Passion for Technology

Sustainable Solutions for the Metals Industry

Andrea Rocca

Managing Director Tenova Metals

Duesseldorf - 16 June, 2015

THE COMPANY

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2007 1945 2015 A YOUNG

BRAND

WITH LONG

TRADITION

METALS MINING 4.000 PEOPLE

24 COUNTRIES

5 CONTINENTS

WE ARE SPECIALISTS

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MATERIAL

HANDLING

DIRECT

REDUCTION

ELECTRIC

STEELMAKING

SECONDARY

METALLURGY

REHEATING

FURNACES

ENERGY

RECOVERY

COLD

ROLLING

MILLS

ROLL

GRINDERS

STRIP

PROCESSING

LINES

HEAT

TREATMENT

FURNACES

PROCESS

TECHNOLOGY

HEAT

TREATMENT

OF

COMPONENTS

“Next-Generation” requirements

SMART – CLEAN – LEAN

driving force for a sustainable development

TECHNOLOGY

FUTURE CHALLENGES

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5 INDUSTRY TRENDS

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WITH LONG

TRADITION

METALS

«Zero Emission» is the next goal

Supplier rather than consumer of resources

Cyber-systems will safeguard humans

Quality supersedes quantity

Flexibility to master the unpredictable

Industry Reference

• «Safety First» campaign and training initiative a Top-Management priority

• «Waste» reduced from 29% to 10% in 5 years

• «By products reused or recycled» up to 84%

• «Scrap use» in average 70%

• «Material efficiency» 98,5%

THE «ZERO» CONCEPT IS ESTABLISHED

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«ZERO HARM» and «ZERO WASTE»

are common sense in the global steel industry

Industry EU Commission Objectives by 2020

• «20%» energy saving

• «20%» reduction of greenhouse gas emissions

• «20%» coverage of energy consumption by renewable sources

CARBON MANAGEMENT NEEDS SMART TECHNOLGY

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«Zero Emission» is challenge and driver for innovation –

environmental protection already counts for 10% of

investments and is set to rise in future

TENOVA SOLUTIONS

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FLEXYTECH® - Combustion Technology

Regenerative technology for thermal efficiency

and reduced NOx emission

Flame mode Flameless mode

TENOVA SOLUTIONS

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CONSTEEL® EVOLUTION - Continuous Feeding

Reduced energy consumption and

short-term return on invest

Energy supplier rather than consumer-savings

of resources in closed cycles

TENOVA SOLUTIONS

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iRECOVERY® - ORI MARTIN Project

«DIGITAL» TRANSFORMS TRADITIONAL INDUSTRIES

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Cyber-physical and smart systems

to safeguard humans and environment

MATERIAL GRADES FOR SOPHISTICATED NEEDS

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From quantity to quality demand

IF Grades with C-contents <20ppm –

additional 2 mio tons annual capacity

TENOVA SOLUTIONS

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DUPLEX RH – Salzgitter Flachstahl Project

TENOVA SOLUTIONS

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HEAT TREATMENT FURNACE – Tailor Rolled Tubes

Cost-efficient production of different thicknesses -

excellent material quality

STARTING POINT «ECONOMIC SUCCESS»

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Maximum flexibility to act in an

unpredictable environment

Flexible in size and reducing agents –

high quality and clean CO2 by-product

TENOVA SOLUTIONS

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DRI TECHNOLOGY– From Micro to Maxi Capacity

Plant capacity ≥ 300 t/h - DRI quality Mtz ≥ 96%

and Carbon from 3.6 – 4.0%

TENOVA SOLUTIONS

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DRI TECHNOLOGY – Nucor Steel Project

COMMITMENT

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WE CARE ABOUT YOUR

BUSINESS, BECAUSE WE CARE

ABOUT OUR BUSINESS