIK 840D pl

Before PCU Retrofit

PCU 50 / MMC103

mit HMI Advanced / HMI Pro

and Win95 / NT / XP

IPC 427D

HMI Advanced / HMI Pro

for Retrofit und Win10

NCU,

SIMODRIVE 611

Special

functions

Upgrades for

incompatibility issues

Engineering Implementation of

special functions

machine-specific

applications, network

integration



Why Siemens?

Siemens offering

Customer benefits

Comprehensive retrofit experience and

tried-and-tested modernization

concepts directly from the control

manufacturer

• Customized modernization solution

for SINUMERIK 840D pl

• Economical PCU retrofit by retaining

the drive technology

• Preparation and implementation by

experienced project managers and

modernization experts

• Global service availability

• Availability of spare parts ensured by replacing PCU50

or MMC103 with an IPC 427D

• Reduction risk of access to the IPC through the latest

Windows 10 operating system

• Minimization of machine downtimes thanks to retrofit

preparation in the laboratory

• Increased functionality and performance thanks to

software (HMI Advanced/HMI Pro) and hardware (NCU)

upgrades

PCU retrofit for SINUMERIK 840D ensures spare parts

availability and state-of-the-art IT security

for your machine tools.

Machine

analysis

Retrofit

preparation

in the laboratory

Retrofit

execution at

the machine

PCU Retrofit for SINUMERIK 840D – to ensure IT security and

spare parts availability

Customer’s drivers

and goals

• Long service life time for

machine tools with

SINUMERIK 840D pl

• High productivity thanks to

spare parts availability

• Improved IT security

Optimize asset management

Ensure availability

Create sustainability

Increase productivity

1 2 3


Customer benefits with Siemens as global partner

• Use of state-of-the-art standard products

for machine tools and systems

Ensure high availability

• Pre-configured machine- and hardware-packages

Reduce engineering and commissioning times

Standard products

and packages

• Global sales and service network’

Ensure worldwide project handling

• Many years of experience and

comprehensive know-how

Ensures superior project quality

• Service adapted to the specific project

Ensure long-term security/safety of the

machine/system

• Customized financing solutions

Increase the customer's financial scope

All advantages

at a single glance



Questions?

Jeff Smouse

Solution Engineering Manager

500 Hunt Valley Road

New Kensington, PA 15068, USA

Phone: +1 770 508-0079

E-mail: [email protected]

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