Part Code: 10/063 /6v Cordless Electric Airless …... Part Code: 10/063 /6v Cordless Electric...

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Part Code: 321285

18v Cordless Electric Airless SpraygunProduct Instruction Manual

PLEASE KEEP THIS MANUAL SAFE FOR FUTURE REFERENCE

321285_Product Instructions 11/11/2013 08:52

321285

Instruction Manual

Duren Tools

T: 01582 484875 E: [email protected]

www.duren.co.uk

SpecificationFluid Tip 0.8mm

Cup Size 500ml

Power 18v DC

Battery Power 1200mAh (Ni-Mh)

Max Viscosity 30din/s

Fluid Delivery 300ml/min

Charger Power 220-240V~, 50Hz

Rated Power Input 18W

Charger Cable Length 2m

Rated Output Voltage/Current DC18V/600mA

Tool UseThis electric paint sprayer is ideal for large scale industrial

work, fence and shed painting, marine and automotive

applications using a variety of different coatings with the

exception of textured wall coverings or coatings. Battery power

gives you more freedom and flexibility.

Getting to know your tool

1 The trigger is pressure sensitive, the more pressure that is applied, the greater the fluid

output.

2 Flow rate can also be adjusted with the use of the fluid output control above the handle

of the gun.

3 The fluid is sucked out of the cup by way of a pick-up pipe. Always make sure that there

is enough material in the cup for uninterrupted spraying.

4 This is a continuous feed spraygun. This means that air will come from the nozzle the

moment the motor is switched on. Paint will only exit the nozzle when the trigger is

pulled.

IMPORTANTPlease read through this Manual carefully before using the 321285.

This tool must only be used for spraying and within the parameters

outlined in this manual. All users of the equipment should be trained in

any risks associated with the materials they are spraying or using as

finishing aids.

Wise PrecautionThis product is free from

contaminants.

However, we do

recommend that you flush

your gun through with a

suitable thinner before use

as a preventative

precaution.

Handle

Fluid Regulator

Battery

500ml Cup

Trigger

Fluid Nozzle

Gun Body

Nozzle GuardPower Switch

Secondary Handle


PLEASE KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE

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Electrical Safety InstructionsThe owner and/or the operator MUST read, understand and comply all points listed below.

1 You MUST check all electrical products, before use, to ensure that they are safe.

2 You MUST inspect plugs, sockets, power leads and any other connectors for wear or damage.

3 You MUST have any worn or damaged plugs, sockets and power leads replaced immediately

upon discovery.

4 You MUST ensure that the risk of electric shock is minimised by the installation of appropriate

safety devices.

5 A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. - If

no RCCB is fitted, use of a Residual Current Device (RCD) is strongly recommended. If you are

unsure, speak to a qualified electrician and have an RCCB fitted if necessary.

6 RCDs are available from most electrical retailers.

7 The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the

safe condition of those appliances and the safety of the appliance operators. If in any doubt about

electrical safety, seek advice from the governing body or independent electrical training providers.

8 Ensure that the insulation on all cables and on the appliance are safe and intact before connecting it

to the power supply.

9 Ensure that cables are always protected against short circuit and overload.

10 Regularly inspect power supply cables and plugs for wear or damage and check all connections to

ensure that none is loose or damaged.

12 Never attempt to charge damaged batteries,always dispose of damaged or faulty batteries according

to prevailing legislation.

12 Do not yank the plug from the socket as can cause damage to both plug and socket. Any damage to

plugs or sockets is potentially lethal.

13 Never carry any electrical tool by it’s power lead.

14 If you are using an extension reel, ensure that it is fully unwound and that an RCD is fitted. A

minimum cable core of 1.5mm2 is recommended although a core of 2.5mm2 will ensure that heavy

loads can be handled. Your extension reel needs to be marked for outdoor use if working outside.

15 When the ASTA/BS approved UK 3 pin plug is damaged, cut the cable close to the plug and dispose

of the it safely. Fit a new plug according to the following instructions;

1: Connect the BROWN live wire to the live terminal ‘L’.

2: Connect the BLUE neutral wire to the neutral terminal ‘N’.

3: After wiring, check that there are no bare wires, that all wires

have been correctly connected, that the cable outer insulation

extends beyond the cable restraint and that the restraint is tight.

The plug fitted to this tools charger is fitted with a 13amp fuse.

This product is double insulated and marked with this symbol. It is fitted with

live (brown) and neutral (blue) wires only.

General Safety Instructions1 Not for use with paint or other materials with a flashpoint of less that 55

o

C. If in doubt consult MSDS*.

2 Users must choose the correct spraygun, with suitable setup and paint flow, for the job requirement.

3 Before connecting the spraygun, check the main voltage is compatible with appliance.

4 Follow all HSE guidelines on electrical tools and their use as well as your own Electrical Health &

Safety Policy. Always use an earthed electrical supply.

5 Switch off motor before refilling, cleaning or servicing the spraygun.

6 Never leave your spraygun exposed to dust, silicone, acids vapors, explosive or flammable gases,

rain, sun, fog or snow.

7 Ensure the cable cannot be twisted, pinched or damaged.

8 NEVER carry tool by the power lead.

*MSDS

Material Safety Data Sheet


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8 NEVER yank the plug from the socket with the power lead. Never expose to heat, oil, water or sharp

edges.

9 DO NOT use this appliance with wet hands or your feet.

10 DO NOT allow children to use or play with this tool or enter the work area.

11 DO NOT store this tool in a place that is within reach or accessible to children or unauthorised

persons.

12 Store this tool in a dry and secure location.

13 DO NOT open or tamper with any part of this tool. Cleaning of

the spraygun is permitted but repairs can and must only be

carried out by an authorised service centre.

14 ALWAYS spray in a well ventilated area.

15 ALWAYS wear an approved respirator when using this machine.

16 DO NOT spray at animals, plants, other persons or their

property under any circumstance.

17 ALWAYS keep you work area clean and tidy. Untidy work areas are a

hazard to yourself and others.

18 ALWAYS maintain a stable, secure and comfortable posture when working with this tool. Always avoid

stretching and over reaching.

19 Avoid using a platform or hop up when using this tool.

20 ALWAYS stand on a stable, dry, non-slip surface and wear protective footwear when using this tool.

21 Always wear or use the relevant PPE, protective footwear, appropriate gloves, ear defenders,

respirator and eye protection must always be worn. Do not wear loose clothing, rings or jewellery and

tie long hair back.

22 Unauthorised persons and children should not be allowed near the work area or to use the tool and

should not be left alone with it.

23 All visitors should be made aware of the tool and the hazards relating to it, including but not limited to;

A: The potentially hazardous nature of the paint material and implications of contact with

skin, eyes, clothing and the breathing of vapours.

B: Trailing electrical cables and the risk of electrical shock.

C: Slippery surfaces and mess caused by over spray, accidental discharge and spillages.

D: The risk of accidental discharge.

E: Avoidance of freshly painted surfaces or workpieces.

24 DO NOT hold the workpiece with your hands. Always use clamps or a vice for the best and safest

results.

25 Ensure that adequate air ventilation and fume extraction is installed in the spraying area if indoors

and that it is in good working order.

26 If painting outdoors, ensure that over spray is not falling on private property such as cars, bikes, drive

ways, windows, etc. and that there is not entry of paint material into watercourses and irrigation

ditches.

27 Disconnect tool when changing accessories or filling paint cup.

28 Switch tool off when moving to a new position.

29 Make sure that you have enough slack in the power cord to enable unimpeded movement. Use an

approved and PAT tested extension cable if required.

30 If using an extension lead outside, ensure that it is one approved for outdoor use.

31 BE AWARE OF YOUR SURROUNDINGS. Other persons activities may have potentially lethal

implications for you. Likewise, make sure that others around you are aware of your presence and

activities and that your own actions are not impeding or harming those around you.

32 DO NOT use this tool if parts are missing or damaged. Doing so will invalidate the warranty and may

cause yourself or others harm.

33 Use only approved service or replacement parts. Not doing so will invalidate the warranty and may

cause yourself or others harm.

34 DO NOT use incompatible accessories or attachments. Doing so will invalidate the warranty.

35 DO NOT attempt to use this tool for any job or purpose outside of its design parameters and

capabilites. Doing so will invalidate the warranty.

36 Repairs carried out by unauthorised repair agents will invalidate the warranty unless you have been

given specific permission by Fast Mover Tools on a case by case basis only.

37 Do not use this tools whilst under the influence of drugs, alcohol or intoxicating medication.

38 Do not spray at or near and naked flame or any source of ignition.

39 DO NOT spray any material without first consulting a Material Safety Data Sheet. If one

is not available it is advised that you source an alternative material.



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40 Be aware of the dangers of working in or on and building or material containing asbestos.

Always take a appropriate measures up to an including contracting licensed 3rd parties

to remove and/or make safe and articles or asbestos.

41 If the material sprayed makes contact with eyes, skin or enters the respiratory system

take appropriate measures as advised by the HSE and your own Health and Safety

guidelines. If in doubt, seek medical help.

42 NEVER point air supply hose at yourself or others.

43 Be aware of the dangers and hazards of spraying isocyanate based paints.

Switch off unit immediately if;1 There is interruption of mains electrical supply such as in the case of a power cut.

2 There damage occurs to the socket, plug, cable or cable entry into the unit.

3 There is damage to the on/off switch on the unit.

4 There is a smell of burning plastic.

5 There is smoke coming from the motor housing.

If in any doubt as to your own safety, cut the power at the main fuse board. Always familiarise yourself with the

electrical layout of your work area.

Operating InstructionsPreparation

To obtain the best results, it is important that you prepare the surface to be sprayed and thin the paint to the cor-

rect viscosity before you start work. Always ensure that the surface to be sprayed is free from dust, dirt, grease

and other foreign bodies. Always mask the areas around the areas to be sprayed using good quality masking

tape. The paint to be sprayed should be suited to the task and compatible with your spraygun. There should be

no lumps or other particles. Make sure that you have a properly working strainer. Many substances can be

sprayed with this gun buy it is important that you check with your paint supplier before purchasing your paint. It

is very important that you check the panel for signs of silicone contamination before starting work.

Thinning

Most paints are supplied ready for the type of application and applying technique but may have to be thinned for

use with your spraygun. Always follow the paint manufactures advice on thinning paint. The viscosity cup sup-

plied will help you determine the correct viscosity of the paint to be used. To measure the viscosity if the paint fill

the cup to the brim and measure the length of time it take to empty. The table below shows the recommended

times for different materials. Please note that this is intended as a guide only and you should advice from your

paint supplier.

Plastic & Latex 24-28secs Water based Paint 20-25secs

Primers 24-28secs Varnishes 20-25secs

Oil based paints 18-22secs Enamel paints 18-22secs

Aluminium paints 22-25secs Car underseal 25-35secs

Wood sealers 28-35secs Wood preservatives Not required

Wood stains Not required

If the paint takes longer than the recommended time to empty, further thinning is required. Mix a small quantity of

the appropriate thinner and use the viscosity cup again until the required figure is achieved. Some paints contain

lumps and particles and these should be strained before use.

Spraying

Fill the paint cup with the appropriately thinned paint and screw onto the gun. Connect the air hose and then plug

in the mains supply and switch on. It is recommended that you use a test card or scrap panel to make sure that

the paint is correct. This also aids comparison with existing paint work.

Applying pressure to the trigger will start the spraying. To obtain a greater flow of paint, turn the fluid output con-

trol anti-clockwise. Turning it clockwise will reduce the paint flow. Be aware that adjusting this control also

altered the spray pattern. A poor pattern will concentrate the spray towards the centre of the pattern, giving a

lumpy blotchy finish. A good pattern will evenly distribute the paint throughout the pattern.

To get best results, keep your spraygun level and at 90o

to the surface at all times (see Fig.1). Keep the nozzle


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Instruction Manual

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200-300mm from the surface and spray evenly from side to side or up and down. Spraying at an angle will lead

to paint runs. Use smooth, even strokes. When spraygun large areas, use a criss-cross pattern as shown in Fig.

2.

Never start or stop the gun whilst it is aimed at the workpiece. Too slow a pass will give a thin and patchy coat

whilst too slow a pass will result in a heavy coat. Apply one coat at a time and observe manufacturers drying

times before applying the next coat or finishing/polishing. Do not tip the gun more that 45o

.

Trouble ShootingProblem Cause(s) Solution(s)Motor works but spraying is irregular or there is 1 Pick-up pipe in wrong position. 1 Re-adjust pick-up pipe.

no spraying. 2 Pick-up pipe blocks. 2 Clean pick-up pipe.

3 Blocked nozzle. 3 Clean nozzle.

4 Flow needs adjusting. 4 Adjust flow with dial at the rear of spraygun.

Poor atomization. 1 Pattern poorly adjusted. 1 Re-adjust pattern.

2 Paint too thick. 2 Thin paint in accordance with instructions on previous

page.

Over Painting. 1 Spraygun not clean or not lubricated 1 Lubricate and service gun, clean with thinner.

resulting in piston getting stuck in cylinder.

2 Too much paint. 2 Adjust flow with dial at the rear of spraygun.

3 Viscosity too low. 3 Add paint and check paint in accordance with instructions

on previous page.

Motor louder than normal. Spraygun not clean or not lubricated Lubricate and service gun, clean with thinner.

resulting in piston getting stuck in cylinder.

No spray, no sound. No electricity. Check power supply.

Sound not right. 1 Pattern poorly adjusted. 1 Re-adjust pattern.

2 Not enough paint in cup. 2 Refill.

3 Paint incorrect viscosity or not getting 3 Check pick-up pipe and viscosity.

through pick-up pipe properly.

“Orange Skin” excessive fogging. 1 Incorrect solvent used. 1 Use correct solvent. Thoroughly clean gun.

2 Spraygun too close to surface. 2 Hold gun in accordance with instructions.

3 Paint too think. 3 Thin paint in accordance with instructions on previous

page.

Fig. 1

Uneven finish created by arcing

100 - 250mm

Q R

Be

gin

pa

ss then

Pre

ss T

rig

ge

r

Re

lea

se

trig

ge

r

then

sto

p p

ass

Keep trigger pressure and passing

speed consistant

Fig. 2



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Maintenance1 Remove plug from the mains power supply before carrying out any maintenance or cleaning.

2 Do not immerse the spraygun in water or use flammable cleaning agents.

3 Remove the cup and pour any unused paint into a container and store safely for future use.

4 Clean the cup thoroughly with warm water or thinners.

5 Pour a small quantity of warm water or thinners in the cup and reattach it to the gun.

6 Reconnect to the mains power supply and switch the motor on. Spray the water or thinners at a test

card or scrap metal until the liquid spray turns clear.

7 Unscrew the air cap locking knob and remove the air cap and clean all parts thoroughly.

8 All to dry and reassemble, checking for signs of wear or damage as you go.

WarrantyWe hope that you will be very happy with your purchase. If you do have a problem with your tool, you have the

added peace of mind of a 6 month warranty, which comes into date from the date of purchase (proof of purchase

required).

Scope of Warranty

- The warranty will cover you from all faults cause by defective components or poor workmanship.

- Tools sent outside the EU are not covered by this warranty.

- Product must be returned to us, the warranty does not cover cost of carriage.

- If the product is no longer in manufacture, it will be replaced with a tool of equivalent or higher specification.

What is not covered

- Normal wear and tear caused by use in accordance with the operating instructions.

- Replacement of any provided accessories, such as Backing Pads, Airline Connections, Air Fittings, Blades,

Spanners, etc.

- Accidental damage, faults caused by negligent use or care, neglect, misuse or careless operation, handling and

storage of the product.

- Modification of, or change of, any part of this product in any way.

- Faults caused by use of non compatible accessories.

- Tool seizure caused by insufficient oiling.

- Faults caused by incorrect installation.

- Repairs or alterations carried out by non-approved parties.

- Traced of water or rust inside tool - this shows that a properly working air filter has not been used.

Validity

- This warranty is valid for 6 months after date of purchase.

- Warranty is rendered invalid if;

- Tool is taken apart for any reason without our consent.

- The points in the Electrical and General Safety Instructions are not observed.

- A warranty claim will not be accepted without an official proof of purchase from your supplier.


321285

Instruction Manual

Duren Tools


www.duren.co.uk

No. Description1 Nozzle

2 Locknut

3 Valve

4 Cylinder

5 Ring

6 Spring

7 Piston

8 Stationary core

9 Vibrate core

10 Spring leaf

11 Enclosure

12 Addition handle

13 Screw

14 Adjusting knob

15 Adjusting shaft

16 Electronic module

17 Switch

18 Electric connector

19 Battery pack

20 Press button

21 Spring

22 Winding

23 Container

24 Container holder

25 Enclosure

26 Suction tube

27 Filter

Declaration of Conformity

We declare that the equipment detail below, to the best of our knowledge and ability, complies with the following

Directives.

2006/42/EC, 2004/108/EC, 2006/66/EC, 2002/96/EC, 2006/95/EC

Equipment Description Cordless 18v Electric Airless Spraygun

Part Code 321285

Distributed in the EU by Duren Tools, a wholly owned subsidiary of Fast Mover Tools Ltd

Address Unit 1 Frenchs Avenue, Dunstable, Bedfordshire, LU6 1BH, United Kingdom

The following Transposed Harmonised Standards have been applied in the

design and construction of this equipment:

EN 60745-1:2009

EN 55014-1:2006, EN 55014-2:1997+A1

The manufacturer and the distributor, stated above, hold the Technical Construction File for this equipment.

Signed on behalf of the distributor

(the responsible person)

…………………………………………

Name: Brian Moffitt

Position: Director

Date and Place: 01/11/13, Dunstable, UK


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