PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1...

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pbhperformance.com Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located on the drivers side of the engine second from the bottom (Save this bolt as it will be re-installed).

Transcript of PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1...

Page 1: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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Installation instructions for Coyote swap brackets

PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located on the drivers side of the engine second from the bottom (Save this bolt as it will be re-installed).

Page 2: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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2. Install the power steering bracket using the hardware provided (1) 10mm x 20mm bolt with one 10mm washer in the top hole, (1) 12mm x 90mm bolt and 12mm nut in the bottom hole using a 12mm washer on each end of the bolt.

3. Re-install the 8mm bolt removed in step 1.

Page 3: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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4. Now you can install the power steering pump using your (4) original mounting bolts. (If hardware is needed to mount the power steering pump. Use 8mm x 1.25 bolts 55mm - 70mm long)

Note: A 1996-2001 GT/Cobra or 2002-2010 GT power steering pump should be used. ******NOTE***** If installing the part PBH-SWAP-COY-NA or PBH-SWAP-COY-SC please refer to the supplemental instructions provided. Also, If installing a VMP or Roush supercharger skip the “installing the alternator bracket” section outlined in steps #1-17 of this instruction manual.

Page 4: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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Installing the alternator bracket Note: There are two different timing covers used by Ford. You will need the newer version that has provisions for the A/C belt tensioner. If you need the newer style cover the Ford part number is BR3Z-6019-E.

1. Drill and tap a hole into the stand-off located on the passenger side of the timing cover. Using a 17/64 drill bit drill a hole 1" deep. Then tap the hole with 8mm x 1.25 tap. This hole will be used later to mount the alternator bracket.

Page 5: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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2. Cut off the idler pulley stand-off located on the passenger side of the timing cover. Cut it off as close to the timing cover as possible. This is best done with a sawzall or cut-off wheel.

3. Remove the (4) 6mm bolts attaching the throttle body to intake (Discard these bolts

as they will not be reused).

Page 6: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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4. Remove the 6mm bolt holding the passenger side heater tube to head. Install "L" bracket with

the "L" facing down and the long end bolted to heater tube re-install 6mm bolt (do not tighten yet).

Page 7: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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5. Install the 8mm x 6.250" threaded rod and spacer assembly into the hole located on the engine block just above and to the left of the water pump. Thread the rod in about 1/2" and stop.

6. Install the triangular bracket with 8mm x 3" stud. With the stud facing out and notch in the bracket facing up. Slide far right hole over the 8mm x 6.250" stud installed in step 5.

Page 8: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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7. Install 8mm x 25mm pan head bolt into the hole that was drilled and tapped in step 1.

8. Bolt the triangular bracket installed in step 7 and "L" bracket install in step 4 together using (1) 8mm x 20mm bolt and (1) 8mm nut supplied.

Page 9: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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9. Re-tighten 6mm bolt from step 5. 10. Select the correct hardware for the alternator being used. Take the (2) spacers and slide them over each one of the studs.

11. Install the alternator with pulley facing the engine. *** One-way clutch style alternator pulley cannot be used *** Note: Some clearancing of the timing cover may be necessary to clear alternator. 12. Install the alternator belt (part # 5060535) by hanging it over the alternator pulley. 13. Install (1) large 8mm and (1) 8mm flange nut on each stud to hold alternator.

Page 10: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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14. If using a 1996-2001 Cobra alternator you will need to install the small “L” bracket with 8mm and 6mm bolt provided.

15. Install the throttle body spacer. Attach the throttle body spacer to the intake manifold using (4) 6mm x 25mm allen head bolts.

Page 11: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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16. Install the throttle body O-ring provided into the groove on the throttle body spacer.

17. Re-install the throttle body using the (4) 6mm x 45mm allen head bolts supplied.

Page 12: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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Installing the A/C brackets 1. Install the lower A/C bracket this is the longer of the two brackets with (4) holes. Place the

lower A/C bracket on the passenger side of the engine block over the original A/C mounting holes. With the larger holes of the bracket on the bottom install (2) 8mm x 30mm bolts to attach the bracket to the block.

Page 13: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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2. Next install the upper A/C bracket. This is the shorter bracket with only two holes. Place the

upper A/C bracket over the original A/C mounting hole. With the larger hole on the bottom install (1) 8mm x 30mm bolt to attach the bracket. This bracket will need to be squared up to the bottom bracket before tightening.

3. Now install the A/C compressor using (3) 8mm x 95mm bolts supplied.

Page 14: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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Note: 1996-2001 Cobra or 1996-2010 GT A/C compressor should be used. Installing tensioners and belts

1. Install the tensioner part # BT-111 with supplied bolt on the passenger side of the motor.

2. Install the belt part # 5060535. See supplemental instruction for supercharged application belt routing

3. Install tensioner part # BT-104 with supplied bolt on drivers side of motor.

4. Install belt part # 5060720

Page 15: PART # PBH-SWAP-KIT-1 · Installation instructions for Coyote swap brackets PART # PBH-SWAP-KIT-1 Installing the power steering bracket 1. Remove the 8mm timing cover bolt located

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WARNING!!!!

THIS PRODUCT IS TO BE USED AT YOUR OWN RISK! Do not install this product until you have read and fully understand the following disclaimer of liability. The following disclaimer of liability sets forth the terms and conditions for the installation and/or use of this product. By installing this product, the buyer acknowledges that they have read and fully understand this disclaimer and accepts its terms and conditions. DISCLAIMER OF LIABILITY Power By the Hour Performance, LLC and their successors, distributors, jobbers, dealers, and retailers (SELLER) shall in no way be responsible for any direct, indirect, or consequential damage resulting from improper installation and/or use of this product. The BUYER/USER assumes all responsibility for any damage resulting from the use or misuse of this product. The buyer hereby waives all liability claims for the use of this product. The BUYER acknowledges that he/she is not relying on the SELLER’s skill or judgment to select or furnish goods suitable for any particular purpose and that there are no liabilities which extend beyond the description herein, and the BUYER hereby waives all remedies or liabilities, expressed or implied, arising by law or otherwise, (including without any obligations of the SELLER with respect to fitness, merchantability and consequential damages) or whether or not occasioned by the SELLER’s negligence. The SELLER disclaims any warranty and expressly disclaims any liability for personal injury or damages. The BUYER acknowledges and agrees that the disclaimer of any liability for personal injury is a material term for this agreement and the BUYER agrees to indemnify the SELLER and to hold the SELLER harmless from any claim related to the product purchased. Under no circumstances will the SELLER be liable for any damages or expenses by reason of use or sale of any such products. The SELLER assumes no liability regarding the improper installation, misuse, or misapplication of its products. It is the buyer and/or installer’s responsibility to check for proper installation.