Patil Automation Pvt. Ltd. · Line Automation –Pipe Bending Cell SCOPE : Complete Turn Key scope...
Transcript of Patil Automation Pvt. Ltd. · Line Automation –Pipe Bending Cell SCOPE : Complete Turn Key scope...
Patil Automation Pvt. Ltd.your…finest automation partner
PAPL Corporate Presentation
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About Us
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PAPL is an India based Automation Company involved in the business of building and integrating complete turnkey automation projects
to various OEM’s and its Tier 1 & 2 suppliers.
Head Office Plant 1Chakan, Pune110,000 Sq. Ft.
Plant 3Kharabwadi, Pune
90,000 Sq. Ft.
Plant 5Chakan, Pune130,000 Sq. Ft.
Plant 2Chakan, Pune110,000 Sq. Ft.
Plant 4Kharabwadi, Pune
20,000 Sq. Ft.
Branch Office419-424, 4th Floor,JMD Megapolis, Sohna roadsector – 48, Gurgaon - 122018
Main OfficeGat No. 154, Behind GE Company,Sudumbre, Chakan M.I.D.C.Phase II, Tal. Maval, Pune – 412 109.
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PAPL Family
Team of 640+ Qualified People (Details as below)
150+ Engineers, exclusive for in-house Mechanical / Control Design and Simulation
Dedicate Project Management Team with 4 vertical Business units
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Organization Structure
Mr. Manoj PatilManaging Director
Mr. Prafulla Patil Mr. Shekhar Kolte Mr. Vijay Patil Mrs. Aarti PatilHR & Admin
Mr. Sagar KondhareBusiness Development• Finance
• Accounts• Facility
• Purchase• Customer Support• Operation Support
• Mechanical Design• Electrical Design• Manufacturing
Mr. Prashant JadhavPlant 1
Mr. Ranjit SatputePlant 2
Mr. SomnathQuality & CMM
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Vision & Mission
Work Together as a team to “respect opinion and views of others” “Customers Satisfaction” is what we aspire for.
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Line Automation
Assembly Lines
Conveyors
Robotic Inspection
Vision Poka-Yoke
Pick & Place
Gantry systems
Auto Assembly Stations
Robotic Lines
Complete turnkey welding
And handling solutions
Synchronized welding
applications
SPOT/MIG/TIG welding
robot cells
Turnkey projects
Welding SPM’s
Linear welding SPM
Circular welding SPM
Double End Drive
Weld Lathe
Weld Seamer
Spud Welder
Butt welding press SPM
Special Purpose M/c
Pneumatic/Hyd press
Revising cum Inspection Jig
Camera Vision Inspection
Leak Testing SPM
LASER marking SPM
Twisting SPM
Stuffing and Sizing Press
Jigs & Fixtures
Manual MIG, TIG, SPOT
Welding fixtures
Inspection Jigs
Revising Jigs
Complete Turnkey solution
For manual welding line
Products
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Line Automation – Solar Panel Assembly Line
SCOPE :
Complete Turn Key scope of Supply for
Automatic Solar Water Heater Panel Assembly
Trey Pick and Place arrangement
Glass Pick and Place arrangement
Overhead 3 Axis Servo Gantry for Glass
Overhead 3 Axis Servo Gantry for Gluing
Vacuum Gripper - Schmalz
Gluing Unit – Graco
CNC Package - Fanuc
Roller Conveyor with Stopper
Mitsubishi PLC
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Line Automation – Seat Recline Assembly Line
SCOPE :
Complete Turn Key scope of Supply for
Semi Automatic Recliner Assembly
Common for 4 Variants
Greasing SPM
Assembly SPM
Crimping SPM
Burnishing SPM
Effort Test SPM
Laser Welding Station
Complete tractability for each station
AB PLC
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Line Automation – Seat Slider Assembly Line
SCOPE :
Complete Turn Key scope of Supply for
Semi Automatic Slider / Track Assembly
Common for 2 Variants
Riveting Press
Orbital Riveting SPM
Greasing SPM - Graco
Exercise and Effort Test
Final Gauge
Complete tractability for each station
AB PLC
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Line Automation – Gear Box Assembly Line
SCOPE :
Complete Turn Key scope of Supply for Semi Automatic Gear Box Assembly Line
Common for 2 Variants
Hydraulic Press
Shim Detection SPM
Leak Testing SPM
Assembly Trollies
Inspection Station
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Line Automation – Seat Recline Assembly Line
SCOPE :
Complete Turn Key scope of Supply for
Full Automatic Recliner Assembly
Common for 4 Variants
Automatic Part Placement using Bowl feeder
Spring Fitment and Greasing
CAM, Cam plate Pick and placing
Orbital Riveting
Auto Crimping
Auto Effort Test
Auto Number engraving
Auto Part unloading
Motorized Conveyor
SCADA System
Tractability system
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Line Automation – Seat Slider Assembly Line
SCOPE :
Complete Turn Key scope of Supply for
Full Automatic Slider / Track Assembly
Common for 2 Variants
Automatic Part Placement using Bowl feeder
Latch Fitment and Greasing
Orbital Riveting
Hydraulic Pressing / Stacking
Exercise Station
Auto Effort Test
Auto Number engraving
Auto Part unloading
Motorized Conveyor
SCADA System
Tractability system
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Line Automation – Pipe Bending Cell
SCOPE :
Complete Turn Key scope of Supply for
Full Automatic Pipe bending
Pipe Hopper
Pipe Segregation
Pipe Seam Detection
Pipe inside Greasing
Hydraulic Pipe Notching
Hydraulic Pipe Swaging
Hydraulic Pipe Flaring
Automatic Pipe Bending
Automatic Part unloading
Pipe Handling Robot
Pipe Holding Gripper
SCADA System
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Line Automation – Door Panel Assembly Line
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Line Automation – Seat Assembly Conveyor
SCOPE :
Complete Turn Key scope of Supply for
Seat assembly conveyor
Conveyor System – Top / Bottom
Assembly Pallets
Pallet Lifters
Overhead Structure
DC Tools
Bar code scanning
Bar code Printing
SCADA System
Tractability System
Mitsubishi PLC
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Line Automation – Water Heater Assembly Line
SCOPE :
Complete Turn Key scope of Supply for
Elect. Water Heater Assembly
Pick and Place arrangement
Dome Fitment arrangement
Auto Welding arrangement
Auto Part unloading
Assembly Conveyor
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Line Automation – Fuel Tank Assembly Line
SCOPE :
Complete Turn Key scope of Supply for Fuel Tank Assembly Line
Pump Fitment in Fuel Tank
Harness Fitment in Fuel Tank
Leak Test SPM
Conductivity Check SPM
Visual Inspection
Tractability System and SCADA System
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Line Automation – Overhead Gantry
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Line Automation – Overhead Gantry + Welding
o Robotic welding Line with overhead gantry & gripper system for Chassis frame handling
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Robot Cells
Plasma Heating & Gluing MIG Welding Robot Cell Inverted Robot Mounted Cell
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Shell Preparation SPM – for Exhaust Mfg.
Shell Rolling SPM
Linear TIG Welding SPM
Tab Cutting SPMBead Flattening SPM
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Other SPM
Fuel Tank Butt Welding SPM Toe and Camber Checking SPM
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Other SPM
Flaring SPM Bush Pressing SPM Spring Crimping SPM
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Other SPM
Leak Test SPM Oil Spray SPM Tab Cutting SPM Spot Welding SPM
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Other SPM – Hydraulic Press, Assembly SPM
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Welding Project
o Welding for Heavy Componentso Indexing Units.
o Inverted Robot Cell
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Welding Project
o Spot welding Robotic Cell o ‘H’ Type Robotic Cell
o Synchro Welding Robotic Cello Chassis Welding Robotic Cell with Servo indexing
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Welding Project
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Welding Project
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Other SPM
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Strength
More than 1450 + Robot integration in a year
500+ Welding and assembly SPM in a year
600+ Robotic Cell manufacturing in a year
85% standardization in design for Robotic cell and Fixturing
Plant Capacity is 4 Robotic Cell per day i.e. around 1120 Robotic Cell per Year
Complete Welding line (Having approx. 13 Cell in a line) can be made in 75 days(20 line can be made at a time)
State of art in-house facility for manufacturing (Approx 80%)
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Design, Simulation & Integration Capabilities
S.N. Description Remark
1Dedicated Application Engineering team for detail working on RFQ in terms of Process study, Cycle time calculation, Line layout design, Line layout optimization
4 Nos. (Mechanical)2 Nos. (Controls)1 Nos. (Simulation)
2Standard Design Library for BIW Projects MIG Welding ProjectsStandard Welding SPM
Around 85 standard Module to increase speed in Design Phase
3
Three team in mechanical designCatia TeamSolid Edge Team2D design release team
22 Nos. (Catia Design Engineer)28 Nos. (Solid Edge Design Engineer)18 Nos. (2D Design Engineer)
4
Robot Simulation SoftwareProcess SimulatorDelmiaYaskawa Moto seamABB Robot studioPanasonic Robot simulation
7 Nos. Simulation Engineer
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Design, Simulation & Integration Capabilities
S.N. Description Remark
5
Robot ProgrammingOur Engineer are capable to integrate all Spot Welding and MIG Welding which includesYaskawa, Fanuc, Panasonic, Kuka, ABB, OTC, Kawasaki, NachiFor Spot Welding Gun : Obara, Denyo, Aro, Nash, Arm WelderWelding Machine : Fronious, Lincoln, etc.
Robot ProgrammerAt PAPL : 38 Nos.
On site : 15 Nos.
6Additional support for Robot Programming in NCR Region from Durga Robotics, Krishna Robotics, Torque etc.
7
PLC ProgrammingOur Engineer are capable to integrate all PLC System availableMitsubishi, AB, Siemens, Omron, Proface, LG etc.
Offline programming during design PhaseStandard PLC Programing module
PLC Programmer : 64Mitsubishi : 52 Nos.AB : 4 Nos.Siemens : 6 Nos.Omron, Proface : 2
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Major Facility
2D LASER Cutting Machine
CNC Bending machine
Plasma Cutting Machine
Sales & Marketing
Mechanical & Control Design Team
Design Simulation Team
Robot Teaching & PLC Programming
In house Engg. FacilityQuality ControlProject Management & AssemblyCustomer Service & Support
VMC
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Business Worldwide
India
Colombia
Mexico
Thailand
Bangladesh
South Africa
Poland
Russia
CZ
Germany
France
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Service Centers
Chennai
Bangalore
Pune
Aurangabad
Gurgaon
Gujarat
Faridabad
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Our Esteemed Customers
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Thank You !!