Patriot Series Deburring, Edge Rounding & Finishing...
Transcript of Patriot Series Deburring, Edge Rounding & Finishing...
Flat Deburring, Edge Rounding & Finishing PATRIOT SERIES DRY
Flat Deburring, Edge Rounding & Finishing Flat Deburring, Edge Rounding & Finishing Flat Deburring, Edge Rounding & Finishing Flat Deburring, Edge Rounding & Finishing PATRIOT SERIES DRY
PATRIOT SERIES DRY DEBURRING, EDGE ROUNDING & FINISHING MACHINESPatriot Dry Deburring and Finishing Machines are designed for economically deburring, finishing, and/or edge rounding a wide variety of ferrous and non-ferrous components. One to four head confi gurations are available where fewer passes are required to achieve the desired results. Simple to use. Easy to maintain. Made in USA.
STANDARD FEATURES
• Allen-Bradley HMI/PLC controls with color monitor
• Electronic vertical head positioning system
• Electronic variable speed belt/brush control
• External part cleaning brush
• External conveyor cleaning brush
• Smooth top conveyor belt with factory splice
• Truly endless smooth top conveyor belt without splice
• Pneumatic pinch roller assemblies
• Abrasive belt motor upgrades
• Vacuum bed with cleanout ports
• Automatic lubricating system
ACCESSORIES
• Upper and lower frames manufactured from heavy-duty steel plate
• Conveyor bed is manufactured with 0.375 inch thick steel plate and precision machined
• Four (4) precision jacks with covered gears, roller bearing guides, and direct linkage
• Electronic thickness adjustment with HMI/PLC control, color monitor
• Conveyor belt is rough-top SBR rubber
• Automatic self-aligning conveyor belt tracking system
• Electronic variable feed speed control
• Cartridge-style belt head assembly
• Cartridge-style barrel brush head assembly
• Cartridge-style top brush head assembly
• Individual TEFC belt driven motors
• Disc brakes mounted to each motor with pneumatic calipers for emergency stops
• Individual ammeters to monitor motor load
• Individual dust collection pickups
• Pinch rollers are spring-loaded
• Infeed conveyor section includes 2 vinyl covered rollers
• Separate pressure controls for conveyor belt tracking and abrasive belt(s) tracking systems
• HMI/PLC controls with color monitor
• Internal jog switch to facilitate setup
• Electrical control panel with 24 volt DC circuit
• Infeed safety bar
• All exterior doors include safety interlocks
• Designed in 3D software
• One, two, and three head confi gurations
Close Up Shots & Accessories
Optional Allen-Bradley® HMI/PLC to control thickness, feed speed, belt/brush RPM & brush oscillation speed
Optional Allen Bradley® HMI/PLC
Automatic Lubricating System
Cartridge-Style Abrasive Heads
Automatic Conveyor Belt Tracking
Infeed Conveyor
Low maintenance AC drive with variable line speed from 5-40 fpm
Conveyor bed with automaticbelt tracking system
Infeed conveyor extension with two (2) vinyl covered rollers
Optional vacuum bed for short parts
Optional Vacuum Bed
Automatic Abrasive Belt Tracking
Self-aligning, abrasive belt tracking system
Rollers & Drums
Large diameter rollers and drums are machined and high-speed balanced for vibration-free, precision results
Top Brushes
Top brushes for deburring and edge rounding
FIXED BELT HEAD (FB) ADJUSTABLE BELT HEAD (AB) BARREL BRUSH HEAD (BB) TOP BRUSH HEAD (TB)
Performance Data & Specifi cationsTypical Confi gurations
THREE HEAD (FB-TB-BB)
LEGENDFB Fixed Belt BB Barrel BrushAB Adjustable Belt TB Top Brush
THREE HEAD (AB-AB-BB) THREE HEAD (FB-BB-BB)
TWO HEAD (AB-AB)SINGLE HEAD (FB/AB)
FOUR HEAD (AB-AB-BB-BB)
DESCRIPTION 37 INCH 52 INCH
Maximum Panel Width 36 inches (914 mm) 51 inches (1295 mm)
Working Thickness- Minimum determined by material- Maximum
0.035 in (0.9 mm) 6 inches (152 mm)
0.035 in (0.9 mm)6 inches (152 mm)
Minimum Part Length- w/belt head assemblies- w/barrel brush assemblies- w/top brush assemblies
9.75 inches (247 mm)14 inches (355 mm)
12.5 inches (318 mm)
12 inches (305 mm)16 inches (406 mm)
12.5 inches (318 mm)
Belt Head Assembly (FB Fixed/AB Adjustable)Contact drum diameter
Drum speedMotor SizeAbrasive Belt Size
6 inches (152 mm)2750 SFPM
20 hp37 X 75 inches
8 inches (203 mm)3660 SFPM
25 hp52 X 75 inches
Barrel Brush Head Assembly (BB)Brush DiameterFlange SizeBrush SpeedMotor SizeOscillating Speed
10 inches (254 mm)3 inches (76 mm)
3800 SFPM15 HP
250 SPM
12 inches (305 mm)5.25 inches (133 mm)
3800 SFPM20 HP
250 SPM
Top Brush Head Assembly (TB)Brush/Pad DiameterNumber of BrushesBrush SpeedMotor Size (each)Oscillating Speed
10 inches (254 mm)4 each
1200 SFPM2 HP
30 SPM
10 inches (254 mm)5 each
1200 SFPM2 HP
30 SPM
Pinch Roller Diameter 2.15 inches (55 mm) 2.75 inches (70 mm)
Feed Speed 6 - 40 FPM 6 - 40 FPM
Dust CollectorHookup Size 7 inches (178 mm) 8 inches (203 mm)
Dust Collector Requirements (per head) 1800 CFM @ 4000 FPM 2800 CFM @ 4000 FPM
Compressed Air Requirements 80 PSI @ 5 CFM 80 PSI @ 5 CFM
Electrical Requirements TBD TBD
YOUR REQUIREMENTS DRIVE OUR BUSINESS.Midwest Automation is a family owned U.S. manufacturing company located in Minneapolis Minnesota.
For companies who care where the products they buy are made, it will come as no surprise that buying American is not as easy as it used to be. If you look closely you will discover that many of the machines represented to be “American made” are in fact imported from foreign countries.
For over 60 years, Midwest Automation has manufactured industrial machinery for the woodworking, composite panel and metalworking industries using U.S. labor, and locally available components whenever possible.
Our extensive application knowledge, coupled with creative machine designs, allows us to provide unique and reliable solutions that improve your manufacturing processes, supported by local parts and service.
If you are looking for an industrial machinery manufacturer with real application expertise, contact Midwest Automation today.
Manufacturing results since 1959.
2645 26th Avenue South, Minneapolis, MN 55406phone 612-721-5347 www.midwestautomation.com
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