Pcs 7 Spaes Global Trends

7/29/2019 Pcs 7 Spaes Global Trends

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Siemens Process Automation

End-user Summit- 2011 Experience. Technology. Community


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SIMATIC PCS 7

SIEMENS Answer for

global Trends

Dr. Stefan Bamberger

Head Product Management

Process Automation


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Industry Sector2011-08-10/11

INEOS Phenol Production Site, Germany


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Decisive Factors for economical Production Challenges in Process Industries

Operation with highest

availability

Maintain safe and

secure productioncondition

Safety


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availability

Maintain safe and


Safety

Reproducible quality of products

Increasing flexibility and productivity

Minimizing life-cycle costs, low maintenance costs

Quality


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availability

Maintain safe and


Safety

Reproducible quality of products

Increasing flexibility and productivity

Minimizing life-cycle costs, low maintenance costs

Quality

Efficient use of

resources

Complying with

regulations

Environmental Protect.


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Digital Enterprise

Is Our Long-Term Vision

Engineering

Commissioning

Operation

Design & Modernization


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SIMATIC PCS 7 is the Interoperability Platform in the Plant

Process Control System

PM QM

OP1

OP2

MP

TM

ERP


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SIMATIC PCS 7 for ALL sizes of Application in more than 21 industry segments

Norsk

Hydro ASA,

Norway

38,000 I/O

6 redundant OS Servers

4 Engineering Systems

Roche Products AG,

Switzerland

5,000 I/O

2 redundant OS Servers

1 redundant Archive-Server

3 Engineering Systems

BERTRAM Electronics,

Germany

648 I/O

SIMATIC PCS 7 Box

automates space flight

simulation system


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Fushun Refinery / Ethylene, China High Scalability with strong Process Integration


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Bohrinsel in der Nordsee


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Protect Investments

Market entry

1979Estimated

end 2020

Migrationpaths

SIMATIC S71994

1997 SIMATIC PCS 7

1980 1990 2000 2010 2020

Teleperm

M

TI505/PCS/OSx

APACS / Quadlog

2030

41

years

SIMATIC S5 !!

3rd

party Systems


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SIMATIC PCS 7

Continuous DCS Innovation

based on Totally Integrated Automation

PCS 7

V6

PCS 7

V7

PCS 7

V8

Totally Integrated

Automation

Flexible Redundancy

Safety Matrix

Batch

Route Control

Web OS

Alarm Management

Plant Asset Management

Advanced Process

Control

PA / FF Redundancy

Digital Plant @ PCS 7

PROFINET incl.Redundancy

Scalable archiving and

reporting

Windows 7

Endof2

011


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On the way to the Digital Plant Bridging the gap within the Engineering Workflow!

Asset & Change

Management

PCS 7

Process Control System

PROFIBUS

AS

ES OS PCS 7

Digital Engineering

Basic

Engineering

Installation &

CommissioningProcess

Design

Plant Life Cycle

Detail

EngineeringOperation &

Maintenance

Modernization

& Upgrade


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Comprehensive Integration with Comos for all Industries

Basic Features forCont. Industries

Enhanced Features

Complex Features

for Batch Industries

Transfer of PCS 7 libraries to Comos

Bi-directional exchange of CFC charts

Hardware engineering

Plant hierarchy

Symbol table

Messages

Control logic

Sequential functioncharts

Simatic Hardware Catalogue in Comos available

Plausibility & consistency checks


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Condition-based and predictive Maintenance through Asset Management and Performance Monitoring

Customerbenefit

Effort and Complexity

Plant Asset ManagementPerformance Monitoring

PDM

SITRANS F

SIPART PS

PCS 7 Servers

Maintenance Station

Scalance

SIMATIC I/O cards

S7-400 AS

COMOS MRO

PumpMon

Maintenance Station

B.data

Powerrate

Integrated TIA solution to keep complexity down

Reduction of maintenance and life-cycle cost Extension to Performance Monitoring

Self-diagnosticsStatus information

Maintenance alarms

KPIs

Performance alarms

KPIs

Maintenance alarms

Performance alarms

SIPAT

Extended services

Customer Benefits:


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PCS 7

Engineering

real time

Comos

MRO

Plant Asset

Management

Cyclic and on event

Cyclic and on event

ERP (e.g. SAP)

Integrated Plant Asset Management Data flow between Comos

and PCS 7

Comos

PCS 7

Plant Asset

Management

Real timePCS 7 OS

Realtime

Process

Real

time


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SIMATIC PCS 7 goes Energy Efficiency PCS 7 Powerrate

Increased energy efficiency with SIMATIC PCS 7

Powerrate integrated into SIMATIC PCS 7 (Option)

EM demo model available (for PCS 7 and WinCC)

Pumpmon block saves energy by stabilization of working point

APC Library to reduce energy consumption by 3-10%,

increase yield by 2-10% and flow by 1-5%

Perfect fit for automation of green technologies

E.g. Solar, Poly-silicon, Bio-gas, Bio-ethanol,

Desalination, Waste gas treatment, waste combustion,

Sustainability = Energy efficiency and more

Reduced emissions and less waste by optimized Processes

through SIPAT, PCS 7 APC, PCS 7 Route Control

Introduced on

HMI 2010


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PCS 7 Powerrate Overview

Electrical energies via:

Circuit Breakers, Multifunction meters, Motor Management

Systems, Motor Starter, ...

Non-electrical energies via:

Field Devices (o/420mA, HART, Profibus PA, FF)

PCS 7

Controller

Identify / Measuring

with

SIMATIC PCS 7 and

SIMATIC powerrate

ET200S

Motor Starter

PROFIBUS

SIMOCODE pro

Motor

ManagementSENTRON 3WLCircuit Breaker

SENTRON

PAC3200

Multifunction- Meter SINAMICSMotor Management

PROFIBUSPA


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Reducing operating costs by efficient use of resources

Soft Sensor

Neural Nets

PIDTuningAdaptive

Control

ControlPerformanceMonitoring

GainScheduling

high

APC Methods

Fuzzy Control

Dynamic Modeling

low

APC Engineering

OperatorTraining

Simulator

leanexternal

MPClean

external

MPC

high

low

complexity

complexity

Online Optimization

embedd

ed

interfaced

Advanced Process Control


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SIMATIC PCS 7 TeleControl in typical Oil & Gas Applications

Remote Terminal Units in Oil-

& Gas

Metering stations in pipelines

& gas networks

Valve stations in pipelines

Wellhead monitoring and

automation incl. Emergency Shut

Down (ESD)

- Gas Well

- Oil Well

- Gas injection wells

- Water injection wells

These applications require integration of both local automation and

distributed automation stations


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SIMATIC PCS 7 TeleControl in Water & Wastewater ApplicationsRemote Terminal Units in

Water-

& Waste Water:

Control of pump stations

Rain Water Buildings

Reservoir Buildings

Valve Stations in Pipelines

These applications require integration of both local automation and

distributed automation stations


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PCS 7 TeleControl Merge of DCS and TeleControl

Philosophy to serve combined Industries

SIMATIC PCS 7 OS Clients

TeleControl

OS-Server(dedicated ordouble channel)

Engineering

Station

PCS 7

OS-Server(redundant)

AS 41x FH

ET 200M

ET 200M

ET 200M

ET 200M

AS 41xTCP/IP

WAN Router

central

SINAUT TIM

Modem

widely distributed

TeleControl

remote stations

PR

OFIBUS

WAN

WAN ET 200S

S7-300

S7-400

3rd

party

RTU

Modbus

Modem

TCP/IPserial

S7-300

S7-400S7-400

ET 200S

S7-300

SINAUT ST7 IEC 870

3rd

party

RTU

SIMATIC PCS 7SIMATIC PCS 7 TeleControl

TCP/IP

WAN Router

WAN

S7-300

S7-400

DNP V3

3rd

party

RTU


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Conventional Remote I/O Remote I/O

for Zone 1E/AE/A

BUS BUS

Ex-CouplerRS 485-IS

Zone 0

Zone 1

ET 200M

ET 200iSP

E/A

Sub distribution

Trends on Field Level From conventional to distributed Configurations

Minimal wiring and

material overhead


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First in World, Failsafe Periphery for Installation in Ex-Zone 1 / 21 up to SIL3SIMATIC ET 200iSP-F

Failsafe IO-Modules for installation

up to Ex-Zone 1 / 21; up to SIL 3 Digital Input Modul 8 F-DI NAMUR

Digital Output Modul 4 F DO

Analog Input Modul 4 F-AI HART

+ Line monitoring in Ex area up to the sensor / actuator+ Benefit in terms of SIL-Calculation, because of integrated Ex-Barriers+ Mixed installation with standard modules (on standard TM )+ Complete portfolio

Failsafe modules for direct Zone 1 installation


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SIMATIC PCS 7 Fieldbus TechnologiesFully support of PROFIBUS & FFAS 41x HF

PROFIBUS PA

PA-Link

Foundation Fieldbus H1

FF-Link

No more market entry barriers

PCS 7 customers are free to choose their favorite

fieldbus according to preferred instrumentation

Seamless integration of complete FF

functionality

No need of 3rd party components

Siemens provides complete fieldbus infrastructure

(incl. power conditioning & field distribution)

Outstanding scalable FF redundancy options

FF-H1 link master redundancy (2x IM)

Redundant power conditioning (2x Coupler)

Ring redundancy (unique selling point)

Further improvement of decentralizedapproach

High speed backbone for fieldbus is PROFIBUS andwill be PROFINET in future

Key Benefits:


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Homogeneous Integration of Field level Asset protection via future-proof Technology

PROFINET

Customer Benefits:

Lower Engineering cost

Comprehensive diagnostics and easier commissioning Proxy concept ensures investment protection and backward compatibility

PROFIBUS

DP

PROFINET

ERP

MES

Ethernet backbone

HART

PROFIBUS

PA

FF H1

Customer Benefits:

DCSPCS 7

HART

PROFIBUS PA

FF H1

PROFIBUS DP

PROFINET


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PROFINET @ PCS 7 The Future of Fieldbus

Infrastructure

IE / WSN-PA LINK

SITRANS TF280


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EDGE

GPRS

GSM

3G/4G

Aging &Storage

YeastPropagation

Mashing

Lautering

Brew Kettles

Fermentation

HeatExchangers

Filling Line

Filtration

Level

Flow

Pressure

Positioner

Temperature

Machine Vision

Proximity switch

Fail safe sensors

RFID

Examp

le:Bre

wery

IWLAN

WirelessHART

Temperature

WirelessHART

Pressure

WirelessHART

Adapter

WirelessHART

Gateway

Wireless technology for Process Automation

Wireless

HART

IndustrialWireless LAN

Wireless

WAN


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Physical Security- Physical access to facilities and equipment

Policies & procedures-Security management processes-Operational Guidelines

-Business Continuity Management & Disaster Recovery

Security cells & DMZ-Secure architecture based on network segmentation

Firewalls and VPN-

Implementation of Firewalls as the only

access point to a security cell

System hardening- adapting system from default to secure

User Account Management-

Administration of operator und user

rights (role based access control)

Patch Management

Malware detection and prevention-

Anti

Virus and Whitelisting

Potential Threat

DCS

Defense in Depth because you should not rely on just one measure

Industrial Security via Defense in Depth

Strategy


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Siemens Strong Partner for a life time The 3 P

of Excellence

Always

RUN

a changing

System

!

Professional Services:Dedicated Industry Know-

How

Exchange of experience

across industries

Partners since 150 years

Project Execution:World-wide presence

Standardized processes

Power of a major enterprise

Excellent Products: Leading technology

In-house development

In-house production

One-stop supplier

Seamless integration

Support of Standards

Openness, Investment protection


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BASF, China, 3 P of Excellence


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We wish you a successful meeting!

Dr. Stefan Bamberger

PCS 7 Product ManagementI IA AS PA PRM

E-Mail: [email protected]

Pcs 7 Spaes Global Trends

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