Parts Manual Rexel Shredder 1400 & 4000

24
PAPER SHREDDER 1400 & 4000 D Mead Issue 1 Page 1 of 24 December 2005 PAPER SHREDDER 1400 & 4000 ILLUSTRATED PARTS LIST Acco Service Division, Halesowen Industrial Estate, Hereward Rise, Halesowen, West Midlands B62 8AN Telephone 0845 658 6600 Fax 0121 501 3991

description

Rexel Shredder Service Manual & Parts Manual

Transcript of Parts Manual Rexel Shredder 1400 & 4000

Page 1: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 1 of 24 December 2005

PAPER SHREDDER

1400 & 4000

ILLUSTRATED

PARTS LIST

Acco Service Division,

Halesowen Industrial Estate, Hereward Rise, Halesowen, West Midlands B62 8AN

Telephone 0845 658 6600 Fax 0121 501 3991

Page 2: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 2 of 24 December 2005

TABLE OF CONTENTS

ILLUSTRATED PARTS MANUAL

INTERIM SHREDDERS – 230 VOLTS

Preface Page 3

CUTTING HEADS

Model 1400 S2 Pages 4 - 6

Model 1400 S3, S4 Pages 7 - 9

Model 1400 S5 Pages 10 – 12

Model 4000 S2-4, S2-6 Pages 13 – 15

Model 4000 S3, S4 Pages 16 - 18

CABINETS

Models 1400 Pages 19

Models 4000 Pages 20

ELECTRICAL

Models 1400 Page 21

Models 4000 Page 22

WIRING DIAGRAM Page 23

AMENDMENT SHEET Page 24

Page 3: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 3 of 24 December 2005

PREFACE

SERVICE PREPARATION

This manual provides the instructions for the replacement of all the components that may become worn or

damaged during normal usage of the machine.

“Illustrated Parts Lists” - For each machine give full details of the replacement part numbers

with supporting diagrams to show the location of the components.

“Service Instructions” - For each machine give the recommended servicing procedure

with supporting pictorial diagrams for added clarity

WARNING

1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply.

2. Disconnect the electrical mains supply before removing any covers.

3. The machine MUST have a sound Electrical Earth Connection.

NOTE: THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC THERMAL

OVERLOAD CUT-OUT

Product Testing after Servicing or Repair.

IMPORTANT. If any electrical component has been changed, an electrical connection broken and remade,

or any wiring disturbed, the product being repaired or serviced must be flash tested or PAT tested. This test

must be carried before a product is handed back or returned to the customer or returned to stock. The test

must be appropriate for the machine being repaired. E.g. double insulated of earthed. A competent person

should conduct the test and keep a log of all machines tested, the serial number of the machine, the details of

the test, the test results and the date the test was carried out.

Page 4: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 4 of 24 December 2005

MODEL 1400 S2 CUTTING HEAD

No Description Part 1400 S2 Comments

1 Side Frame (Motor) 1 Part of Side Frame (Motor) Assy.

2 Pin, 20MM long, 5mm dia PEG77 2 Safety Flap Fixing Pin

3 1-1 Gear D53530 2

4 Circlip, 17mm ID TRU88 1

5 Lost Motion Collar D53790 1

6 Spur Gear Assembly A53650 1

7 Gearbox Spacer D53520 1

8 Dowel Pin PEG91 6 Gearbox Spacer to Side Frame

9 End Closing Plate D53065 1

10 Bolt, M5 x 70 MM SCM151 5 End Closing Plate to Side frame

11 Ball bearing BR23 5

12 Ball bearing BR28 2

13 Compound Gear Assembly A53547 1

14 Screw, M5 x 12 CSK Nyloc SCM152 2 Motor to Side Frame

15 Screw, M5 x 10 SCM9 2 Motor to Side Frame

16 Lockwasher, M5 SHK10 2 Motor to Side Frame

17

18

19

20

21 Motor, 550W SL20-307 1

22 Screw, M6 x 12 SCM15 6 Tie Bars to Side Frame

23 Lockwasher, ¼” SHK4 6 Tie Bars to Side Frame

24 Tie Bar (Top Motor) D53636 1

26 Motor fan Supplied with motor

27 Grommet, Blind SL18-140 6

28 Cover Bracing Plate D53648 1

Screw M3 x 16mm SCM78 2 Cover Bracing Plate to Side Frame.

M3 Plain Washer PLN31 2 Cover Bracing Plate to Side Frame.

M3 Shakeproof Washer SHK12 2 Cover Bracing Plate to Side Frame.

M3 Nut NM7 2 Cover Bracing Plate to Side Frame.

29 Active Safety Flap A53583 1

30 Bin Full Flap D53731 1

31 Grommet SL18-333 2 Bill Full Flap Buffers

32 Stripper Location Plate D53554 2

33 Side Frame (Bearing) D53594 1

34 Grommet GRM22 1

35 Snap Bush SL18-369 2 For Sensor Leads.

36 Pop Rivet RTS68 6 Stripper Plates to Side Frame

37 Nut, M6 NM5 8 Vibration Mounts to Side Frame &

Cabinet.

38 Washer, ¼” Plain PLN4 4 Vibration Mounts to Side Frame.

39 Vibration Mount 1000528 4

Page 5: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 5 of 24 December 2005

No Description Part 1400 S2 Comments

Washer, ¼” x 5/8 Plain PLN4L 2 Vibration Mounts to Cabinet

front.

Washer, ¼” x 11/2 Plain PLN27 2 Vibration Mounts to Cabinet

rear.

M6 Shakeproof Washer SHK4 8 Vibration Mounts

40 Nut Protection Cover SL18-325 2 Front Vibration Mount Nuts

41 Cutter Shaft – Driven D53561 1

42 Tie Bar D53573 2

43 Key, 5X5X16 KEY32 2

44 Stripper plate – front D53556 1

45 Deflector Tab D53641 2

46 Stripper Plate – Rear D53555 1

No 6 x 5/16” Screw SCR496 4 Stripper anti rattle screw.

47 Cutter Shaft – Drive D53562 1

48 Key ‘Woodruff’ 5x9x22 KEY33 1

END PLATE ASSEMBLY A53526SP 1 Comprises 9,11,12

GEARBOX SPACER ASSEMBLY A53531SP 1 Comprises 7,8

SIDE FRAME ASSEMBLY (MOTOR) A53595SP 1 Comprises 1,11,32

SIDE FRAME ASSEMBLY (BRG) A53596SP 1 Comprises 33,32,10

HEAD ASSEMBLY 1000847 1 Comprises all except

21,26,34,35,14,15,16,37,38,

39,40

GREASE C11245 Gearbox

SHREDDER OIL, 500ML 40100 1

Page 6: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 6 of 24 December 2005

1400 S2 CUTTING HEAD

Page 7: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 7 of 24 December 2005

MODEL 1400 S3 and S4 CUTTING HEAD

No Description Part 1400 S3 1400 S4 Comments

1 Side Frame (Motor) 1 1 Part of Side Frame (Motor) Assy

2 Pin, 20MM long, 5MM dia PEG77 2 2 Safety Flap Fixing Pin.

3 1:1 Gear D53515 2 2

4 Circlip, 17MM ID TRU88 1 1 FOR 1:1 GEAR ON DRIVEN SHAFT

5 Lost Motion Collar D53790 1 1

6 52T Spur Gear Assembly A53650 1 1

7 Gearbox Spacer D53520 1 1

8 Dowel Pin PEG91 6 6 Gearbox Spacer to Side Frame

9 End Closing Plate D53065 1 1

10 Bolt, M5 x 70 SCM151 5 5 End Closing Plate to Side frame

11 Ball Bearing BR23 5 5

12 Ball Bearing BR28 2 2

13 Compound Gear Assembly A53547 1 1

14 Screw, M5 x 12 CSK Nyloc SCM152 2 2 Motor to Side Frame

15 Screw, M5 x 10 SCM9 2 2 Motor to Side Frame

16 Lockwasher, M5 SHK10 2 2 Motor to Side Frame

17

18

19

20

20A Tie/Stripper Bar D53573 1 1

21 Motor, 550W SL20-307 1 1

22 Bolt, M6 x 12 SCM15 5 5 Tie Bars to Side Frame. Also see Item45.

23 Lockwasher ¼” SHK4 5 5 Tie Bars to side frame

24 Tie Bar (Top Motor) D53636 1 1

26 Motor fan Supplied with motor

27 Grommet SL18-333 2 2 For Bin Full Flap

28 Grommet, Blind SL18-140 6 6 For Cover Bracing Plate

29 Cover Bracing plate D53648 1 1

Screw M3 x 16mm SCM78 2 2 Cover bracing Plate to Side Frame

Washer M3 Plain PLN31 2 2 Cover bracing Plate to Side Frame

Washer M3 Shakeproof SHK12 2 2 Cover bracing Plate to Side Frame

Nut M3 NM7 2 2 Cover bracing Plate to Side Frame

30 Active Safety Flap A53583 1 1

31 Bin Full Flap D53588 1 1

32 Infeed Chute – Rear D53680 1 1

33 Stripper Location plate D53682 2 2

34 Side Frame (Bearing) D53687 1 1

35 Grommet GRM22 1 1

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PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 8 of 24 December 2005

No Description Part 1400

S3

1400

S4

Comments

36 Snap Bush SL18-369 2 2

37

38 Nut M6 NM5 8 8 Vibration Mounts to Side

Frames and Cabinet

39 Washer, plain PLN4 4 4 Vibration Mounts to Side Frame.

Washer, ¼” x 5/8 Plain PLN4L 2 2 Vibration Mounts to Cabinet

front.

Washer, ¼” x 11/2 Plain PLN27 2 2 Vibration Mounts to Cabinet

rear.

Lockwasher ¼” SHK4 8 8 Vibration Mounts to Side Frames

and Cabinet

40 Vibration Mount 1000528 4 4

41 Nut Protection Cap SL18-325 2 2 Front Vibration Mount Nuts

42 Infeed chute – Front A53693 1 1

Screw M4 x 12 SCM25 8 8 Infeed Chutes to Side Frames

Washer, Plain 3BA PLN2 8 8 Infeed Chutes to Side Frames

Washer, Shakeproof 3BA SHK2 8 8 Infeed Chutes to Side Frames

43 Stripper Bar D53679 2 2

44 Stripper D53678 144 150

45 Screw, M6 x 16mm CSK Skt Head SCM104 3 3 Tie bars to side frame under

gearbox spacer.

46 Cutter Shaft – Driven D53557 1

46 Cutter Shaft – Driven D53559 1

47 Key KEY32 2 2

48 Deflector Tab D53641 2 2

49 Cutter Shaft – Drive D53558 1

49 Cutter Shaft – Drive D53560 1

50 Key KEY33 1 1

51 Paper Chute D53708 1 1

Bolt, M6 x 16 SCM87 4 4 Paper Chute to Side Frame

Lockwasher ¼” SHK4 4 4 Paper Chute to Side Frame

END PLATE ASS. A53526SP 1 1 Comprises 9,11,12

GEARBOX SPACER ASS. A53531SP 1 1 Comprises 7,8

GREASE C11245 Gearbox

SIDE FRAME ASS (MOTOR) A53689SP 1 1 Comprises 1,11,33

SIDE FRAME ASS (BEARING) A53690SP 1 1 Comprises 11,33,34

HEAD ASSEMBLY 1000848 1 Comprises all except

21,25,26,35,36

HEAD ASSEMBLY 1000849 1 Comprises all except

21,25,26,35,36

SHREDDER OIL, 500ML 40100

Page 9: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 9 of 24 December 2005

1400 S3 & S4 Cutting Head

Page 10: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 10 of 24 December 2005

MODEL 1400 S5 CUTTING HEAD

No Description Part Qty Comments

1 Side Frame (Motor) 1000554 1 Part of Side Frame (Motor) Assy

2

3

4

5 Circlip, 17MM ID TRU88 1 NOT ON BOM

6 1:1 Gear D53530 2

7 Lost Motion Collar D53790 1

8 52T Spur Gear Assembly A53650 1

9 Gearbox Spacer D53520 1

10 Dowel Pin PEG91 6 Gearbox Spacer to Side Frame

11 End Closing Plate 1000555 1

12 Bolt, M5 x 70 SCM151 5 End Closing Plate to Side frame

13 Bearing BR23 5

14 Ball Bearing BR28 2

15 Compound Gear Assembly A53547 1

16 Screw, M5 x 12 CSK Nyloc SCM152 2 Motor to Side Frame

17 Screw M5 x 10 SCM9 2 Motor to Side Frame

18 Lockwasher M5 SHK10 2 Motor to Side Frame

19

20

21

22

23 Tie/Stripper Bar D53573 1

24 Motor 550W SL20-307 1

25 Bolt M6 x 12 SCM15 6 For Tie/Stripper Bars

26 Lockwasher ¼” SHK4 12 For Tie/Stripper Bars

27 Tie Bar (Top Motor) D53636 1

29 Motor fan Supplied with Motor

30 Grommet SL18-333 2 For Bin Full Flap

31 Grommet, Blind SL18-140 6 For Cover Bracing Plate

32 Cover Bracing Plate D53648 1

Screw M3 x 16mm SCM78 2 Cover bracing Plate to Side Frame

Washer M3 Plain PLN31 2 Cover bracing Plate to Side Frame

Washer M3 Shakeproof SHK12 2 Cover bracing Plate to Side Frame

Nut M3 NM7 2 Cover bracing Plate to Side Frame

33 Active Safety Flap A53583 1

34 Bin Full Flap D53784 1

35 Infeed Guide Chute (Rear) D53680 1

36 Cutter Shaft – Drive D53753 1

37 Stripper Location Plate D53767 2

38 Grommet GRM22 1

39 Side Frame (Bearing) D53769 1

40 Snap Bush SL18-369 2

41 Screw M4 x 12 SCM25 8 Infeed Chutes to Side Frames

Washer, Plain 3BA PLN2 8 Infeed Chutes to Side Frames

Washer, Shakeproof 3BA SHK2 8 Infeed Chutes to Side Frames

42 Nut M6 NM5 8 Vibration Mounts to Side Frames

and Cabinet

Page 11: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 11 of 24 December 2005

No Description Part Qty Comments

43 Washer plain PLN4 4 Vibration Mounts to Side Frame.

Washer, ¼” x 5/8 Plain PLN4L 2 Vibration Mounts to Cabinet

front.

Washer, ¼” x 11/2 Plain PLN27 2 Vibration Mounts to Cabinet

rear.

Lockwasher ¼” SHK4 8 Vibration Mounts to Side

Frames and Cabinet

44 Vibration Mount. 1000528 4

45 Nut Protection Cap SL18-325 2 Front Vibration Mount Nuts

46 Stripper (Rear) D53723 169

46 Stripper (Front) D53785 169

47 1/32” Spacer (Hex) D53812 344

48 Cutter (Ground) D53750 169

48 Cutter (Knurled) D53751 169

49 Infeed Guide Chute (Front) A53693 1

50 Stripper Bar (Front) D53572 1

Stripper Bar (Rear) D53732 1

51 Screw, M6 x 16 CSK Skt Head SCM104 2

52 Cutter Shaft – Driven D53754 1

53 Key 5X5X16 KEY32 2

54 Collar D53755 2

55 Locknut 9076BI 4

56 Deflector Tab D53725 2

57 Key 5x9x22mm KEY33 1

58 Pin, 20MM Long, 5MM dia PEG77 2 Safety Flap Fixing Pin.

GREASE C11245 Gearbox

SHREDDER OIL, 500ML 40100

GEARBOX SPACER ASS. A53531SP 1

SIDE FRAME ASS. (MOTOR) 1000874 1

SIDE FRAME ASS. (BEARING) A53771SP 1

END PLATE ASS. A53722SP 1

HEAD ASS. 1000854 1 Comprises all except 16,17,18,

24,29,38,40,42,43,44,45.

Page 12: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 12 of 24 December 2005

1400 S5 Cutting Head

Page 13: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 13 of 24 December 2005

MODEL 4000 S2-4 and 4000 S2-6 CUTTING HEAD

No Description Part 4000 S2-4 4000 S2-6 Comments

1 Side Frame (Motor) D54221 1 1 Part of Side Frame (Motor) Assy

2 Pin, 20MM long, 5mm dia PEG77 2 2 Safety Flap Fixing Pin

3 1-1 Gear D53515 2 2

4 Circlip, 17MM ID TRU88 1 1

5 Lost Motion Collar D53790 1 1

6 52T Spur Gear Assembly A53650 1 1

7 Gearbox Spacer D53520 1 1

8 Dowel Pin PEG91 6 6 Gearbox Spacer to Side Frame

9 End Closing Plate D54111 1 1

10 Bolt, M5 x 70MM SCM151 5 5 End Closing Plate to Side frame

11 Ball Bearing BR23 5 5

12 Ball Bearing BR28 2 2

13 Compound Gear Assembly A53547 1 1

14 Screw, M5 x 12 CSK Nyloc SCM152 2 2 Motor to Side Frame

15 Screw, M5 x 10 SCM9 2 2 Motor to Side Frame

16 Lockwasher, M5 SHK10 2 2 Motor to Side Frame

17 Not Used

18 Not Used

19 Not Used

20 Not Used

21 Not Used

21 Motor, 550W SL20-307 1 1

22 Screw, M8 x 16mm SCM38 6 6 Tie Bars to Side Frame

23 M8 Spring Washer THK36 6 6 Tie Bars to Side Frame

24 Tie Bar (Top Motor) D54036 1 1

25

26 Motor Fan 2 2 Supplied with Motor

27 Grommet, Blind SL18-140 5 5

28 Cover Bracing Plate D54062 1 1

Screw M3 x 16mm SCM78 2 2 Cover bracing Plate to Side Frame

Washer M3 Plain PLN31 2 2 Cover bracing Plate to Side Frame

Washer M3 Shakeproof SHK12 2 2 Cover bracing Plate to Side Frame

Nut M3 NM7 2 2 Cover bracing Plate to Side Frame

29 Active Safety Flap A54023 1 1

30 Bin Full Flap D54114 1 1

31 Grommet SL18-333 2 2 For Bin Full Flap

32 Bearing Location Plate D54018 2 2

33 Side Frame (Bearing) D54076 1 1

34 Grommet GRM25 2 2

35 Snap Bush SL18-369 2 2

36 Pop Rivet RTS68 4 4 Stripper Plates to Side Frame

37 Nut M6 NM5 8 8 Vibration Mounts to Side Frames

and Cabinet

38 Washer, ¼” Plain PLN4 4 4 Vibration Mounts to Side Frames

Washer, ¼” x 5/8 Plain PLN4L 2 2 Vibration Mounts to Cabinet front.

Washer, ¼” x 11/2 Plain PLN27 2 2 Vibration Mounts to Cabinet rear.

Lockwasher ¼” SHK4 8 8 Vibration Mounts to Side Frames

and Cabinet

39 Vibration Isolator 1000528 4 4

40 Nut cover SL18-325 2 2

41 Cutter Shaft Driven 1000739 1

41 Cutter Shaft Driven D54005 1

Page 14: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 14 of 24 December 2005

No Description Part 4000 S2-4 4000 S2-6 Comments

42 Tie/Stripper Bar D54004 2 2 43 Key, 5X5X16 KEY32 2 2

44 Stripper Plate – Front 1000602 1

44 Stripper Plate – Front D54003 1

45 Deflector Tab D53641 2 2

46 Stripper Plate – Rear 1000603 1

46 Stripper Plate – Rear D54002 1

No 6 x 5/16” Screw SCR496 4 4 Stripper anti rattle screw.

47 Cutter Shaft – Drive 1000738 1

47 Cutter Shaft Drive D54006 1

48 Key ‘Woodruff’ 5 x 9 x 22 KEY33 1 1

49 Safety Flap Location plate D54049 3 3

End Plate Assembly A54112SP 1 1 COMPRISES 9,11,12

Gearbox Spacer Assembly A53531SP 1 1 COMPRISES 7,8

Side Frame Assembly

(Motor)

A54227SP 1 1 COMPRISES 1,11,32,12

Side Frame Assembly

(Bearing)

A54078SP 1 1 COMPRISES 33,32,11

Head Assembly 1000851 1 COMPRISES ALL EXCEPT

21,25,26,34,35,14

Head Assembly 1000852 1 COMPRISES ALL EXCEPT

21,25,26,34,35,14

Shredder Oil, 500 ML 40100 1 1

GREASE C11245 Gearbox

Page 15: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 15 of 24 December 2005

4000 S2 Cutting Head

Page 16: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 16 of 24 December 2005

Model 4000 S3/S4 Cutting Head

No Description Part 4000 S3 4000 S4 Comments

1 Driven Shaft D54139 1

Driven Shaft D54105 1

3 Lockwasher MB7 TAB1 2

4 Locknut Km7 NM20 2

5 Key KEY31 2 2

6 Front Infeed chute D54101 1 1

Screw M4 x 12 SCM25 8 8 Infeed Chutes to Side Frames

Washer, Plain 3BA PLN2 8 8 Infeed Chutes to Side Frames

Washer, Shakeproof 3BA SHK2 8 8 Infeed Chutes to Side Frames

7 Deflector Tab D54137 2 2

8 Drive shaft D54138 1

Drive shaft D54104 1

9

10 Stripper location plate D54149 1 1

11 Gearcase 45509 1 1

12

12 33 tooth gear(2nd Stage Planet

Carrier)

45737 1 1

13 Side frame motor 1000599 1

13 Side frame motor D54091 1

14

15

16 Screw M8 x 35mm Hex SCM166 1 1 Spring Actuating plate,Gearcase

17 Spring Actuating plate D54133 1 1

17

18 Screw M8 x 30mm Hex SCM59 1 1 Spring Actuating plate,Gearcase.

19 Spacing collar 45539BI 2 2 2 ON S3 BOM Spring Actuating

plate

20 Plain washer PLN6L 2 2 Spring Actuating plate

21

22 Nyloc Nut M8 NM22 2 2 Spring Actuating plate,Gearcase

23 Gearbox complete 45667 1 1 SPARES ASSY

24 Drive belt SL22-82 1 1

25 Gear casing circlip TRU84 1 1

26 Tie rod (Gearbox) D54129 1 1

M8 Screw Hex SCM38 2 2 Tie Rod (Gearbox) to Side frame

M8 Shakeproof Washer SHK5 2 2 Tie Rod (Gearbox) to Side frame

29

30 Motor support bush 45535 2 2

31 Stripper Bar D54161 2

Tie Rod Short (Stripper) D54099 1

M8 x 16mm Screw SCM38 4 Stripper Bar to Side Frame

M8 Shakeproof Washer SHK5 4 Stripper Bar to Side Frame

32 M8 Screw SCM38 4 4 Motor to Side Frame

33 M8 Shakeproof washer SHK5 4 4 Motor to Side Frame

34 Motor pulley 45621 1 1

35 Socket set screw M5 SCM27 1 1 For Motor Pulley

36 600W motor SL20-309 1 1

37 M8 Screw Hex SCM38 6 6 Tie Rod (Long) to Side frame

38 M8 Shakeproof Washer SHK5 6 6 Tie Rod (Long) to Side frame

Page 17: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 17 of 24 December 2005

No Description Part 4000 S3 4000 S4 Comments

39 Tie Rod (Long) D54098 3 3

40

41

42

43 Motor fan 1 1 Supplied with motor

44 Grommet, blind SL18-140 5 5 For Cover Bracing plate

45 Cover bracing plate D54107 1 1

Screw M3 x 16mm SCM78 2 2 Cover bracing Plate to Side Frame

Washer M3 Plain PLN31 2 2 Cover bracing Plate to Side Frame

Washer M3 Shakeproof SHK12 2 2 Cover bracing Plate to Side Frame

Nut M3 NM7 2 2 Cover bracing Plate to Side Frame

46 Active safety flap A54023 1 1

Pin, 20MM long, 5mm dia PEG77 2 2 Safety Flap Fixing Pin

47 Bin full flap D54103 1

Bin full flap D54136 1

48 Grommet SL18-333 2 2 For Bin Full Flap

49 Rear infeed chute D54102 1 1

50 Ball bearing (modified) D54059 4 4

51 Safety flap location plate D54049 2 2 2 on RH side frame

52 Bearing side frame D54150 1 1

53 Grommet GRM22 1 1 2 ON S4 BOM

54 Snap Bush SL18-369 2 2 3 ON BOM

55 Nut M6 NM5 8 8 Vibration Mounts to Side Frames

and Cabinet

56 Washer ¼ plain PLN4 4 4 Vibration Mounts to Side Frames

Washer, ¼” x 5/8 Plain PLN4L 2 2 Vibration Mounts to Cabinet

front.

Washer, ¼” x 11/2 Plain PLN27 2 2 Vibration Mounts to Cabinet rear.

Washer ¼ shakeproof SHK4 8 8 Vibration Mounts to Side Frames

and Cabinet

57 Vibration Isolator 1000528 4 4

58 Nut cover SL18-325 2 2

59 Location plate D54094 1

Location plate D54143 1

60 Circlip TRU97 2 2

61 Stripper D54142 236

61 Stripper D54097 264

62 Cutter Spacer 26012 266

63 Cutter D41620 266

64 Paper chute D54100 1 1

Bolt, M6 x 16 SCM87 4 4 Paper Chute to Side Frame

Lockwasher ¼” SHK4 4 4 Paper Chute to Side Frame

GREASE C11245 Gearbox

Stripper location plate

assembly

A54170SP 1 1 Comprises 10,11,50

Side frame assembly (Bearing) A54169SP 1 Comprises 50,52,59

Side frame assembly (Bearing) A54171SP 1 Comprises 50,52,59

Head Assembly 1000853 1 Comprises all except

32,33,36,40,43,53,54

Head Assembly 1000854 1 Comprises all except

32,33,36,40,43,53,54

Shredder oil 500ml 40100 1 1

Page 18: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 18 of 24 December 2005

4000 S3 & S4 Cutting Head

Page 19: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 19 of 24 December 2005

MODELS 1400 S2, S3, S4 & S5 CABINET

No Description Part S2/3/4 S5 Comments

1 Door Assembly A54236 1 1

Grommet, Blind SL18-140 2 2 For Door

2 Door Handle D54140 1 1

5 Cabinet Assembly 1000844 1 1

6 Screw No 6 x ½ Csk SS3141 3 3 Top Cover To Cabinet

7 Top cover assembly Printed 1000875 1 1 Inc LED Blank

8 LED Decal D000396 1 1

9 Forward Button D53506 1 1

10 Reverse Button D53504 1 1

11 Stop button D53503 1 1

12 Screw No 8 X ½ Pozi Pan SCR707 2 2 Top Cover To Cabinet Front Plate

13 Bin Panel D53830 1 1

14

16

17 Caster Bracket A54234 4 4

18 Screw No8 X 5/8 Pozi Pan SW0977 16 16 For Caster Brackets

19 Castor SL18-344 4 4

20 Nylon Washer SL18-245 2 2 Door spacer

21 Door Support Bracket 1000510 1 1

22 Screw No8 X 5/8 Pozi Pan SW0977 2 2 For Door Support Bracket

23

24 Door Switch Striker & Screws 1000512 1 1 SHOWN AS PART OF DOOR

ASSY ON BOM?

25

25 Fused Inlet socket SL12-52 1 1 Not Shown

26 Fuse – 10 Amp SL15-22 1 1 Not shown

Screw No 6 x ½ Csk Pozi SW1352 2 2 Inlet Socket to Cabinet

1400 Front Plate 1000486 1 1

Screw No8 X 5/8 Pozi Pan SW0977 5 5 Front Plate to Cabinet

Door Location Spigot 1000573 1 1

Screw M4 x 10mm Pozi Pan SCM45 1 1 Location Spigot to Front Panel Door

Shakeproof Washer 3BA SHK2 2 2 One each side Earth Tag

PCB Shield 1000527 1 1

Screw No8 X 5/8 Pozi Pan SW0977 2 2 PCB Shield to Cabinet

Paper Chute D53549 1

Screw No8 X 5/8 Pozi Pan SW0977 3 Paper Chute to Cabinet

Door Assy (spares)? A53793SP 1 1

27 Door Switch See Electrical

28 Waste Sack 40070 1 1 Box of 100

Adhesive Pocket SL18-326 1 1 On inside of door for user

instructions.

Page 20: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 20 of 24 December 2005

MODEL 4000 S2 AND 4000 S3/4 CABINET

No Description Part 4000 S2 4000

S3/S4

Comments

1 Door Assembly A54237 1 1

2 Door Handle D54140 1 1

Grommet, Blind SL18-140 2 2 For Door

5 Cabinet Assembly 1000845 1

5 Cabinet Assembly 1000846 1

6 Screw No 6 x ½ Csk SS3141 3 3 Top Cover To Cabinet

7 Top cover assembly 1000876 1 LED Blank, decal and model number decal.

7a Top cover assembly 1000877 1 LED Blank, decal and model number decal.

7b Decal Rexel D000402 1 1

8 LED Blank D53505 1 1 PART OF TOP COVER SPARES ASSY?

8a LED Decal D000396 1 1

9 Forward Button D53506 1 1

10 Reverse Button D53504 1 1

11 Stop button D53503 1 1

12 Screw No 8 Pozi Pan Plas

No 8

SCR707 3 3 Top Cover To Cabinet Front Plate

13 Bin Panel D54229 1 1

14

15 Caster Bracket Front A54234 2 2

16 Caster Bracket Rear A54235 2 2

17 Screw No8 X 5/8 Pozi Pan SW0977 16 16 For Caster Brackets

18 Castor SL18-344 4 4

19 Door spacer SL18-245 2 2 Door spacer

20 Door Support Bracket 1000737 1 1

21 Screw No8 X 5/8 Pozi Pan SW0977 2 2 For Door Support Bracket

22

23 Screw No 6 x ½ Csk Pozi SW1352 2 2 Inlet Socket to Cabinet

24 Fused Inlet Socket. SL12-52 1 1

25 Fuse SL15-22 1 1 Not shown

26

27 Power Bulge 1000584 1

28 Screw No8 X 5/8 Pozi Pan SW0977 4 Power Bulge to Cabinet

Front Plate 1000506 1 1

Screw No8 X 5/8 Pozi Pan SW0977 5 5 Front Plate to Cabinet

PCB Shield 1000527 1 1

Screw No8 X 5/8 Pozi Pan SW0977 2 2 PCB Shield to Cabinet

Door Assy (spares)? A54184SP

?

1 1

Door Location Spigot 1000573 1 1

Screw M4 x 10mm Pozi

Pan

SCM45 1 1 Location Spigot to Front Panel Door

29 Shakeproof Washer 3BA SHK2 2 2 One each side Earth Tag

30 Door Switch See Electrics

Adhesive Pocket SL18-326 1 1 On inside of door for user instructions.

Waste Sack 40095 1 1 Box of 100

Page 21: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 21 of 24 December 2005

MODELS 1400 ELECTRICS

Description Part S2 S3 S4 S5 Comments

Capacitor 30 µFD SL6-60 1 1 1 1 For motor start.

Cord Set Europe SL4-90 1 1 1 1

Cord set UK SL4-88 1 1 1 1

Fuse 10A SL15-22 1 1 1 1 For inlet socket

Inlet Socket, Fused SL12-52 1 1 1 1

Screw Brass 2Ba SCR686B 1 1 1 1 Earth stud

Locknut, Brass NUT42B 2 2 2 2 For earth stud

Lockwasher SHK3 2 2 2 2 For earth stud

Washer, Brass 2Ba Plain PLN3B 2 2 2 2 For earth stud

Cable Tie SL18-362 1 1 1 1 To Tie Green Connector to PCB

Microswitch SL8-167 1 1 1 1 Bin full switch

Screw M3 x 16 SCM78 2 2 2 2 Bin full switch to Side frame.

Washer M3 Plain PLN31 2 2 2 2 Bin full switch to Side frame.

Washer M3 Shakeproof SHK12 2 2 2 2 Bin full switch to Side frame.

Nut M3 NM7 2 2 2 2 Bin full switch to Side frame.

Cable Tie SL17-144 12 12 12 12 For Wiring Harness

Microswitch SL8-178 1 1 1 1 Door Switch

Screw No4 x ¾ Pozi Pan SCR 662 2 2 2 2 Door Switch to Cabinet

Microswitch Insualtion D53545 2 2 2 2 For Bin Full Switch and Door Switch.

Control LED PCB SL17-318 1 1 1 1 Fastened to top cover

Nylon Washer SL18-245 1 1 1 1 Between PCB and Washer Of Top PCB Screw

Washer 2BA Plain PLN3L 1 1 1 1 Washer for Top PCB Screw

Screw M3 x 8 Pozi Pan SCR713 8 8 8 8 To fix PCB

Washer M3 Plain PLN31 2 2 2 2 Limit switches and sensors.

Wiring Loom 1000761 1 1 1 1 Wiring Loom (Motor and Door Switch to PCB)

Wiring Loom 1000762 1 1 1 1 Wiring Loom - Safety Circuit

Auto Start Sensors SL17-280 1 1 1 1 SPARES No (Supplied as part of PCB Assy)

Nut M3 Nyloc NM14 2 2 2 2 Auto Start Sensors to Infeeds.

Washer M3 Plain PLN31 2 2 2 2 Auto Start Sensors to Infeeds.

Wiring Loom 1000763 1 1 1 1 Brown Door (Switch to Inlet Socket)

Wiring Loom 1000764 1 1 1 1 Earth Wire (Inlet Socket to Earth Terminal)

Wiring Loom 1000765 1 1 1 1 Earth Wire (Earth Terminal to Front Panel)

Motor SL20-307 1 1 1 1

Page 22: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 22 of 24 December 2005

MODELS 4000 ELECTRICS

No Description Part S2-4 S2-6 S3 S4 Comments

Capacitor 30 µFD SL6-60 1 1 For motor start

Capacitor 15 µFD SL6-53 1 1

Cord Set UK SL4-88 1 1 1 1

Cord Set Euro SL4-90 1 1 1 1

Fuse 10A SL15-22 1 1 1 1 For Inlet Socket

Screw Brass 2Ba SCR686B 1 1 1 1 Earth stud

Locknut, Brass Nut42B 2 2 2 2 For earth stud.

Lockwasher SHK3 2 2 2 2 For earth stud

Washer Brass 2 Ba Plain PLN3B 2 2 2 2 For earth stud

Micro switch SL8-167 1 1 1 1 Bin Full

Screw M3 x 16 SCM78 2 2 2 2 Bin full switch to Side frame.

Washer M3 Plain PLN31 2 2 2 2 Bin full switch to Side frame.

Washer M3 Shakeproof SHK12 2 2 2 2 Bin full switch to Side frame.

Nut M3 NM7 2 2 2 2 Bin full switch to Side frame.

Micro switch SL8-178 1 1 1 1 Door switch

Screw No4 x ¾ Pozi Pan SCR 662 2 2 2 2 Door Switch to Cabinet

Microswitch Insulation D53545 2 2 2 2 For Bin Full Switch and Door

Switch.

Cable Tie SL18-362 1 1 1 1 To Tie Green Connector to PCB

Control LED PCB SL17-318 1 1 1 1

Nylon Washer SL18-245 1 1 1 1 Between PCB and Washer Of Top

PCB Screw

Washer 2BA Plain PLN3L 1 1 1 1 Washer for Top PCB Screw

Screw M3 x 8 Pozi Pan SCR713 8 8 8 8 To fix PCB assembly.

Auto Start Sensors SL17-280 1 1 1 1 SPARES No (Supplied as part of

PCB Assy)

Nut M3 Nyloc NM14 2 2 2 2 Auto Start Sensors to Infeeds.

Washer M3 Plain PLN31 2 2 2 2 Auto Start Sensors to Infeeds.

Wiring Loom 1000761 1 1 1 1 Wiring Loom (Motor and Door

Switch to PCB)

Wiring Loom 1000762 1 1 1 1 Wiring Loom - Safety Circuit

Wiring Loom 1000763 1 1 1 1 Brown Door (Switch to Inlet

Socket)

Wiring Loom 1000764 1 1 1 1 Earth Wire (Inlet Socket to Earth

Terminal)

Wiring Loom 1000765 1 1 1 1 Earth Wire (Earth Terminal to

Front Panel)

Cable Tie SL17-144 12 12 12 12 For Wiring Harness

Page 23: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 23 of 24 December 2005

Page 24: Parts Manual Rexel Shredder 1400 & 4000

PAPER SHREDDER 1400 & 4000

D Mead Issue 1 Page 24 of 24 December 2005

AMENDMENT RECORD SHEET

ISSUE

NO

DECRIPTION SERIAL NO CARO NO

1 Original - -