PARAMETRIC DESIGN OF RADIATOR HEADER

PLATE.SPONSERED BY : TATA TOYO

RADIATORS.

Group Number : 13

Group members:

1) Swaraj Ashok Meher (10023)2) Mahendra Kirtane (10014)3) Kaushik Pandit (10035)4) Vivek Vani (10063)

Faculty Guide: Prof. Pathak Sir.

Company Guide:» Mr. Rajiv Kulkarni» Mr. Pravin Dhande» Mr. Samir Bhosale.» Mr. Sameer Dixit.

Introduction To The Company• Location: R&D in Bhosari, Manufacturing in Hinjewadi.• Tata Toyo manufactures aluminium-based radiators, inter

coolers, heater cores .• Over 300 different heat exchangers have been designed,

developed in the last 11 years and are under supply now.• Radiator has over 600 variants according to the

requirements over the customers.• The key customers of Tata-Toyo include Ashok-Leyand,

Fiat, Force Motors, John Deer, Mahindra & Mahindra, Mahindra-Navistar, Man Force and Tata Motors, among others.

Problem Statement

To develop a parametric model of radiator header plate and to generate its drawing sheets

on a single click after entering the driving parameters in the parameters box.

Objective of the work :1. Making a parametric model of radiator Header plate.2. All the variants of the Header Plate in same base model

by application of relations in PRO-E.3. To programme various parts and model making

techniques to modify the header plate according to the input given by user.

4. Also we had to automatically generate the drafted views of the Part for manufacturing purpose.

5. objective to generate model of these large variants of radiator header plate within short time but along with considerable accuracy and finishing

Our approach towards the problem statement.

• Studying the sheet provided to us by the company.• Selecting the driven parameters based on the

driving parameters.• Developing relations among them.• Modelling the base header plate of two row with

the dimensions we want to set as driving.• Developing the derived relations in Pro-E.• Again studying the sheet for the drafted views.• Developing the drafted views according to the

company requirements.

Header Plate

Parametric Modelling Concept

Part model with its2 d views in AutoCAD.

Scope of the project for the company.

1. Saving the time for the modeling of the various variants of header plate.

2. Developing relations between the parameters and various dimensions of the plate.

3. Moreover by studying the methodology adopted by us in making the parametric model, they can implement it for other various parts and hence can save time.

4. In the company even if an hour is saved it is very crucial for the further processing to be done.

Benefits to us :

1. Getting proficiency in software's like Pro-E.2. Getting to know the relations terminology in pro-

engineer and how the customization is done to save time.

3. Getting chance to work on live project in company and interacting with the seniors.

4. Successful completion of the project will be of use for the company in future as mentioned in the next slide.

Thank You!!!