PARTS MANUAL COMPRESSOR MODEL XHP1070WCAT … · PARTS MANUAL COMPRESSOR MODEL XHP1070WCAT...

PARTS MANUAL

COMPRESSOR MODEL

XHP1070WCAT

XHP1170WCAT

P.O. Box 868 - 501 Sanford AveMocksville, N.C. 27028

Book 22481907 (06/04)

DoosanDisclaimer

DoosanRevised Date

Section - Parts Ordering

GENERAL

This publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine Ingersoll-Rand Company parts for your compressor.

NOTICEIngersoll-Rand Company can bear noresponsibility for injury or damagesresulting directly from the use of non-approved repair parts.

Ingersoll-Rand Company service facilities and parts are available worldwide. Consult local yellow pages or visit: www.portablepower.irco.com.

Special order parts may not be included in this manual. Contact the Mocksville Parts Department with the unit serial number for assistance with these special parts.

DescriptionThe illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available.

In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front. Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides.

FastenersBoth SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners.

How To Order Always specify the model and serial number of the unit.

Specify the part number and description.

1 - 1

TABLE OF CONTENTSParts Book

TITLE PAGE Section A - Parts List

Fast Track Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2LRG Fast Track Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3Wagon Wheel Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4LRG Pedestal Mount on Wagon Wheel Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5LRG Shock Mount on Wagon Wheel Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6High Speed Running Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7High Speed Running Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8High Speed Running Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9Fast Track Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10Fast Track Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11Wagon Wheel Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12Wagon Wheel Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13Wagon Wheel Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14Wagon Wheel Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16Exhaust Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-17HR2.5 Air End Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18HR2.5 Air End Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19HR2.5 Air End Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20HR2.5 Air End Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-21HR2.5 Air End Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22HR2.5 Air End Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23HR2.5 Air End Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-24Starting Aid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25Radiator and Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-26Charge Air Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27Radiator Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28Fuel Tank Vent Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-29Fuel Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-30Air Intake and Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-31Separator Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-32Separator Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-33Separator Air Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-34Air End Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-35Air End Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-36Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-37Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-38Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-39Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-40Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-41HR 2.5 Oil Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-42Minimum Pressure Check Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-43Instrument Panel Assembly (Prior To S/N 332157) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44Instrument Panel Assembly (Prior To S/N 332157) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-45Instrument Panel Assembly (Begins with S/N 332157) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-46Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-47Battery & Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-48Common Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-49Top Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-50Fast Track Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-51Wagon Wheel Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-52Common Acoustics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-53High Speed Running Gear Acoustics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-54Wagon Wheel Acoustics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-55

1 - 2

TABLE OF CONTENTSParts Book

TITLE PAGEDecal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-56Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-57Wagon Wheel Parking Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-58Wagon Wheel Parking Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-59IQ Air Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-60IQ Air Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-61IQ Cooler Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-62IQ Filter Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-63IQ Indicator Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-64Engine Oil Drain Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-65Fuel Tank Drain Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-66Radiator Drain Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-67Separator Tank Drain Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-68

Section B - Electrical Schematics

Wiring Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Control System Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3Control System Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4Control System Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5IQ Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

A - 1 22484907

Section A - Parts List

22481907_02Fast Track Frame Assembly

A - 2 22484907

Fast Track Frame Assembly

22481907_002_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54760202 Frame Assembly 1B 54542543 Bail, Lifting 1C 96700901 Screw 6D 22058283 Drawbar 1E 95996179 Screw, Hex 1.00-8 X 3.50 8F 95996187 Nut, Lock 1.00-8 8

22481907_03LRG Fast Track Frame Assembly

22484907 A - 3

LRG Fast Track Frame Assembly

22481907_003_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22055693 Frame Assembly 1B 54542543 Bail, Lifting 1C 96700901 Screw 6D 22053870 Middle Support Assembly 2E 22053888 LRG Edge Support Assembly 4F 96727896 Screw (Through Edge Assembly To Frame) 4G 36879203 Nut (Through Edge Assembly To Frame) 4H 36879492 Screw (Through Sides of Edge Supports) 8J 36879203 Nut (Through Sides of Edge Supports) 8K 22054118 LRG Front Support Assembly 2L 95939914 Screw (Through Slots of the Support) 8M 95941084 Nut (To Screws Through Supports) 8

22481907_04Wagon Wheel Frame Assembly

A - 4 22484907

Wagon Wheel Frame Assembly

22481907_004_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54501796 Frame Assembly 1B 54542543 Bail, Lifting 1C 96700901 Screw 6

22481907_05LRG Pedestal Mount on Wagon Wheel Frame Assembly

22484907 A - 5

LRG Pedestal Mount on Wagon Wheel Frame Assembly

22481907_005_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54501796 Frame Assembly 1B 54542543 Bail, Lifting 1C 96700901 Screw 6D 22051304 Support, LRG 4E 22053706 Crossmember, LRG 2F 39179072 Screw, M16 X 50 24G 96701750 Nut, M16 24

22481907_06LRG Shock Mount on Wagon Wheel Frame Assembly

A - 6 22484907

LRG Shock Mount on Wagon Wheel Frame Assembly

22481907_006_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54501796 Frame Assembly 1B 54542543 Bail, Lifting 1C 96700901 Screw 6D 22112171 Bar, Shock Mount Rest 8E 22110761 Support, Upper Shock Mount 4F 36847002 Isolator, Shear Mount 4G 22110753 Support, Lower Shock Mount 4H 95994877 Screw, Hex 1/2-20 X 2.0 16J 39179072 Bolt, M16 X 50 8K 96701750 Nut, M16 8L 95954079 Screw, Hex 1/2-20 X 1.0 16

22481907_07High Speed Running Gear

22484907 A - 7

High Speed Running Gear

22481907_007_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36880235 Hanger, Rear 2B 36880219 Bar, Equalizer 2C 36880243 Bolt, Equalizer 2D 36880250 Locknut 2E 36880193 Hanger, Center 2F 36880284 Spring, Leaf 4G 36880201 Hanger, Front 2H 36880227 Bolt, Shackle 8J 35336700 Locknut 8K 36880136 Bolt 4L 95935011 Washer 4M 95077608 Locknut 4N 35144336 Screw 8P 36880151 Bumper, Rubber 4Q 36880144 Jack, Dropleg 1R 36880128 Eye, Pintle 1


A - 8 22484907


22481907_008_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36877991 Tire 4B 22077515 Wheel 4

36878049 Clamp, Plate 4C 35272150 Stud 8D 22079032 Nut 8E 36853091 Nut 4F 36853109 Washer 2G 36853117 Washer, Lock 2H 36851624 Inner Bearing Cup 1J 36851616 Outer Bearing Cup 1K 36851608 Inner Bearing 1L 36851590 Outer Bearing 1M 36851632 Seal 1N 36776813 Cap, Dust 8P 36880268 Hub Assembly 4Q 36880292 L.H. Electric Brake 2R 36880300 R.H. Electric Brake 2S 36880318 Shield, Bottom Dust 4T 36880326 Shield, Top Dust 4U 36880334 Bolt 7V 95939955 Washer, Lock 7W 36880342 Locknut 7X 35603190 Chock, Wheel 2Y 35333830 Strap, Rubber 2


22484907 A - 9


22481907_009_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36895860 Light, License Plate 1B 36922144 3 Light Assembly 1C 36788081 Stop, Turn and Tail Light 2D 36787968 Grommet (Use on Item C & E) 6E 36859320 Stop, Turn and Tail Light 4F 35367051 Yellow Light 4G 36893642 Grommet (Use on Item F) 2H 36893634 Grommet (Use on Item F) 2J 35367044 Red Clearance Light 4K 36894129 7-Way Connector 1L 36896306 ID Bracket 1M 36880169 Plate, U-Bolt 2N 36880177 U-Bolt 4P 36880185 Nut 8Q 95934741 Washer, Lock 8

22481907_10Fast Track Wiring

A - 10 22484907

Fast Track Wiring

22481907_010_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES54752308 Lighting Harness36878031 Electric Brake Harness

22481907_11Fast Track Wiring

22484907 A - 11

Fast Track Wiring

22481907_011_06/04_A

22481907_12Wagon Wheel Running Gear

A - 12 22484907

Wagon Wheel Running Gear

22481907_012_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36504389 Rod, Tie 2B 36140730 Nut, Jam 2C 35588961 Ball Joint, Outer 2D 35221894 Fitting, Lube 2E 36753259 Axle, Front 1F 95717369 Pin, Roll 1G 35221894 Fitting, Lube 1H 95338554 Pin, Roll 2J 95239927 Washer 4K 36851566 L.H. Knuckle Assembly 1L 36851574 R.H. Knuckle Assembly 1M 95673042 Pin, Roll 2N 35319045 Pin, King 2P 95018982 Pin, Cotter 2Q 36719169 Bracket 2R 36719466 Spring 2S 36719177 Bracket 2T 35111590 Bolt, Shackle 2

Continued.....


22484907 A - 13


22481907_012_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESU 95318556 Fitting, Lube 2V 35588755 Pin, Center 1W 95717377 Pin, Roll 2X 95934956 Washer 2Y 36719557 Drawbar 1Z 35107168 Pin, Hinge 1

A1 95201455 Pin, Cotter 2A2 36753242 Arm, Center 1A3 35588953 Balljoint, Inner 2A4 35140722 Nut, Jam 2A5 36719219 Latch 1A6 35141167 Spring 1A7 95098703 Pin, Roll 2A8 36851376 Front Axle Assembly 1A9 36851384 Rear Axle Assembly 1B1 36853042 Tie Rod Assembly (Includes A, B, C, A3, A4) 2

22077515 Wheel 436877991 Tire 436878049 Ring, Clamp 4


A - 14 22484907


22481907_014_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 95318556 Fitting, Lube 2B 35588839 Rivet 2C 35589241 Plate, Clamp 2D 35111566 Nut 8E 36851640 Axle, Rear 1F 36719466 Spring 2G 35111590 Bolt, Shackle 2H 95018982 Pin, Cotter 2J 35834621 U-Bolt 4K 36851665 Hub Assembly (Includes Items N, L, A2) 2L 36764983 Stud 8M 36851590 Outer Bearing 2N 36851616 Outer Race 2P 36853109 Washer, Flat 2Q 36853091 Nut 2R 36776813 Cap, Grease 2S 95272902 Pin, Cotter 2

Continued.....


22484907 A - 15


22481907_014_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued

T -------- Parking Brake Assembly 1U 36A2D326Z1 Bolt 8V 95934741 Washer, Flat 8W 95916573 Nut 8X 36776839 Flange, Brake Mounting 2Y 36719177 Bracket 2Z 36719169 Bracket 2

A1 36851608 Inner Bearing 2A2 36851624 Inner Race 2A3 36851632 Seal 2A4 22079032 Nut, Cone 8A5 36853117 Washer, Lock 2

22481907_16Engine Assembly

A - 16 22484907

Engine Assembly

22481907_016_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 95920708 Screw 6B 36884047 Fan Assembly 1C 22102859 Support, Guard 1D 54750708 Engine, Cat C15 (1170) 1

22079354 Engine, Cat C15 (1070) 1E 35297340 Nut 1F 35584556 Mount, Rubber 1G 35273937 Washer 1H 35145077 Nut 2J 54613351 Bracket, Engine 1K 96700919 Screw 1L 35144344 Screw 2M 22095525 Turbo, Guard 1

Engine Filters 22090534 Primary Fuel Filter22090526 Secondary Fuel Filter35362268 Water Filter35362235 Oil Filter

22481907_17Exhaust Assembly

22484907 A - 17

Exhaust Assembly

22481907_017_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22085732 Pipe, Engine Turbo 1B 22085740 Pipe, Exhaust (Standard) 1

54738752 Pipe, Exhaust (IQ) 1C 35127653 Clamp 1D 35611235 Support, Pipe 1E 36880995 Screw 12F 36879195 Nut 12G 36799807 Clamp, Seal 2H 22079495 Muffler 1J 54629589 Step 1K 35851351 Cap, Rain 1L 22098420 Pipe, Exhaust 1M 35313303 Clamp, Seal 1

22104343 Wrap, Exhaust 154721105 Kit, Wrap Wire Kit 1

22481907_18HR2.5 Air End Complete

A - 18 22484907

HR2.5 Air End Complete

22481907_018_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35375963 Screw 8B 36884997 Flange, Intake 1C 36754059 Gasket 2D 36884112 Valve, Butterfly 1E 96700919 Screw 2F 35273937 Washer, Snubber 2G 35375385 Screw 8H 35584556 Mount, Rubber 2J 35273937 Washer, Snubber 2K 95935011 Washer 2L 54613369 Bracket, Mounting 2M 95941092 Screw 12N 54540141 Coupling 1P 36897916 Bushing 1Q 36795102 Key 1R 95934626 Screw 12S 95923314 Nut 1T 95934998 Washer, Flat 1U 35288893 Pivot, Lever 1 Continued.....

22481907_19HR2.5 Air End Complete

22484907 A - 19

HR2.5 Air End Complete

22481907_018_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESContinued.....

V 36898450 Spacer 1W 35375963 Screw 2X 36898005 Bracket, Air Cylinder 1Y 95934907 Washer, Flat 1Z 35584689 Cylinder, Air 1

A1 35288885 Bushing 1A2 95922894 Nut, Jam 1A3 35611680 Bolt 1A4 35605799 Rod, Adjuster 1A5 35300532 Bearing, Rod End 1A6 95926028 Nut 1A7 95923330 Nut 1A8 35145077 Nut 2A9 36876258 Spring 1B1 35607910 Lever, Regulation 1B2 35264951 Lever, Control 1B3 95928917 Screw, Set 1B4 35611680 Nut 1B5 22377212 Kit, Bushing with Cylinder AR

22481907_20HR2.5 Air End Assembly

A - 20 22484907

HR2.5 Air End Assembly

22481907_020_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 96702295 Bolt 4B 39577648 Cover, Oil Seal 1C 35355536 O-Ring 1D 36795128 Spacer 1E 36793750 Case, Gear 1F 96706262 Bolt -G 39929351 Seal, Oil 1H 36795169 Nut, Lock 1J 36511640 Bearing 1K 36795136 Spacer 1L See Gear Set Chart -M 36792836 Shaft, Drive 1N 36795110 Key 1P 35610203 Bearing 1Q 36795151 Shim Set 1R 36795102 Key 1S 35372010 Spacer 1T 35272533 Screw 16U 36795144 Spacer 1V 36861367 Housing, Main 1W 35336122 Dowel 1X 35272541 Bolt -Y 35355775 O-Ring 1Z 95650529 Pin, Roll 1


22484907 A - 21


22481907_021_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35355833 Set, Shim 1B 35600105 Bearing 2C 35355767 Set, Shim 1D 35856418 Plate, Retaining 1E 96716139 Screw 6F 36508414 Plate, Retaining 1G 35311463 Screw 3H 96712187 Screw 3J 35355841 Spacer 1K 96701487 Screw 6L 35355825 Set, Shim 1M 35602457 Piston, Thrust 1N 35605203 Bearing 2P 35355767 Set, Shim 1Q 36501013 Plate Retainer 1R See Gear Set Chart on Previous Page -S 35355858 Clamp, Plate 1T 35355817 Key 1U 36017465 Set, Rotor (1st Stage) 1V 95223178 Snap Ring 1 Continued.....


A - 22 22484907


22481907_021_06/04_A


W 35600022 Bearing 1X 35300193 Clamp, Plate 1Y 35600030 Bearing, Roller 1Z 35336122 Dowel 1

A1 35355783 O-Ring 1A2 35336130 Dowel 1A3 36861193 Housing, Rotor 1A4 96706080 Screw 4A5 36509388 Plate, Cover 1A6 35275742 Gasket 1A7 92398239 Screw -A8 35295344 Screw -A9 95340428 Key 1B1 36861144 Pump, Oil 1B2 95000410 O-Ring 1B3 36854701 Coupling 1B4 36861557 Plug 1B5 36861847 Spring 1B6 36861839 Piston 1


22484907 A - 23


22481907_023_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35355791 O-Ring 1B 36738128 Housing, Rear Bearing 1C 35355874 Set, Shim 1D 35600113 Bearing, Tapered Roller 2E 35355957 Plate, Clamp 1F 35311463 Screw 3G 95026290 O-Ring 1H 35355924 Set, Shim 1J 35856350 Cover, Rear Bearing 1K 96702295 Screw 6L 36851277 Bolt 1M 35864644 Coupling 1N 95069522 Dowel 1P 36847200 Clamp, Plate 1Q 35600113 Bearing, Tapered Roller 2R 35355874 Set, Shim 1S 35355940 Piston, Thrust 1T 96712179 Bolt 4U 36509388 Plate, Cover 1V 35275742 Gasket 1 Continued.....


A - 24 22484907


22481907_023_06/04_A


W 39125000 Bolt 6X 36864676 Cover, Bearing 1Y 95026290 O-Ring 1Z 35355916 Set, Shim 1

A1 35355817 Key 1A2 35336122 Dowel 1A3 36006732 Rotor Set (2nd Stage) 1A4 35336130 Dowel 1A5 35600014 Bearing, Roller 1A6 35300201 Plate, Clamp 1A7 35311463 Screw 1A8 35355999 Plate, Retaining 1A9 35273408 Bolt 4B1 35355973 Spacer, Bearing 1B2 35355866 Spacer 1B3 35600022 Bearing, Roller 1B4 35355965 Plate, Retaining 1B5 See Gear Set Chart On Page 20.B6 96712179 Screw

22481907_25Starting Aid Assembly

22484907 A - 25

Starting Aid Assembly

22481907_025_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35103498 Elbow 1B 35132174 Tubing 1C 35306166 Atomizer 1D 35322908 Screw 4E 35103506 Clamp 1F 35103506 Bracket Assembly 1G 95043196 Washer 4H 92304500 Nut 4J 35112911 Cylinder, Ether 1K 35290253 Elbow 1L 35316348 Adapter 1M 35306158 Valve 1

35306182 Starting Aid Kit Assembly

22481907_26Radiator and Oil Cooler

A - 26 22484907

Radiator and Oil Cooler

22481907_026_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54747373 Fan Guard Assembly 1B 54661426 Plate, Cover 4C 54661459 Bracket 2D 54665864 Orifice, L.H. Fan 1E 54665880 Orifice, R.H. Fan 1F 54669114 Support, R.H. Shroud 1G 54669098 Support, Bottom Shroud 1H 22098958 Support, L.H. Shroud 1J 22098941 Support, L.H. Rear Shroud 1K 54669106 Support, Top Shroud 1L 54521430 Support, R.H. Rear Shroud 1M 54521448 Support, Top Rear Shroud 1N 54501846 Cooler Assembly 1P 54501838 Radiator 1Q 54627161 Cooler, Oil 2R 22247399 Cooler, Fuel 1S 22247407 Cooler, Charger Air 1

22481907_27Charge Air Piping

22484907 A - 27

Charge Air Piping

22481907_027_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54639968 Tube, Bottom A/C 1B 54501846 Cooler, Air Charge 1C 54444427 Clamp 8D 54639976 Tube, Upper A/C 1E 54422522 Hose, Ribbed 4

22481907_28Radiator Piping

A - 28 22484907

Radiator Piping

22481907_028_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54637996 Tube, Lower Radiator 1B 95220844 Clamp 2C 54638101 Tube, Upper Radiator 1D 35330570 Hose, Connector 4E 54501838 Radiator 1F 95235131 Clamp 2G 35135458 Hose, By-Pass (55 Inches) 1H 35310598 Fitting, Barbed 1J 43212216 Adapter 1K 35285600 Hose, Vent (52 Inches) 1L 95264776 Clamp 2M 35222017 Clamp 8N 35366651 Elbow 1P 35326578 Hose, Drain (110 Inches) 1Q 35576115 Valve, Ball 1R 95953949 Adapter 1S 35326560 Adapter 1T 36845600 Bottle, Overflow 1U 35300771 Screw 4V 35253038 Clamp 2W 35360775 Tubing (50 Inches) 1X 22102339 Switch, Level 1

22481907_29Fuel Tank Vent Piping

22484907 A - 29

Fuel Tank Vent Piping

22481907_029_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54594098 Tank, R.H. Fuel 1B 35369354 Elbow 1C 35356484 Tubing (23 Inches) 1D 92368687 Screw 1E 35253038 Clamp 1F 35369339 Reducer 1G 35322395 Breather 1H 35356484 Tubing (40 Inches HSRG) 1J 54594080 Tank, L.H. Fuel 1K 35279025 Screw 12L 35389964 Gasket, Cover 1M 35389972 Filler, Neck and Cover 1N 36845022 Strainer, Fuel Tank 1P 36845014 Cap, Filler 1Q 35144328 Screw, 1/4-20 X 5/8 Flange HD 10R 22062566 Cover, Fuel Tank Clean-Out 1

22481907_30Fuel Piping

A - 30 22484907

Fuel Piping

22481907_030_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35279801 Elbow 1B 35305499 Hose Assembly 1C Fuel Return on Engine -D Into Fuel filter on Engine -E 35136548 Hose Assembly (HSRG) 1

35325083 Hose Assembly (Wagon Wheel) 1F 35286756 Elbow 1G 22060156 Hose Assembly (HSRG) 1

22060149 Hose Assembly (Wagon Wheel) 1H 35309210 Elbow 1J 35305622 Elbow 1K 36845014 Cap, Fuel Tank 1

54672811 Sender, Fuel Level 1

22481907_31Air Intake and Filters

22484907 A - 31

Air Intake and Filters

22481907_031_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36879815 Bracket, Air Cleaner 1B 36880995 Screw 12C 36879195 Nut 12D 35161025 Clamp 1E 35583236 Elbow, Rubber 1F 36505790 Tube 1G 35112630 Elbow, Rubber 1H 36794964 Tube 1J 35112630 Elbow, Rubber 1K 35505866 Tube 1L 35119858 Clamp 1M 35141290 Hose, Hump 1N 35129071 Clamp 1P 35120260 Hose, Hump 1Q 35129071 Clamp 4R 36864726 Tube 1S 36867778 Evacuator 2T 36864361 Element, Primary 2U 36864379 Element, Safety 2V 35388982 Nut, Wing 4W 36864346 Air Cleaner assembly 2X 35120211 Elbow, Rubber 1

36847838 Switch, Air Filter 2

22481907_32Separator Tank Assembly

A - 32 22484907

Separator Tank Assembly

22481907_032_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 95219747 Connector 1B 36878254 Hose Assembly 1C 35294750 Elbow 1D 36879203 Nut 2E 22068837 Glass, Sight 1F 36860468 Elbow 2G 36879492 Screw 4H 95934386 Screw 8J 54634839 Discharge Hose Assembly 1K 22163729 Discharge Hose 1L 35376094 Screw 8M 95225116 Gasket 3N 35324649 Gasket 2P 36762250 Element, Separator 1Q 54629159 Cover, Tank 1R 95934170 Screw 16S 54629134 Tank, Separator 1T 35277797 O-Ring 1 Continued.....

22481907_33Separator Tank Assembly

22484907 A - 33

Separator Tank Assembly

22481907_032_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESContinued.....

U 35802933 Plug, Oil Fill 1V 95953410 Tee 1W 95953949 Adapter 1X 35596733 Valve, Safety 1Y 95944104 Elbow 1Z 36762821 Nipple 1

A1 35261155 Clamp 1A2 54744156 Pipe, Safety Valve 1A3 36883585 Clamp 2A4 95928040 Nipple 1A5 36843720 Valve, Check 1

35392281 Spring 135392299 Seat 1

A6 36898922 Sensor, Temperature 1A7 36757581 Switch, Pressure 1A8 95930301 Bushing 1

22481907_34Separator Air Piping

A - 34 22484907

Separator Air Piping

22481907_034_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 95935003 Washer 4B 95922902 Nut 4C 54668314 Support, Pipe 1D 35130293 Screw 4E 36898120 Pipe 1F 95929089 Screw 8G 54687504 Valve, Minimum Pressure 1H 36799419 Clamp 1J 35586288 Clamp 1K 54703160 Pipe 1L 95929089 Screw 4M 95358040 O-Ring 1N 95940946 Nipple 2P 36755718 Valve, Ball 1Q 95916581 Elbow 1R 54393210 Nipple 1

22481907_35Air End Piping

22484907 A - 35

Air End Piping

22481907_035_06/04_A

22481907_36Air End Piping

A - 36 22484907

Air End Piping

22481907_036_06/04_A

22481907_37Air Piping

22484907 A - 37

Air Piping

22481907_037_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36850691 24V Compressor 1B 35288034 Hose Assembly 1C 95287629 Adapter 1D 35283472 Connector 1E 95954095 Elbow 1F 35584689 Cylinder, Air 1G 35248145 Valve, Check 1H 95953493 Nipple 1J 95930301 Bushing 1K 35321272 Tee 1L 35290253 Elbow 1M 35323724 Hose Assembly 1N 35282912 Hose Assembly 1P 35283472 Connector 1Q 35248319 Orifice (.094) 1R 35284538 Hose Assembly 1S 35279934 Elbow 1T 35283100 Elbow 1 Continued.....


A - 38 22484907

Air Piping

22481907_037_06/04_A


U 54720719 Adapter 1V 35279934 Elbow 1W 35321272 Tee 1X 35284082 Connector 1Y 36842318 Valve, Solenoid 1Z 36793776 Nipple 3

A1 35325133 Valve, Safety 1A2 95954293 Cross 1A3 35322379 Valve, Blowdown 1A4 35114545 Tee 1A5 95930301 Bushing 1A6 36920825 100 psi Transducer 1A7 35311471 Hose Assembly 1A8 35324839 Valve, Ball 1A9 35336139 Fitting, Bulkhead 1B1 35367846 Connector 1B2 35282961 Hose Assembly 1 Continued.....


22484907 A - 39

Air Piping

22481907_037_06/04_A


B3 35283092 Tee 1B4 36852499 Fitting, Bulkhead 1B5 35283068 Elbow 1B6 35282979 Hose Assembly 1B7 35284082 Connector 1B8 35280098 Elbow 1B9 35294701 Hose Assembly 1C1 35296391 Connector 1C2 35322592 Hose Assembly 1C3 95642484 Tee 1C4 35299734 Reducer 1C5 35287895 Connector 1C6 35310960 Hose Assembly 1C7 35283464 Elbow 1C8 35295179 Hose Assembly 1C9 35309210 Elbow 1D1 35316405 Anti-Rumble Valve 1 Continued.....


A - 40 22484907

Air Piping

22481907_037_06/04_A


D2 35286426 Connector 1D3 35252782 Hose Assembly 1D4 35283472 Connector 1D5 35849215 Valve, Auto Blowdown 1D6 35294735 Elbow 1D7 35290147 Connector 1D8 95944633 Bushing 1D9 35287739 Tee 1E1 35114545 Tee 1E2 35365774 Reducer 1E3 35311471 Hose Assembly 1E4 35284082 Connector 1E5 35322346 Orifice (.156) 1E6 95948501 Adapter 1E7 35132299 Silencer 1E8 35376110 Hose Assembly 1E9 35283092 Tee 1 Continued.....


22484907 A - 41

Air Piping

22481907_037_06/04_A


F1 35282946 Hose Assembly 1F2 35283100 Elbow 1F3 35294743 Elbow 1F4 36842300 Valve, Solenoid 1F5 35368927 Connector 1F6 35321165 Reducer 1F7 35301126 Elbow 1F8 35315795 Valve, Pressure 1F9 95944575 Nipple 1G1 35301506 Elbow 1G2 35287739 Tee 1G3 95219747 Adapter 1G4 95930301 Bushing 1G5 54765946 Transducer 1G6 95010906 Coupling 1G7 95953493 Nipple 1

22481907_42HR 2.5 Oil Piping

A - 42 22484907

HR 2.5 Oil Piping

22481907_042_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36885887 Valve, 75 psi Relief 1B 36897155 Manifold, Oil 1C 36786580 Gasket 1D 36897940 Valve, Oil temperature By-Pass (Mixing Valve) 1

39207402 150° F Element 122201271 Seal, Lip 122201289 Screw, Lip Seal 195000477 O-Ring 1

E 95431292 Elbow 1F 95357976 O-Ring 4G 95279329 Connector 1H 54638382 Tube Assembly 1J 54628185 Tube Assembly 1K 54628177 Tube Assembly 1L 54638374 Tube Assembly 1M 95920708 Screw 8N 35130863 Hose Assembly 1

22481907_43Minimum Pressure Check Valve Assembly

22484907 A - 43

Minimum Pressure Check Valve Assembly

22481907_043_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54699731 Body, Check Valve 1B 54699764 Check Valve Assembly 1C 54699749 Spring, Check Valve 1D 54699772 Piston 1E 54699756 O-Ring 1F 54699798 Spring, Main 1G 54699780 Cap 1

22481907_44Instrument Panel Assembly (Prior To S/N 332157)

A - 44 22484907

Instrument Panel Assembly (Prior To S/N 332157)

22481907_044_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54755590 Panel, Instrument 1B 36844124 Screw, Quarter Turn 3C 35369180 Retainer 3D 22053896 Switch, Lamps 1E 22054050 Switch, Heater 1F 22054076 Switch, After Warm-Up 1G 22054068 Switch, Ether 1H 54774104 Cover, Key 1J 22054167 Key, Switch 1K 92086719 Switch, Start 1L 54766704 Meter, Hour 1M 22054142 Plug, Switch 4N 22050991 Gauge, Fuel Level 1P 22056394 Gauge, 4 in 1 1Q 36861177 Tachometer 1

22271779 Resistor 1R 36841468 Gauge, Pressure 1S 54688411 Module, Wedge 1 Continued.....

22481907_45Instrument Panel Assembly (Prior To S/N 332157)

22484907 A - 45

Instrument Panel Assembly (Prior To S/N 332157)

22481907_044_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTEST 95928800 Nut 4 .....ContinuedU 35144492 Nut 3V 35365386 Screw 3W 36840908 Hinge 1X 36841252 Light, Panel 1Y 22055800 Overlay, Module 1

22481907_46Instrument Panel Assembly (Begins with S/N 332157)

A - 46 22484907

Instrument Panel Assembly (Begins with S/N 332157)

22481907_046_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 22053896 Switch, Lamps 1B 22054050 Switch, Heather 1C 22054142 Plug, Switch 5D 22054076 Switch, After Warm-Up 1E 22105571 Panel, Instrument 1F 22277057 Gage, Engine Oil Pressure From S/n 332157 to 336844 1

36870590 Gage, Engine Oil Pressure From S/n 336845 to 339151 122277057 Gage, Engine Oil Pressure From S/n 339152 1

G 22055800 Overlay, Module 1H 36841153 Gage, Voltage 1J 22105613 Gage, Air Discharge Temp. From S/n 332157 to 336844 1

35604115 Gage, Air Discharge Temp. From S/n 336845 to 339151 122327266 Gage, Air Discharge Temp. From S/n 339152 1

K 22105621 Gage, Water Temperature From S/n 332157 to 336844 135604115 Gage, Water Temperature From S/n 336845 to 339151 122327266 Gage, Water Temperature From S/n 3391521 1

L 22050991 Gage, Fuel Level 1

22481907_47Instrument Panel Assembly

22484907 A - 47

Instrument Panel Assembly

22481907_047_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 95923314 Nut 1B 95934998 Washer 1C 35327311 Spring 1D 92368687 Screw 7E 35327303 Eyebolt 1F 36738565 Door, Instrument Panel 1G 36740405 Hinge 1H 35357995 Stud 1J 35603349 Holder, Door 1K 95935037 Washer 1L 35273366 Nut 1M 22055743 Panel, Vertical 1N 35314582 Receptacle, Clip-On 3

22481907_48Battery & Mounting

A - 48 22484907

Battery & Mounting

22481907_048_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36870350 Tray, Battery 1B 35225788 Battery 2C 54715479 Stud 4D 95935037 Washer 8E 95923322 Nut 8F 35562156 Frame 2G 35108216 Clip 4H 36780609 Cable, Negative 1J 35128982 Cable, Jumper 1K 54765375 Cable, Positive 1L 36896975 Switch, Master Cut-Off 1M 54737400 Bracket, Switch 1N 35279025 Screw 2P 54765383 Cable, Master Switch 1Q 54706825 Cover, Battery 1

35578194 Ground Strap From Starter 135293075 Ground Strap To RH of Engine 1

22481907_49Common Enclosure Assembly

22484907 A - 49

Common Enclosure Assembly

22481907_049_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36793602 Latch, Door Slam 5B 54576871 Brace, Front Panel 1C 22055743 Panel, L.H. Front 1D 22055750 Panel, R.H. Front 1E 36863363 Door, Front 1F 54718184 Brace, Front 6G 54587944 Grille, L.H. Front Side 1H 36863413 Hinge 5J 36863660 Door, Side 1K 54587969 Panel, Center 1L 36863652 Door, Side 1M 54587977 Panel, L.H. Rear Side 1N 54663240 Panel, Rear Side 1P 54587985 Panel, R.H. Rear Side 1Q 36863371 Angle, Door Drip 6R 54587951 Grille, R.H. Front Side 1S 36849925 Latch, Door 5

22481907_50Top Enclosure Assembly

A - 50 22484907

Top Enclosure Assembly

22481907_050_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54576970 Cap, Front End 1B 36755981 Cap, Corner 4C 54690110 Cap, L.H. Front Side 1D 36755742 Bracket, Filler 6E 54690128 Cap, L.H. Rear Side 1F 54584784 Cap, Rear End 1G 54747316 Brace, Top Foam 8H 54747324 Brace, Top Foam 8J 54663224 Cap, R.H. Front Top 1K 54663232 Cap, R.H. Rear Top 1L 54700091 Brace, Center Roof 2M 54599915 Panel, Front Top 1N 54599923 Panel, 2nd and 4th Top 1P 54599931 Panel, Center Top 1Q 54599949 Panel, Rear Top 1R 54690136 Plate, Radiator Fill 1S 35131051 Latch, Door 1T 36864403 Door, Roof 1U 36864304 Cable 1V 36864288 Hinge, Door 1

22481907_51Fast Track Enclosure

22484907 A - 51

Fast Track Enclosure

22481907_052_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54640982 Baffle, L.H. Outside 1B 54641022 Strip, Support 1C 54640966 Baffle, L.H. Inside 1D 54640974 Baffle, R.H. Inside 1E 54641006 Plate, Tie 1F 54672761 Panel, R.H. Rear 1G 54718184 Strip, Foam Retention 6H 54663299 Panel, R.H. Rear Corner 1J 54672779 Door, Rear 1

36793602 Latch, Door Slam 1K 54692744 Hinge 1L 54663281 Panel, L.H. Rear Corner 1M 54576921 Strip, Panel Support 1N 54672753 Panel, L.H. Rear Side 1

Note: All Other Enclosure Parts Are Shown on Common Enclosure Drawing

22481907_52Wagon Wheel Enclosure

A - 52 22484907

Wagon Wheel Enclosure

22481907_052_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54688239 Baffle, R.H. 1B 54688221 Baffle, L.H. 1C 54641022 Support, Baffle 4D 54688247 Baffle, Outside 2E 54718184 Strap, Foam 6F 54663265 Panel, L.H. Rear Side 1G 54576921 Angle, Rear Mounting 1H 54576954 Panel, L.H. Rear 1J 36863363 Door, Rear 1

36793602 Latch, Slam 136863413 Hinge 1

K 54576962 Panel, R.H. Rear 1L 54663273 Panel, R.H. Side 1M 54641006 Plate, Tie 2N 36849925 Holder, Door 1

Note: All Other Enclosure Parts Are Shown on Common Enclosure Drawing

22481907_53Common Acoustics

22484907 A - 53

Common Acoustics

22481907_053_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54721204 Foam, L.H. Front Top 1B 54719703 Foam, Door 2C 54719711 Foam, Door 3D 54719646 Foam, Center Panel 2E 54719695 Foam, L.H. Side 1F 54759519 Fiberglass, R.H. / L.H. Rear Side 4G 54759527 Fiberglass, Rear 2H 54721675 Foam, R.H. Front 1J 54720065 Foam, Door 2K 54719661 Foam, Center Door 5L 54720057 Foam, Door 3M 54719653 Foam, R.H. Rear Side 1N 54699046 Foam, Top 7P 54699087 Foam, Center Top 2Q 54710041 Foam, Rear Top 1

22481907_54High Speed Running Gear Acoustics

A - 54 22484907

High Speed Running Gear Acoustics

22481907_54_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54675848 Foam, Splitter Baffle 2B 54675830 Foam, Splitter Baffle 1C 54675822 Foam, L.H. Baffle 1D 54675806 Foam, L.H. Baffle 1E 54675814 Foam, L.H. 1F 54685334 Foam, R.H. 1G 54685326 Foam, R.H. 1H 54759550 Fiberglass, Bottom Door 1J 54759543 Fiberglass, Center Door 1K 54759535 Fiberglass, Top Door 1

22481907_55Wagon Wheel Acoustics

22484907 A - 55

Wagon Wheel Acoustics

22481907_055_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54691134 Foam, L.H. Splitter Baffle 1B 54691175 Foam, L.H. Splitter Baffle 1C 54691118 Foam, Splitter Baffle 1D 54691191 Foam, R.H. Splitter Baffle 1E 54691159 Foam, R.H. Splitter Baffle 1F 54691126 Foam, L.H. Baffle 1G 54691167 Foam, L.H. Baffle 1H 54691183 Foam, R.H. Baffle 1J 54691142 Foam, R.H. Baffle 1K 54670459 Fiberglass, Bottom Door 1L 54760442 Fiberglass, Middle Door 1M 54760434 Fiberglass, Top Door 1

22481907_56Decal Location

A - 56 22484907

Decal Location

22481907_056_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54568803 Towing Decal (High Speed Running Gear) 1B 54629902 3-Part Warning Decal 1C 22055701 Towing Decal (Wagon Wheel) 1D 54568787 Improper Operation Decal 1E 54568779 Rotating Fan Decal 4F 54749205 No Weld decal 4G 54604939 Fall Off Unit Decal 4H 36514602 Noise Emission Decal 1J 54568761 High Pressure Fluid Decal 2K 54604962 Radiator Fill Decal 1L 54699400 Lift Point Decal 2M 22383319 Oil Level Decal 1N 54604970 Oil Fill decal 1P 54568795 High Pressure Air Decal 1Q 22054365 IQ Operation Decal 1

22481907_57Decal Location

22484907 A - 57

Decal Location

22481907_057_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54604988 Door Under Pressure Decal 1B 54625207 Diesel Fuel Decal 2C 54568753 Battery Gas Decal 1

22481907_58Wagon Wheel Parking Brake Assembly

A - 58 22484907

Wagon Wheel Parking Brake Assembly

22481907_058_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 95941100 Screw 2B 36847432 Bracket, RH Lever 1C 36782878 Lever, Brake 1D 35603224 Plate, Spacer 2E -------- Spacer, (Furnished with Lever) 2F 35603208 Clevis, Brake Lever 1G 36879203 Nut 4H 36877793 Screw 4J 36847440 Bracket, LH Lever 1K 36879195 Nut 2L 36786887 Bracket, LH Cable Latch 1

36786895 Bracket, RH Cable Latch 1M 95916573 Nut 8N 95934741 Washer 8P 36782035 Arm, Brake 2Q 36783785 Pin, Clevis 2R 36786697 Bushing 2S 95935037 Washer 2T 95928867 Pin, Cotter 2U 36880995 Screw 2V 36783306 Bracket, Front Cable Latch 1W 35145077 Nut 2

22481907_59Wagon Wheel Parking Brake Assembly

22484907 A - 59

Wagon Wheel Parking Brake Assembly

22481907_059_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36782878 Lever, Brake 1B 35603208 Clevis, Brake Lever 1C 95935086 Nut 2D 35603182 Rod, Link 1E 35118728 Nut 2F 35603216 Equalizer, Clevis 1G 35602846 Equalizer, Cable 1H 35357151 Pin, Clevis 3J 95934998 Washer 3K 95928867 Pin, Cotter 3L 36783306 Bracket, Front Cable Latch 1M 22064141 Cable, LH Brake 1N 22064000 Cable, RH Brake 1

22481907_60IQ Air Piping

A - 60 22484907

IQ Air Piping

22481907_060_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36799419 U-Bolt 2B 95935003 Washer 8C 95922902 Nut 8D 35586288 Clamp 2E 36898120 Pipe, Service 2F 54687504 Valve, Minimum Pressure 2G 95927273 Screw 36H 35130293 Screw 8J 95358040 O-Ring 11K 36922995 Valve, Ball 1L 54735055 Pipe 1M 35113646 Clamp 1N 54734983 Pipe 1P 36893220 Adapter, Flange 3Q 95940946 Nipple 6R 54738992 Filter, Secondary 1S 54739040 Element, Filter 1T 54731625 Filter, Primary 1 Continued.....

22481907_61IQ Air Piping

22484907 A - 61

IQ Air Piping

22481907_060_06/04_A


U 54739032 Element, Filter 1V 54731617 Separator, Water 1W 54735097 Pipe 1X 54735204 Kit, Bracket / Wedge 1Y 54739008 Kit, Wedge 1Z 54732250 Bracket, Filters 1

A1 54699145 Cooler Assembly 1A2 54700943 Louver Assembly 1A3 22104533 Pipe 1A4 54732482 Pipe, Manifold 1A5 54668314 Support, Pipe 2A6 95929089 Screw 32A7 95916581 Elbow 2A8 95953790 Nipple 2A9 95951398 Bushing 2B1 36755718 Valve, Ball 2B2 54393210 Nipple 1

22481907_62IQ Cooler Piping

A - 62 22484907

IQ Cooler Piping

22481907_062_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA To Side Outlet of Tee LH Side of Auto-

Blowdown ValveB 35284082 Connector 1C 35310994 Hose Assembly 1D 35282987 Hose Assembly 1E 35322379 Valve, Blowdown 1

35379064 Diaphragm Kit 1F 35367846 Reducer 1G 35284082 Connector 1H 35283050 Tee 1J 35284082 Connector 1K 35248319 Orifice, .094 1

36898922 Probe, Temperature 1

22481907_63IQ Filter Piping

22484907 A - 63

IQ Filter Piping

22481907_063_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 54731617 Separator, Water 1B 95245353 Adapter 1C 95772562 Nipple 1D 36844579 Y-Strainer 1E 95940748 Bushing 1F 37081528 Orifice 1G 35283472 Connector 1H 36882223 Tee 1J 95452025 Nipple 1K 35310960 Hose Assembly 1L 35284082 Connector 1M 35284538 Hose Assembly 1N 35321983 Union 1P 54731625 Filter, Primary 1Q 54738992 Filter, Secondary 1R 35283464 Elbow 1

22481907_64IQ Indicator Piping

A - 64 22484907

IQ Indicator Piping

22481907_064_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 36898401 Connector 1B 35290352 Elbow 1C 35310226 Hose Assembly 1D 36899599 Indicator, 20 psi 1E 35283464 Elbow 1F 35310960 Hose Assembly 1G To Water Separator TubeH To First Stage Filter SeparatorJ To Filter Outlet TubeK 35323757 Hose Assembly 1L 35323591 Tee 1M 36899615 Indicator, 25 psi 1N 36920650 Hose Assembly 1

22481907_65Engine Oil Drain Piping

22484907 A - 65

Engine Oil Drain Piping

22481907_065_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35294750 Elbow 1B 35323880 Hose Assembly 1C 95219747 Connector 1D 35576115 Valve, Ball 1E 95647939 Nipple 1F 95928172 Elbow 1G 95944617 Bushing 1

22481907_66Fuel Tank Drain Piping

A - 66 22484907

Fuel Tank Drain Piping

22481907_066_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 95953535 Nipple 2B 95937454 Connector 1C 54762190 Fitting, Hose 2D 54762182 Hose (19 Inches) 1E 35221662 Clamp 2F 95954285 Tee 1G 95953873 Reducer 1H 95219747 Connector 1J 36898328 Hose Assembly 1K 95219747 Connector 1L 35576115 Valve, Ball 1M 95647939 Nipple 1N 95928172 Elbow 1

22481907_67Radiator Drain Piping

22484907 A - 67

Radiator Drain Piping

22481907_067_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35366665 Elbow 1B 95220844 Clamp 2C 35326578 Hose (110 Inches) 1D 35326560 Fitting, Hose 1E 95953949 Reducer 1F 35576115 Valve, Ball 1G 95647939 Nipple 1H 95928172 Elbow 1

22481907_68Separator Tank Drain Piping

A - 68 22484907

Separator Tank Drain Piping

22481907_068_06/04_A

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTESA 35294750 Elbow 1B 36878254 Hose Assembly 1C 95219747 Connector 1D 35576115 Valve, Ball 1E 95647939 Nipple 1F 95928172 Elbow 1

B - 1 22481907

Section B - Electrical Schematics

22481907_02Wiring Parts Lists

B - 2 22481907

Wiring Parts Lists

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

54757224 IQ Wiring HarnessU2 22102339 Coolant Level Switch

36896975 Battery Disconnect SwitchPT1 54765946 0-500 psi Pressure TransducerPT2 36920825 0-100 psi Pressure TransducerK2 36892362 Relay, 24VDC SPDTG2 36785319 Mag Speed SensorRT1 36898922 Thermistor Temperature SensorL1 36842300 Start / Run Solenoid ValveL2 36842318 Compressor Solenoid Valve

S10, S11 36847838 Air Filter SwitchRP1 36870608 Engine Oil Press Sender

RT3, RT4 36841138 Temperature SenderS14 36757581 Safety Valve Press SwitchB2 36850691 Startup CompressorK1 35577873 Auxiliary Start RelayR3 36841526 Control Orifice HeaterR1 36864677 Regulator HeaterR2 22101919 Machine ID PlugU1 54672803 Fuel Level Sender (Wagon)

54672811 Fuel Level Sender (High Speed)D1-D4 35376169 Diode

22173579 Wedge ControllerW1 22101893 Chassis Harness

22060594 W1 Control Panel Harness54765367 Negative Battery Cable54765375 Positive Battery Cable54765383 Positive Jumper Cable35128982 Battery Jumper

F2 22071575 15 Amp FuseF3 36792083 20 Amp Fuse

54775887 IQ Heater Harness36841526 IQ Orifice Heaters36898310 Actuator

RT5 36898922 Thermistor Temperature SensorK3 36892362 Relay, 24VDC SPDT

TCU 36920643 ControllerS12 36899615 Filter SwitchS13 36899599 Filter Switch

WORD INDEX

Parts Book P - 1

CPN0-100 psi Pressure Transducer . . . . . . . . . . . . . . .B-20-500 psi Pressure Transducer . . . . . . . . . . . . . . .B-2100 psi Transducer . . . . . . . . . . . . . . . . . . . . . . .A-3815 Amp Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2150° F Element . . . . . . . . . . . . . . . . . . . . . . . . . .A-4220 Amp Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-224V Compressor . . . . . . . . . . . . . . . . . . . . . . . . .A-373 Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .A-93-Part Warning Decal . . . . . . . . . . . . . . . . . . . . .A-567-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . .A-9

AActuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2Adapter . . . . . . . A-25, A-28, A-33, A-37, A-41, A-63

Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-60Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . A-38, A-40Air Cleaner assembly . . . . . . . . . . . . . . . . . . . . .A-31Air End Piping . . . . . . . . . . . . . . . . . . . . . . A-35, A-36Air Filter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2Air Intake and Filters . . . . . . . . . . . . . . . . . . . . . .A-31Air Piping . . . . . . . . . . . A-37, A-38, A-39, A-40, A-41Angle

Door Drip . . . . . . . . . . . . . . . . . . . . . . . . . . .A-49Rear Mounting . . . . . . . . . . . . . . . . . . . . . . .A-52

Anti-Rumble Valve . . . . . . . . . . . . . . . . . . . . . . .A-39Arm

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-58Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-13

Atomizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-25Auxiliary Start Relay . . . . . . . . . . . . . . . . . . . . . . .B-2Axle

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-12Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14

BBaffle

L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-52L.H. Inside . . . . . . . . . . . . . . . . . . . . . . . . . .A-51L.H. Outside . . . . . . . . . . . . . . . . . . . . . . . . .A-51Outside . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-52R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-52R.H. Inside . . . . . . . . . . . . . . . . . . . . . . . . . .A-51

BailLifting . . . . . . . . . . . . . . . A-2, A-3, A-4, A-5, A-6

Ball JointOuter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-12

BalljointInner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-13

BarEqualizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7Shock Mount Rest . . . . . . . . . . . . . . . . . . . . .A-6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-48Battery & Mounting . . . . . . . . . . . . . . . . . . . . . . .A-48Battery Disconnect Switch . . . . . . . . . . . . . . . . . .B-2Battery Gas Decal . . . . . . . . . . . . . . . . . . . . . . . .A-57Battery Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

Bearing . . . . . . . . . . . . . . . . . . . . . .A-20, A-21, A-22Rod End . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19Roller . . . . . . . . . . . . . . . . . . . . . . . . .A-22, A-24Tapered Roller . . . . . . . . . . . . . . . . . . . . . . A-23

BodyCheck Valve . . . . . . . . . . . . . . . . . . . . . . . . A-43

Bolt . . . . . . . A-7, A-8, A-15, A-19, A-20, A-23, A-24Equalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7M16 X 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6Shackle . . . . . . . . . . . . . . . . . . . .A-7, A-12, A-14

BottleOverflow . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28

BraceCenter Roof . . . . . . . . . . . . . . . . . . . . . . . . A-50Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-49Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . A-49Top Foam . . . . . . . . . . . . . . . . . . . . . . . . . . A-50

Bracket . . . . . . . . . . . . . . . . . . . . . .A-12, A-15, A-26Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . A-31Air Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . A-19Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-50Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-61Front Cable Latch . . . . . . . . . . . . . . . .A-58, A-59LH Cable Latch . . . . . . . . . . . . . . . . . . . . . . A-58LH Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . A-58Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18RH Cable Latch . . . . . . . . . . . . . . . . . . . . . A-58RH Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . A-58Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-48

Bracket Assembly . . . . . . . . . . . . . . . . . . . . . . . A-25Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-29Bumper

Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7Bushing . .A-18, A-19, A-33, A-41, A-58, A-61, A-63, A-65Bushing . . . . . . . . . . . . . . . . . . . . . .A-37, A-38, A-40

CCable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-50

Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-48LH Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . A-59Master Switch . . . . . . . . . . . . . . . . . . . . . . . A-48Negative . . . . . . . . . . . . . . . . . . . . . . . . . . . A-48Positive . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-48RH Brake . . . . . . . . . . . . . . . . . . . . . . . . . . A-59

WORD INDEX

P - 2 Parts Book

Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-43Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-50Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-29Front End . . . . . . . . . . . . . . . . . . . . . . . . . . .A-50Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . .A-30Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14L.H. Front Side . . . . . . . . . . . . . . . . . . . . . . .A-50L.H. Rear Side . . . . . . . . . . . . . . . . . . . . . . .A-50R.H. Front Top . . . . . . . . . . . . . . . . . . . . . . .A-50R.H. Rear Top . . . . . . . . . . . . . . . . . . . . . . .A-50Rain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-17Rear End . . . . . . . . . . . . . . . . . . . . . . . . . . .A-50

CaseGear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-20

Charge Air Piping . . . . . . . . . . . . . . . . . . . . . . . .A-27Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . .B-2Check Valve Assembly . . . . . . . . . . . . . . . . . . . .A-43Chock

Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8Clamp . . . A-17, A-25, A-27, A-28, A-29, A-31, A-33, A-34, A-60, A-66, A-67

Plate . . . . . . . . . . . . . . . . . A-8, A-21, A-22, A-23Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-17

ClevisBrake Lever . . . . . . . . . . . . . . . . . . . . A-58, A-59

Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-48Common Acoustics . . . . . . . . . . . . . . . . . . . . . . .A-53Common Enclosure Assembly . . . . . . . . . . . . . .A-49Compressor Solenoid Valve . . . . . . . . . . . . . . . . .B-2Connector A-32, A-37, A-41, A-42, A-62, A-63, A-64, A-65, A-66, A-68Connector . . . . . . . . . . . . . . . A-37, A-38, A-39, A-40Control Orifice Heater . . . . . . . . . . . . . . . . . . . . . .B-2Control System Wiring Diagram . . . . . . B-3, B-4, B-5Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2Coolant Level Switch . . . . . . . . . . . . . . . . . . . . . .B-2Cooler

Air Charge . . . . . . . . . . . . . . . . . . . . . . . . . .A-27Charger Air . . . . . . . . . . . . . . . . . . . . . . . . . .A-26Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-26Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-26

Cooler Assembly . . . . . . . . . . . . . . . . . . . . A-26, A-61Coupling . . . . . . . . . . . . . . . . A-18, A-22, A-23, A-41Cover

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-48Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-24Fuel Tank Clean-Out . . . . . . . . . . . . . . . . . .A-29Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-44Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-20Rear Bearing . . . . . . . . . . . . . . . . . . . . . . . .A-23Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-32

CrossmemberLRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5

Cross . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-38Cylinder

Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19, A-37Ether . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-25

DDecal Location . . . . . . . . . . . . . . . . . . . . . .A-56, A-57Diaphragm Kit . . . . . . . . . . . . . . . . . . . . . . . . . . A-62Diesel Fuel Decal . . . . . . . . . . . . . . . . . . . . . . . A-57Diode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2Discharge Hose . . . . . . . . . . . . . . . . . . . . . . . . . A-32Discharge Hose Assembly . . . . . . . . . . . . . . . . A-32Door

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-49Instrument Panel . . . . . . . . . . . . . . . . . . . . . A-47Rear . . . . . . . . . . . . . . . . . . . . . . . . . .A-51, A-52Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-50Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-49

Door Under Pressure Decal . . . . . . . . . . . . . . . A-57Dowel . . . . . . . . . . . . . . . . . . A-20, A-22, A-23, A-24Drawbar . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2, A-13

EElbow . . . .A-25, A-28, A-29, A-30, A-32, A-33, A-34, A-37, A-41, A-42, A-61, A-63, A-64, A-65, A-66, A-67, A-68

Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-31Elbow . . . . . . . . . . . . . . A-37, A-38, A-39, A-40, A-41Electric Brake Harness . . . . . . . . . . . . . . . . . . . A-10Element

Filter . . . . . . . . . . . . . . . . . . . . . . . . . .A-60, A-61Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-31Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-31Separator . . . . . . . . . . . . . . . . . . . . . . . . . . A-32

EngineCat C15 (1070) . . . . . . . . . . . . . . . . . . . . . . A-16Cat C15 (1170) . . . . . . . . . . . . . . . . . . . . . . A-16

Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . A-16Engine Filters . . . . . . . . . . . . . . . . . . . . . . . . . . A-16Engine Oil Drain Piping . . . . . . . . . . . . . . . . . . . A-65Engine Oil Press Sender . . . . . . . . . . . . . . . . . . . B-2Equalizer

Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-59Clevis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-59

Evacuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-31Exhaust Assembly . . . . . . . . . . . . . . . . . . . . . . . A-17Eye

Pintle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7Eyebolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-47

FFall Off Unit Decal . . . . . . . . . . . . . . . . . . . . . . . A-56Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . A-16Fan Guard Assembly . . . . . . . . . . . . . . . . . . . . . A-26Fast Track Enclosure . . . . . . . . . . . . . . . . . . . . A-51Fast Track Frame Assembly . . . . . . . . . . . . . . . . A-2Fast Track Wiring . . . . . . . . . . . . . . . . . . .A-10, A-11

WORD INDEX

Parts Book P - 3

FiberglassBottom Door . . . . . . . . . . . . . . . . . . . . A-54, A-55Center Door . . . . . . . . . . . . . . . . . . . . . . . . .A-54Middle Door . . . . . . . . . . . . . . . . . . . . . . . . .A-55R.H. / L.H. Rear Side . . . . . . . . . . . . . . . . . .A-53Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-53Top Door . . . . . . . . . . . . . . . . . . . . . . . A-54, A-55

FillerNeck and Cover . . . . . . . . . . . . . . . . . . . . . .A-29

FilterPrimary . . . . . . . . . . . . . . . . . . . . . . . . A-60, A-63Secondary . . . . . . . . . . . . . . . . . . . . . A-60, A-63

Filter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2Fitting

Barbed . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-28Bulkhead . . . . . . . . . . . . . . . . . . . . . . . A-38, A-39Hose . . . . . . . . . . . . . . . . . . . . . . . . . . A-66, A-67Lube . . . . . . . . . . . . . . . . . . . . . A-12, A-13, A-14

FlangeBrake Mounting . . . . . . . . . . . . . . . . . . . . . .A-15Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-18

FoamCenter Door . . . . . . . . . . . . . . . . . . . . . . . . .A-53Center Panel . . . . . . . . . . . . . . . . . . . . . . . . .A-53Center Top . . . . . . . . . . . . . . . . . . . . . . . . . .A-53Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-53L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-54L.H. Baffle . . . . . . . . . . . . . . . . . . . . . . A-54, A-55L.H. Front Top . . . . . . . . . . . . . . . . . . . . . . .A-53L.H. Side . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-53L.H. Splitter Baffle . . . . . . . . . . . . . . . . . . . . .A-55R.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-54R.H. Baffle . . . . . . . . . . . . . . . . . . . . . . . . . .A-55R.H. Front . . . . . . . . . . . . . . . . . . . . . . . . . . .A-53R.H. Rear Side . . . . . . . . . . . . . . . . . . . . . . .A-53R.H. Splitter Baffle . . . . . . . . . . . . . . . . . . . .A-55Rear Top . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-53Splitter Baffle . . . . . . . . . . . . . . . . . . . A-54, A-55Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-53

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-48Frame Assembly . . . . . . . . . . A-2, A-3, A-4, A-5, A-6Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . .A-13Fuel Level Sender (High Speed) . . . . . . . . . . . . . .B-2Fuel Level Sender (Wagon) . . . . . . . . . . . . . . . . .B-2Fuel Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-30Fuel Return on Engine . . . . . . . . . . . . . . . . . . . .A-30Fuel Tank Drain Piping . . . . . . . . . . . . . . . . . . . .A-66Fuel Tank Vent Piping . . . . . . . . . . . . . . . . . . . . .A-29

GGage

Air Discharge Temp. From S/n 332157 to 336844 A-46Air Discharge Temp. From S/n 336845 to 339151 A-46Air Discharge Temp. From S/n 339152 . . . .A-46Engine Oil Pressure From S/n 332157 to 336844

A-46Engine Oil Pressure From S/n 336845 to 339151 A-46Engine Oil Pressure From S/n 339152 . . . . A-46Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . A-46Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-46Water Temperature From S/n 332157 to 336844 A-46Water Temperature From S/n 336845 to 339151 A-46Water Temperature From S/n 3391521 . . . A-46

Gasket . . . . . . . . . . . . . A-18, A-22, A-23, A-32, A-42Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-29

Gauge4 in 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . A-44Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44

GlassSight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-32

GrilleL.H. Front Side . . . . . . . . . . . . . . . . . . . . . . A-49R.H. Front Side . . . . . . . . . . . . . . . . . . . . . . A-49

Grommet (Use on Item C & E) . . . . . . . . . . . . . . A-9Grommet (Use on Item F) . . . . . . . . . . . . . . . . . . A-9Ground Strap From Starter . . . . . . . . . . . . . . . . A-48Ground Strap To RH of Engine . . . . . . . . . . . . . A-48

HHanger

Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

High Pressure Air Decal . . . . . . . . . . . . . . . . . . A-56High Pressure Fluid Decal . . . . . . . . . . . . . . . . . A-56High Speed Running Gear . . . . . . . . . .A-7, A-8, A-9High Speed Running Gear Acoustics . . . . . . . . A-54Hinge . . . . . . . . . . . . . . A-45, A-47, A-49, A-51, A-52

Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-50Holder

Door . . . . . . . . . . . . . . . . . . . . . . . . . .A-47, A-52Hose

By-Pass (55 Inches) . . . . . . . . . . . . . . . . . . A-28Connector . . . . . . . . . . . . . . . . . . . . . . . . . . A-28Drain (110 Inches) . . . . . . . . . . . . . . . . . . . A-28Hump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-31Ribbed . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27Vent (52 Inches) . . . . . . . . . . . . . . . . . . . . . A-28

Hose (110 Inches) . . . . . . . . . . . . . . . . . . . . . . . A-67Hose (19 Inches) . . . . . . . . . . . . . . . . . . . . . . . . A-66Hose Assembly .A-30, A-32, A-37, A-42, A-62, A-63, A-64, A-65, A-66, A-68Hose Assembly (HSRG) . . . . . . . . . . . . . . . . . . A-30Hose Assembly (Wagon Wheel) . . . . . . . . . . . . A-30Hose Assembly . . . . . . A-37, A-38, A-39, A-40, A-41Housing

Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20Rear Bearing . . . . . . . . . . . . . . . . . . . . . . . . A-23Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22

WORD INDEX

P - 4 Parts Book

HR 2.5 Oil Piping . . . . . . . . . . . . . . . . . . . . . . . .A-42HR2.5 Air End Assembly . . .A-20, A-21, A-22, A-23, A-24HR2.5 Air End Complete . . . . . . . . . . . . . . A-18, A-19Hub Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8Hub Assembly (Includes Items N

LA2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14

IID Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9Improper Operation Decal . . . . . . . . . . . . . . . . . .A-56Indicator

20 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6425 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-64

Inner Bearing . . . . . . . . . . . . . . . . . . . . . . . A-8, A-15Inner Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . . .A-8Inner Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-15Instrument Panel Assembly . . . . . . . . . . . . . . . .A-47Instrument Panel Assembly (Begins with S/N 332157) A-46Instrument Panel Assembly (Prior To S/N 332157) . .A-44, A-45Into Fuel filter on Engine . . . . . . . . . . . . . . . . . . .A-30IQ Air Piping . . . . . . . . . . . . . . . . . . . . . . . A-60, A-61IQ Cooler Piping . . . . . . . . . . . . . . . . . . . . . . . . .A-62IQ Filter Piping . . . . . . . . . . . . . . . . . . . . . . . . . .A-63IQ Heater Harness . . . . . . . . . . . . . . . . . . . . . . . .B-2IQ Indicator Piping . . . . . . . . . . . . . . . . . . . . . . .A-64IQ Operation Decal . . . . . . . . . . . . . . . . . . . . . . .A-56IQ Orifice Heaters . . . . . . . . . . . . . . . . . . . . . . . . .B-2IQ Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . .B-6IQ Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . .B-2Isolator

Shear Mount . . . . . . . . . . . . . . . . . . . . . . . . . .A-6

JJack

Dropleg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7

KKey . . . . . . . . . . . . . . . A-18, A-20, A-21, A-22, A-24

Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-44Kit

Bracket / Wedge . . . . . . . . . . . . . . . . . . . . . .A-61Bushing with Cylinder . . . . . . . . . . . . . . . . . .A-19Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-61Wrap Wire Kit . . . . . . . . . . . . . . . . . . . . . . . .A-17

LL.H. Electric Brake . . . . . . . . . . . . . . . . . . . . . . . .A-8L.H. Knuckle Assembly . . . . . . . . . . . . . . . . . . . .A-12Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-13

Door . . . . . . . . . . . . . . . . . . . . . . . . . . A-49, A-50Door Slam . . . . . . . . . . . . . . . . . . . . . . A-49, A-51Slam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-52

LeverBrake . . . . . . . . . . . . . . . . . . . . . . . . .A-58, A-59Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . A-19

Lift Point Decal . . . . . . . . . . . . . . . . . . . . . . . . . A-56Light

License Plate . . . . . . . . . . . . . . . . . . . . . . . . A-9Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-45

Lighting Harness . . . . . . . . . . . . . . . . . . . . . . . . A-10Locknut . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7, A-8Louver Assembly . . . . . . . . . . . . . . . . . . . . . . . . A-61LRG Edge Support Assembly . . . . . . . . . . . . . . . A-3LRG Fast Track Frame Assembly . . . . . . . . . . . . A-3LRG Front Support Assembly . . . . . . . . . . . . . . . A-3LRG Pedestal Mount on Wagon Wheel Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5LRG Shock Mount on Wagon Wheel Frame Assembly A-6

MMachine ID Plug . . . . . . . . . . . . . . . . . . . . . . . . . B-2Mag Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . B-2Manifold

Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-42Meter

Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44Middle Support Assembly . . . . . . . . . . . . . . . . . . A-3Minimum Pressure Check Valve assembly . . . . A-43Module

Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44Mount

Rubber . . . . . . . . . . . . . . . . . . . . . . . .A-16, A-18Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-17

NNegative Battery Cable . . . . . . . . . . . . . . . . . . . . B-2Nipple . . .A-33, A-34, A-37, A-38, A-41, A-60, A-61, A-63, A-65, A-66, A-67, A-68No Weld decal . . . . . . . . . . . . . . . . . . . . . . . . . . A-56Noise Emission Decal . . . . . . . . . . . . . . . . . . . . A-56Note

All Other Enclosure Parts Are Shown on Common Enclosure Drawing . . . . . . . . . . . . . . .A-51, A-52

Nut . . . A-8, A-9, A-14, A-15, A-16, A-17, A-18, A-19, A-25, A-31, A-32, A-34, A-45, A-47, A-48, A-58, A-59, A-60

Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15Jam . . . . . . . . . . . . . . . . . . . . . .A-12, A-13, A-19Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20Lock 1.00-8 . . . . . . . . . . . . . . . . . . . . . . . . . . A-2M16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5, A-6Wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-31

Nut (Through Edge Assembly To Frame) . . . . . . A-3Nut (Through Sides of Edge Supports) . . . . . . . . A-3Nut (To Screws Through Supports) . . . . . . . . . . . A-3

WORD INDEX

Parts Book P - 5

OOil Fill decal . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-56Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-16Oil Level Decal . . . . . . . . . . . . . . . . . . . . . . . . . .A-56Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-63

.094 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-62L.H. Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-26R.H. Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-26

Orifice (.094) . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-37Orifice (.156) . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-40O-Ring . . . A-20, A-22, A-23, A-24, A-32, A-34, A-42, A-43, A-60Outer Bearing . . . . . . . . . . . . . . . . . . . . . . . A-8, A-14Outer Bearing Cup . . . . . . . . . . . . . . . . . . . . . . . .A-8Outer Race . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14Overlay

Module . . . . . . . . . . . . . . . . . . . . . . . . A-45, A-46

PPanel

2nd and 4th Top . . . . . . . . . . . . . . . . . . . . . .A-50Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-49Center Top . . . . . . . . . . . . . . . . . . . . . . . . . .A-50Front Top . . . . . . . . . . . . . . . . . . . . . . . . . . .A-50Instrument . . . . . . . . . . . . . . . . . . . . . . A-44, A-46L.H. Front . . . . . . . . . . . . . . . . . . . . . . . . . . .A-49L.H. Rear . . . . . . . . . . . . . . . . . . . . . . . . . . .A-52L.H. Rear Corner . . . . . . . . . . . . . . . . . . . . .A-51L.H. Rear Side . . . . . . . . . . . . . A-49, A-51, A-52R.H. Front . . . . . . . . . . . . . . . . . . . . . . . . . . .A-49R.H. Rear . . . . . . . . . . . . . . . . . . . . . . A-51, A-52R.H. Rear Corner . . . . . . . . . . . . . . . . . . . . .A-51R.H. Rear Side . . . . . . . . . . . . . . . . . . . . . . .A-49R.H. Side . . . . . . . . . . . . . . . . . . . . . . . . . . .A-52Rear Side . . . . . . . . . . . . . . . . . . . . . . . . . . .A-49Rear Top . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-50Vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-47

Parking Brake Assembly . . . . . . . . . . . . . . . . . . .A-15Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84Pin

Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-13Clevis . . . . . . . . . . . . . . . . . . . . . . . . . A-58, A-59Cotter . . . . . . . . . . A-12, A-13, A-14, A-58, A-59Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-13King . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-12Roll . . . . . . . . . . . . . . . . . . . . . . A-12, A-13, A-20

Pipe . . . . . . . . . . . . . . . . . . . . . . . . . A-34, A-60, A-61Engine Turbo . . . . . . . . . . . . . . . . . . . . . . . .A-17Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-17Exhaust (IQ) . . . . . . . . . . . . . . . . . . . . . . . . .A-17Exhaust (Standard) . . . . . . . . . . . . . . . . . . . .A-17Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-61Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . .A-33Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-60

Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22, A-43Thrust . . . . . . . . . . . . . . . . . . . . . . . . . A-21, A-23

PivotLever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18

PlateClamp . . . . . . . . . . . . . . . . . . . .A-14, A-23, A-24Cover . . . . . . . . . . . . . . . . . . . .A-22, A-23, A-26Radiator Fill . . . . . . . . . . . . . . . . . . . . . . . . . A-50Retaining . . . . . . . . . . . . . . . . . . . . . . .A-21, A-24Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-58Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-51, A-52U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

Plate Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . A-21Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22

Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-33Switch . . . . . . . . . . . . . . . . . . . . . . . . .A-44, A-46

Positive Battery Cable . . . . . . . . . . . . . . . . . . . . . B-2Positive Jumper Cable . . . . . . . . . . . . . . . . . . . . B-2Primary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . A-16Probe

Temperature . . . . . . . . . . . . . . . . . . . . . . . . A-62Pump

Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22

RR.H. Electric Brake . . . . . . . . . . . . . . . . . . . . . . . A-8R.H. Knuckle Assembly . . . . . . . . . . . . . . . . . . . A-12Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . .A-26, A-28Radiator and Oil Cooler . . . . . . . . . . . . . . . . . . . A-26Radiator Drain Piping . . . . . . . . . . . . . . . . . . . . A-67Radiator Fill Decal . . . . . . . . . . . . . . . . . . . . . . . A-56Radiator Piping . . . . . . . . . . . . . . . . . . . . . . . . . A-28Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . A-13Receptacle

Clip-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-47Red Clearance Light . . . . . . . . . . . . . . . . . . . . . . A-9Reducer . . . . . . . . . . . . A-29, A-41, A-62, A-66, A-67Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . .A-39, A-40Regulator Heater . . . . . . . . . . . . . . . . . . . . . . . . . B-2Relay

24VDC SPDT . . . . . . . . . . . . . . . . . . . . . . . . B-2Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44Ring

Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13Rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14Rod

Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-59Tie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12

Rotating Fan Decal . . . . . . . . . . . . . . . . . . . . . . A-56Rotor Set (2nd Stage) . . . . . . . . . . . . . . . . . . . . A-24

SSafety Valve Press Switch . . . . . . . . . . . . . . . . . B-2

WORD INDEX

P - 6 Parts Book

Screw A-2, A-3, A-4, A-5, A-6, A-7, A-16, A-17, A-18, A-19, A-20, A-21, A-22, A-23, A-24, A-25, A-28, A-29, A-31, A-32, A-34, A-42, A-45, A-47, A-48, A-58, A-60, A-61

1/4-20 X 5/8 Flange HD . . . . . . . . . . . . . . . .A-29Hex 1.00-8 X 3.50 . . . . . . . . . . . . . . . . . . . . . .A-2Hex 1/2-20 X 1.0 . . . . . . . . . . . . . . . . . . . . . . .A-6Hex 1/2-20 X 2.0 . . . . . . . . . . . . . . . . . . . . . . .A-6Lip Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-42M16 X 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5Quarter Turn . . . . . . . . . . . . . . . . . . . . . . . . .A-44Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-19

Screw (Through Edge Assembly To Frame) . . . . .A-3Screw (Through Sides of Edge Supports) . . . . . .A-3Screw (Through Slots of the Support) . . . . . . . . . .A-3Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8, A-15

Lip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-42Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-20

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-33Secondary Fuel Filter . . . . . . . . . . . . . . . . . . . . .A-16See Gear Set Chart . . . . . . . . . . . . . . . . . . . . . .A-20See Gear Set Chart On Page 20. . . . . . . . . . . . .A-24See Gear Set Chart on Previous Page . . . . . . . .A-21Sender

Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . .A-30Sensor

Temperature . . . . . . . . . . . . . . . . . . . . . . . . .A-33Separator

Water . . . . . . . . . . . . . . . . . . . . . . . . . A-61, A-63Separator Air Piping . . . . . . . . . . . . . . . . . . . . . .A-34Separator Tank Assembly . . . . . . . . . . . . . A-32, A-33Separator Tank Drain Piping . . . . . . . . . . . . . . . .A-68Set

Rotor (1st Stage) . . . . . . . . . . . . . . . . . . . . .A-21Shim . . . . . . . . . . . . . . . . . . . . . A-21, A-23, A-24

ShaftDrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-20

ShieldBottom Dust . . . . . . . . . . . . . . . . . . . . . . . . . .A-8Top Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8

Shim Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-20Silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-40Snap Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-21Spacer . . . . . . . . . . . . . . . . . . A-19, A-20, A-21, A-24

(Furnished with Lever) . . . . . . . . . . . . . . . . .A-58Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-24

Spring . . . A-12, A-13, A-14, A-19, A-22, A-33, A-47Check Valve . . . . . . . . . . . . . . . . . . . . . . . . .A-43Leaf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-43

Start / Run Solenoid Valve . . . . . . . . . . . . . . . . . .B-2Starting Aid Assembly . . . . . . . . . . . . . . . . . . . . .A-25Starting Aid Kit Assembly . . . . . . . . . . . . . . . . . .A-25Startup Compressor . . . . . . . . . . . . . . . . . . . . . . .B-2Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-17Stop

Turn and Tail Light . . . . . . . . . . . . . . . . . . . . .A-9

StrainerFuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . A-29

StrapFoam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-52Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

StripFoam Retention . . . . . . . . . . . . . . . . . . . . . A-51Panel Support . . . . . . . . . . . . . . . . . . . . . . . A-51Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-51

Stud . . . . . . . . . . . . . . . . . . . . . A-8, A-14, A-47, A-48Support

Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-52Bottom Shroud . . . . . . . . . . . . . . . . . . . . . . A-26Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16L.H. Rear Shroud . . . . . . . . . . . . . . . . . . . . A-26L.H. Shroud . . . . . . . . . . . . . . . . . . . . . . . . . A-26Lower Shock Mount . . . . . . . . . . . . . . . . . . . A-6LRG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5Pipe . . . . . . . . . . . . . . . . . . . . . .A-17, A-34, A-61R.H. Rear Shroud . . . . . . . . . . . . . . . . . . . . A-26R.H. Shroud . . . . . . . . . . . . . . . . . . . . . . . . A-26Top Rear Shroud . . . . . . . . . . . . . . . . . . . . A-26Top Shroud . . . . . . . . . . . . . . . . . . . . . . . . . A-26Upper Shock Mount . . . . . . . . . . . . . . . . . . . A-6

SwitchAfter Warm-Up . . . . . . . . . . . . . . . . . .A-44, A-46Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . A-31Ether . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44Heather . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-46Lamps . . . . . . . . . . . . . . . . . . . . . . . . .A-44, A-46Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28Master Cut-Off . . . . . . . . . . . . . . . . . . . . . . A-48Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . A-33Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44

TTachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44Tank

L.H. Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . A-29R.H. Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . A-29Separator . . . . . . . . . . . . . . . . . . . . . . . . . . A-32

Tee . . . . . . . . . . A-33, A-41, A-62, A-63, A-64, A-66Tee . . . . . . . . . . . . . . . . . . . . A-37, A-38, A-39, A-40Temperature Sender . . . . . . . . . . . . . . . . . . . . . . B-2Thermistor Temperature Sensor . . . . . . . . . . . . . B-2Tie Rod Assembly (Includes A

BC

A3A4) . . . . . . . . . . . . . . . . . . . . . . A-13

Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8, A-13To Filter Outlet Tube . . . . . . . . . . . . . . . . . . . . . A-64To First Stage Filter Separator . . . . . . . . . . . . . A-64To Side Outlet of Tee LH Side of Auto-Blowdown Valve A-62To Water Separator Tube . . . . . . . . . . . . . . . . . A-64Top Enclosure Assembly . . . . . . . . . . . . . . . . . . A-50

WORD INDEX

Parts Book P - 7

Towing Decal (High Speed Running Gear) . . . . .A-56Towing Decal (Wagon Wheel) . . . . . . . . . . . . . .A-56Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-41Tray

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-48Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-31

Bottom A/C . . . . . . . . . . . . . . . . . . . . . . . . . .A-27Lower Radiator . . . . . . . . . . . . . . . . . . . . . . .A-28Upper A/C . . . . . . . . . . . . . . . . . . . . . . . . . . .A-27Upper Radiator . . . . . . . . . . . . . . . . . . . . . . .A-28

Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .A-42Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-25Tubing (23 Inches) . . . . . . . . . . . . . . . . . . . . . . .A-29Tubing (40 Inches HSRG) . . . . . . . . . . . . . . . . . .A-29Tubing (50 Inches) . . . . . . . . . . . . . . . . . . . . . . .A-28Turbo

Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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