Panel on Energy Technologies: From Discovery to Deployment ...Nazeer A. Bhore October 11, 2011 Exxon...
Transcript of Panel on Energy Technologies: From Discovery to Deployment ...Nazeer A. Bhore October 11, 2011 Exxon...
Innovations in Energy Technologies
Nazeer A. Bhore
Exxon Mobil CorporationOctober 11, 2011
Panel on
Energy Technologies: From Discovery to Deployment
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ExxonMobil Research and Development
• Decades of breakthrough technology experience sustained by senior management support
• Commercial successes and high quality spin-offs to base program
• Systematic, documented process for step-change in innovation
“We pursue research into proprietary
breakthrough technologies that will not
only enhance existing business, but
provide step changes in the Corporation’s
competitive position.”
Rex Tillerson
Chairman and CEO, Exxon Mobil Corporation
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ExxonMobil’s Process to Manage for Innovation
• Ensure high-quality results without stifling innovation
• Early engagement of technology users
• Regularly determine whether to continue, redirect or stop
Decision toDevelop
Decision toCommercialize
Ready forApplication
DeploymentPlans
Decision toPursue
SelectOpportunity
Decision toInvestigate
• Strategic fit with business needs
• Alignment on incentives and commercialization plan
• Commercial readiness• Commitment to first application
• Idea generation • Technical feasibility • Technical readiness Research
Business
Structured Innovation Process to:
Technology DevelopmentConcept Development Commercialization
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ExxonMobil Technology Management System
Technology DevelopmentConcept Development Commercialization
Idea
Generation
Gate A
Expand
Options
Gate B
Lead
Selection
and
Definition
Gate C
Pre-
Development
Assessment
Gate 1
Development
Gate 2
Validation/
Pioneer
Application
Gate 3
Commercial
Launch
Gate 4
Broad
Deployment
TechnologyManagementSystem
• Seven Technology Gates – for breakthrough technologies, typically takes 1-2 years between gates – a few stages may require more time depending on program complexity
– Overall time scale of research and development is 10-20 years for step-out technologies
– Timelines from initial commercial deployment to broad industry deployment depends on capital stock turnover, e.g. cell phones 1-3 years, cars – 10-15 years, power gen – 30-50 yrs
• Fail-early – Fail fast
– If probability of passing each Gate is 70%, overall probability ~ 8%; Cost move up exponentially
– If a concept is not attractive, you’d want to find it as early as possible
– Multiple “valley-of-death” are designed in the system
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Technology Development
• Technology development is long and unpredictable
– Sometimes driven by science and technology developments in other unrelated areas
• Unpredictability does not mean technology development is unmanageable
– Technology management system is used to manage the unpredictability
– Requires a portfolio approach; Learning from failure advises future projects
• Extent, pace, and source of future cost reduction cannot be precisely predicted
– Unconventional gas – current low costs were not expected a few years ago
– Batteries – 5x energy density increase in two centuries – another 15x increase to equal gasoline
• Technologies are likely commercialized in higher value segments before they are used in
lower value segments
– Lithium ion batteries – cell phones > power tools > hybrids > electric vehicles
– CCS – NG separation/EOR > Power plants/storage > Refineries/storage
– Butanol: Bio-n-butanol – displaces chemical n-butanol > fuel additive > neat fuel
• Technology evolution typically crosses national boundaries but government funding is
frequently driven by desire to create national competitive advantage, E.g. Li-ion battery
– Lithium ion batteries concept, Whittingham, Exxon Corporate Lab, NJ in 1970s
– Anode – Yazimi – France/ Cathode – Goodenough – Texas, USA in 1980s
– Separator Film, Exxon and Mobil Affiliate, Tonen in Japan in 1980s
– Li-ion use in consumer devices, cell phone use, Sony in Japan in 1990s
• Global widespread technology adoption is driven by long-term economic fundamentals
• Market driven selection of the solutions will ensure longer-term viability
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History of Li-ion batteries
0
500
1000
1500
2000
2500
M cells/Year
77
79
82
84
86
88
90
92
94
96
98
'00
'02
'04
'06
Year
Invention of microporous
PE separator
by Exxon and Mobil Affiliate
In Japan (Tonen)
Tonen Separator used in world’s first consumer LIB
Applications: Cellphone, laptop, camcorder, digital camera, power tool, ebikes,…
Early Exxon Li-ionBattery at EV show
Chicago, ‘77
Since 4Q’09 Lithium Ion Battery Separator films are produced and marketed by Toray Tonen Specialty Separator Godo Kaisha, a joint venture in which ExxonMobil has a 25% interest.
Tonen - Toray JV formed
HEVHEVEVEV
ElectrovayaElectrovaya’’ss MayaMaya--300300
220 Ah14 Ah1 Ah 4000+ Ah70 Ah
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Early-Use – CO2 Capture for Sub-surface Injection
LNG 5 MCFDBlack
Canyon
Processing
Facility
Black
Canyon
Processing
Facility
AGIAGI
H2O
Wellfield
Shute
Creek
Gas-Treating
Facility
LaBarge
Shute
Creek
Gas-Treating
Facility
LaBarge
CO2 230 MCFD
Helium 4 MCFD
Methane 115 MCFD
LNG 5 MCFD
Shute Creek, Wyoming
ExxonMobil Shute
Creek Gas Plant CO2 Compression
CO2 Metering
Gas Composition
65% Carbon dioxide
22% Methane
7.4% Nitrogen
5.0% Hydrogen Sulfide
0.6% Helium
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technologies for fuel productionshorter-term• energy efficiency• flare reduction• cogeneration
longer-term• second generation bio-fuels• Carbon Capture and Storage (CCS)
Technologies for Light Duty Transport
well-to-wheels basis
crude recovery
crude transportation
crude refining to products
product storage & transportation
retail site
gasoline vehicle
Production 20% GHG/mile
technologies for consumers’ use of fuelshorter-term • conventional vehicle technology improvements
• advanced vehicles – hybrid, advanced diesel, CNG
longer-term• breakthrough vehicles – fuel cell, PHEV/EVs, HCCI
Source: U.S. Basis - WTW Study, Argonne National Lab, 2005
Consumers’ use 80% GHG/mile
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Synthetic/Alternative FuelsSynthetic/Alternative FuelsSynthetic/Alternative FuelsSynthetic/Alternative FuelsENERGY SOURCES
ENERGY CARRIERS
syngas
Fisher-Tropsch
Gasific
ation
MTG
Petroleum Gasoline, Diesel
NG
Coal
Biomass
Others (e.g. Nuclear, Wind)
Diesel
Methanol
Gasoline
DME
CNG
LNG
Ethanol
Mixed Alcohols
Hydrogen
Electricity
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Transportation Technology Summary
• Three tranches of vehicle-fuel technologies – Cost-Effectiveness Seriatim
– Conventional > Hybrids~ Diesel ~ CNG > PHEV ~ EV ~ FCV
• Deployment of efficiency improvement of conventional vehicles to continue
– Emerging vehicles and fuels are niche segments until cost-effective
available conventional vehicle technologies are fully implemented
• EV/PHEV segment in US driven by CARB ZEV mandate and subsidies
• NG in transport driven by high crude/low NG price and subsidies
• Liquid fuels supply will be supplemented by unconventional oils and first gen
biofuels in next two decades; potential for next gen biofuels beyond
• Given the uncertainty in technology evolution, R&D on a portfolio of solutions is
required
– Advanced Biofuels; Battery Technologies; Novel Combustion Concepts
– Hydrogen and Fuel Cell Vehicles; Unconventional Oil Production
– Wild cards: hydrogen carrier, KIOR process, carbon fibers, etc.
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• Input
– Spends
– # of people
• Output
– Patents
– Technology Pipeline
• Outcomes
– Value Generated
– Value/Cost
Energy R&D Metrics
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Many analyst claim Oil and Gas Industry does not spend enough on R&D – based on SEC R&D spending data.
Are the SEC metrics comparable among industries?
Private Sector Energy Industry R&D
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Comparison of GM and EM SEC R&D spend
GM R&D from 2008 10-KResearch, Development and Intellectual Property
In 2007, we incurred $8.1 billion in costs for research, manufacturing engineering, product engineering, design and development activities related primarily to developing new products or services or improving existing products or services, including activities related to vehicle emissions control, improved fuel economy and the safety of drivers and passengers in our vehicles. We incurred costs of $6.6 billion and $6.7 billion for similar company-sponsored research and other product development activities in 2006 and 2005, respectively.
GM’s SEC 10-K filing is Research and Other Product Development Activities
- R&D includes activities well into development cycle of existing products per PFC Energy
- R&D dominated by product development and produces an “absolute standard” – no change in product size from R&D to commercial
ExxonMobil SEC 10-K filing is Research and Development expenses is described as:Affiliates of ExxonMobil conduct extensive research programs in support of these businesses. We have a wide array of research programs designed to meet the needs identified in each of our business segments.
Research is typically process research and the scale is different at R&D vs commercial stage. This typically excludes:
- Commercial projects with new technology or new projects or product based on existing technology
- Exploration expenses, not typically counted in R&D, are analogous to product development in auto companies
- PFC Estimates that if oil companies included Exploration Expenses in their R&D, Oil company R&D would be 3-5% of revenues instead of <1% in the base
If EM used a broader definition of research similar to GM then almost the entire Exploration Company budget would be included in R&D per PFC Energy
Source: PFC Energy, “R&D: Some Inconvenient Truths”, July 2007
SEC R&D reporting basis are not comparable across industries
GM
EM
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Although technology has been the key to the large increase in unconventional gas production, the current metrics used to gauge industry R&D do not capture this development
Unconventional Gas
• This large increase in unconventional gas is attributable to significant advances in the use of horizontal drilling and well stimulation technologies and refinement in the cost-effectiveness of these technologies.
• The top shale gas companies in the US that have played a key role in the development of technology and the production of unconventional gas (Devon, EOG, Chesapeake) do not list R&D spending in their SEC filings (Based on publicly available annual 10-K statements)
– Most of the research is field-based, not pilot or lab-based
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Keys to Success for Innovation at ExxonMobil
• Establishing focus - Maintaining “constancy of purpose”
• Fostering creativity and innovation
• Maintaining partnership between technology and business
• Ensuring alignment and accountability