PANEL CONVERSION REV B 6 17 0 - Vintage Air · cast push rod 1955 cast push rods 1956 cast push...

903055-PCA REV C 8/10/05 55-56 CHEVY CNTRL PNL CONVERSION KIT INSTR. PG 1 OF 13

18865 GOLL ST. - SAN ANTONIO, TX. - 78266 ph.210-654-7171 - fax 210-654-3113

1955 56 CHEVY&CONTROL PANEL CONVERSION KIT

473055-PCA

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Table of Contents

PAGES1.2.3.4.5.

6.

7.8.9.

10.11.

12.13.

1955 & 56 CHEVY CONTROL PANEL CONVERSION

COVERTABLE OF CONTENTSCONTROL PANEL CONVERSION KIT PACKING LISTDISASSEMBLY FIGURE 1OFF-SET BRACKET RELOCATION FIGURE 2-2bBLOWER & MODE LEVER INSTALLATION

BLOWER & MODE LEVER INSTALLATION CONT. FIGURE 3UPPER LEVER POT BRACKET INSTALLATION FIGURE 4

BLOWER & MODE SLIDE POT INSTALLATION FIGURE 5 & 5aCOLD & HEAT SLIDE POT ASSEMBLY FIGURE 6-7a1955 SLIDE POT INSTALLATION FIGURES 8 & 91956 SLIDE POT INSTALLATION FIGURES 10 &11LOWER POT BRACKET INSTALLATION FIGURE 12BEZEL AND PLACARD INSTALLATION FIGURE 13

KNOB INSTALLATION FIGURE 14CONTROL PANEL CONVERSION KIT PACKING LIST

903055-PCA REV C 55-56 CHEVY CNTRL PNL CONVERSION KIT INSTR. PG 2 OF 138/10/05

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** BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT.PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS,VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.

1955 & 56 CHEVY CONTROL PANEL

CONVERSION PACKING LIST


1.2.3.4.5.6.7.8.9.

10.11.1213.14.15.16.17.18.19.20.21.22.23.24.

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496000-PFR246106-PUA491000-SLR491001-SLR649002-PCB181125-PSR186005-JSR649003-PCB491004-SLR491005-SLR180007-SSR180006-SSR18028-VUB18151-VUB18312-VUB49705-VUI65975-VUE18237-VUB18107-VUB491002-SLR491003-SLR186003-JSR186004-JSR48401-PCR

CAST POT HOLDERSLIDE POT PC BOARD ASM55 CHEVY LL/AC CAST PUSH ROD

R55-56 CHEVY LOWER POT BRKT#8 x 1.25” SELF TAPPING SCREW#8 NYLON CUP WASHER55-56 CHEVY UPPER POT BRKT55-56 CHEVY BLOWER LEVER55-56 CHEVY MODE LEVERNYLON SHOULDER SPACERNYLON SPACER5/16 FENDER WASHER5/16-18 NYLON LKNUT5/16-18 1 3/4 HEX BOLTNYLON FLAT WASHER 1/81/8" PUSH ON RING6-32 x 3/8" PAN MS6-32 NYLON LOCKNUT56 CHEVY LL/AC CAST PUSHROD56 CHEVY LR/HEAT CAST PUSHROD.141 ID x .625 OD x .031 WASHER.44 ID x .65 OD x .125 NYLON WASHER55-56 CHEVY PLACARD

55 CHEVY L /HEAT CAST PUSH ROD

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CONVERSION KIT473055-PCA

903055-PCA REV C 8/10/05 55-56 CHEVY CNTRL PNL CONVERSION KIT INSTR. PG 3 OF 13

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1955 & 56 CONTROL PANEL CONVERSION

REMOVE CONTROL KNOBS. (RETAIN)REMOVE BLOWER SWITCH AND DISCARD.REMOVE CONTROL PANEL BEZEL. (RETAIN)REMOVE PLACARD AND DISCARD.REMOVE INSIDE/ AIR LEVER BY REMOVING RETAINING CLIP AND STUD. (DISCARD)USE A DRILL OR A DREMEL TOOL TO REMOVE THE TWO CABLE BRACKET RETAINING RIVETS,REMOVE BRACKET AND DISCARD. (AS SHOWN BELOW, SEE FIGURE 1)

OUTSIDE

OEMBLOWERSWITCH

INSIDE/OUTSIDEAIR LEVER

INSIDE/OUTSIDEAIR LEVER

RETAINING CLIPAND STUD CABLE

BRACKET

CABLEBRACKET

NOTE: SOME CONTROL PANELSHAVE AN OFF-SET CABLE BRACKET

WHICH MUST BE RELOCATED.SEE PAGE 5 FOR RELOCATING

INSTRUCTIONS.

RIVETS

CONTROLKNOBS

CONTROLKNOBS

BEZEL

PLACARD

FIGURE 1


OFF-SETCABLE

BRACKET

5



BLOWER & MODE LEVER INSTALLATION

USING A 5/16-18 x 1.750 HEX BOLT, (2) AN WASHERS, (2) NYLON SPACERS, (2) NYLONSHOULDER SPACERS, AND NYLOCK NUT; INSTALL THE BLOWER & MODE LEVERS ASSHOWN IN FIGURE , PAGE .3 3& a 6

CABLE BRACKET RELOCATION

USING A 1/8”, DRILL BIT REMOVE THE (4) O.E.M. MOUNTING RIVETS SEE FIGURE 2 BELOW.ONCE RIVETS HAVE BEEN REMOVED SLIDE THE CABLE BRACKET FORWARD, ALIGNING THE BACK SIDE OFTHE BRACKET FLUSH WITH THE CONTROL PANEL AS SHOWN IN FIGURE 2a.MARK MOUNTING HOLES ON O.E.M. CABLE BRACKET, REMOVE BRACKETAND DRILL (4) 9/64” MOUNTING HOLES IN CABLE BRACKET.

USING(4) 6-32 x 3/8 PH MACHINE SCREWSAND NYLOCK NUTS ATTACH THE CABLEBRACKET AS SHOWN IN FIGURE 2b.

RIVETS

ALIGNFLUSH

MARKHOLES

CABLEBRACKET

DRILL 9/64”HOLES

FIGURE 2

FIGURE 2a

FIGURE 2b

(4) 18107-VUB6-32 NYLONLOCK NUT

(2) 18237-VUB6-32 x 3/8 PH

MACHINE SCREW

(2) 18237-VUB6-32 x 3/8 PH

MACHINE SCREW

6

180007-SSRNYLON SHOULDER

SPACER180006-SSR

NYLON SPACER

180006-SSRNYLON SPACER

18028-VUBAN WASHER

18028-VUBAN WASHER

18151-VUBNYLOCK NUT

491004-SLRBLOWER LEVER

491005-SLRMODE LEVER

(2) 18237-VUB6-32 x 3/8 PH

MACHINE SCREW

UPPERLEVER POTBRACKET

18312-VUB5/16-18 x 1.750

HEX BOLT

FIGURE 3

FIGURE 3a

FIGURE 4

UPPER LEVER POT BRACKETINSTALLATION

USING (2) 6-32 x 3/8” PHMACHINE SCREWS & 6-32 NYLONLOCK NUTS, INSTALL THEUPPER LEVER POT BRACKETAS SHOWN IN FIGURE .4

(2) 18107-VUB6-32 NYLONLOCK NUT



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BLOWER & MODE SLIDE POT INSTALLATION

(2) 181125-PSR#8 x 1.25 SELF

TAPPING SCREW

246106-PUASLIDE POT PCBOARD ASM.

(2) 186005-JSRNYLON CUP

WASHER

496000-PFRCAST POT HOLDER

BLOWERLEVER

BLOWERLEVER DUE TO CASTING

VARIATIONS OF THE

FACTORY PANELS IT

MAY BE NECESSARY

TO FILE THESE TIPS.

REMOVE JUST ENOUGH

TO PROVIDE SMOOTH

OPERATION

SLIDE POTLEVER

SLIDE POTLEVER

MODELEVER

FIGURE 5

FIGURE 5a

INSTALL SLIDE POT PC BOARD ASSEMBLY AND CAST POT HOLDERS AS SHOWNIN FIGURE .

PLACE THE CAST POT HOLDER ON BRACKET, WITH THE BLOWER LEVER PLACED INSIDETHE CAST POT HOLDER AS SHOWN.

PLACE THE SLIDE POT PC BOARD ASSEMBLY ONCAST POT HOLDER AS SHOWN.

SECURE THE PC BOARD AND CAST POT HOLDERTO THE BRACKET AS SHOWN USING (2) #8 x 1.25”SELF TAPPING SCREWS AND NYLON CUP WASHERS.SEE FIGURE 5.

REPEAT STEPS OF MODE LEVER (SHOWN ASSEMBLED)IN FIGURE 5 BELOW.

5

NOTE: MAKE SURE CAST POT HOLDER DOESNOT TOUCH MTA CONNECTORS OR SOLDER JOINTS ON THE PC BOARD !SEE FIGURE 7A, PAGE 8.

NOTE: ALIGNTHE SLIDE POT LEVER INSIDE THE HORSESHOEPORTION OF THE BLOWER LEVER AS SHOWN INFIGURE 5a.

(DO NOT OVER TIGHTEN, TIGHTENJUST ENOUGH TO KEEP THE NYLON WASHERSFROM TURNING.)


8

COLD & HEAT SLIDE POT ASSEMBLY

INSTALL CAST PUSH ROD ON TO THE PC BOARD ASSEMBLY AS SHOWN IN FIGUREBELOW.6

DEPENDING ON YOUR APPLICATION, INSTALL THE 1955 OR 1956 CASTPUSH RODS.NOTE:

COLD CASTPUSH ROD &

PC BOARD ASM

HEAT CASTPUSH ROD &

PC BOARD ASM

NOTE: MAKE SURECAST POT HOLDERDOES NOT TOUCH

MTA CONNECTORS OR SOLDERJOINTS ON THE PC BOARD !

MTACONNECTOR

CAST PUSHROD

1955 CASTPUSH RODS

1956 CASTPUSH RODS

NOTE: 1956 CASTPUSH ROD SHOWN

NOTE: 1956 CASTPUSH ROD SHOWN

246106-PUASLIDE POT PCBOARD ASM.

496000-PFRCAST POT HOLDER

CAST POTHOLDER


WASHER

(2) 181125-PSR#8 x 1.25 SELF

TAPPING SCREW

FIGURE 6

FIGURE 7

INSTALL THE PC BOARD AND CAST POT HOLDER AS SHOWN USING A #8 x 1.25”SELFTAPPING SCREWS AND NYLON CUP WASHER. SEE FIGURE 7 BELOW.

NOTE: MAKE SURE CAST POT HOLDER DOES NOT TOUCH MTA CONNECTORS OR SOLDER JOINTS ONTHE PC BOARD. IF THE CAST POT HOLDER TOUCHES THE MTA CONNECTORS OR THE SOLDER JOINTSON THE PC BOARD, THE PC BOARD WILL SHORT OUT ONCE THE POWER IS TURNED ON AND CONTROLSWILL NOT FUNCTION PROPERLY. SEE FIGURE 7a BELOW.


(DO NOT OVER TIGHTEN, TIGHTEN JUST ENOUGH TO KEEP THE NYLON WASHERS FROM TURNING.)


SOLDERJOINT

FIGURE 7a

9


HOLDING THE COLD CAST PUSH ROD & PC BOARD ASSEMBLY TOGETHER; THREAD THE#8 x 1.25”SELF TAPPING SCREW WITH NYLON CUP WASHER INTO THE CONTROL PANELAS SHOWN. SEE FIGURE 8

INSTALL (2) 1/16” SPACERSON LEVERS AS SHOWN INFIGURES 8 & 9 BELOW.

ALIGN THE CAST POTLEVERS WITH THECONTROL PANELLEVERS AND SLIDE CASTPOT LEVER ON TO THECONTROL PANEL LEVER.USE OEM MACHINESCREW WITH WASHERTO SECURE THECAST POT LEVERS ASSHOWN.

REPEAT STEPS FOR THE HEAT.

NOTE: IF USINGAFTERMARKET CONTROLPANEL USE SCREWSSUPPLIED WITHAFTERMARKET CONTROLPANEL TO SECURE CAST PUSHROD LEVER.

. NOTE: MAKE SURE CASTPOT HOLDER DOES NOT TOUCH MTA CONNECTORSOR SOLDER JOINTS ON THE PC BOARD.

PUSH ROD &PC BOARD ASSEMBLY

FIGURE 8

FIGURE 9

186003-JSRWASHER

OEMMACHINE

SCREW(2) 186004-JSRNYLON SPACER

1955 SLIDE POT INSTALLATION

COLD CASTPUSH ROD &

PC BOARD ASM

HEAT CASTPUSH ROD &

PC BOARD ASM


10


INSTALL 1/8” SPACERS ONLEVERS AS SHOWN INFIGURES & 1BELOW.

ALIGN THE CAST POTLEVERS WITH THECONTROL PANELLEVERS AND SLIDE CASTPOT LEVER ON TO THECONTROL PANEL LEVER.USE PUSH-ON RINGSTO SECURE THE CASTPOT LEVERS ASSHOWN.

HOLDING THE COLD CAST PUSH ROD & PC BOARD ASSEMBLY TOGETHER; THREAD THE#8 x 1.25”SELF TAPPING SCREW WITH NYLON CUP WASHERINTO THE CONTROL PANEL AS SHOWN. SEE FIGURE 10.

10 1

NOTE: MAKE SURE CAST POT HOLDER DOES NOTTOUCH MTA CONNECTORS OR SOLDER JOINTS ONTHE PC BOARD.

REPEAT STEPS FOR THE HEAT.PUSH

ROD & PC BOARD ASSEMBLY

65975-VUEPUSH-ON RING

49705-VUINYLON SPACER

1956 SLIDE POT INSTALLATION

HEAT CASTPUSH ROD &

PC BOARD ASM

COLD CASTPUSH ROD &

PC BOARD ASM

FIGURE 11

FIGURE 10


11

SECURE THE COLD & HEAT PC BOARD, CAST POT HOLDERS TOGETHER USING (2)#8 x 1.25”SELF TAPPING SCREWS WITH NYLON CUP WASHERS. PASS THE SCREWS WITHCUP WASHERS THROUGH PC BOARDS AND POT HOLDERS AND THREAD INTO THELOWER POT BRACKET AS SHOWN. SEE FIGURE 12.

INSTALL BEZEL AND NEW PLACARDAS SHOWN IN FIGURE 1 .3


WASHER

649002-PCBLOWER POT

BRACKET

(2) 181125-PSR#8 x 1.25 SELF

TAPPING SCREW

BEZEL

NEWPLACARD

BACKINGPLATE

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FIGURE 13

FIGURE 12

LOWER LEVER POT BRACKET INSTALLATION


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RE- IN FIGURE 1 BELOWINSTALL OEM KNOBS AS SHOWN 4 .


FIGURE 14

1.2.3.4.5.6.7.8.9.

10.11.1213.14.15.16.17.18.19.20.21.22.23.24.

441118811122211226611221

496000-PFR246106-PUA491000-SLR491001-SLR649002-PCB181125-PSR186005-JSR649003-PCB491004-SLR491005-SLR180007-SSR180006-SSR18028-VUB18151-VUB18312-VUB49705-VUI65975-VUE18237-VUB18107-VUB491002-SLR491003-SLR186003-JSR186004-JSR48401-PCR

CAST POT HOLDERSLIDE POT PC BOARD ASM55 CHEVY LL/AC CAST PUSH ROD

R55-56 CHEVY LOWER POT BRKT#8 x 1.25” SELF TAPPING SCREW#8 NYLON CUP WASHER55-56 CHEVY UPPER POT BRKT55-56 CHEVY BLOWER LEVER55-56 CHEVY MODE LEVERNYLON SHOULDER SPACERNYLON SPACER5/16 FENDER WASHER5/16-18 NYLON LKNUT5/16-18 1 3/4 HEX BOLTNYLON FLAT WASHER 1/81/8" PUSH ON RING6-32 x 3/8" PAN MS6-32 NYLON LOCKNUT56 CHEVY LL/AC CAST PUSHROD56 CHEVY LR/HEAT CAST PUSHROD.141 ID x .625 OD x .031 WASHER.44 ID x .65 OD x .125 NYLON WASHER55-56 CHEVY PLACARD

55 CHEVY L /HEAT CAST PUSH ROD

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CONVERSION KIT473055-PCA

1955 & 56 CHEVY CONTROL PANEL

CONVERSION PACKING LIST


CHECKED BY:PACKED BY:

DATE:

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PANEL CONVERSION REV B 6 17 0 - Vintage Air · cast push rod 1955 cast push rods 1956 cast push...

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