Parts & Maintenance Manual - Jacobsen Turf Equipmentproducts.jacobsen.com/img/manuals/413989.pdf ·...
106
Parts & Maintenance Manual GB E-Plex TM II Electric Greens Mower 88116 - Manual Steering, EC 88117 - Power Steering, EC 4139891
Transcript of Parts & Maintenance Manual - Jacobsen Turf Equipmentproducts.jacobsen.com/img/manuals/413989.pdf ·...
Parts & MaintenanceManual
GB
E-PlexTM II Electric Greens Mower
88116 - Manual Steering, EC88117 - Power Steering, EC
4139891
Copyright 2006, Textron Inc.“All rights reserved, including the right to reproduce this material or portions thereof in any form.”
To Order Parts1. Write your full name and complete address on the
order.2. Explain where and how to make shipment.3. Give product number, name and serial number that
is stamped on the name plate or serial plate of yourproduct.
4. Order by the quantity desired, the part number,paint code, and description of the part as given inthe parts list.
5. Send or bring the order to an authorized JacobsenDealer.
6. Inspect all shipments on receipt. If any parts aredamaged or missing, file a claim with the carrierbefore accepting.
7. Do not return material without a letter ofexplanation, listing the parts being returned.Transportation charges must be prepaid.
Use of other than Jacobsen authorized parts will void the warranty.
This manual is designed for the Maintenance and Adjustment of this equipment.Use the maintenance and adjustment instructions included in this manual and the operating instructionsincluded in the Safety and Operation Manual to service the machine.
The Safety and Operation Manual must be kept on the tractor at all times for reference by the operator.
Table of Contents1 Safety1.1 Operating Safety............................................... 41.2 Important Safety Notes .....................................52 Specifications2.1 Product Identification ........................................ 62.2 Electric Drives ...................................................62.3 Mowers .............................................................62.4 Bedknives .........................................................62.5 Vehicle ..............................................................72.6 Weights and Dimensions ..................................72.7 Accessories & Support Literature .....................73 Set-up3.1 Removing The Rear Cover ............................... 83.2 Installing The Batteries .....................................83.3 Mounting The Reel Drive Motors ......................93.4 Swing Out Arm ................................................103.5 Mounting the Cutting units ..............................114 Adjustments4.1 General ........................................................... 124.2 Brake Linkage Adjustment ..............................124.3 Mow Speed Adjustment ..................................134.4 Steering Adjustments ......................................134.5 Cutting Head Adjustment ................................144.6 Leveling The Cutting Units ..............................144.7 Anti-sway Spring Adjustment ..........................154.8 Bedknife-To-Reel ............................................154.9 Reel Bearing ...................................................154.10 Bedknife Adjustment .......................................164.11 Cutting Height .................................................174.12 Torque Specification ....................................... 18
5 Batteries5.1 Battery Safety ................................................. 195.2 Battery Conditioning ....................................... 195.3 Battery Access ................................................ 205.4 Battery Filling .................................................. 205.5 Battery Maintenance ....................................... 215.6 Specific Gravity ............................................... 215.7 Battery Charger .............................................. 225.8 Battery Performance ....................................... 235.9 Cleaning Batteries .......................................... 235.10 Storage ........................................................... 235.11 End of Charge Current Test ........................... 245.12 End of Charge Voltage Test ........................... 245.13 Discharge Test ............................................... 245.14 Battery Disposal ............................................. 256 Maintenance6.1 General ........................................................... 266.2 Electrical System ............................................ 266.3 Differential ...................................................... 276.4 Tires ................................................................ 276.5 Wheel Mounting Procedure ............................ 276.6 Cutting Unit Maintenance ............................... 286.7 Backlapping .................................................... 286.8 Care and Cleaning .......................................... 296.9 Storage ........................................................... 297 Troubleshooting7.1 General Troubleshooting ................................ 308 Maintenance & Lubrication Charts8.1 General ........................................................... 318.2 Lubrication Chart ............................................ 318.3 Maintenance Charts ....................................... 329 Notes10 Parts Catalog10.1 Table Of Contents .......................................... 35
Litho in U.S.A 7-2006
3
Suggested Stocking Guide
To Keep your Equipment fully operational and productive, maintain a stock of the more commonly used maintenanceitems. We have included part numbers for additional support materials and training aids. A more complete listing ofaccessories and attachments can be found in the Specifications Section.
How To Use This Manual
Abbreviations
N/S - Not serviced seperately, can only be obtained by ordering main component or kit.
AR -Variable quantity or measurement is required to obtain correct adjustment.
Symbols such as ♦, next to the item number, indicate that a note exists which contain additional informationimportant in ordering that part.
Indented ItemsBulleted items indicate component parts that are included as part of an assembly or another component. These partscan be ordered separetely or as part of the main component...
Item Part No. Qty Description Serial Numbers/Notes
♦ 1 123456 1 Mount, Valve Indicates a piece part2 789012 1 Valve, Lift Includes Items 3 and 43 345678 1 • Handle Serviced part included with Item 24 N/S 1 • Seal Kit Non serviced part included with Item 25 901234.6 1 Screw, 1/4-20 x 2” Hex Head Indicates part 901234 painted Orange5 901234.2 1 Screw, 1/4-20 x 2” Hex Head Indicates part 901234 painted Green
Service Parts
Qty. Part No. Description Qty. Part No. Description
4139890 Safety and Operation Manual 4139891 Parts and Maintenance Manual
Paint Codes
A paint code suffix is required when ordering paintedparts. The available paint codes for each part are listed inthe Parts Catalog using the following format:
[Part Number].[Paint Code]
For example:
123456.7 represents part 123456 painted Gloss Black.
If more than one paint code is listed, choose the paintcode that matches your machine.
Parts listed in the Parts Catalog without a paint codesuffix do not need the suffix added to order parts.
The following is a list of Jacobsen Products Paint CodeSuffixes
.2 Green
.6 Orange
.7 Gloss Black
.8 High Heat Flat Black
.9 Flat Black
.10 White
.11 Non Skid Gray
.20 Red
1 SAFETY
1 SAFETY
1.1 OPERATING SAFETY ______________________________________________________
1. Safety is dependent upon the awareness, concernand prudence of those who operate or service theequipment. Never allow minors to operate anyequipment.
2. It is your responsibility to read this manual and allpublications associated with this equipment (Safetyand operation manual, engine manual, accessoriesand attachments). If the operator can not readEnglish it is the owner’s responsibility to explain thematerial contained in this manual to them.
3. Learn the proper use of the machine, the locationand purpose of all the controls and gauges beforeyou operate the equipment. Working with unfamiliarequipment can lead to accidents.
4. Never allow anyone to operate or service themachine or its attachments without proper trainingand instructions; or while under the influence ofalcohol or drugs.
5. Wear all the necessary protective clothing andpersonal safety devices to protect your head, eyes,ears hands and feet. Operate the machine only indaylight or in good artificial light.
6. Evaluate the terrain to determine what accessoriesand attachments are needed to properly and safelyperform the job. Only use accessories andattachments approved by Jacobsen.
7. Stay alert for holes in the terrain and other hiddenhazards.
8. Inspect the area where the equipment will be used.Pick up all the debris you can find before operating.Beware of overhead obstructions (low tree limbs,electrical wires, etc.) and also undergroundobstacles (sprinklers, pipes, tree roots, etc.) Enter anew area cautiously. Stay alert for hidden hazards.
9. Never direct discharge of material towardbystanders, nor allow anyone near the machinewhile in operation. The owner/operator can preventand is responsible for injuries inflicted tothemselves, to bystanders and damage to property.
10. Do not carry passengers. Keep bystanders and petsa safe distance away.
11. Never operate equipment that is not in perfectworking order or is without decals, guards, shields,discharge deflectors or other protective devicessecurely fastened in place.
12. Never disconnect or bypass any switch.
13. Disengage all drives and engage parking brakebefore unit power up. Power up unit only whensitting in operator’s seat, never while standingbeside the unit.
14. Equipment must comply with the latest federal,state, and local requirements when driven ortransported on public roads. Watch out for trafficwhen crossing or operating on or near roads.
15. Local regulations may restrict the age of theoperator.
16. Operate the machine up and down the face of theslopes (vertically), not across the face (horizontally).
17. To prevent tipping or loss of control, do not start orstop suddenly on slopes. Reduce speed whenmaking sharp turns. Use caution when changingdirections.
18. Keep legs, arms and body inside the seatingcompartment while the vehicle is in motion.
This machine is to be operated and maintained as specified in this manual and is intended for the professionalmaintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.
WARNINGEQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.
Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receiveinstruction from someone familiar with the equipment before being allowed to operate the machine.
!
4
SAFETY 1
1.2 IMPORTANT SAFETY NOTES ________________________________________________
This safety alert symbol is used to alert you to potential hazards.
DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or seriousinjury.
CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injuryand property damage. It may also be used to alert against unsafe practices.
For pictoral clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under nocircumstances should this equipment be operated without these devices securely fastened in place
By following all instructions in this manual, you will prolong the life of your machine and maintain its maximumefficiency. Adjustments and maintenance should always be performed by a qualified technician.
If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of thelatest methods to service this equipment and can provide prompt and efficient service.
Use of other than original or authorized Jacobsen parts and Accessories will void the warranty.
WARNINGThe interlock system on this tractor prevents the tractor from starting unlessthe brake lever is engaged, mower switches are off and traction pedal is inneutral. The system will stop the motor if the operator leaves the seat withoutengaging the parking brake or setting the mower switch off.
NEVER operate tractor unless the interlock system is working.
!
!
WARNING1. Before leaving the operator’s position for any reason:
a. Return traction pedal to neutral.b. Disengage all drives.c. Lower all implements to the ground.d. Engage parking brake.
2. Keep hands, feet, and clothing away from moving parts. Wait for allmovement to stop before you clean, adjust or service the machine.
3. Keep the area of operation clear of all bystanders and pets.
4. Never carry passengers, unless a seat is provided for them.
5. Never operate mowing equipment without the discharge deflectorsecurely fastened in place.
!
5
2 SPECIFICATIONS
2 SPECIFICATIONS
2.1 PRODUCT IDENTIFICATION_________________________________________________
88116............................ E-PlexTM II Greens Mower, Manual Steering
88117............................ E-PlexTM II Greens Mower, Power Steering
Serial Number .............. An identification plate, like the one shown, listing the serial number, is attached to the frame of the tractor near the center lift arm mount.
Always provide the serial number of the unit when ordering replacement parts or requesting service information.
2.2 ELECTRIC DRIVES ________________________________________________________
Traction Drive ............... 3.5 hp (2.6 kW) @ 2,300 rpm; 48-volt, shunt-wound DC, totally enclosed electric motor; solid-state controller
Traction Drivetrain ........ Electric motor directly coupled to a Cushman® 15.67:1 ratio, worm-gear differential; closed-loop electronic traction system
Reel Drive......................0.5 hp (0.4 kW); 48-volt, direct-coupled, permanent-magnet electric motor; solid-state controller
Reel Lift .........................48-volt, electric linear actuator; solid-state controller
Source ...........................Eight 6-volt batteries; choice of 217-amp hr. (standard use), 235-amp hr. (moderate use) or 244-amp hr. (heavy use)
2.3 MOWERS ________________________________________________________________
Reel .............................. 3 Reels, 22 in. (559 mm) wide.Reel Diameter............... 5 in. (127 mm)Blade Options ............... 7, 9, or 11 bladesBlade material............... Hardened, high-manganese
carbon steelCutting Frequency ........ 0.16 in. (4.1 mm) at 4 mph
(6 km/h) with 11 blade reels
Cutting Width:Three Reels .............62 in. (1.6 m)Each Reel ................22 in. (0.56 m)
Height-of-Cut Range .....0.052 in. (1.32 mm) to 0.437 in. (11.1 mm) depending on turf conditions and bedknife installed
Height-of-Cut-Adjustment ..Front Rollers with Micro-adjusters
2.4 BEDKNIVES ______________________________________________________________
Adjustment.................... Bedknife-to-Reel Adjustment Opposed screw-type
Material......................... Hardened, high-manganese carbon steel
High Profile:(optional)....................... 0.25 in. (6.35 mm) / 0.132 in.
(3.35 mm)
Low Profile:(Standard on 7 and 9) ...0.2 in. (5.1 mm) / 0.109 in.
(2.77 mm)Tournament:(Standard on 11 Blade) .0.175 in. (4.45 mm) / 0.083 in.
(2.11 mm) Super Tournament:(optional) .......................0.155 in. (3.94 mm) / 0.052 in.
(1.32 mm)
ProductEEC
Sound Power
VibrationM/S2
Arms Body
88116 88117
<105 dba <105 dba
3.7 3.7
0.11 0.11
CHARLOTTE, NC
YEAR OFPRODUCTION:
MADE IN U.S.A.
®
A Textron Company
88116 1601
2006
6
SPECIFICATIONS 2
2.5 VEHICLE _________________________________________________________________
Tires ..............................Three 20 x 10-10, 2 plyPressure:...................Front 12 psi (83 kPa)
Rear 15 psi (103 kPa)Brakes:
Service ....................6 in. (152 mm) diameter disk brakes on each wheel; mechan-ically foot-actuated
Parking ....................Locking latch on brake pedalFrame............................Unitized tubular steel
construction
Speed:Mowing.................... 3 - 4 mph (4.8 to 6.4 km/h)Transport................. 0 to 7.5 mph (12.1 km/h)Reverse................... 0 - 3.8 mph (6 km/h)
Steering ....................... 15 in. (381 mm) diameter steering wheel; steers rear wheel through cables; electric power steering optional
2.6 WEIGHTS AND DIMENSIONS ________________________________________________
Overall Length:....................................... Inches (m)Catchers On.................................................. 102 (2.6)Catchers Off .................................................... 93 (2.4)Wheelbase ...................................................... 54 (1.4)Height.............................................................. 55 (1.4)Width Across Wheels ...................................... 52 (1.3)In Mowing Position.......................................... 75 (1.9)
Weights: (Without batteries or reels) ....... Lbs. (kg)Manual Steering Unit ................................. 1,696 (769)Power Steering Unit ................................... 1,706 (773)
Eight Trojan T-105 Batteries ......................... 496 (224)Eight Trojan T-125 Batteries ......................... 528 (240)Eight Trojan T-145 Batteries ......................... 576 (264)
2.7 ACCESSORIES & SUPPORT LITERATURE _____________________________________
Contact your area Jacobsen Dealer for a complete listing of accessories and attachments.
Accessories:Air Blow Gun ......................................................JAC5098Orange Touch-up Paint (12 oz. spray)..................554598Armrest Kit ..........................................................4139431Grass Catchers ...................................................4114835Actuator Speed Reduction Kit ...............................895090Motor Adapter for additional cutting units .............894996Rear Roller Scraper ..............................................892328Lift Out Battery Rack.............................................894309Front Rollers:2 In. Grooved Aluminum Roller (Greaseable) .......8971772 In. Grooved Aluminum Roller (Sealed) ................686142 In. Grooved Steel Roller (Greaseable)...............8923242 In. Grooved Steel Roller (Sealed .........................686132 In. Smooth Roller with Scraper ..........................8923232 In. Grooved Segmented Roller ............................68673Cutting Units:11-blade Reel..........................................................671359-blade Reel............................................................671367-blade Reel............................................................67137
Batteries:
Purchase batteries from a local Trojan Dealer. You maylocate a Trojan Battery Dealer on their web site atwww.Trojan-Battery.com or calling 1-800 423 6569
Eight Batteries are required per unit.
Standard ............................................................ T-105 Moderate............................................................ T-125 Heavy Use ......................................................... T-145Battery Charger:120 V, 60 Hz AC/48 V DC (Domestic) ................4139851120 or 240 V, 50 Hz AC/48 V DC (Europe) ........4139852Support Literature:Safety & Operation Manual.................................4139890Parts & Maintenance Manual..............................4139891Operator Training VideoService & Repair Manual
CAUTIONUse of other than Jacobsen authorized parts and accessories may cause personal injury or damage to theequipment and will void the warranty
!
7
3 SET-UP
3 SET-UP
3.1 REMOVING THE REAR COVER ______________________________________________
For access to the battery compartment, remove the handnut (A) behind the seat that secures the seat plate. Tiltthe seat forward and lift off the battery cover.
Figure 3A
3.2 INSTALLING THE BATTERIES _______________________________________________
Inspect new batteries for damage to the cases or posts.Check the electrolyte level in all of the cells.
Install the batteries in the compartment with the positive(+) and negative (–) polls positioned as shown in Figure3B.
Figure 3B - Battery Installation
Install the battery hold down frame over the batteries andsecure. Make sure the batteries are secure but DO NOTover–tighten the hold down. See Figure 3C.
Figure 3C - Battery Hold Down
A
FRONT OF UNIT
8
SET-UP 3
Battery Wiring
Make sure all of the terminal boots (P/N 837462) are onthe wires before they are installed. Make sure all of theconnections are clean and tight and apply a light coat ofnonmetallic lubricant or protective spray to theconnections to inhibit corrosion. On the power plug (P/N892551) attach the red wire (A, Figure 3D) to the positiveterminal, and the black wire (B) to the negative terminalas shown. One 24” (610 mm) black wire (D) (P/N892811) ties the last two batteries together. The othersix 10” (254 mm) black wires (C) (P/N 883078) areinstalled as shown.
NOTE: The batteries should be fully charged beforeoperating the machine. Refer to Battery Charging andMaintenance Section 5.2.
Figure 3D
3.3 MOUNTING THE REEL DRIVE MOTORS _______________________________________
1. Remove the plastic plug (E, Figure 3E) from the rightside of the cutting head.
Figure 3E
2. Install O–ring seal on the back of the adapter plate(G). Install adapter plate on the reel by firmlyinserting the plate into the bearing housing (F) andaligning the four (4) holes.
3. Apply a coat of non–hardening, oil proof sealer(tube supplied in kit) to the outer face of the bearinghousing. Mount the reel motor flange (H, Figure 3G)to the adapter plate and bearing housing with thefour (4) 5/16–18 x 1” flat head slotted screws (P/N402636) from the kit, position as shown in Figure3G.
Figure 3F
Figure 3G
Continued on next page
FRONT OF UNIT
B
D C
A
E
F
G
H
9
3 SET-UP
4. Apply a coat of non–hardening, oil proof sealer(tube supplied in kit) to the reel motor flange (H,Figure 3H). Align the splines of the drive coupler (I)that is attached to the motor shaft with the splines ofthe reel shaft inside the bearing housing and slidethe motor (J) into place. Secure the reel motorflange to the adaptor flange with the three (3) 5/16”nylock nuts (K) (P/N 445802) from the kit.
Figure 3H
5. Lubricate BOTH ends of the reels through thelubrication fittings on top of both bearing housings.Bearings at both ends are partially packed from the
factory with some lubricant. Additional lubrication isrequired once assembly is completed. Use apressure lubrication gun to add lubricant until itbegins to escape from the fittings. Wipe off anyexcess lubricant.
Figure 3I
6. Install the harness retainer clips (L, Figure 3I) asshown (one on the side of the frame and one ontop). The clip on top should be installed on the tabthat is NOT used to mount the pull frame hook (referto MOUNTING THE CUTTING units, Section 3.5).
3.4 SWING OUT ARM _________________________________________________________
The rear cutting head lift arm can be swung out for easieraccess when mounting the cutting head. This also allowsfor easier servicing after the cutting head is mounted. Toswing arm out, remove the pin (M, Figure 3J) and pullthe arm out. The arm may also be pinned in the outposition to secure while servicing.
NOTE: The rear cutting head must be slightly loweredusing the reel lift switch before it can be swung out.Refer to the Controls Section in the Safety & OperationManual.
Figure 3J
H
K
3 Places
I
J
L
L
M
10
SET-UP 3
3.5 MOUNTING THE CUTTING UNITS ____________________________________________
1. Before mounting the cutting units, make sure thelatches on the pull frames are in the opened position.See Figure 3K.
Figure 3K - Quick Detach Latch
2. Position the cutting head at the front of the pullframe. Align the screw and bushing on each side ofthe cutting head, below and slightly to the front ofthe slots on the pull frame. Push down on the pullframe and roll the cutting head back slightly until thebushing (on the cutting head) is positioned in theslot.
3. Pull the latch handle and pivot it to the rear (allowthe bolt head to drop into the center hole) the latch
will pivot forward and lock the bushing into place.See Figure 3L. Repeat procedure on opposite sideof the cutting head. Install the remaining cuttingunits using the same procedures.
Figure 3L - Cutting Head Mounted To Pull Frame
4. Connect the motor harness into the main harness atthe top of the pull frame.
NOTE: All cutting units are backlapped at the factory, butthe bedknife adjustment must be performed before theunit is put into use. Refer to the bedknife adjustmentprocedures 4.8 and 4.9 in the ADJUSTMENT section ofthis manual.
1
2
1. PULL HANDLE UNTIL THE HEADOF BOLT CLEARS THE HOLE
SHOWN ASREFERENCE ONLY
2. PIVOTFORWARD
LATCH IN THEOPEN POSITION
LATCH LOCKEDTO BUSHING
SHOWN ASREFERENCE ONLY
11
4 ADJUSTMENTS
4 ADJUSTMENTS
4.1 GENERAL________________________________________________________________
1. Adjustments and maintenance should always beperformed by a qualified technician. If proper
adjustment cannot be made, contact an authorizedJacobsen Dealer.
2. Replace, do not adjust, worn or damagedcomponents.
3. Long hair, jewelry or loose fitting clothing may gettangled in moving parts
4. Do not change governor settings or overspeed theengine
4.2 BRAKE LINKAGE ADJUSTMENT_____________________________________________
NOTE: To ensure proper braking, correct adjustment ofthe linkage must be maintained as the brake pad wears.
1. The brake pedal should have approximately 1” (25mm) of free play. To adjust the free play, loosen thejam nut (A, Figure 4A) and remove the clevis pin (B)from the brake pedal. Turn the clevis to lengthen orshorten the linkage as required and reassemble.
2. If both wheels are not braking equally, one of thebrake caliper rods may be adjusted in a similarmanner.
Figure 4A
WARNINGTo prevent injury, lower implements to the ground,disengage all drives, engage parking brake, stopengine and remove key from ignition switch beforemaking any adjustments or performing maintenance.
Make sure the tractor is parked on a solid and levelsurface. Never work on a tractor that is supported onlyby the jack. Always use jack stands.
If only the front or rear of the tractor is raised, placechocks in front of and behind the wheels that are notraised.
!
CAUTIONBe careful to prevent entrapment of the hands andfingers between moving and fixed components of themachine.
!
WARNINGLoss of brake action due to brake pad wear couldcause loss of control or injury.
!
A
B
12
ADJUSTMENTS 4
4.3 MOW SPEED ADJUSTMENT _________________________________________________
1. The mow speed has been factory set atapproximately 4 mph (6 km/h). The maximum mowspeed may be adjusted with the mow speed adjustpotentiometer (C, Figure 4B) in the electrical controlmodule. To access the electrical control module, firstraise the front left floor panel (D) (contains the mow/lift pedal). Then remove the electrical control modulecover by removing the necessary hardware.
2. Adjusting the mow speed potentiometer counter–clockwise will reduce the mow speed (3 mph (5 km/h) minimum). Adjusting the potentiometer clockwise
will increase mow speed (5 mph (8 km/h)maximum). If a greater range of mow speedadjustment is required, the hand–held programmer(P/N 893052, sold separately) can be used to setthe mow speed anywhere between 0 and 8 mph (13km/h). Contact an authorized Jacobsen dealer forfurther information.
Figure 4B
4.4 STEERING ADJUSTMENTS__________________________________________________
Steering Cable Adjustment
1. The steering cable pulley at the back of the unit ismounted in a slot (F, Figure 4C). The pulleymounting hardware can be loosened and the pulleymoved to take up any slack in the steering cable (E).
2. Cable tension between the adjustable pulley and therear wheel sprocket should be 3/4”, (19 mm)deflection with 10 lbs. (4.5kg.) of pressure.
Steering Arm Height Adjustment
1. Loosen the adjustable steering cable pulley. Loosenthe two bolts at the base of the arm. Raise or lowerthe arm to the desired position and re–tighten thebolts. Reset the cable tension as shown in Figure4C, and tighten the cable pulley hardware. Figure 4C
WARNINGThis procedure MUST be performed as specified andonly by properly trained service personnel.
Before performing the following procedure, disconnectthe battery pack from the machine by unplugging themain disconnect on the steering arm. Failure toproperly disconnect electrical system beforeaccessing the electrical control module may result inarcing, burns and the risk of fire.
!
C
D
E
F
13
4 ADJUSTMENTS
4.5 CUTTING HEAD ADJUSTMENT ______________________________________________
Figure 4D
4.6 LEVELING THE CUTTING UNITS _____________________________________________
1. Park the unit on a hard level surface with the unitsraised approximately 1/4 to 1/2”, (6 to 12mm) off theground.
2. While securely holding the clamp with a pipe wrenchor similar device, loosen the U-bolt nuts (I). Turn theclamp until the cutting head is level with the ground.
3. Re–tighten the clamp.Figure 4E
WARNINGTo avoid the possibility of serious injury, lower thecutting units, turn the key switch OFF and set the parkbrake BEFORE making any adjustment.
NEVER rotate the reel by pushing it with your hand orfingers. Use a wrench with a 9/16”, socket insertedthrough the reel axle cover on the end of the cuttingunit to rotate the reel during adjustment and testing(G, Figure 4D).
!
G
WARNINGTorsion spring (H, Figure 4E) is under tension andmay spin the clamp when the clamp is loosened. Toavoid the possibility of injury, hold the clamp securelywith something other than your hand while adjustingthe clamp.
!
I
H
14
ADJUSTMENTS 4
4.7 ANTI-SWAY SPRING ADJUSTMENT __________________________________________
1. The anti-sway spring (J, Figure 4F) at the rear of thecenter cutting head should have just enough tensionto keep it from coming loose when the head iscentered and raised. If the cutting head is rotated byhand and let go, the spring should return it to thecentered position.
2. Loosen the jam nuts (L) on the eye bolt (K), andturn it in or out to adjust the tension on the spring.Tighten the eye bolt nuts after adjustment has beenmade.
Figure 4F
4.8 BEDKNIFE-TO-REEL _______________________________________________________
Pre-adjustment Check
1. Check the reel bearings for end play or radial play.There should be no end play or radial play. SeeSection 4.11 REEL BEARING.
2. Inspect the reel blades and bedknife to insure goodsharp edges without bends or nicks.
a. The leading edge of the reel blades (M, Figure4G) must be sharp, free of burrs and show nosigns of rounding off.
b. The bedknife and bedknife backing must besecurely tightened. The bedknife must bestraight and sharp.
c. A flat surface of at least 1/16 in. (1.6 mm)minimum must be maintained on the front face ofthe bedknife. See Figure 4H Use a standard flatfile to dress the bedknife.
3. If wear or damage is beyond the point where thereel or bedknife can be corrected by the lappingprocess, they must be reground.
4. Proper reel-to-bedknife adjustment is critical. A gapof 0.001 to 0.003” (0.025 to 0.076 mm) must bemaintained across the entire length of the reel andbedknife.
5. The reel must be parallel to the bedknife. Animproperly adjusted reel will lose its sharp edgesprematurely and may result in serious damage tothe reel and bedknife.
6. Grass conditions will also affect the adjustment.
a. Dry, sparse conditions will require a wider gap toprevent heat buildup and damage to the reel andbedknife.
b. High quality grass with a good moisture contentrequires a closer gap (near zero).
Figure 4G
Figure 4H - Front Face of Bedknife
4.9 REEL BEARING ___________________________________________________________
J
KL
CAUTIONTo prevent personal injury and damage to the cuttingedges, wear gloves and handle the reel and bedknifewith extreme care.
!
M
1/16 in.(1.6 mm)
15
4 ADJUSTMENTS
Any end play or radial play indicates bad bearings, aweak tension spring or a backed off nut.
1. Check bearing housing mounting hardware. Tightenor replace components as required. Carefully cleanthreads with degreaser.
2. Apply a medium strength grade of Loctite to nut (W,Figure 4K), then thread nut onto the reel shaft untilthe nut is 1-27/32” (46.8 mm) from the end of thereel shaft.
3. Grease reel bearing housings after adjusting spring.
Figure 4I
4.10 BEDKNIFE ADJUSTMENT __________________________________________________
1. Read Section 4.8 BEDKNIFE TO REEL beforemaking the adjustment.
2. Start adjustment at the leading end of the reel,followed by the trailing end. The leading end of thereel blades is that end which passes over thebedknife first during normal reel rotation.
3. Use adjusters (N and O, Figure 4I), to adjust gap.Loosen bottom adjuster (O) and turn top adjuster(N) down (Clockwise) to close gap.
a. Slide a feeler gauge or shim stock 0.001” -0.003” (0.025 - 0.076 mm) between the reelblade and the bedknife. Do not turn the reel.
b. Adjust the trailing end of the reel to the same gapin a similar manner then recheck the adjustmentat the leading end.
c. When the reel is properly adjusted to thebedknife, the reel will spin freely and you shouldbe able to cut a piece of newspaper, along thefull length of the reel, when the paper is held at90° to the bedknife.
4. After the bedknife is properly adjusted, tighten thebottom adjuster at each end.
Figure 4J
Note: Avoid excessive tightening or serious damage mayresult to bedknife and reel blades. Reels must turn freely.
Too much clearance between the bedknife and theblades will result in poor cutting quality. Too littleclearance will cause excessive wear to the cutting edgesand may cause damage to the bedknife, reel blades orother components.
If the reel blades make excessive contact with thebedknife, the added load on the cutting head motors willgreatly reduce the range of the unit on a single batterycharge. This condition could decrease the life of the reelmotors and may trip the motor current overloadprotection.
1-27/32"(46.8 mm)
WW
WARNINGNEVER attempt any cutting head adjustment while thekey switch is ON.
!
O
N
16
ADJUSTMENTS 4
4.11 CUTTING HEIGHT _________________________________________________________
Note: Always make the reel to bedknife adjustmentbefore adjusting height of cut. (Sections 4.8 and 4.9).
All three cutting units MUST be accurately set at thesame height of cut to insure an even cut
1. Raise mowers to transport position then engage theparking brake, stop engine and remove key fromignition switch. (See Figure 4J for steps 2 - 7)
2. Set desired cutting height on the gauge (P).
a. Measure distance (Q) between the underside ofscrew head and gauge block surface.
b. Adjust screw (R) to obtain desired height thentighten the wing nut
3. Loosen the lock nuts (S) on the front roller bracketsjust enough to allow the adjuster knob (T) to raise orlower the front roller.
4. Place gauge (P, Figure 4J) across bottom of frontand rear rollers near one end of roller.
5. Slide the head of gauge screw (R) over the bedknife(U) and adjust the knob (T) to close the gapbetween the screw head and bedknife. Then tightenlocknut (S).
6. Repeat Steps 3, 4 and 5 on opposite end. Completeadjustment to one end before adjusting oppositeend.
7. Tighten nuts (S) and recheck each end.
Figure 4K
Q
R
S
T
P
U
17
4 ADJUSTMENTS
4.12 TORQUE SPECIFICATION __________________________________________________
Jacobsen uses Grade 5 bolts as standard, unless otherwise noted.
CAUTIONAll torque values included in these charts are approximate and are for reference only. Use of these torque values isat your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.Extreme caution should always be used when using any torque value.
!
AMERICAN NATIONAL STANDARD FASTENERS
SIZE UNITS GRADE 5 GRADE 8
#6-32 in-lbs (Nm) 20 (2.3) –
#8-32 in-lbs (Nm) 24 (2.7) 30 (3.4)
#10-24 in-lbs (Nm) 35 (4.0) 45 (5.1)
#10-32 in-lbs (Nm) 40 (4.5) 50 (5.7)
#12-24 in-lbs (Nm) 50 (5.7) 65 (7.3)
1/4-20 in-lbs (Nm) 95 (10.7) 125 (14.1)
1/4-28 in-lbs (Nm) 95 (10.7) 150 (17.0)
5/16-18 in-lbs (Nm) 200 (22.6) 270 (30.5)
5/16-24 in-lbs (Nm) 240 (27.1) 300 (33.9)
3/8-16 ft-lbs (Nm) 30 (40.7) 40 (54.2)
3/8-24 ft-lbs (Nm) 35 (47.5) 45 (61.0)
7/16-14 ft-lbs (Nm) 50 (67.8) 65 (88.1)
7/16-20 ft-lbs (Nm) 55 (74.6) 70 (94.9)
1/2-13 ft-lbs (Nm) 75 (101.7) 100 (135.6)
1/2-20 ft-lbs (Nm) 85 (115.3) 110 (149.2)
9/16-12 ft-lbs (Nm) 105 (142.4) 135 (183.1)
9/16-18 ft-lbs (Nm) 115 (155.9) 150 (203.4)
5/8-11 ft-lbs (Nm) 150 (203.4) 195 (264.4)
5/8-18 ft-lbs (Nm) 160 (217.0) 210 (284.8)
3/4-10 ft-lbs (Nm) 170 (230.5) 220 (298.3)
3/4-16 ft-lbs (Nm) 175 (237.3) 225 (305.1)
7/8-14 ft-lbs (Nm) 300 (406.8) 400 (542.4)
AMERICAN NATIONAL STANDARD FASTENERS
SIZE UNITS GRADE 5 GRADE 8
METRIC FASTENERS
SIZE UNITS
Non Critical Fasteners into Alumi-
num
M4 Nm (in-lbs) 1.2 (11) 1.7 (15) 2.9 (26) 4.1 (36) 5.0 (44) 2.0 (18)
M5 Nm (in-lbs) 2.5 (22) 3.2 (28) 5.8 (51) 8.1 (72) 9.7 (86) 4.0 (35)
M6 Nm (in-lbs) 4.3 (38) 5.7 (50) 9.9 (88) 14.0 (124) 16.5 (146) 6.8 (60)
M8 Nm (in-lbs) 10.5 (93) 13.6 (120) 24.4 (216) 33.9 (300) 40.7 (360) 17.0 (150)
M10 Nm (ft-lbs) 21.7 (16) 27.1 (20) 47.5 (35) 66.4 (49) 81.4 (60) 33.9 (25)
M12 Nm (ft-lbs) 36.6 (27) 47.5 (35) 82.7 (61) 116.6 (86) 139.7 (103) 61.0 (45)
M14 Nm (ft-lbs) 58.3 (43) 74.6 (55) 131.5 (97) 184.4 (136) 219.7 (162) 94.9 (70)
4.8 5.8 8.8 10.9 12.9
18
BATTERIES 5
5 BATTERIES
5.1 BATTERY SAFETY_________________________________________________________
Batteries contain dilute sulfuric acid which can result in severe burns.
Hydrogen gas is formed within a battery during the charging cycle. Hydrogen in concentrations of 4% and higher areexplosive and can be ignited by open flame or an electrical spark. A battery explosion will cause sulfuric acid andbattery components to be thrown over a large area with considerable force.
Always observe the following warnings when working on or near batteries:
5.2 BATTERY CONDITIONING __________________________________________________
A new battery set must go through a conditioning processbefore it will develop its maximum capacity. Conditioningmay take up to 50 charge/discharge cycles. A battery hasa maximum life, therefore good maintenance is designedto maximize the available life and reduce the factors thatcan reduce the life of the battery.
The conditioning process can be monitored by checkingthe specific gravity of the battery cells. After the batteryset has been recharged, spot check two or more batterycells. A fully charged fully conditioned battery with anelectrolyte temperature of 80° F (27° C) has a gravityreading of 1.280.
Until the battery conditioning period has been completed,limit the use of the E-Plex to nine greens.
As a battery ages, it still performs adequately except thatits capacity is diminished. Capacity describes the timethat a battery can continue to provide its design amperesfrom a full charge.
Temperature is important when conducting tests on abattery and test results must be corrected to compensatefor temperature differences.
WARNINGThe electrolyte in a storage batteryis a dilute acid which can causesevere burns to the skin and eyes.Treat all electrolyte spills to the bodyand eyes with extended flushingwith clear water. Contact aphysician immediately. Always wear
a safety shield or approved safety goggles whencharging batteries.
Hydrogen is explosive in concentrations as low as 4%and is generated in the charging cycle of electricmowers. Because it is lighter than air, it will collect inthe ceiling of buildings necessitating properventilation. Air exchanges of 5 changes per hour isconsidered the minimum requirement.
Never smoke around batteries.
Never charge batteries in an area that has open flameor electrical equipment that could cause an electricalarc.
Be sure that the key switch is off, all electricalaccessories are turned off and power connector isdisconnected before starting work on vehicle.
Remove all jewelry (watches, ring etc.)
!
TR016
WARNINGWrap wrenches with vinyl tape toprevent the possibility of a droppedwrench from ‘shorting out’ a battery,which could result in an explosion andsevere personal injury.
Electrolyte spills should be neutralizedwith a solution of 1/4 cup (59.1ml) of
sodium bicarbonate (baking soda) dissolved in 1-1/2gallons (5.7 liters) of water and flushed with water.
Never disconnect a circuit under load at a batteryterminal.
Wear appropriate protective clothing when workingwith batteries. Electrolyte can cause severe burns tothe eyes, skin and clothing.
Batteries, battery posts, terminals and relatedaccessories contain lead and lead compounds,chemicals known to the State of California to causecancer and reproductive harm. Wash your handsafter handling.
!
TR017
19
5 BATTERIES
5.3 BATTERY ACCESS ________________________________________________________
NOTE: For access to the battery compartment, removethe hand nut behind the seat that secures the seat plate.Tilt the seat forward and lift off the battery cover.
Lift–out Battery Rack
1. The E–Plex II is equipped with a lift–out battery rack.The lift–out rack provides a convenient way toservice batteries, replace batteries, or install anothercharged battery pack to extend the range of the unit.
2. To remove the battery rack, remove the wing nutsand washers from the two J–bolts which secure thebattery rack hold down to the frame and from thepower plug mounting studs. Remove the power plugfrom the steering arm.
3. Using a crane or hoist with adequate rating, securechain or hook to battery rack center lift support and
lift pack out of the frame. Reverse the procedure toinstall a new battery rack.
Figure 5A - Battery Rack
5.4 BATTERY FILLING ________________________________________________________
When the batteries require additional water, distilledwater is recommended (never use water with highmineral content).
Water should be added AFTER the batteries have beencharged so that it will not overflow during charging.
However, batteries should NOT be charged if theelectrolyte level is below the top of the plates. If the levelhas been allowed to go below the top of the plates, addjust enough water to cover the plates before charging.Then after charging, check the level again and add wateras required to bring it to the proper level.
The recommended fill level is 1/2 to 3/4 in. (13 to 19 mm)above the top of the separator plates.
1. Periodically spot check the electrolyte level in thecells. Excessive water consumption indicates one orall of the following:
a. Overchargingb. High temperature operationc. The battery is nearing the end of its service life
WARNINGUse ONLY a crane or hoist with adequate lift capacity.Battery rack weights:
Trojan T–105, 530 lbs. (240.4 kg)
Trojan T–125, 560 lbs. (254.0 kg)
Trojan T–145, 600 lbs. (272.2 kg)
!
J-bolt
Center lift support600 lbs. (272.2 kg)
BLACK
RED(+)
(-)
Quick-disconnectplug
CAUTIONBattery electrolyte is an acidic solution and should behandled with care. If electrolyte is splashed on anypart of the body, immediately flush the exposed areawith liberal amounts of water and obtain medical aidimmediately.
!
20
BATTERIES 5
5.5 BATTERY MAINTENANCE __________________________________________________
A regularly scheduled maintenance program is vital tothe performance and maximum life of the batteries.
1. Keep the batteries clean at all times. Make sure thecell caps are in place to prevent water of debris fromgetting in the cells.
2. Be sure the batteries are fully charged before usingthe unit each day.
a. Never allow the batteries to become completelydischarged at any time. Alternately flashing LEDon the battery condition indicator indicates an 80percent depth of discharge. Do not operate unitat this battery charge level for any length of time.
b. Always fully recharge the batteries after everyuse, no matter how short.
c. After use in hot weather, the batteries should beallowed to cool for at least an hour beforecharging.
d. In cold weather, it is better to charge thebatteries just before use.
3. DO NOT allow discharged batteries to be stored orto sit idle for an extended period of time.
4. DO NOT use battery additives; they will shorten thelife of the batteries.
5. Once a week during the regular mowing season,spot check the specific gravity of two or morebattery cells, after fully charging the batteries.
6. Periodically spot check the electrolyte level in thecells.
5.6 SPECIFIC GRAVITY ________________________________________________________
The normal specific gravity readings for a fully chargedbattery should be between 1.250 and 1.280 aftercorrecting for temperature.
Check the specific gravity after the batteries have beencharged and before adding water to the cells
It is possible to purchase a combination hydrometer-thermometer which measures both specific gravity andthe electolyte temperature, otherwise use a standardhydrometer and a separate battery thermometer.
Temperature is important when measuring specificgravity and test results must be corrected to compensatefor temperature differences. To compensate for differenttemperatures, subtract one point (0.001) from themeasured reading for every 3° F (1.7° C) below 80° F(26.7° C) or add one point (0.001) from the measuredreading for every 3° F above 80° F.
EXAMPLE: A reading of 1.282 taken at 65° F (18.3°C) is compensated for temperature to 1.277 (1.282minus five points (0.005) equals 1.277).
If low specific gravity readings are found:
1. Make sure the cells you checked have a sufficientelectrolyte level.
2. Check all battery connections for tightness andcorrosion. A non metalic grease or protective spraymay be applied to the connections to inhibit furthercorrosion
3. Check for cracked or damaged battery case.
4. Check for broken or frayed battery cables.
If the hydrometer reading varies 30 points (0.030) ormore, it may indicate an aging or defective battery. Markthe cells with low specific gravity readings. Checkelectrolyte levels and recharge the batteries.
Take another gravity reading from all of the cells. If thehydrometer reading varies by more than 30 points(0.030) between two cells in the same battery, and theelectrolyte level is not low, it is a bad cell and the batteryshould be replaced.
If one of the batteries have been found defective, markthe bad battery and recharge with the bad battery still inplace. Once the batteries are charged, replace thedefective battery with a fully charged one (either a newbattery or one of equal age.
Below 80° (26.7° C) Above 80° (26.7° C)
° F ° C Subtract ° F ° C Add
77 25 0.001 83 28.3 0.00174 23.3 0.002 86 30 0.00271 21.6 0.003 89 31.6 0.00368 20 0.004 92 33.3 0.00465 18.3 0.005 95 35 0.00562 16.6 0.006 98 36.6 0.00659 15 0.007 101 38.3 0.00756 13.3 0.008 104 40 0.00853 11.6 0.009 107 41.6 0.00950 10 0.010 110 43.3 0.01047 8.3 0.011 113 45 0.01144 6.6 0.012 116 46.6 0.012
21
5 BATTERIES
5.7 BATTERY CHARGER ______________________________________________________
The battery charger is designed to fully charge thebattery pack and will shut off automatically when thebatteries are fully charged. Read the instruction manualincluded with the charger for proper operating procedure.
Before charging, the following should be observed:
The charging must take place in an area that is wellventilated and capable of removing the hydrogen gasthat is generated by the charging process. A minimum offive air exchanges per hour is recommended.
The charging connector components are in goodcondition and free from dirt or debris. It is suggested toapply white lithium grease to both terminals to preventcorrosion.
The charger connector is fully inserted into the batterypack receptacle.
The charger connector/cord set is protected fromdamage and is located in an area to prevent injury thatmay result from personnel running over or tripping overthe cord set.
Install all chargers in accordance with the manufacturersinstructions.
If the charger is operated in an outdoor location, rainand sun protection must be provided.
Remove AC power cord from outlet before disconnectingbattery charger battery pack.
The charging (DC) cord is equipped with a polarizedconnector which fits into a matching receptacle on thebattery pack.
DO NOT disconnect DC connector when the charger isoperating.
If the charger is not operating correctly, unplug chargerfrom both the AC outlet and the battery pack and checkthe fuse.
To Charge Batteries:
1. Make certain ignition switch is off. Disconnect tractorpower connector.
2. Plug the AC power cord from the charger into asuitable wall outlet.
3. Connect the charger DC cord to the battery packconnector. The charger should start automatically.
4. When the batteries are fully charged, the chargerwill turn off automatically. Unplug the charger ACcord from thewall outlet first, then disconnect the DCcord from the battery connector.
WARNINGChargers should be mounted on a platform above theground, or in such a manner as to permit themaximum air flow underneath and around thecharger. Serious damage to the charger, overheatingand potential for fire may result if the charger does nothave sufficient air flow.
WARNINGHydrogen is explosive in concentrations as low as 4%and is generated in the charging cycle of electricmowers. Because it is lighter than air, it will collect inthe ceiling of buildings necessitating properventilation. Air exchanges of 5 changes per hour isconsidered the minimum requirement.
Never smoke around batteries.
Never charge batteries in an area that has open flameor electrical equipment that could cause an electricalarc.
Be sure that the key switch is off, all electricalaccessories are turned off and power connector isdisconnected before starting work on vehicle.
Remove all jewelry (watches, ring etc.)
!
!
WARNINGDo not disconnect the DC connector from the batterypack when the charger is on. The resulting arcing andburning will damage the conductors and could causethe batteries to explode. Always disconnect the ACpower cord before disconnecting the DC cord
!
22
BATTERIES 5
5.8 BATTERY PERFORMANCE__________________________________________________
To ensure maximum battery life:
1. Never allow the batteries to become completlydischarged at any time.
2. Always fully recharge the batteries after every use.
3. Check for conditions that will affect batteryperformance and life.
a. Too little clearance between the bedknife andreel
b. Improper cutting head lubrication
c. Low tire pressured. Improper operation of electrical systeme. Poor condition of charger plug and receptacle
4. Battery perfomance is also affected by the ambienttemperature. Battery capacity is increased by 7percent for every 15° F (8° C) the temperature isabove 77° F (25° C). Battery capacity is decreasedby 7 percent for every 15° F (8° C) the temperatureis below 77° F (25° C).
5.9 CLEANING BATTERIES_____________________________________________________When cleaning the batteries, do not use a water hosewithout first spraying with a solution of sodiumbicarbonate (baking soda) and water to neutralize anyacid deposits. Use of a water hose without firstneutralizing any acid, will move acid from the top of thebatteries to another area of the mower or storage facilitywhere it will attack the metal structure or the concrete/asphalt floor. After hosing down the batteries, a residuewill be left on the batteries which is conductive and willcontribute to the discharge of the batteries. Make surethe vent caps are in place before cleaning batteries. Usecare to insure the saoda and water solution does notenter the battery through the vent caps.
The correct cleaning technique is to spray the top andsides of the batteries with a solution of sodiumbicarbonate (baking soda) and water. This solution isbest applied with a garden type sprayer equipped with anon metallic spray wand. The solution should consist of1/4 cup (59.1 ml) of sodium bicarbonate (baking soda)mixed with 1-1/2 gallons (5.7 l) of clear water. In additionto the batteries, special attention should be paid tometallic components adjacent to the batteries whichshould also be sprayed with the sodium bicarbonate(baking soda) solution.
Allow the solution to sit for at least three minutes; use asoft bristle brush or cloth to wipe the tops of the batteriesin order to remove any residue that could cause the selfdischarge of the battery. Rinse the entire area with lowpressure clear water. Cleaning should take place yearlyor more often under extreme conditions.
Figure 5B
5.10 STORAGE ________________________________________________________________Before storing the vehicle or batteries for an extendedperiod, the batteries should be cleaned, fully charged,and the elctrolyte brought up to the correct level.
Clean, inspect and test the batteries before putting themback into service.
During storage, batteries should be periodicallyrecharged. Charging intervals depend on the averagetemperature in which the batteryies are stored.
Below 40° (4° C) .................... Charge every 6 Months40° to 60° F (4° to 15° C) ....Charge every two monthsAbove 60° F (15° C).................. Charge once a month
1-1/2 GALLONS CLEAR WATER
1/4 CUP SODIUM BICARBONATE(BAKING SODA)
2 GAL. GARDEN SPRAYER(1 1/2 GAL. OF WATER)
NON-METAL WAND
TR008
23
5 BATTERIES
5.11 END OF CHARGE CURRENT TEST ___________________________________________
This test involves reconnecting the charger to the fullycharged batteries and abserving the ammeter located onthe front of the charger.
1. Verify the batteries have been fully charged. Restartthe charger by disconnecting the DC cord from thebattery pack and reconnecting it.
2. The ammeter (On the charger) should jump to 12amps or more (depending on the charger), thenwithin 15 minutes reduce to a reading between 3and 8 amps.
If the reading remains above 8 amps, there is aproblem with one or more batteries which should beinvestigated further.
NOTE: Toward the end of the battery life, the finishcharge current will exceed 8 amps. If the batteries haveprovided their normal service life, they will need to bereplaced.
5.12 END OF CHARGE VOLTAGE TEST ___________________________________________
This test is made using a voltmeter, also on fully chargedbatteries and with the charger connected.
1. Verify the batteries have been fully charged. Restartthe charger by disconnecting the DC cord from thebattery pack and reconnecting it.
2. After 15 minutes (with the charger still running)measure the individual battery voltages using a volt-ohm meter. Place the Black probe on the Negative(–) terminal of the battery and the Red probe on thePostitive (+) terminal. Record all readings for thebatteries.
a. A fully charged battery should have a voltagereading between 7.4 and 7.9 volts.
b. A reading of less than 7.4 volts from everybattery indicates they are all nearing the end oftheir working life.
c. If one battery has a reading of less than 7 volts orvaries by more than 0.5 volts from the otherbatteries, check the specific gravity reading and/or a battery discharge test.
5.13 DISCHARGE TEST_________________________________________________________
Battery serviceability can be tested using a BatteryDischarge tester of the same voltage as the system to betested (48 volts for the E-Plex).
The Battery Discharge Tester will discharge the batteriesuntil the battery pack reaches terminal voltage (48 voltsystems terminal voltage is 42 volts).The time it takes toreach a terminal voltage is a useful test of batterydischarge time.
Items required for the test:
• Battery Discharge Tester• Battery Thermometer or use• Hydrometer/thermometer (Part No. 841056).
Battery discharge time is affected by temperature andrate of discharge (amps). If the Jacobsen discharger(Part No. 892857) is being used in this test, the dischargerate for the batteries is 56.25 amps at 48 volts (if anotherdischarger is being used, the discharge rate will have tobe determined before continuing).
The following charts and instructions will be used for thedischarge test.
Use Discharge Test Temperature Correction table forthe temperature compensation needed in step 6.
Use Battery Discharge Rates table to determine theoptimum amount of discharge time for the type of batterybeing tested.
1. Connect the discharger to a fully charged set ofbatteries. Connect the black clamp of the dischargerto the terminal marked "GND" (See Fig.1) on thebattery pack. Connect the red clamp of thedischarger to the +48 volt terminal (See Fig.1).
2. Turn on the discharger.
WARNINGUse care when using tools around the batteryterminals, and when possible, use insulated tools.Charge batteries in a well ventilated area to preventexplosive gas build up.
!
24
BATTERIES 5
3. The discharger should automatically turn off whenthe terminal voltage is reached (48 volt system, theterminal voltage is 42 volts).
4. During the discharge time, periodically measure thebattery pack voltage. Use a volt-ohm meter, set tomeasure DC volts. Connect the black lead of thevolt-ohm meter to the black cable of the dischargetester. Connect the red lead to the red cable of thedischarge tester.
5. When the voltage is within 0.5 volts of the terminalvoltage for the pack (42.5 volts), measure andrecord the voltage of the individual batteries. If thedischarger shuts of before all the measurementscan be taken, record the discharge time and thenrestart the discharger and finish taking the readings.
6. Take the electrolyte temperature reading and findthe correction factor for that reading in Chart 1 (SeePage 10).
7. Multiply the discharge time by the correction factor.The new value is the temperature compensateddischarge time.
EXAMPLE:The discharge rate for a Trojan T105 is 160 minutes.If the electrolyte temperature is 75° F (23.9° C),multiply 160 x 1.025 = 164
8. If the number of minutes required to reach theterminal voltage is 60% or more of the battery'sdischarge time rating, then the batteries are in goodcondition.
9. If the discharge time is below 60%, compare theindividual battery readings taken in step 5.
10. If any of the battery readings vary more than 0.5volts, then that battery is nearing the end of itsuseful life and should be replaced.
11. If all the individual battery readings are within the0.5 volts and the discharge time was low, then thebattery pack is nearing the end of its useful life andwill need to be replaced soon.
Figure 5C
5.14 BATTERY DISPOSAL_______________________________________________________
FEDERAL LAW PROHIBITS IMPROPER DISPOSALOF LEAD-ACID BATTERIES. Laws prohibit disposal ofbatteries in land fills and requires dealers to accept them
for recycling. Spent lead acid batteries must be returnedto the dealer for proper disposal and/or recycling.
Discharge Test Temperature Correction
Below 80° (26.7° C) Above 80° (26.7° C)
° F ° C Correction Factor ° F ° C Correction
Factor
75 23.9 1.025 85 29.4 0.97570 21.1 1.050 90 32.2 0.95065 18.3 1.075 95 35 0.92560 15.6 1.100 100 37.7 0.90055 12.8 1.125 105 40.6 0.87550 10 1.150 110 43.3 0.85045 7.2 1.175 115 46.1 0.82540 4.4 1.200 120 48.9 0.800
125 51.7 0.775130 54.4 0.750135 57.2 0.725
Battery Discharge Rates(48 Volt System)
Discharge time at 80° (26.7° C)
Battery TypeNumber or complete discharge and
recharge cycles from new
0-50 Cycles 50 Plus Cycles
Trojan T105 128 minutes 160 minutesTrojan T125 148 minutes 185 minutesTrojan T145 168 minutes 215 minutes
FRONT OF UNIT
DischargeTester
Black
Red
25
6 MAINTENANCE
6 MAINTENANCE
6.1 GENERAL________________________________________________________________
1. Adjustment and maintenance should always beperformed by a qualified technician. If properadjustments cannot be made, contact an AuthorizedJacobsen Dealer.
2. Inspect the equipment on a regular basis, establisha maintenance schedule and keep detailed records.
a. Keep the equipment clean.
b. Keep all moving parts properly adjusted andlubricated.
c. Replace worn or damaged parts beforeoperating the machine.
d. Keep all fluids at their proper levels.e. Keep shields in place and all hardware securely
fastened.f. Keep tires properly inflated.
3. Long hair, jewelry or loose fitting clothing may gettangled in moving parts.
4. Use the illustrations in the Parts Catalog asreference for the disassembly and reassembly ofcomponents.
5. Recycle or dispose of all hazardous materials(batteries, fuel, lubricants, anti-freeze, etc.)according to local, state or federal regulations.
6.
6.2 ELECTRICAL SYSTEM _____________________________________________________
General precautions that can be taken to reduceelectrical problems are listed below.
1. Make certain all terminals and connections are cleanand properly secured.
2. Check the Interlock System, and fuses regularly.
3. If the Interlock System does not function properlyand the problem cannot be corrected, contact anauthorized Jacobsen Dealer.
4. Keep the wire harness and all individual wires awayfrom moving parts to prevent damage.
5. Make sure the seat switch harness is connected tothe main wire harness.
6. Check the battery and battery charging circuit.
7. Do not wash or pressure spray around electricalconnections and components
WARNINGBefore you clean, adjust, or repair this equipment,disengage all drives, lower implements to the ground,engage parking brake, stop engine and remove keyfrom ignition switch to prevent injuries
Make sure the tractor is parked on a solid and levelsurface. Never work on a tractor that is supported onlyby the jack. Always use jack stands.
!
CAUTIONAlways turn the ignition switch off and remove thenegative battery cable (Black) before inspecting orworking on the electrical system.
!
26
MAINTENANCE 6
6.3 DIFFERENTIAL ____________________________________________________________
1. Oil should be kept up to the level of the filler plug hole(A, Figure 5B). Recommended oil type is EP80–90extreme pressure lubricant.
2. Differential oil should be changed using the drainplug (B) after the first 100 hours of operation, thenevery 600 hours or yearly.
Figure 6A
6.4 TIRES ___________________________________________________________________
NOTE: Improper inflation will reduce tire lifeconsiderably. Low tire pressure causes increased loadon the motor reducing range and high tire pressurereduces the “footprint” resulting in higher PSI groundpressure.
1. Keep tires properly inflated to prolong tire life. Checkinflation pressure while the tires are cool. Inspecttread wear.
2. Check the pressure with an accurate, low pressuretire gauge.
3. Keep tires inflated to:
Front - 10-12 psi - (69-83 kPa)
Rear - 8-10 psi (55-69 kPa)
6.5 WHEEL MOUNTING PROCEDURE ____________________________________________
1. Remove dirt, grease and oil from stud thread. Do notlubricate threads.
2. Position wheel on hub and inspect to insure fullcontact between mounting surface of wheel and hubor brake drum.
3. Finger tighten all hardware then torque hardware incriss-cross order; always tighten nuts in the topposition.
4. Check and retorque daily until torque is maintained,85-95 ft.lbs. (115-128 Nm).
A
B
CAUTIONUnless you have the proper training, tools andexperience, DO NOT attempt to mount a tire on a rim.Improper mounting can produce an explosion whichmay result in serious injury.
!
WARNINGMake sure the tractor is parked on a solid and levelsurface. Never work on a tractor that is supported onlyby the jack. Always use jack stands.
If only the front or rear of the tractor is raised, placechocks in front of and behind the wheels that are notraised.
!
27
6 MAINTENANCE
6.6 CUTTING UNIT MAINTENANCE ______________________________________________
The cutting units may be lowered for maintenance byturning the key switch to ON (without first turning it tostart) and activating the reel lift switch on the controlpanel.
Cleaning
The cutting units should be washed after each days useand dried as well as possible to prevent rust. All cuttingsurfaces (reel and bedknife) should be given a light coatof oil or other anti-rust compound.
Lubrication
The lubricant fittings at each end of both the front andrear rollers (C, Figure 5C), as well as the reel bearings(D) at each end should be lubricated periodically(approximately once each week). Use only enoughlubricant to keep the bearings from drying out. If too
much lubricant is used, it may drop off of the mower ontothe turf causing damage to the grass.
Figure 6B
6.7 BACKLAPPING ___________________________________________________________
1. Check the reel and bedknife to determine ifbacklapping or grinding will restore the cutting edge.
2. If wear or damage is beyond the point where thecutting edges can be corrected by the lappingprocess, they must be reground.
3. Backlapping on a regular basis will help keep thecutting edges sharp and extend the life of the reel.
NOTE: Make sure the bedknife adjustment is correctbefore backlapping.
To Backlap:
1. Connect the backlapping unit to the reel (read andfollow the instructions for your backlapping unit). To
avoid electrical system damage, unplug the reelmotors before connecting the backlapping unit.
2. Apply an even amount of lapping compound with abrush to high spots first then along entire length ofthe reel. Use a brush with a long enough handle toavoid contact with the rotating blades.
3. Continue lapping and at the same time make aslight adjustment on the reel until there is a uniformclearance along the full length of the cutting edges.
4. Once all the blades on the reel are uniformly sharp,remove the backlapping unit from the cutting head.
5. Repeat the procedure for the other cutting units.
6. Wash all of the backlapping compound from all ofthe cutting units. Once they are thoroughly cleanedand dry, apply a light film of oil to the cutting edgesto help prevent rust.
7. After backlapping, the bedknife adjustment shouldbe made again. See Section 4.9
C
D
C
WARNINGTo prevent injury, keep hands, feet and clothing awayfrom rotating reels.
!
28
MAINTENANCE 6
6.8 CARE AND CLEANING _____________________________________________________
Wash the tractor and implements after each use. Keepthe equipment clean.
NOTE: Do not wash any portion of the equipment while itis hot. Do not use high pressure spray or steam. Use coldwater and automotive cleaners.
1. Use only fresh water for cleaning your equipment.
NOTE: Use of salt water or affluent water has beenknown to encourage rust and corrosion of metal partsresulting in premature deterioration or failure. Damage ofthis nature is not covered by the factory warranty.
2. Do not spray water directly at the instrument panel,ignition switch, controller or any other electricalcomponents, or at bearing housings and seals.
3. Clean all plastic or rubber trim with a mild soapsolution or use commercially available vinyl/rubbercleaners.
Repair damaged metal surfaces and use Jacobsentouch-up paint. Wax the equipment for maximum paintprotection
6.9 STORAGE ________________________________________________________________
General
1. Wash the tractor thoroughly and lubricate. Repairand paint damaged or exposed metal.
2. Inspect the tractor, tighten all hardware, replaceworn or damaged components.
3. Clean the tires thoroughly and store the tractor sothe load is off the tires. If tractor is not on jackstands, check tires at regular intervals and reinflateas necessary.
4. Keep the machine and all its accessories clean, dryand protected from the elements during storage.Never store equipment near an open flame or sparkwhich could ignite fuel or fuel vapors.
Battery
1. Remove, clean and store battery in upright position ina cool, dry place.
2. Check and recharge battery every 60 to 90 dayswhile in storage.
3. Store batteries in a cool, dry place. To reduce theself discharge rate, room temperature should not beabove 80°F (27°C) or fall below 20°F (-7°C) toprevent electrolyte from freezing.
Extended Storage
Before storing the unit for an extended period, thebatteries should be thoroughly cleaned, fully charged andthe electrolyte brought up to the proper level.
During storage, batteries should be periodicallyrecharged. Charging interval depends on the averagetemperature at which the batteries are stored.
Below 40° F (4° C) Charge every 6 months . . . . . . . . .
40° – 60° F (4° – 15° C) Charge every 2 months . . . . .
Above 60° F (15° C) Charge once a month . . . . . . . . . .
Clean, inspect and test the batteries before putting themback into service.
Cutting Units
1. Wash the cutting units thoroughly, then repair andpaint any damaged or exposed metal.
2. Lubricate all fittings and friction points.
3. Backlap the reels then back the reel away from thebedknife. Apply a light coat of rust preventative oil tothe sharpened edges of the reel and bedknife.
After Storage
1. Check and reinstall battery
2. Make certain that the tires are properly inflated.
3. Remove all oil from the reels and bedknife. Adjustbedknife and cutting height.
4. Reinstall battery pack with fully charged batteries.
WARNINGNEVER use your hands to clean cutting units. Use abrush to remove grass clippings from blades. Bladesare extremely sharp and can cause serious injuries.
!
CAUTIONTo prevent personal injury and damage to the cuttingedges, handle the reel with extreme care
!
29
7 TROUBLESHOOTING
7 TROUBLESHOOTING
7.1 GENERAL TROUBLESHOOTING _____________________________________________
The troubleshooting chart below lists basic problems that may occur during start-up and operation. Battery wiring mustbe connected as shown on the battery wiring decal, all connections must be clean and tight, and batteries must becharged. For more detailed information regarding the electrical systems contact your area Jacobsen Dealer.
Symptoms Possible Causes Action
Unit will not start. (POWER light won’t come on)
1. Seat switch not engaged 1. Operator must be properly seated
2. Mow/Lift pedal is in the forwardMOW position
2. Depress the rear portion of the Mow/Lift pedal
3. Battery quick disconnect isdisconnected
3. Plug in the connectors on the steering arm
Unit will not move 1. Green power light is not on 1. Turn the key to OFF, then all the way over to START
2. Park brake is on 2. Depress the brake pedal to release the park brake tab
3. Unit was started with direction/speed pedal engaged
3. Return direction/speed pedal to neutral and then re–engage
Mow/Lift pedal will not lift or lower the cutting units
1. Reel drive control switches areOFF
1. Move switches to ON
2. Mow/Transport Speed switch is inTransport mode
2. Move switch to mowing speed mode
Reels won’t turn 1. Reel drive control switches areOFF
1. Move switches to ON
2. Bedknife too tight against reel 2. Adjust bedknife
3. Mow/Transport Speed switch is inTransport mode
3. Move switch to mowing speed mode
Battery not holding charge.
1. Loose or corroded batteryterminals.
1. Inspect and clean terminals
2. Low electrolyte. 2. Refill to correct level.
3. 3.
4. 4.
Poor cut quality 1. Bedknife-to-reel not adjustedcorrectly.
1. Adjust bedknife-to-reel .
2. Dull cutting edges 2. Perform backlapping operation
Squealing noise from reels
1. Bedknife out of adjustment 1. Adjust bedknife
2. Running cutting units dry 2. Run units in grass to keep cutting edges lubricated
Manual Reel Lift switch will not operate:
1. Key switch is OFF or POWER lightis on
1. Turn key to ON position without lighting the Power light
2. Battery quick disconnect isdisconnected
2. Plug in the connectors on the steering arm
3. Reel drive control switches areOFF
3. Move switches to ON
30
MAINTENANCE & LUBRICATION CHARTS 8
8 MAINTENANCE & LUBRICATION CHARTS
8.1 GENERAL ________________________________________________________________
1. Always clean the grease fitting before and afterlubricating.
2. Lubricate with grease that meets or exceeds NLGIGrade 2 LB specifications. Apply grease with amanual grease gun and fill slowly until grease
begins to seep out. Do not use compressed airguns.
3. Periodically apply a small amount of lithium basedgrease to the seat runners.
4. For smooth operation of all levers, pivot points andother friction points that are not shown on thelubrication chart apply several drops of SAE 30 oilevery 40 hours or as required.
5. Grease fittings (A - E) every 50 hours and fittings (F- H) every 100 hours..
8.2 LUBRICATION CHART______________________________________________________
WARNINGBefore you clean, adjust, or repair this equipment,disengage all drives, lower implements to the ground,engage parking brake, stop engine and remove keyfrom ignition switch to prevent injuries
!
A - Cutting Head Pivot (3)B - Cutting Head Mount (3)C - Lift Arm Pivot (3)D - Reel Bearings (Both Ends)
E - Rollers (Both Ends)F - Steering Wheel BushingG - Brake Linkage Pivot (3)H - Brake Pedal Pivot
XX X
XX X
XX
X
X
X
X
X
X
X
XX
X
C
D
AB
E
FC
AB
H
G
AB
G
G
XX
31
8 MAINTENANCE & LUBRICATION CHARTS
8.3 MAINTENANCE CHARTS ___________________________________________________
A - Add or Adjust C - Clean I - Inspect L- Lubricate R - Replace AR - As Required
* Indicates initial service for new machines.
** Or every two years whichever comes first.
*** Repack, replace only if necessary.
I - Manual grease gun with NLGI Grade 2 (Service Class LB).
II - SAE EP 80-90 Gear Lube.
Recommended Service and Lubrication Intervals
Every8-10
Hours
Every50
Hours
Every100
Hours
Every200
Hours
Every 400
Hours
Every500
Hours
Every1000
Hours
Yearly See Section
LubricantType
Battery Charge AR 5.2
Battery Fluid AR 5.4
Battery Terminals I-A I-C 5.5
Battery Compartment C 5.3
Belts
Brake I-A 4.2
Electrical System 5.7
Grease Fittings - All L 7.2 I
Cutting units L 4.5
Steering Cables? I-A 4.4
Drive Wheel Bearings L ***C-R 7.2
Differential Oil I-L R 5.8 II
Tires I-A 5.9
32
NOTES 9
9 NOTES
33
9 NOTES
34
PARTS CATALOG 10
10 PARTS CATALOG
10.1 TABLE OF CONTENTS _____________________________________________________
1.1.........Decals ................................................................ 362.1.........Seat and Rear Cover......................................... 383.1......... Instrument Panel............................................... 404.1.........Accelerator Pedal Panel ................................... 425.1.........Brake Pedal and Linakge ................................. 446.1.........Mow Pedal ......................................................... 467.1.........Main Frame ........................................................ 488.1.........Rear Axle ........................................................... 509.1.........Manual Steering ................................................ 5210.1.......Power Steering.................................................. 5311.1.......Manual Steering Arm ........................................ 5412.1.......Power Steering Arm.......................................... 5613.1.......Steering Controller ........................................... 5814.1.......Power Steering Motor....................................... 5915.1.......Front Lift Arms .................................................. 6016.1.......Rear Lift Arm ..................................................... 6217.1.......Lift Yokes........................................................... 6418.1.......Controller Box ................................................... 6619.1.......Controller Box Wiring....................................... 6820.1.......Tractor Wiring ................................................... 7021.1.......Battery Installation............................................ 7226.1.......Reel Motor ......................................................... 8027.1.......Battery Charger................................................. 8128.1.......Controller Programmer & Lift Out Battery Rack 8229.1.......Grass Catcher ................................................... 8330.1.......Traction DriveMotor.......................................... 8431.1.......Actuator ............................................................. 8632.1.......15.67 : 1 Differential .......................................... 8833.1.......Right Axle and Housing ................................... 9034.1.......Left Side Axle and Housing ............................. 9135.1.......Gear Carrier ....................................................... 9236.1.......Brake Caliper..................................................... 93
35
E-PLEX II
36
0 0
0 0
0 1
0 0 0 0
0 1
1
1
1
1
1
2
2
3
3
3
3
16
16
4
4
5
6
6
9
10
10
11
11
12
13
8 8
14 / 15
16
5
7
7
17
17
18
19
19
20
20
21
21
22
22
23
23
24
24
2525
RED
BLK
RED
RED
GRN
BLK RED
MSA
RCU
4955
54
10
841537
±
F1
A1
F2
A2
+
+
30AMP
50AMP
12.5AMP
56
50
4848
RED
BLK
20
BLK
282930 54
7±GRN8±YEL9±BLU
BLK
45
49
44
C2 C3
F1 F2B- M- B+
53
53
52
SCUC1
48
BLK
20
RED
AC+
45
14
840065
840066
841375
1. No opere esta maquina sin previo entrenamiento, instruccion y sin haber leido el manual de operacion.2. Tenga todas las guardas en su lugar y piezas bien aseguradas.3. Neutralice todas las velocidades y apague el motor antes de vaciar los recolectores de pasto, darle servicio, limpiar, adjustar y destrabar la maquina.4. Mantenga las manos, los pies y ropa suelta lejos de piezas en movimiento.5. No deberan transportar pasajeros si no existe un asiento para ellos.6. Si no sabe leer ingles, pida que alguien le lea las calcomanias de avisos y los manuales de instruccion y operacion.
! ATENCION
FAILURE TO HEED THESE WARNINGS MAY RESULT IN PERSONALOR FATAL INJURY TO YOU OR OTHERS AND MAY ALSO RESULT INEQUIPMENT AND/OR PROPERTY DAMAGES. NEVER ALLOWUNSKILLED OR IMPROPERLY TRAINED PERSONEL TO OPERAE THISEQUIPMENT. BEFORE OPERATING-READ, STUDY AND UNDERSTAND ALL WARNING LABELS ANDOPERATING INSTRUCTIONS FURNISHED WITH THIS EQUIPMENTPRIOR TO USE. IF ANY PART OF THIS MATERIAL IS UNCLEAR,CONTACT YOUR FACTORY REPRESENTATIVE FOR CLARIFICATION.DO NOT PERMIT PASSENGERS ANY PLACE ON EQUIPMENT.WHILE OPERATING-REMAIN SEATED: USE BOTH HANDS FOR STEERING. KEEP ARMS ANDLEGS WITHIN VEHICLE BODY. AVOID SUDDEN STARTS AND STOPS.IF A MALFUNCTION OCCURS, CEASE OPERATION - DO NOT OPERATEVEHICLE UNTIL CONDITION IS CORRECTED.BEFORE LEAVING VEHICLE-TURN IGNITION OF"OFF POSITION AND REVMOVE KEY. APPLYPARKING BRAKE - PARKING BRAKE IS NOT AUTOMATICALLYAPPLIED. FOLLOW PROCEDURE IN OPERATOR'S MANUAL FORSTORAGE PROCEDURES.
IT IS YOUR RESPONSIBILITY TO KEEP ALL LABELS (DECALS)AND INSTRUCTIONAL LITERATURE LEGIBLE AND INTACT.REPLACEMENT LABELS (DECALS) AND LITERATURE AREAVAIlABLE FROM THE FACTORY.
WARNING!
840227
To prevent injury, disengageall drives, engage parkingbrake and stop engine beforeworking in machine oremptying grass catchers.
! DANGER
840223
8413
74
840218
CLEAN UP CUTDIRECTION OF CUTCUTTING APPLICATION
HEIGHT OF CUTNEXT SERVICE DATE
LAST SERVICE DATE
YES NO
DIRECTION
009034910
009034890
840748
840862
840863
LWA
96 dB
Manufactured under one or moreof the following U.S. Patents:
52549765970690
5406778
E-Plex® IITo prevent cuts use
socket wrench or TurfGroomer knob to
turn reel.
! WARNING
1.1 Decals Serial No. All
E-PLEX II
37
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 361877 6 Danger Decal2 840065 1 Speed Control Decal3 840223 3 Caution Stored Energy Decal4 838367 1 Park Brake Decal5 4124710 3 E-Plex II Decal6 840066 1 Reel Control Decal7 840862 1 Battery Warning Decal8 840863 1 Battery Disconnect Warning Decal9 840218 1 Service Tractor Decal
10 841537 1 Control Module Wiring Decal11 4121358 1 Nameplate, Jacobsen Manual Steering Units11 4127564 1 Steering Wheel Decal Power steering Units12 NS 1 Serial Plate13 841374 1 Instrument Panel Decal14 4122221 1 Jacobsen Decal, Right Side15 4122220 1 Jacobsen Decal, Left Side16 1000997 3 Warning Decal17 4125773 1 Decal, Patent18 4124759 1 Decal, Jacobsen Emblem19 4117466 1 Decal, Noise20 840227 1 Vehicle Operation Warning Decal21 009034910 1 Caution Read Operators Manual22 009034890 1 Caution Bystander Decal23 841375 1 Battery Wiring Decal24 840830 1 Spanish Caution Decal25 840748 1 Warning Guards Decal
E-PLEX II
38
5
12
4
5
6
6
3
8
11 9
7
10
7
5
13
14
17
1516
21
12 20
1918
A
B
A
B
C
C
22
23
23
23
2.1 Seat and Rear Cover Serial No. All
E-PLEX II
39
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 4115408 1 Rear cover Includes Decals2 840167 2 • Vent Plug3 REF 1 Mow Pedal Panel See 6.14 REF 1 Accelerator Pedal Panel See 4.15 800177 10 Screw, 5/16-18 X 3/4 Pan Head6 408883 6 Screw, 1/4-20 X 1/2 Tapping7 444718 7 Locknut, 5/16-18 Center8 453009 3 Flat Washer, 5/169 440082 3 Carriage Bolt, 5/16-18 X 1”
10 840257.7 1 Upstop Bracket11 522970 1 Steering Isolator12 841560.6 1 Seat Slide Plate13 4139430 1 Seat14 4139450 1 • Seat Switch REF SW8, See 37.115 523356 1 • Seat Adjuster W/handle16 523357 1 • Seat Adjuster17 3001328 4 • Screw, Flangelock, 5/16-18 X 1/2”18 800710 2 Screw, 5/16-18 X 1” Hex Flange19 829372 2 Bushing20 445781 6 Nut, 5/16-18 Hex Flange21 607544 1 Nut Knob22 REF 1 Controller Box See 18.123 403769 6 Screw, 1/4-20 x 1/2” Hex Flange
E-PLEX II
40
10
10
9
8
6
12
13
4
11
3
2
1
5 7
14
1516
16
17
DT04-2PW2P
W3PDT04-3P
Deutsch Connectors
18
19
3.1 Instrument Panel Serial No. All
E-PLEX II
41
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 893377 1 Left Reel Switch REF SW3, See 37.1839918 1 • Deutsch DT04-2P Connector839935 1 • Deutsch W2P Wedge Lock
2 893377 1 Center Reel Switch REF SW3, See 37.1839918 1 • Deutsch DT04-2P Connector839935 1 • Deutsch W2P Wedge Lock
3 893377 1 Right Reel Switch REF SW5, See 37.1839918 1 • Deutsch DT04-2P Connector839935 1 • Deutsch W2P Wedge Lock
4 886802 1 Hourmeter Gauge REF U5, See 37.15 841347 1 Battery Condition Gauge, 48v REF U3, See 37.16 885999 1 Light Socket7 838426 1 • Indicator Lens8 841538 1 • 48 Volt Lamp REF L1, See 37.19 837298 1 Spacer
10 837295 1 Ignition Switch REF SW1, See 37.111 893377 1 Mow/transport Switch REF SW2, See 37.1
839918 1 • Deutsch DT04-2P Connector839935 1 • Deutsch W2P Wedge Lock
12 893378 1 Lift/lower Switch REF SW6, See 37.1839850 1 • Deutsch DT04-3P Connector840117 1 • Deutsch W3P Wedge Lock
13 839502 1 Headlight Switch REF SW9, See 37.1839918 1 • Deutsch DT04-2P Connector839935 1 • Deutsch W2P Wedge Lock
14 841852 1 Battery Condition Meter REF B2, See 37.115 840392.7 1 Cover, Instrument Panel16 408883 6 Screw, 1/4-20 X 1/2” Thread Cutting17 800026 3 Screw, 1/4-20 X 3/4” Pan Head18 800449 3 Nut, 1/4-20 Speed19 REF 1 Steering Arm See 11.1 or 12.1
E-PLEX II
42
17
8
7
11
10
12131415
21
16
365
30
3132
3338
34
29
25
27
9
26
18
19
20
22
22
24
25
23
3735
28
2
23
6
145
530
4.1 Accelerator Pedal Panel Serial No. All
E-PLEX II
43
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 4148477 1 Panel, Floor2 800177 5 Screw, 5/16-18 X 3/4 Truss Head3 452718 2 Screw, M5 X 8 Truss Head4 446116 2 Lockwasher, #105 452002 2 Flat Washer, #106 800026 1 Screw, 1/4-20 X 3/4 Truss Head7 841295.7 1 Floor Panel Anchor8 445794 1 Nut, 1/4-20 Hex Flange9 443802 1 Nut, 1/4-20 Hex Jam
10 840421 1 Lock Pawl11 823332 1 Bushing12 111840 1 Washer, Wave, 1/2 X 57/64 X 3/3213 453017 1 Flat Washer, 1/214 453009 1 Flat Washer, 5/1615 444718 1 Locknut, 5/16-18 X 3/4 Center16 830839 1 Spring, Brake Latch17 840146 1 Floor Tread18 400210 1 Screw, 5/16-18 X 5” Hex Head19 800690 1 Nut, 1/2-20 Hex Jam Jam20 523222 1 Washer, Thrust21 818092 1 Spring22 841252 2 Control Spring Arm23 445781 2 Nut, 5/16-18 Whizlock Flang24 540165 1 Foot Pedal Pivot Bracket25 522009 2 Bearing26 893229.7 1 Direction Control Pedal Assembly27 400112 1 Screw, 1/4-20 X 1” Hex Head28 523169 1 Pedal Tread29 524325 1 Foot Pot Mounting Block30 800577 1 Nut, #10-32 Nylock31 841120 1 Left Ball Joint32 800918 1 Nut, #10-32 Hex Left Hand Thread33 841624 1 Rod, #10-32 X 3 27/3234 841122 1 Quick Connect Right Ball Joint35 897180 1 Electronic Throttle REF U6, See 37.136 869175 1 Rod Bracket37 841335 1 Electronic Throttle Cover38 444312 1 Nut, #10-32 Hex
E-PLEX II
44
1
2
23
3
5
76
8
910
11
12
12
4
1314
15
16
16
17
1717
18
18
19
19
19
20
21
21
21
22
2223
23
24
25
26
26
27
28
5.1 Brake Pedal and Linakge Serial No. All
E-PLEX II
45
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 400278 1 Screw, 3/8-16 x 4 Hex Head2 523691 2 Bushing3 523160 2 Bushing4 444718 2 Locknut, 5/16-18 Center5 810152 1 Cover6 893469.7 1 Brake Pedal7 2702168 1 • Fitting, Grease, 1/4-288 817613 1 Spring9 840420.7 1 Latch Plate
10 800177 2 Screw, 5/16-18 x 3/4 Hex Flange11 810149 1 Rubber Bumper12 445796 3 Nut, 3/8-16 Spiralock Flange13 897143 1 Link, Brake14 453011 1 Flat Washer, 3/815 460026 1 Cotter Pin, 1/8 x 3/4”16 827498 3 Yoke End, Adjustable17 443812 5 Nut, 3/8-24 Hex Jam18 461465 3 Clevis Pin, 3/8 x 1-3/32”19 460014 5 Cotter Pin, 3/32 x 3/4”20 893466.7 1 Bellcrank, Brake21 2702168 3 • Fitting, Grease, 1/4-2822 800380 4 Screw, 1/2-13 x 1-1/4” Hex Flange23 800700 4 Nut, 1/2-13 Hex Flange24 548907 2 Screw, 3/8-16 x 1-1/4” Hex Flange25 814079 2 Clevis Pin, 5/16 x 1-1/8”26 453009 4 Flat Washer, 5/1627 843725 2 Threaded Rod, 3/8-24 x 3-1/2”28 831297 2 Yoke End, Adjustable
E-PLEX II
46
12
3
4
56
7
8
9
10
11
12
11
14
14
15
1611
11
13
Deutsch Connector
17
18
19
20
21
6.1 Mow Pedal Serial No. All
E-PLEX II
47
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 444304 2 Nut, #6-32 Hex2 447002 4 Lockwasher, #63 316056 2 Screw, #6-32 x 3/44 893419 1 Switch REF SW7, See 37.15 839918 1 • Deutsch DT04-2P Connector6 839935 1 • Deutsch W2P Wedge Lock7 840003 2 Control pedal tread8 522123 1 #50 connector link9 892662 1 Link
10 818092 1 Spring11 522009 4 Nylon bearing12 892663.7 1 Mow pedal13 840255.7 1 Pedal frame14 460014 3 Pin, cotter, 3/32 x 3/4”15 833577 1 Pin, pivot16 826633 1 Pin, clevis, 5/16 x 2 3/8”17 897178.7 1 Panel, Floor18 821273 1 Tread, Step19 523223 1 Tread, Floor20 400104 3 Screw, 1/4-20 x 1/2” Hex Head21 444708 3 Locknut, 1/4-20 Center
E-PLEX II
48
5
4
76
8
9
101112
3
2
1
13
14
15
16 1718
19
20
21
22
2223
23
24
24
25
25
26
27
28
28
29
29
30
31
32
33
38
34
35
36
37
3939
40
40
41
41
4243
Deutsch Connectors
7.1 Main Frame Serial No. All
E-PLEX II
49
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 892980.7 1 Chassis main frame2 2702168 1 • Grease Fitting, 1/4-28 Straight3 821273 2 Step tread4 463031 1 Key, #15 woodruff (1/4 x 1)5 894361 1 Rear steering sprocket6 434016 1 • Screw, 5/16-18 x 1 1/4 Socket Hd7 446136 1 • Lockwasher, 5/168 522840 1 Washer, thrust9 832499 1 Ball bearing
10 841017 1 Bearing cup11 837429 1 Ball bearing12 841018 1 Washer, thrust13 893129 1 Steering Fork14 2702746 1 Differential Assembly See 32.115 828044 1 • Gasket, Drive Motor16 400270 4 • Screw, 3/8-16 x 2” Hex Head17 446142 4 • Lockwasher, 3/8 Heavy18 453011 4 • Flat Washer, 3/819 894872 1 Drive Motor REF M1, See 37.1 and 30.120 548907 4 Screw, 3/8-16 x 1-1/4” Hex Flange21 445796 4 Nut, 3/8-16 Spiralock Flange22 893467 2 Hub, Disk Brake23 453018 2 Flat Washer, 5/824 445672 2 Nut, 5/8-18 Slotted Hex25 460026 2 Cotter Pin, 1/8 x 3/4”26 2188147 1 Brake Caliper, Right Side See 36.127 2188148 1 Brake Caliper, Left Side See 36.128 400406 4 Screw, 1/2-13 x 1-1/4” Hex Head29 800700 4 Nut, 1/2-13 Hex Flange30 840086 1 Shield, Axle31 840152.7 1 Strap, Shield Mounting32 800177 4 Screw, 5/16-18 x 3/4” Pan Head33 444718 4 Locknut, 5/16-18 Center34 893184 2 Tire, 20 x 10.00 - 10 2 Ply Smooth35 892687 2 Wheel, 10 x 8.536 886735 2 Tire stem37 800928 8 Wheel Bolt, 1/2-20 x 1”38 809146 1 Grommet, 1” (25mm) o.d.39 893680 2 Headlight REF L2, See 37.1
844452 1 • Halogen 24 V Bulb40 443118 1 • Nut, 1/2-13 Hex41 446154 1 • Lockwasher, 1/242 839918 1 • Deutsch DT04-2P Connector43 839935 1 • Deutsch W2P Wedge Lock
E-PLEX II
50
14
18
12
1716 15
13
6 / 7
8
1
2
3
4
51817
16
12
8
9
12
1011
1011
12
8.1 Rear Axle Serial No. All
E-PLEX II
51
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 REF 1 Steering Fork See 7.12 829441 4 Wheel Mounting Nut3 886735 1 Valve Stem4 892687 1 Rim, 10 X 8.505 893184 1 Tire, 20 X 10.00-106 892225 1 Rear Axle7 892171 1 • Hub Includes cup portion of Item 188 809268 2 • • Bearing Backing Ring9 816320 4 • • Bolt, 7/16-20 X 1 1/8” Wheel
10 443828 2 • Nut, 5/8-18 Hex Jam11 446162 2 • Lockwasher, 5/8”12 453018 4 • Flat Washer, 5/813 889843 1 • Axle14 443832 1 • Nut, 3/4-16 Hex Jam15 836719 1 • Bearing Adjusting Nut16 836621 2 • Oil Seal17 809229 2 • Lubrication Slinger18 500534 2 • Bearing Set, Cup And Cone
E-PLEX II
9.1 Manual Steering52
BB
AA
1
23
3
4
5
6
6
6
7
7
8
8
910
1
Item Part No. Qty. Description
1 REF 1 Manual Steering Arm S2 453017 1 Flat Washer, 1/23 446152 2 Lockwasher, 1/24 443118 2 Nut, 1/2-13 Hex5 440124 1 Carriage Bolt, 3/8-16 x 1-3/4”6 809168 3 Washer7 830140 2 Bearing, Ball8 841664 2 Pulley, Steering9 827817 2 Retainer, Cable
10 444762 1 Locknut, 3/8-16 Center11 839779 1 Chain, #40 Double, 37 Pitches12 830433 2 Link, #40 Double Master13 827490 2 Bushing
Serial No. 88116 - All
> Change from previous revision
4
11
2
12
13
13
Serial Numbers/Notes
ee 11.1
E-PLEX II
10.1 Power Steering1
23
3
4
45
5
67
15
16
17
Item Part No. Qty. Description
1 REF 1 Power Steering Arm S2 453017 1 Flat Washer, 1/23 446152 2 Lockwasher, 1/24 443118 2 Nut, 1/2-13 Hex5 440118 5 Carriage Bolt, 3/8-16 x 1”6 445796 5 Nut, 3/8-16 Spiralock Flange7 REF 1 Steering Controller Assembly S8 843800.7 1 Mounting Bracket9 800026 2 Screw, 1/4-20 x 3/4”
10 445784 2 Nut, 1/4-20 Whizlock Flange11 893051 1 Steering Limit Switch R
839918 1 • Deutsch DT04-2P Connector839935 1 • Deutsch W2P Wedge Lock
12 316056 4 Screw, #6-32 Slotted13 447002 4 Lockwasher, #6 Shakeproof14 444304 4 Nut, #6-32 Hex15 843808 1 Chain, #40, 93 Pitches16 876431 1 Link, #40 Master Chain17 REF 1 Steering Motor Assembly S
Serial No. 88117 - All
53
> Change from previous revision
5
6
6
8
9
10
1111
12 12
1314
Serial Numbers/Notes
ee 12.1
ee 13.1
EF SW10 and SW 11, See 37.1
ee 14.1
E-PLEX II
54
BA
B
A
1
2
3
4
5
5
6
7
8
9
1011
12
1314
15
16
17
17
18
19
2021
21
21
22
22
23
23
242526
27
28 29
2930
30
31
31
11.1 Manual Steering Arm Serial No. 88116-All
E-PLEX II
55
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 2703694 1 Steering Arm Includes Decals2 839769.6 1 Access Cover Panel3 408882 7 Screw, 1/4-20 x 3/8 Thread Cutting4 885206.7 1 Bushing Assembly5 827188 2 • Bushing, Flanged6 548224 1 • Grease Fitting, Straight7 400106 4 Screw, 1/4-20 x 5/8” Hex Head8 445784 4 Nut, 1/4-20 Whizlock Flange9 892403 1 Sprocket, Steering Wheel
10 819923 1 Collar, Foam11 810666 1 Cover, Steering Tube12 827191 1 Steering Wheel13 316945 1 Spirol Pin, 1/4 x 1-3/4”14 443832 1 Nut, 3/4-16 Hex Jam15 4131358 1 Jacobsen Nameplate16 827167 1 Chain, Steering Wheel17 876431 2 Link, #40 Chain Master18 827490 2 Bushing19 800711 1 Screw, 3/8-16 x 1-3/4” Hex Flange20 604174 1 Flat Washer, 3/8 x 1-1/4”21 809168 3 Washer22 830140 2 Bearing, Ball23 841664 2 Pulley, Steering24 827817 2 Retainer, Cable25 444762 1 Locknut, 3/8-16 Center26 839780 2 Cable, Manual Steering27 800537 2 Screw, 1/2-13 x 4-1/4” Hex Head28 839765 1 Spacer, Pulley29 894358 2 Pulley, Steering30 843717 1 • Bearing, Ball31 844278 2 Washer, Thrust
E-PLEX II
56
1
2
4
5
5
6
7
8
1011
12
13
1415
27
3
9
16
17
17
18
18
19
2021
22
23
2425
26
28
29 30
12.1 Power Steering Arm Serial No. 88117-All
E-PLEX II
57
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 2703694 1 Steering Arm Includes Decals2 844104.6 1 Access Cover Panel3 408882 7 Screw, 1/4-20 x 3/8 Thread Cutting4 885206.7 1 Bushing Assembly5 827188 2 • Bushing, Flanged6 548224 1 • Grease Fitting, Straight7 400106 4 Screw, 1/4-20 x 5/8” Hex Head8 445784 4 Nut, 1/4-20 Whizlock Flange9 2703620 1 Shaft, Steering Sensor
10 819923 1 Collar, Foam11 810666 1 Cover, Steering Tube12 892228 1 Steering Wheel13 452016 1 Flat Washer, 5/8 Wide14 443828 1 Nut, 5/8-18 Hex Jam15 840017 1 Cover, Steering Wheel16 4127564 1 Decal, Jacobsen Steering Cover17 831096 4 Washer, Shim18 548324 2 Ring, 3/4” External Retaining19 800422 2 Washer, 3/4” Spring20 2703560 1 Driver, Sensor Steering21 844748 1 O-Ring, 5/16” O.D.22 548222 1 Set Screw, #8-32 x 3/16”23 843803.7 1 Bracket, Sensor Mounting24 450515 4 Screw, M4-.7 x 8 mm Pan Head25 450408 4 Lockwasher, M426 894398 1 Sensor, D.C. Steering REF U9, See 37.127 800537 2 Screw, 1/2-13 x 4-1/4” Hex Head28 844103 1 Bushing, Steering Height Adjust29 843799 1 Cover, Steering Sensor30 408883 4 Screw, 1/4-20 x 1/2” Thread Cutting
E-PLEX II
13.1 Steering ControllerPower Steering Units Only58
3
4
5
6
67
7
8
8
9
Item Part No. Qty. Description
1 843804 1 Bracket, Power Steering Controller2 894401 1 Controller, Steering R3 400106 4 Screw, 1/4-20 x 5/8” Hex Head4 445784 4 Nut, 1/4-20 Whizlock Flange5 843801 1 Cover, Power Steering Controller6 402118 8 Screw, #10-24 x 1/2” Pan Head7 446116 8 Lockwaher, #108 452002 8 Flat Washer, #109 840870.7 2 Mounting Angle
Serial No. 88117 - All
> Change from previous revision
1
2
6
7
8
9
Serial Numbers/Notes
EF U8, See 37.1
E-PLEX II
14.1 Power Steering MotorPower Steering Units Only1
2
3
4
5
6
7
Item Part No. Qty. Description
1 894399 1 Motor, Power Steering R839918 1 • Deutsch DT04-2P Connector839935 1 • Deutsch W2P Wedge Lock
2 843802.7 1 Bracket, Steering Motor3 800710 4 Screw, 5/16-18 x 1” Hex Flange4 444718 4 Locknut, 5/16-18 Center5 894400.7 1 Sprocket, 20 Tooth6 800513 1 Screw, 5/16-18 x 1-1/4” Socket Head7 446136 1 Lockwasher, 5/16 Heavy
Serial No. 88117 - All
59
> Change from previous revision
Serial Numbers/Notes
EF M8, See 37.1
E-PLEX II
60
1
2
3
3
4
4
4 4
445
5
6
6
6
6
7
78
8
910
11
1213
13
13
14
14
15
1617
17
18
1819
20
21
21
22
22
23
23
24
25
26
26
27
27
27
27
28
28
29
29
30
30
31
32
33
34
31
32
33
34
15.1 Front Lift Arms Serial No. All
E-PLEX II
61
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 841253 1 Left Actuator Cover2 841254 1 Right Actuator Cover3 841665 2 Actuator Boot4 453017 10 Flat Washer, 1/25 841623 2 Clevis Pin, 1/2 x 2-5/16”6 460030 4 Cotter Pin, 1/8 X 1 1/87 841372 2 Lift Actuator, 48v REF M5 and M7, See 37.18 839510 2 Actuator Pivot Pin9 460045 2 Cotter Pin, 3/16 X 1 3/4
10 446140 2 Lockwasher, 1/211 443118 2 Nut, 1/2-13 Hex12 548173 2 Washer13 520528 4 Bushing14 445796 4 Nut, 3/8-16 Spiralock Flange15 841975 1 Right Adjusting Bracket16 842099 1 Left Adjusting Bracket17 800709 2 Screw, 3/8-16 X 1” Hex Flange18 548192 2 Spirol Pin, 1/4 X 2-1/4”19 893617 1 Right Upstop Collar20 893621 1 Left Upstop Collar21 823332 2 Bushing Right Side Only22 800710 2 Screw, 5/16-18 X 1 Hex Flange Right Side Only23 455004 2 Washer24 842699 1 Cable, 6.63 (168 Mm) Right Side Only25 445795 4 Nut, 5/16-18 Spiralock Flange Right Side Only26 892854 2 Reel Lift Arm27 520528 2 • Bushing28 2702168 1 • Grease Fitting, 1/4-28 Straight29 320107 2 Tie, Cable, 7 1/2” (190mm)30 823549 2 Tie, Cable, 15 1/2” (394mm)31 892175 1 Front Pivot32 2702168 1 Grease Fitting, 1/4-28 Straight33 839373 1 Torsion Spring34 840196 1 Clamp, 1-3/8 Dia.
E-PLEX II
62
12
3
3
34
5
5
6
78
910
1011
12
13
14
14
14
15
1617
18
18
19
2021
22
23
23
24
25
26
27
28
29
30
3132
3334
34
3536
37
38
39
40
41
42
43
16.1 Rear Lift Arm Serial No. All
E-PLEX II
63
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 841254 1 Right Actuator Cover2 841665 1 Actuator Boot3 453017 5 Flat Washer, 1/24 841623 1 Clevis Pin, 1/2 x 2-5/16”5 460030 2 Cotter Pin, 1/8 X 1 1/86 841372 1 Lift Actuator, 48v REF M6, See 37.17 443118 1 Nut, 1/2-13 Hex8 446140 1 Lockwasher, 1/29 548173 1 Washer
10 520528 6 Bushing11 455004 1 Washer12 460054 1 Cotter Pin, 3/16 X 1 3/413 316945 1 Spirol Pin, 1/4 X 1 1/414 445795 4 Nut, 5/16-18 Spiralock Flange15 892738.7 1 Spring Stop16 443106 2 Nut, 5/16-18 Hex17 800850 1 Eye Bolt, 5/16-18 X 2 1/4”18 823332 2 Bushing19 842699 1 Cable, 6.63 (168 Mm)20 800710 2 Screw, 5/16-18 X 1 Hex Flange21 839510 1 Actuator Pivot Pin22 892854 1 Reel Lift Arm Includes Decals23 520528 2 • Bushing24 2702168 1 • Grease Fitting, 1/4-28 Straight25 829085 1 Spring26 320107 1 Tie, Cable, 7 1/2” (190mm)27 823549 1 Tie, Cable, 15 1/2” (394mm)28 893708.7 1 Reel Swing Arm29 2702168 1 • Grease Fitting, 1/4-28 Straight30 800709 2 Screw, 3/8-16 X 1” Hex Flange31 841628.7 1 Bracket32 445796 2 Nut, 3/8-16 Spiralock Flange33 522840 2 Washer, Thrust34 832499 3 Ball Bearing35 523325 1 Locking Collar36 800554 1 Set Screw, 1/4-20 X 11/16”37 843541.7 1 Catch Bracket38 440082 2 Carriage Bolt, 5/16-18 X 1”39 453009 2 Washer, 5/1640 892176 1 Center Pivot41 2702168 1 Grease Fitting, 1/4-28 Straight42 839373 1 Torsion Spring43 840196 1 Clamp, 1 3/8 Dia.44 3004894 1 Pin, Klik Type
E-PLEX II
64
1
1
1
2
2
2
2
2
2
3
3
3
3
3
3
4
4
4
4
4
4
5
5
5
6
6
6
7
7
8
9
99
10
10
11
12
12
12
13
13
13
14
14
14
Center Mower
Left Front Mower
Right Front Mower
17.1 Lift Yokes Serial No. All
E-PLEX II
65
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 897174 3 Lift Yoke Frame2 842401 2 • Latch3 842403 2 • Handle4 842402 2 • Pin, Pivot5 434038 2 • Screw, #10-24 X 1/26 548902 6 Screw, 5/16-18 X 1 Hex Flange7 840667.7 2 Front Reel Stop8 840085.7 1 Center Reel Stop9 517163 3 Spacer
10 REF 2 Front Pivot See 15.111 REF 1 Center Pivot See 16.112 841741 3 Cap13 841744 3 Pin, Lynch, 3/8 X 214 445795 6 Nut, Flangelock, 5/16-18
E-PLEX II
66
1
2
3
4
5
5
5
66
7
8
9
10
11
11
11
12
12
13
13
14
15
16
17
18
1920
21
22
23
24
25
26
2728
29
W3PDT04-3P
Deutsch Connectors
30
31
32
33
18.1 Controller Box Serial No. All
E-PLEX II
67
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 400144 4 Screw, 1/4-28 x 5/8 Hex Head2 446128 8 Lockwasher, 1/43 4113663 1 Reel Control Module REF U1, 37.14 842046 1 Traction Contactor, SPST 48V Coil REF K1, 37.15 403775 10 Screw, 1/4-20 x 3/4 Hex Flange6 445784 6 Nut, 1/4-20 Whizlock Flange7 894291 1 Mow Speed Potentiometer REF U7, 37.1
839850 1 • Deutsch DT04-3P Connector840117 1 • Deutsch W3P Wedge Lock
8 840542 1 Potentiometer Bracket9 841457 1 Motor Lead Insulator
10 403751 6 Screw, 5/16-18 X 3/4 Hex Flange11 445781 30 Nut, 5/16-18 Whizlock Flange12 446116 7 Lockwasher, #1013 444310 7 Nut, #10-24 Hex14 800299 1 Screw, #10-24 X 1 Pan Head15 840679 1 Bridge Rectifier REF D1, 37.116 841379 1 Reel Motor Solenoid, 48V REF K2, 37.117 841379 1 Actuator Solenoid, 48 V REF K3, 37.118 402122 6 Screw, #10-24 X 3/4 Slotted Head19 841371 1 12.5 Amp Circuit Breaker REF CP1, 37.120 841536 1 30 Amp Circuit Breaker REF CP3, 37.121 841350 1 50 Amp Circuit Breaker REF CP2, 37.122 841344 1 Speed Control Module REF U3, 37.123 841343 1 Controller Box24 842156 1 Heat Sink25 800904 6 Stud, 5/16-18 X 226 800425 2 Screw, M6-1.00 X 1227 450410 2 Lockwasher, M628 450190 3 Screw, M8-1.25 X 1629 450411 3 Lockwasher, M830 841553 1 Cover, Controller Box31 840865 1 Gasket, Controller Box Cover32 800019 14 Screw, 1/4-20 x 1/2” Pan Head33 800279 14 Nut, 1/4-20 Speed
E-PLEX II
68
D1
F2F2F1
F1
CP1CP2
CP3
K2
K3
+
U1
D1
–
U7
K1
W3SDT06-3S
39-01-2245
39-01-2065
W12S
DRC12-40PA
DT06-12S
W6S
DT06-6S
Deutsch Connectors Molex Connectors
1
2
34
5
6
6
7
8
9
10
19.1 Controller Box Wiring Serial No. All
E-PLEX II
69
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 893201 1 Controller Box Harness839849 1 • Deustch DT06-3S Connector840118 1 • Deustch W3S Wedge Lock840126 3 • Deustch DT06-6S Connector REF J3, J4 and J5 Connector840120 3 • Deustch W6S Wedge Lock
4129727 1 • Deustch DT06-12S Connector REF J2 Connector4129744 1 • Deustch W12S Wedge Lock839920 1 • Deustch DRC12-40PA REF J1 Connector Half843339 1 • Molex 39-01-2245 Connector REF J6 Connector843337 1 • Molex 39-01-2065 Connector REF J7 COnnector838769 32 • Deustch Female Terminal Not Shown524358 37 • Deustch Male Terminal Not Shown843336 13 • Molex Femal Terminal Not Shown
2 402058 4 Screw, #8-32 x 1/2” Slotted Head3 447004 4 Lockwasher, #8 External Tooth4 444306 4 Nut, #8-32 Hex5 893347 1 Power Cable, 9 Inch, 6 Ga Black REF W6, 37.16 891600 3 Power Cable, 8 Inch, 6 Ga Red REF W4, 37.17 891945 1 Power Cable, 13 Inch, 6 Ga Green REF W5, 37.18 894479 1 250 Ω, 10 Watt Resistor REF R1, 37.19 NS 1 Reel Control Power Cable, Positive REF W7, 37.1
10 NS 1 Reel Control Power Cable, Negative REF W8, 37.1
E-PLEX II
70
F1
F1F2
A2A1+
–
F2
A2
A1
W3S
DT06-3S
W4S
DT06-4S
W2SDT06-2S
W6S
DT06-6S
W4PDT04-4P
Deutsch Connectors
DRC16-40S
Deutsch Connectors
1
2
34
5
6
66 6
7
8
9
9
10
11
1213
14
A
E
Harness Connections
BB
F
J
CC
C
G
K
D D
D
H
A Electronic Throttle G ● Steering ControllerB Left Headlight H ● Limit SwitchesC Reel Motors J ● Steering MotorD Lift Actuators K ● Steering SensorE Mow/Lift Pedal ● Power SteeringF Control Panel Units Only
20.1 Tractor Wiring Serial No. All
E-PLEX II
71
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 893263 1 Main Harness837296 1 • Connector, Ignition Switch Not Shown839917 11 • Deustch DT06-2S Connector839921 11 • Deustch W2S Wedge Lock839849 2 • Deustch DT06-3S Connector840118 2 • Deustch W3S Wedge Lock838770 1 • Deustch DT06-4S Connector838768 1 • Deustch W4S Wedge Lock REF J10, See 37.1524359 1 • Deustch DT04-4P Connector REF J10, See 37.1, Removed from
harness on Power Steering Units524360 1 • Deustch W4P Wedge Lock840126 4 • Deustch DT06-6S Connector840120 4 • Deustch W6S Wedge Lock839919 1 • Deustch DRC16-40S Connector REF J1, See 37.1842983 1 • Fuse, 15 Amp REF CP4, See 37.1
4140210 1 • Delta 96526 Connector Seat Switch, Not Shown2 892756 1 Power Connector, Tractor Side REF CON2, See 37.1
840572 1 • Plug, 175 Amp Blue3 840570 1 • Key, Charger Stop4 892786 1 • Handle, Plug Includes mounting hardware5 892551 1 Power Connector, Battery Side REF CON1, See 37.1
840572 1 • Plug, 175 Amp Blue6 883078 6 Wire, 4 GA 10” Black REF W1, See 37.17 892811 1 Wire, 4 GA 24” Black REF W2, See 37.18 837462 16 Boot, Battery Cables One on each end of battery wires9 882954 4 Wire, 4 GA 18” Black REF W3, See 37.1
10 840177 10 Boot, Wire Controller Box and Motor Wires11 REF 1 Controller Box See 18.112 894397 1 Harness, Power Steering Power Steering Units Only
839917 4 • Deustch DT06-2S Connector839921 4 • Deustch W2S Wedge Lock524359 1 • Deustch DT04-4P Connector REF J10, See 37.1524360 1 • Deustch W4P Wedge Lock844149 1 • Connector, 13 Pin REF J8, See 37.1844152 1 • Connector, 5 Pin REF J9, See 37.1
13 453023 2 Flat Washer, 1/414 445612 2 Wing Nut, 1/4-20 Steel
E-PLEX II
72
9
12
3
4
7
5
8
6
21.1 Battery Installation Serial No. All
E-PLEX II
73
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 445620 2 Wing Nut, 5/16-182 809152 2 Flat Washer, 5/163 818303 2 Rubber Spacer4 826190 AR Convoluted Tubing, 50’ (15.2 M)5 893345 1 Battery Hold Down Rack6 N/S 8 Battery Purchase from Trojan Dealer7 831074 2 J-bolt8 892971 1 Battery Rack9 443106 2 Nut, 5/16-18
E-PLEX II
74
30
25
5
24
18
11
1010
19
1
921
8
17
16
17
1415
4
30
7
612
3323
22
2632
3431
2813
29
27
To prevent cuts usesocket wrench or Turf
Groomer knob toturn reel.
! WARNING
To prevent injury, disengageall drives, engage parkingbrake and stop engine beforeworking in machine oremptying grass catchers.
! DANGER
3
2
20
2
3
PartNumber50031505034605034775034785034795002887
# of Blades7 9 11
Screw Style Bedknife Service
Bedknife DescriptionBedknife, Low Profile FairwayBedknife, FairwayBedknife, High ProfileBedknife, Low ProfileBedknife, TournamentBedknife, Super Tournament
PartNumber413100541310064131001413136941313704131003
# of Blades7 9 11
Magknife Style Bedknife Service
Bedknife DescriptionMagKnife, Medium SectionMagKnife, Heavy SectionMagknife, Low ProfileMagknife, High ProfileMagknife, TournamentMagknife, Super Tournament
22.1 Inner Reel Assembly Serial No. All
E-PLEX II
75
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 5002577 1 Frame, Reel Green Frame2 361877 2 • Decal, Danger3 1000997 1 • Decal, Warning4 5003053 1 7 Blade Left Hand Reel4 5001099 1 9 Blade Left Hand Reel4 5001101 1 11 Blade Left Hand Reel5 1004756 1 Bearing Housing6 500534 1 • Bearing, Cup and Cone7 336962 1 • Seal, Grease8 471214 1 • Grease Fitting9 471242 1 • Vent Fitting
10 445795 10 Nut, 5/16-18 Spiralock Flange11 3010293 1 Stop, Mower12 458013 1 Snap Ring13 367164 1 Spacer14 5000415 1 Bedknife Backing
● 15 See Chart 1 Standard Bedknife Screw Style Bedknife■ 15 See Chart 1 Optional Bedknife Screw Style Bedknife◆ 15 See Chart 1 Optional Magknife Requires 4131021 Magknife Kit
16 3009138 13 Screw, 1/4-20 x 1/2” Flat Head17 315298 2 Wheel Bolt, 7/16 x 3/4”18 412503 4 Screw, 3/8-16 x 1-1/4” Square Head19 400184 2 Screw, 5/16-18 x 3/4” Hex Head20 453009 4 Flat Washer, 5/1621 1000480 1 Bearing Housing
2000060 1 • Housing22 500534 1 • Bearing, Cup and Cone23 336962 1 • Seal, Grease24 471214 1 • Grease Fitting25 471240 1 • Vent Fitting26 5002151 1 Spring, Compression27 364900 1 Nut, Reel28 453011 1 Flat Washer, 3/829 163892 1 Seal30 400192 8 Screw, 5/16-18 x 1-1/2” Hex Head31 446142 1 Lockwasher, 3/8 Heavy32 304745 1 Washer33 365246 2 Bolt, Shoulder34 400294 1 Screw, 3/8-24 x 1” Hex Head
E-PLEX II
76
10
128
13
1
2
11
3
14
5
5
16
17
1215
1215
4
98
7
23.1 Outer Reel Assembly Serial No. All
E-PLEX II
77
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 1000770 1 Rear Roller 7 Blade Reels1 1004990 1 Rear Roller 9 & 11 Blade Reels2 1002224 2 Zerk Bolt3 3005692 2 Knob, Front Roller Adjusting4 441674 2 Carriage Bolt, 5/16-18 x 1-3/4”5 445795 2 Nut, 5/16-18 Spiralock Flange67 2000065 1 Casting, Counterweight8 446130 4 Lockwasher, 1/4 Heavy9 400110 2 Screw, 1/4-20 x 7/8” Hex Head
10 2810043 1 Shield, Reel11 403782 2 Screw, 1/4-20 x 3/4” Truss Head12 443102 4 Nut, 1/4-20 Hex13 453023 2 Flat Washer, 1/414 343616 2 Stud15 352737 2 Screw, 1/4-20 x 7/8” Sq Hd Set16 3008438 1 Roller Bracket17 3008439 1 Roller Bracket
E-PLEX II
24.1 Rear RollerPart Number 100077078
1
2
3
4
56
8
7
Item Part No. Qty. Description Serial Numbers/Notes
1 3001654 1 Shaft, Roller2 3001655 1 Tube, Roller3 3001656 2 Seal, Grease4 5000625 2 Bearing, Cup and Cone5 3000983 2 Seal, Grease6 3001762 2 Sleeve, Wear7 445801 2 Locknut, 5/16-18 HEC HD8 3000698 2 Washer
> Change from previous revision
E-PLEX II
25.1 Rear RollerPart Number 10049904
3
1
2
Item Part No. Qty. Description Serial Numbers/Notes
1 N/S 1 Tube, Roller2 3010422 1 Shaft3 3010286 2 Seal4 3010712 2 Bearing
79
> Change from previous revision
E-PLEX II
26.1 Reel Motor80
6
7
11
10
12
9
8
5
Item Part No. Qty. Description
1 845279 3 ‘O' Ring Seal2 2703647 3 Adapter Plate, 0.300” (7.6 Mm)3 892421 3 Reel Motor Flange4 402636 12 Screw, Flat Head, 5/16-18 X 15 800813 9 Screw, Flat Head, 1/4-20 X 1/26 445802 9 Nut, 5/16-18 Hex Nylock7 894987.7 3 Motor Guard8 895001 3 Motor Coupler9 306971 3 Pin, Roll
10 892390 3 Reel Drive Motor R11 893055 1 • Reel Drive Motor Kit12 892420 3 Harness, Reel Motor
839918 1 • Deutsch DT04-2P Connector839935 1 • Deutsch W2P Wedge Lock
Serial No. All
> Change from previous revision
3
4
2
1
Serial Numbers/Notes
EF M2, M3 and M4, See 37.1
E-PLEX II
27.1 Battery ChargerPart No. 4139851 and 4139852NOTE: ILLUSTRATION
5
3
11
4
2
6
10
28
7
12
9
Item Part No. Qty. Description
1 4139851 1 Charger, Model 17910-25 Domestic 11 4139852 1 Charger, Model 18270-25 EC 12 822048 1 • Insulator bushing3 823749 1 • 6 mF capacitor4 844446 1 • 30 amp ammeter
● 5 17915S 1 • Transformer U● 5 15895S 1 • Transformer U
6 841862 1 • AC cord set U● 6 23094S 1 • AC cord set U
7 886435 1 • Heat sink w/diodes & insulator8 883844 1 • Fuse9 841864 1 • DC cord set U9 844449 1 • DC cord set EC U
● 10 840572 1 • • 175 amp Anderson plug● 11 17675S 1 • Electronic timer kit
12 22192S 1 • Case U12 23151S 1 • Case U
•● Order Directly from Lester Electrical, Phone No. (402) 477-8988
Serial No. All
81
> Change from previous revision
FOR REFERENCE ONLY
Serial Numbers/Notes
20 V 60 Hz AC / 48 V DC20 or 240 V 50HZ AC / 48V Dc
sed on 4139851sed on 4139852sed on 4139851sed on 4139852
sed on 4139851sed on 4139852
sed on 4139851sed on 4139852
E-PLEX II
28.1 Controller Programmer & Lift Out Battery RackAccessories82
BLACK
RED10
11
8
9
127
6
2
3 1
5
Item Part No. Qty. Description
1 893052 1 Controller Programer A2 N/S 1 • Programmer3 894576 1 • Programmer Cable4 840965 1 • Programmer Manual N5 894309 1 Lift Out Battery Rack A6 893345 1 • Battery hold down rack7 892971 1 • Battery rack8 892551 1 • Power plug9 840572 1 • • 175 amp blue plug
10 837462 16 • Battery terminal boot11 883078 6 • Black wire, 4 ga. x 10” (254 mm)12 892811 1 • Black wire, 4 ga. x 24” (610 mm)
Serial No. All
> Change from previous revision
Serial Numbers/Notes
ccessory
ot Illustratedccessory
E-PLEX II
29.1 Grass CatcherAccessories12
3
Item Part No. Qty. Description4114235 1 Grass catcher assembly
1 4114788 1 • Grass catcher2 892007 2 • Bracket3 800619 2 • Nut, 3/8-16 (nylon insert)4 822474 2 • Spacer5 400266 2 • Screw, 3/8-16 x 1 1/2”
Serial No. All
83
> Change from previous revision
5
4
Serial Numbers/Notes
E-PLEX II
84
1
2
3
5
10
10
10
6
7
8 9
11
12
13
4
14
6
8
8
11
4
W3PDT04-3P
Deutsch Connectors
30.1 Traction DriveMotorPart No. 894872
Serial No. All
E-PLEX II
85
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes894872 1 Traction Drive Motor REF M1, See 37.1
1 840668 1 • Oil Seal2 N/S 1 • End Shield GE Part No. 5BC59JBS63254003 N/S 1 • Armature GE Part No. 5BC59JBS63251004 4129234 1 • Speed Sensor Kit REF U4, See 37.1
839850 1 • • Deutsch DT04-3P Connector840117 1 • • Deutsch W3P Wedge Lock
5 N/S 1 • Stator GE Part No. 5BC59JBS63252006 443106 8 • Nut, Hex, 5/16-187 840995 2 • Outer Insulator8 844999 1 • Brush Mech Kit9 840994 2 • Inner Insulator
10 845000 1 • Brush Kit11 845002 1 • Bearing Kit12 845004 1 • End Shield13 845006 4 • Screw Clamp14 844336 3 • Cover Screw
E-PLEX II
86
4
3
1
1
W6PDT04-6P
Deutsch Connectors
2
5
6
7
8
9
9
10
1112
12
13
14
15
16
17
18
19
20
21
2122
2324
25
25
26
26
27
27
28
29
30
31
32
33
3435
36
31.1 ActuatorPart Number 841372
Serial No. All
E-PLEX II
87
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes
1 4112241 1 Ball Screw, Brake and Cover Tube◆ 2 N/S 1 • Wiper ring◆ 3 N/S 1 • O-ring
4 N/S 1 • Holder◆ 5 N/S 1 • Gasket◆ 6 N/S 4 • Screw, #12-24 x 1-1/2 Hex Flange
7 5003049 1 Front Housing Kit8 5003050 1 Gear and Clutch Kit9 N/S 2 • Flat Washer
◆ 10 N/S 1 • Woodruff key11 5003051 1 Intermediate Gear12 N/S 2 • Flat Washer13 844376 1 Motor w/gear14 4135926 1 • Pinion gear15 N/S 2 • Nut, #10-32
◆ 16 N/S 1 Motor seal◆ 17 N/S 1 Gasket, Front Housing◆ 18 N/S 1 Gasket, Rear Housing
19 N/S 1 Intermediate Housing20 4112161 1 Worm Gear, White21 N/S 1 Module Assembly22 4112181 1 • Worm Gear, Blue
◆ 23 N/S 2 • Gripring retainer24 893059 2 • Cam adjusting screw
◆ 25 N/S 2 • Screw, #6-32 x 2” Pan Head◆ 26 N/S 2 • Washer, #6◆ 27 N/S 2 • Screw, #4-20 x 3/8” plastite◆ 28 N/S 2 • Screw, #6-32 x 5/8”◆ 29 N/S 2 • Screw, #6-32 x 3/8”
30 893058 1 • Circuit Board w/switches31 893390 1 Hose replacement kit
◆ 32 N/S 1 Screw, #10-24 x 5/833 N/S 1 Rear Housing
◆ 34 N/S 5 Screw seal◆ 35 N/S 5 Screw, #12-24 x 3-5/16” Hex Flange
36 840971 1 Rubber plug37 840127 1 Deutsch DT04-6P Connector38 840119 1 Deutsch W6P Wedge Lock
◆ 893060 1 Gasket and Fasterner Kit Includes all items marked ◆
895090 1 Speed Reduction Kit Accessory part order separately
E-PLEX II
88
45
6
10
1312
5
16 15
16
11
78
9
10
12
1
2
31429
17
17
1819 20
212223
24
25
2627
28
Traction MotorEnd Cover
32.1 15.67 : 1 Differential Serial No. All
E-PLEX II
89
> Change from previous revision
Item Part No. Qty. Description Serial Numbers/Notes2702746 1 15.67:1 Differential
1 REF 1 • Right Axle and Housing See 33.12 REF 1 • Left Axle and Housing See 34.13 4136878 1 • Gear Carrier See 35.14 829036 1 • Retainer5 814476 2 • Taper Cup6 814466 AR • Shim, .005
Add or remove shims as required to adjust worm gear end play
7 814467 AR • Shim, .0108 814468 AR • Shim, .0309 816515 AR • Shim, .003
10 814465 2 • Gasket11 886080 1 • Worm Gear12 814475 2 • • Taper Bearing Cone13 886706 1 • • Slinger Set14 304055 6 • Screw, 5/16-18 x 1-1/4” Hex Head15 444718 6 • Nut, Lock, 5/16-1816 800356 2 • Plug17 500535 2 • Bearing, Cup and Cone18 814469 AR • Shim, .003
Add or remove shims as required to adjust gear alignment.19 814470 AR • Shim, .005
20 814471 AR • Shim, .01021 814469 AR • Shim, .003
Add or remove shims as required to adjust bearing pre-load22 814470 AR • Shim, .005
23 814471 AR • Shim, .01024 818226 1 • Expansion Plug25 828044 1 • Gasket, Drive Motor26 400270 4 • Screw, 3/8-16 x 2” Hex Head27 446142 4 • Lockwasher, 3/8 Heavy28 453011 4 • Flat Washer, 3/829 453009 5 • Flat Wsher, 5/1630 816046 1 • Ratio Tag (15.67:1) Not Shown
E-PLEX II
33.1 Right Axle and HousingDifferential Part No. 270274690
2
3
4
5
67
89
10
1112
14
15
Item Part No. Qty. Description
1 893962 1 Right Side Axle Housing2 893964 1 Right axle In3 827018 1 • Backing ring4 500596 1 Bearing Cup and Cone5 814477 1 Oil Seal6 805320 AR Shim, .0057 805321 AR Shim, .0108 805322 AR Shim, .0309 814472 1 Retainer
10 808303 1 Wheel Hub Gasket11 894012 1 Seal Retainer12 842846 1 • Oil Seal13 806251 4 Special Screw14 446134 4 Lockwasher, 5/16”15 443106 4 Nut, 5/16-18
Serial No. All
> Change from previous revision
1
13
Serial Numbers/Notes
cludes Cone Portion of Item 4
E-PLEX II
34.1 Left Side Axle and HousingDifferential Part No. 27027461
2
5
13
Item Part No. Qty. Description
1 893960 1 Left Side Axle Housing2 893965 1 Right axle In3 827018 1 • Backing ring4 500596 1 Bearing Cup and Cone5 814477 1 Oil Seal6 805320 AR Shim, .0057 805321 AR Shim, .0108 805322 AR Shim, .0309 814472 1 Retainer
10 808303 1 Wheel Hub Gasket11 894012 1 Seal Retainer12 842846 1 • Oil Seal13 806251 4 Special Screw14 446134 4 Lockwasher, 5/16”15 443106 4 Nut, 5/16-18
Serial No. All
91
> Change from previous revision
34
67
89
10
1112
1415
Serial Numbers/Notes
cludes Cone Portion of Item 4
E-PLEX II
35.1 Gear CarrierDifferential Part No. 270274692
1
4
6
6
7
78
9
91
10
11
11
12
1212
13
1313
13
14
14
14
Item Part No. Qty. Description
1 4136878 1 Gear Carrier Assembly2 306835 6 • Screw, 3/8-16 x 1-1/4” Hex Head3 815794 3 • Lock Plate4 386767 2 • Cone & Roller Bearing5 816038 1 • Worm Gear6 4136305 4 • Shim, Axle Gear7 4136304 2 • Axle Shaft Gear8 814484 1 • Spacer9 816824 2 • Screw Lock Retainer Plate
10 400182 2 • Screw, 5/16-18 X 5/8” Hex Head11 816823 2 • Shaft Retainer Plate12 816825 4 • Differential Gear Shaft13 814483 4 • Spacer14 814482 4 • Differential Planet Gear15
Serial No. All
> Change from previous revision
23
3
3
4
50
14
Serial Numbers/Notes
E-PLEX II
36.1 Brake CaliperPart No. 2188147 and 21881481
2
3
4
72
6
Item Part No. Qty. Description
2188147 1 Brake Caliper, Right Side In2188148 1 Brake Caliper, Left Side In
1 2188147-01 1 • Bracket2 503660 1 • Pad Set3 557826 1 • Pad Support, Cam Side4 557825 1 • Spring, Lever Retainer5 2188147-05 1 • Housing6 557824 1 • Pad Support, Carrier Side7 557823 1 • Pivot Pin8 2188147-06 1 • Cam, Left Side U9 2188148-01 1 • Cam, Right Side U
Serial No. All
93
> Change from previous revision
5
8 / 9
Serial Numbers/Notes
cludes Items 1 ~ 8cludes Items 1 ~ 7 and Item 9
sed on 2188147 Onlysed on 2188148 Only
E-PLEX II
94
W2
B1
B1
B1
B1
B1
B1
B1
B1
CP4
W1
Con 1
Con 2
CP1
CP3
CP2
W1
W1
W3
W4
W4
W4
W4W4
W5
W6
W4
W6
W1
W1
W1
A1
M1U4
SW9
A2
F1
F2
MH
60-B
lk
MH59-RedMH58-Red
MH58-Red
CH45-Red CH56
CH54
CH44
CH54
CH44
CH10
A1
A2
F1
A
B
CF2
MH43 MH43MH47MH51
MH1
MH1
MH2
MH2
MH3
MH3
MH-Red
MH10
CH55-Red
CH55-Red
CH49-Red
CH
45-R
ed
CH
-Blk
CH
-Blk
CH
49-R
ed
MH-Blk
MH-Blk
MH-Blk
J1-10
12
W3
W3
W3
MH57
J1-1
J1-2
J1-3
L2L2
K1
R1
CH50
CH52
CH53
CH3
CH2
CH3
CH2
CH1 CH1
CH48
CH48
CH48
W5
CH50
CH48
CH48
CH48
See SteeringOptions
MH
60-B
lk
MH
57
MH
-Red
J10-
1
J10-
2
J10-
3
J10-
4
37.1 Electrical Schematic Serial No. All
E-PLEX II
95
SW1
W5
W5 W8 W8
W7
W7
W4
W6W4
W6
SW2
SW3
SW4
SW5
SW6
L1
SW7
U3
U2
K3
B2
CH54
CH44 CH44
1 2
BC
A
1 2
1 2
1 2
1
B+
B–
M–
F1
F2
J6-3
J6-15
J6-10
J6-11
2
MH
-Red
MH
-Red
MH
-Red
MH
-Red
MH-Red
MH43
MH-Red
MH-Red
MH-Red
MH-Red
MH-Red
MH-RedMH-Red
MH6
MH5
MH4
CH6
CH6
CH6
MH7-Grn
MH8-Yel
MH9-Blu
MH16
MH10
MH10 MH-Red
MH
10
CH-Blk
CH-Blk
CH-Blk
CH-Red
CH-Red
CH-Red
MH-Blk MH-Blk
MH-BlkMH-BlkMH-Blk
MH-Blk
MH18
MH18
CH19
CH18
CH15
CH19
CH18
CH15
I
Acc - B+AOff - NoneOn - B+A+IStart - B+I+S
A
1
2
4
3+–
S
B
J1-16
J1-9
J1-8
J1-7
J1-6
J1-5
J1-4
MH12
MH11MH11
CH5
CH4
CH12
CH5
CH4
CH12J1-12
J1-31
CH11J1-11
U5
SW8
1 2MH57MH57 MH17
CH7-Grn
CH8-Yel
CH9-Blu
CH16
CH17
CH7-Grn
CH8-Yel
CH9-Blu
CH16
CH17J1-17
J7-1
J6-2
4J6
-9
J6-3
J6-2
J6-1
7
J6-1
3
J6-1
4
J6-2
3
J7-2
MH-Red
MH-Red
CH52
CH53CH52
CH53
CH
3
CH
2
CH
1
CH3
CH2
CH1
CH1
CH48
CH
50
CH
48
CH
48
CH50
CH48
CH48
CH48
CH
41
CH
46
CH
42
U7
1
2
3
CH54
CH-Blk
CH11
CH-Red
E-PLEX II
96
M5
M6
M7
W8
W7
K2
U1
CH54CH54
CH6
CH5
CH4
CH-Blk
CH-Blk
1
2
3
4
5
6
Extend
RetractNC
NC C
C
Red
Grn
Blk
Red
Wht
Yel
MH36
MH-Blk
MH26
MH27
MH-Blk
MH-Blk
MH-Blk
MH-Blk
MH37
1
2
3
4
5
6
J1-36
J1-26
J1-27
J1-37
Extend
RetractNC
NC C
C
Red
Grn
Blk
Red
Wht
Yel
MH34
MH-Blk
MH24
MH25
MH-Blk
MH35
1
2
3
4
5
6
Extend
RetractNC
NC C
C
Red
Grn
Blk
Red
Wht
Yel
MH32
MH-Blk
MH22
MH23
MH-Blk
MH33
MH36
MH26
MH27
MH37
MH34
MH24
MH25
MH35
MH32
MH22
MH23
MH33
CH36
CH26
CH27
CH37
CH34
CH24
CH25
CH35CH35
CH32
CH22
CH23
CH33
CH36
CH26
CH27
CH37
CH34
CH24
CH25
CH32
CH22
CH23
CH33
J3-4
J5-3
J4-3
J3-3
J2-12
J2-9
J2-10
J2-7
J2-2
J3-6
J4-6
J5-6
J2-3
J2-6
J2-8
J2-1
Negative Cable
J3-1
J3-5
J3-2
J4-4
J4-1
J4-5
J4-2
J5-4
J5-1
J5-5
J5-2
U6
1
2
3
4
5
6
Grn
Blk
Yel or Org
Yel/Grn or Wht/Brn
Blu or Wht/Blk
WhtJ1-19 MH19CH19
J1-18 MH18
MH18MH18
CH18
J1-15 MH15CH15
CH19
CH18
CH15
J1-20 MH20
MH19
MH18
MH15
MH20CH20
CH20
CH20
CH20
J1-34
J1-24
J1-25
J1-35
J1-32
J1-22
J1-23
J1-33CH12
J1-30
J1-29
J1-28
CH7-Grn
CH8-Yel
CH9-Blu
CH16
CH17
CH1
CH48
MH30MH40CH40 J1-40
MH29MH39CH39 J1-39
MH28
MH30
MH29
MH28
CH30
CH29
CH28
MH38CH38
CH40
CH39
CH38
J1-38M2
M3
M4J2-11
CH11
J2-4CH-Red
Positive Cable
E-PLEX II
97
U9
J1 ConnectorMain Harness
J1 ConnectorController Box Harness
J6 ConnectorController Box Harness
J7 ConnectorController Box Harness
J2 ConnectorController Box Harness
J3, J4 and J5 ConnectorsController Box Harness
Manual Steering Power Steering
U8
J8-7
J8-5
J8-11
J8-1
J8-8J9-–
J9-+
–
+
J9-M1
J9-M2
J8-4
J8-6
SH14-Red
SH6-Red
SH14-Red
SH13-Red
SH10-Wht
SH5-Brn
SH7-Blu
SH11-Red
SH12-Red
M8
SH
2-B
lk
SH
10-W
ht
Jum
per-
Red
Jum
per-
Red
J10-
1
J10-
2
J10-
1
J10-
2
J10-
3
J10-
4
SH
6-R
ed
SH
1-W
ht/R
ed
SH2-Blk
SH1-Wht/Red
SH3-Grn
SH4-Wht/Blk
SH8-Org
SH9-Yel
SW10
1 2
SW11
1 2
1
11
21
15
25
16
26
20
30
2 3 4 5
1 2 3 4 5 6
12 11 10 9 8 7
31 32 33 34 35
6 7 8 9 10
36 37 38 39 40
1
11
21
15
25
16
26
20
30
2345
3132333435
678910
123456789101112
131415161718192021222324
3637383940 12
3
45
6
J10 ConnectorMain Harness
1
2
3
4
1
2
3
4
J8 ConnectorPower Steering Harness
J9 ConnectorPower Steering Harness
J10 ConnectorPower Steering Harness
Jumper Plug
1
M1
M2
+–
234567
8910111213
123
456
XHXX-XXX
Wire HarnessCH - Controller Box HarnessMH - Main HarnessSH - Power Steering Harness
Wire ColorRed - Red WireBlk - Black WireGrn - Green WireYel - Yellow WireBlu - Blue WireOrg - Orange WireBrm - Brown WireWht/Red - White Wire with Red StripeWht/Blk - WHite Wire with Black StripeAll wires without color called out are White
Wire Number
Connector Pin LocationsAll connectors shown from wire side
Wire Identification Callout
E-PLEX II
Item Reference Illustration
Part Number Description Serial Numbers/Notes
B1 See 20.1 N/S Tractor Batteries Ordered separately 8 RequiredB2 See 3.1 841852 Battery Meter Memory Battery
Con 1 See 20.1 892551 Battery Side Main Power ConnectorCon 2 See 20.1 892756 Tractor Side Main Power Connector
CP1 See 18.1 841371 System 12.5 Amp Circuit BreakerCP2 See 18.1 841350 50 Amp Reel Motor Circuit BreakerCP3 See 18.1 841536 30 Amp Actuator Circuit BreakerCP4 See 20.1 842983 15 Amp Power Steering Fuse
D1 See 18.1 840679 Bridge Rectifier Only use single diodeK1 See 18.1 842046 Traction Contactor, SPST 48V CoilK2 See 18.1 841379 Reel Motor Solenoid, 48VK3 See 18.1 841379 Actuator Solenoid, 48 VL1 See 3.1 841558 Power Indicator LightL2 See 7.1 893680 Headlight 2 RequiredM1 See 7.1, 30.1 894872 Traction Drive Motor Includes U4M2 See 26.1 892390 Left Reel MotorM3 See 26.1 892390 Center Reel MotorM4 See 26.1 892390 Right Reel MotorM5 See 15.1 841372 Left Lift ActuatorM6 See 16.1 841372 Center Lift ActuatorM7 See 15.1 841372 Right Lift ActuatorM8 See 14.1 894399 Power Steering Motor Power Steering Units OnlyR1 See 19.1 894479 250 Ω, 10 Watt Resistor
SW1 See 3.1 837295 Ignition SwitchSW2 See 3.1 893377 Mow/Transport Speed SwitchSW3 See 3.1 893377 Left Reel SwitchSW4 See 3.1 893377 Center Reel SwitchSW5 See 3.1 893377 Right Reel SwitchSW6 See 3.1 893378 Lift/Lower SwitchSW7 See 6.1 893419 Mow/Rasie Pedal SwitchSW8 See 2.1 158135-01 Seat SwitchSW9 See 3.1 839502 Light Switch
SW10 See 9.1 893051 Steering Limit Switch Power Steering Units OnlySW11 See 9.1 893051 Steering Limit Switch Power Steering Units Only
U1 See 18.1 4113663 Module, Reel Control Includes W7 and W8U2 See 18.1 841344 Module, Speed ControlU3 See 3.1 841347 Battery MeterU4 See 30.1 4129234 Drive Motor Sensor Part of M1U5 See 3.1 886802 Hour MeterU6 See 4.1 897180 Electronic ThrottleU7 See 18.1 894291 Mow Speed PotentiometerU8 See 13.1 894401 Steering Controller Power Steering Units OnlyU9 See 12.1 894398 Steering Sensor Power Steering Units Only
98
E-PLEX II
W1 See 20.1 883078 Power Cable, 10 Inch, 4 Ga Black Battery to Battery, 6 RequiredW2 See 20.1 892811 Power Cable, 24 Inch, 4 Ga Black Battery to BatteryW3 See 20.1 882954 Power Cable, 18 Inch, 4 Ga Black Traction Motor to Controller BoxW4 See 19.1 891600 Power Cable, 8 Inch, 6 Ga Red Controller Box WiringW5 See 19.1 891945 Power Cable, 13 Inch, 6 Ga Green Controller Box WiringW6 See 19.1 893347 Power Cable, 9 Inch, 6 Ga Black Controller Box WiringW7 See 19.1 NS Power Cable, Positive Part of U1W8 See 19.1 NS Power Cable, Negative Part of U1
Item Reference Illustration
Part Number Description Serial Numbers/Notes
99
E-PLEX II
100
12
40 PinConnector
34567891011121314151617181920212223242526272829303132333435363738394040
37
36
35
34
33
32
31
27
26
25
24
23
22
20
19
18
17
16
15
12
11
10
9-Blu
8-Yel
7-Grn
6
5
4
3
2
1
10
56
Blk
49
5545
56
39
30
29
28
38
1 2 3 4 5 6
9-B
lu
2736403726
1 2 3 4 5 6
8-Ye
l
2534393524
1 2 3 4 5 6
7-G
rn
2332383322
7 8 9 10 11 12
2020 20 30 29 28
11412485
1 2 3 4 5 6
17Red
1661
123456789101112131415161718192021222324 1
46
50
15
42
41
19
18
48
6
48
12 3
2
46
41
42
48 545048
F2
F1
3456
52
53
ABC
+ + –
Blk
–
53
F2
52
F1
54
2
49
1+ 2 148
Red
Red 44B
lk
–
44
2
55
1+ 1
Blk
CoilCoil Coil
45Battery
Connection
1
2Diode
+
–
SystemBreaker
ActuatorBreaker
ActuatorSolenoidReel
Breaker
ReelSolenoid
TractionContactor F1 F2
TractionController
F1
TractionController
F2
TractionController
6 Pin
TractionController
24 Pin
Mow SpeedPotenimeter
RCU12 Pin Connector
RCU Left ReelConnector
RCU Center ReelConnector
RCU Right ReelConnector
2
1
38.1 Wiring Diagram Serial No. All
E-PLEX II
101
12
12
1Right ReelMotor
Seat Switch
40 PinConnector
Drive MotorSensor
Steering OptionConnector
(J10)
Center ReelMotor
Left ReelMotor
Right ReelActuator
Center ReelActuator
Left ReelActuator
ElectronicThrottle
Mow/RaisePedal Switch
Right ReelSwitch
Center ReelSwitch
Left ReelSwitch
Mow/TransportSwitch
Man. LiftSwitch
LeftHeadlight
RightHeadlight
Memory BatteryBattery MeterIgnition SwitchBattery
Connector15A Fuse
HeadlightSwitch
IndicatorLight
HourMeter
2
12
12
12
3
CAB
A
AB S I
BC
4
123
+ E – M2 1
4
56
123456
123456
123456
789
10111213141516171819202122232425262728293031323334353637383940
123456
12
12
12
12
40
40
57
17
Red
57
59-Red
60-Blk
37
36
35
34
33
32
31
27
26
25
24
23
22
20
19
18
17
16
15
12
11
10
9
8
7
6
5
4
3
3
2
2
1
1
39
39
38
37
Blk
27
26
Blk
36
35
Blk
25
24
Blk
34
33
Blk
23
22
Blk
32
19
18
Blk
Blk
9-Blu
8-Yel
7-Grn
6
5
4
Red
Red
Red
Red
Red
Red
+
–12
RedRed
+
–51
+
–Blk
47
47
4311
+
58-R
ed
58-R
ed
59-R
ed
10 10
43
51
+
–Blk
18
Red
12
Red
Red
15
20
30
29
28
30
29
28
38
Red
16
Red
10
–
60-B
lk
Blk B
lk
Blk
Blk
Fluids and Compounds
* Refer to the Parts & Maintenance manual for the correct hydraulic oil requirements for your machine. Textron Golf, Turf & Specialty Products offers a High Usage Parts Catalog illustrating commonly used Parts through easy to readline Drawings. See your local TGTSP Dealer for a copy.
Hydraulic Fluid*5001405 Two 2-1/2 Gallon Container of ISO VG68 Oil5001404 One 5 Gallon Pail of ISO VG68 Oil2500548 Two 2-1/2 Gallon Container of 10W30 Oil2500546 One 5 Gallon Pail of 10W30 Oil
503409 Two 2-1/2 Gallon Container of ATF Fluid503407 One 5 Gallon Pail of ATF Fluid
2-Cycle Oil554600 Twenty Four 16 Ounce Plastic Container
554599 Twenty Four 8 Ounce Plastic Container
Grease5000067 One 5 Gallon Pail OO-Grease
5000068 Twenty Four 8 Ounce Tube OO-Grease
Paint5003469 16 Ounce Gray Aerosol
554598 Six 12 Ounce Orange Aerosol2500789 Twelve 1 Quart Can Orange
546409 Two 1 Gallon Can Orange
Lapping Compound5002488 One 10 Pound Pail of 80 Grit5002490 One 25 Pound Pail of 80 Grit5002489 One 10 Pound Pail of 120 Grit5002491 One 25 Pound Pail of 120 Grit
Specialty Compound365422 5.3 Ounce Tube of Electrical Insulating Gel
5001581 14 Ounce Can of Lubriplate Multi Lube A
Biodegradable Hydraulic Fluid*5003102 One 55 Gallon Drum TGTSP GreensCare 685003103 One 5 Gallon Pail TGTSP GreensCare 685003105 One 55 Gallon Drum TGTSP GreensCare 465003104 One 5 Gallon Pail TGTSP GreensCare 464115976 One 55 Gallon Drum TGTSP GreensCare 324115977 One 5 Gallon Pail TGTSP Greens Care 325003106 Twenty Four 14 Ounce Tube Greens Care Grease
O-Ring Kit5002452 SAE O-Ring Boss (3/32 ~ 2” Tube O.D.)5002453 Common O-Ring Kit5002454 O-Ring Face Seal ORFS (-4 ~ -24 ORS Tube Size)
Right Start Kit for New MachinesSee your local TGTSP Dealer
On-Time Maintenance KitSee your local TGTSP Dealer
INDEX
009034890.................. 37009034910.................. 371000480...................... 751000770...................... 771000997................ 37, 751002224...................... 771004756...................... 751004990...................... 77163892........................ 752000060...................... 752000065...................... 772188147................ 49, 932188147-01................. 932188147-05................. 932188147-06................. 932188148................ 49, 932188148-01................. 932702168.... 45, 49, 61, 632702746................ 49, 892703560...................... 572703620...................... 572703647...................... 802703694................ 55, 572810043...................... 773000698...................... 783000983...................... 783001328...................... 393001654...................... 783001655...................... 783001656...................... 783001762...................... 783005692...................... 773008438...................... 773008439...................... 773009138...................... 753010286...................... 793010293...................... 753010422...................... 793010712...................... 79304055........................ 89304745........................ 75306971........................ 80315298........................ 75316945.................. 55, 63336962........................ 75343616........................ 77352737........................ 77361877.................. 37, 75364900........................ 75365246........................ 75367164........................ 75386767........................ 92400266........................ 834112161...................... 874112181...................... 874112241...................... 87
4113663 ...................... 674114235 ...................... 834114788 ...................... 834115408 ...................... 394117466 ...................... 374121358 ...................... 374122220 ...................... 374122221 ...................... 374124710 ...................... 374124759 ...................... 374125773 ...................... 374127564 ................ 37, 574129234 ...................... 854129727 ...................... 694129744 ...................... 694131358 ...................... 554135926 ...................... 874136304 ...................... 924136305 ...................... 924136878 ................ 89, 924139430 ...................... 394139450 ...................... 394139851 ...................... 814139852 ...................... 814140210 ...................... 714148477 ...................... 43443106 ........................ 85453018 ........................ 49460030 .................. 61, 63460045 ........................ 61460054 ........................ 635000415 ...................... 755000625 ...................... 785001099 ...................... 755001101 ...................... 755002151 ...................... 755002577 ...................... 755003049 ...................... 875003050 ...................... 875003051 ...................... 875003053 ...................... 75500534 .................. 51, 75500535 ........................ 89500596 .................. 90, 91503660 ........................ 93517163 ........................ 65520528 .................. 61, 63522009 .................. 43, 47522123 ........................ 47522840 .................. 49, 63522970 ........................ 39523160 ........................ 45523169 ........................ 43523222 ........................ 43523223 ........................ 47523325 ........................ 63
523356 ........................ 39523357 ........................ 39523691 ........................ 45524325 ........................ 43524358 ........................ 69524359 ........................ 71524360 ........................ 71540165 ........................ 43548192 ........................ 61548224 ..................55, 57557823 ........................ 93557824 ........................ 93557825 ........................ 93557826 ........................ 93604174 ........................ 55607544 ........................ 39800356 ........................ 89800619 ........................ 83800904 ........................ 67800928 ........................ 49805320 ..................90, 91805321 ..................90, 91805322 ..................90, 91806251 ..................90, 91808303 ..................90, 91809146 ........................ 49809168 ..................52, 55809229 ........................ 51809268 ........................ 51810149 ........................ 45810152 ........................ 45810666 ..................55, 57814465 ........................ 89814466 ........................ 89814467 ........................ 89814468 ........................ 89814469 ........................ 89814470 ........................ 89814471 ........................ 89814472 ..................90, 91814475 ........................ 89814476 ........................ 89814477 ..................90, 91814482 ........................ 92814483 ........................ 92814484 ........................ 92815794 ........................ 92816038 ........................ 92816046 ........................ 89816515 ........................ 89816823 ........................ 92816824 ........................ 92816825 ........................ 92817613 ........................ 45818092 ..................43, 47818226 ........................ 89
818303 ........................73819923 ..................55, 57821273 ..................47, 49822048 ........................81822474 ........................83823332 ........... 43, 61, 63823749 ........................81826190 ........................73826633 ........................47827018 ..................90, 91827167 ........................55827188 ..................55, 57827191 ........................55827490 ..................52, 55827498 ........................45827817 ..................52, 55828044 ..................49, 89829036 ........................89829085 ........................63829372 ........................39829441 ........................51830140 ..................52, 55830433 ........................52830839 ........................43831297 ........................45832499 ........................49833577 ........................47836621 ........................51836719 ........................51837295 ........................41837296 ........................71837298 ........................41837429 ........................49837462 ..................71, 82838367 ........................37838426 ........................41838768 ........................71838769 ........................69838770 ........................71839373 ..................61, 63839502 ........................41839510 ..................61, 63839765 ........................55839769.6 .....................55839779 ........................52839780 ........................55839849 ..................69, 71839850 ........... 41, 67, 85839917 ........................7183991841, 47, 49, 53, 59,
........................80839919 ........................71839920 ........................69839921 ........................7183993541, 47, 49, 53, 59,
........................80
103
INDEX
840003.........................47840017.........................57840065.........................37840066.........................37840085.7......................65840086.........................49840117............ 41, 67, 85840118...................69, 71840119.........................87840120...................69, 71840126...................69, 71840127.........................87840146.........................43840152.7......................49840167.........................39840177.........................71840196...................61, 63840218.........................37840223.........................37840227.........................37840255.........................47840257.7......................39840392.........................41840420.7......................45840421.........................43840542.........................67840570.........................71840572............ 71, 81, 82840667.7......................65840668.........................85840679.........................67840748.........................37840830.........................37840862.........................37840863.........................37840865.........................67840870.7......................58840965.........................82840971.........................87840994.........................85840995.........................85841017.........................49841018.........................49841120.........................43841122.........................43841252.........................43841253.........................61841254...................61, 63841295.7......................43841335.........................43841343.........................67841344.........................67841347.........................41841350.........................67841371.........................67841372...................61, 63
841374.........................37841375.........................37841379.........................67841457.........................67841536.........................67841537.........................37841538.........................41841553.........................67841560.........................39841623.................. 61, 63841624.........................43841628.7......................63841664.................. 52, 55841665.................. 61, 63841741.........................65841744.........................65841852.........................41841862.........................81841864.........................81841975.........................61842046.........................67842099.........................61842156.........................67842401.........................65842402.........................65842403.........................65842699.................. 61, 63842846.................. 90, 91842983.........................71843336.........................69843337.........................69843339.........................69843541.7......................63843717.........................55843725.........................45843799.........................57843801.........................58843802.7......................59843803.7......................57843804.........................58844103.........................57844104.6......................57844149.........................71844152.........................71844278.........................55844336.........................85844376.........................87844446.........................81844449.........................81844748.........................57844999.........................85845000.........................85845002.........................85845004.........................85845006.........................85845279.........................80
869175 ........................ 43876431 ........................ 55882954 ........................ 71883078 .................. 71, 82883844 ........................ 81885206.7 ............... 55, 57885999 ........................ 41886080 ........................ 89886435 ........................ 81886706 ........................ 89886735 .................. 49, 51886802 ........................ 41889843 ........................ 51891600 ........................ 69891945 ........................ 69892007 ........................ 83892171 ........................ 51892176 .................. 61, 63892225 ........................ 51892228 ........................ 57892390 ........................ 80892403 ........................ 55892420 ........................ 80892421 ........................ 80892551 .................. 71, 82892662 ........................ 47892663 ........................ 47892687 .................. 49, 51892738.7 ..................... 63892756 ........................ 71892786 ........................ 71892811 .................. 71, 82892854 .................. 61, 63892971 .................. 73, 82892980.7 ..................... 49893052 ........................ 82893055 ........................ 80893058 ........................ 87893059 ........................ 87893060 ........................ 87893129 ........................ 49893184 .................. 49, 51893201 ........................ 69893229 ........................ 43893263 ........................ 71893345 .................. 73, 82893347 ........................ 69893377 ........................ 41893378 ........................ 41893390 ........................ 87893419 ........................ 47893466.7 ..................... 45893467 ........................ 49893469.7 ..................... 45893617 ........................ 61893621 ........................ 61
893708.7 ..................... 63893960 ........................ 91893962 ........................ 90893964 ........................ 90893965 ........................ 91894012 .................. 90, 91894291 ........................ 67894309 ........................ 82894358 ........................ 55894361 ........................ 49894397 ........................ 71894398 ........................ 57894399 ........................ 59894400.7 ..................... 59894401 ........................ 58894479 ........................ 69894576 ........................ 82894872 .................. 49, 85894987.7 ..................... 80895001 ........................ 80895090 ........................ 87897143 ........................ 45897174 ........................ 65897178.7 ..................... 47897180 ........................ 43
104
INDEX
105
Jacobsen, A Textron Company11524 Wilmar Blvd, Charlotte, NC 28273www.Jacobsen.com
Equipment from Jacobsen is built to exactingstandards ensured by ISO 9001 and ISO 14001
registration at all of our manufacturing locations.
A worldwide dealer network and factory trainedtechnicians backed by Textron Parts Xpress
provide reliable, high-quality product support.
