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Paving the Way for Future Markets Dr. Raul Pires Global Head of Carbon Nanotubes & Nanoproducts Bayer MaterialScience AG Leverkusen, Germany :

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  • Paving the Way for Future Markets

    Dr. Raul Pires

    Global Head of Carbon Nanotubes & Nanoproducts

    Bayer MaterialScience AG

    Leverkusen, Germany

    :

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 2

    Agenda

    Introduction Bayer

    Opportunities of Carbon Nanotubes Baytubes

    BMS: Creating the Market for Carbon Nanotubes

    First Applications for Carbon Nanotubes and Future Markets

    Latest Development & Outlook

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 3

    302 subsidiaries

    108,400 employees

    Full year sales: EUR 31.2 billion

    R&D expenditures: EUR 2.75 billion

    As of December 31, 2009

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 4

    Bayer Group:Corporate Structure

    Bayer AG

    Holding company

    Corporate Center

    Subgroups Service companies

    Currenta

    Bayer Technology Services

    Bayer Business ServicesBayer HealthCare

    Bayer CropScience

    Bayer MaterialScience

    Group Management Board

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 5

    First Quarter of 2010:Bayer Achieves Strong Gains in Sales and Earnings

    Sales 8.3 billion (+ 5.3%)

    EBITDA before special items 1.9 billion (+ 13.2%)

    Net income 0.7 billion (+ 63.1%)

    Core earnings per share 1.20 (+ 31.9%)

    Group outlook raised for 2010

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 6

    Sales and Earnings Forecast Subgroups

    HealthCareIn light of the business trend in the first quarter, the 2010 sales forecast for HealthCare has been adjusted as follows: For Pharmaceuticals below-market growth anticipated. Consumer Health, however, expected to expand faster than the market. This corresponds to currency- and portfolio-adjusted growth for HealthCare of about 3% (previously: about 5%). Further increase in EBITDA before special items targeted.

    CropScienceLower sales growth in view of the weak market development in the first quarter anticipated: Goal of achieving slightly above-market growth in 2010 confirmed. Currency- and portfolio-adjusted sales increase of between 2% and 3% expected (previously: approximately 4%). EBITDA before special items level with the previous year expected (previously: a small increase).

    MaterialScienceContinuing recovery in the markets relevant to our MaterialScience business anticipated. In light of this: Sales increase in the region of 20% on a currency- and portfolio-adjusted basis targeted in 2010

    (previously: more than 10%). Plan to more than double EBITDA before special items (previously: considerably increase). In the second quarter of 2010 further growth in sales and an improvement in EBITDA before special items anticipated,

    compared with the first quarter of the year.

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 7

    Bayer MaterialScience provides high-tech polymer solutions:

    through its 14,300 employees worldwide,

    in polyurethanes, polycarbonate and special applications,

    for customers in a wide range of industries, including: automotive, construction, electrical / electronics, medical, furniture and leisure,

    generating annual sales of 7.5 billion (2009)

    with an R&D investment of more than 200 million (2009), customer projects account for additional 140 million

    Materials for life

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 8

    Bayer MaterialScience Snapshot

    Employees worldwide: 4,700; annual output 2008: 2.3 million tons

    World scale production sites strategically located in Europe, Americas and Asia

    Complete high quality portfolio including MDI, TDI and Polyether

    PUR customers fields of application

    PCS customers fields of application

    CAS customers fields of application

    Employees worldwide: 3,600; annual capacity: 1.2 million tons

    World scale production sites in Germany, Belgium, USA, Thailand and China; close to world markets

    Global network of technical centers, compounding and extrusion units delivering customized solutions

    Employees: 2,500; 12 production facilities worldwide in Europe, Americas and Asia

    High quality portfolio of aliphatic and aromatic isocyanates, resins & specialties

    Innovation leader in polyurethane coatingsand adhesives, functional films, carbon nanotubes, cosmetics / medical device components

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 9

    Safety of

    Bayer corporate structure enables cooperation between Bayer MaterialScienceand Bayer HealthCare for the risk evaluation of several products, such as Baytubes

    All health & safety tests are performed according to international standards such as OECD, ensuring a wide industrial recognition

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 10

    Bayer MaterialScience & CNTs: Highlights

    Highlights of an Innovation Leader Overview

    Worldwide largest CNT production pilot plant in operation since Jan 2010:

    securing availability of Baytubes in industrial quantities (260 t/y) at constant quality

    Continuous innovations such as new product launch: Baytubes C 70 P

    Very strong customer focus:

    New product development as response to customer needs

    First class technical support around the world

    Helping to create new markets

    Availability of products in all continents

    Setting standards of health and safety for Baytubes

    Key player in the fast-growing market for carbon nanotubes and well-connected to OEMs and Tier 1 suppliers

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 11

    Agenda

    Introduction Bayer

    Opportunities of Carbon Nanotubes Baytubes

    BMS: Creating the Market for Carbon Nanotubes

    First Applications for Carbon Nanotubes and Future Markets

    Latest Development & Outlook

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 12

    Global Megatrends

    Changing demographics

    growing population

    Globalization Urbanization

    Climate change global warming

    fossil energyshortage

    The healthcare revolution

    Accelerating technology

    changes

    dynamic market change

    [source: plastics europe]

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 13

    Global Megatrends = Drivers for Nanotechnology

    Growing energy consumption

    Shortage of fossil energy sources

    Acceleration of developments, shorter life cycles

    Both cost & need for mobility increase

    Sustainable mobility

    Lightweight structures

    Battery technologies

    Energy efficiency (EcoCommercial Building)

    Regenerative & renewable energy

    [source: plastics europe]

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 14

    Peculiarities of Nanotechnology

    Nano is not a product Nano is a so-called Enabling Technology

    Property reserves of materials can be mobilised

    Materials Properties

    Thermoplastics

    Thermosets

    Coatings & Adhesives

    Fibers

    Metals

    Ceramics

    Structural Re-enforcement

    Fatigue Reduction

    Weight Reduction

    Surface Smoothening

    Electrical Conductivity

    Heat Conductivity

    Flame Retardancy

    Scratch and Abrasion Resistance

    Barrier Properties

    ..

    Nanomaterials

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 15

    Carbon Nanotubes a Brief Introduction

    Damascus Steel Blade

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 16

    Carbon Nanotubes a Brief Introduction

    Rolls of carbon sheets open at both ends

    Unique electrical and mechanicalproperties

    Able to create network clusters in polymers, metals and ceramics leading to unique structural re-enforcement and conductivity

    Typical properties of carbon nanotubes

    Tear strength > 10 GPa E-modulus > 1 TPa Thermal conductivity > 2000 W/mK Electrical conductivity > 104 S/cm

    Damascus Steel Blade

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 17

    High carbon yields of catalyst

    High space-time yield

    Agglomerated/entangled product easy to handle

    Product agglomerates must be disentangled during processing

    Agglomerated primary catalyst

    particles CNT-Agglomerate

    Catalytic Chemical Vapor Deposition (CCVD)in a Fluidized Bed Reactor

    Heating

    Catalyst

    Industrial Carbon Nanotubes Synthesis

    H2, inert gas

    Filter & Incineration

    Agglomerates of CNT( > 95 % C-purity)

    Hydrocarbons / H2 / inert gas

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 18

    Bayer MaterialScience: Production Scale Up for Carbon Nanotubes

    Bench Scalein operation

    Pilot Scale-1 (2006/2007)in operation

    Pilot Scale-2 (2010)in operation

    ID = 0.1 m reactor3-5 tons p.a.

    Reactor 1: 30 tons p.a.Reactor 2: 30 tons p.a.

    Fluidized bed200 tons p.a.

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 19

    High & Consistent Product Quality

    Agglomerates of open-end MWCNT of high purity

    Baytubes C 150 HP with > 99% C-purity also available

    500m73,7 : 1 B096501RE101

    200nm93910 : 1

    Magnification x 1300

  • Baytubes 2010 Dr. Raul Pires March 2010 Page 20

    Carbon Nanotubes: a Very Diverse Family of Products

    Ultra-long, super-strong, lightweight, DWCNT spun into fibers

    (www.lanl.gov)

    MWCNT as agglomerates (www.arkema.com)

    Forest of MWCNT (www.me.mtu.edu)

    BaytubesBamboo-like CNTs

    (www.nanotechweb.org/cws/article/tech/33725)

    SWCNT by arc discharge (