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Taking India By Storm

IWL INDIA LTD

ABOUT US

IWL INDIA LIMITED.

• INTRODUCTION:

IWL India Limited was incorporated in 1988 as a Joint Sector Company with Tamil Nadu

Industrial Development Corporation Limited (TIDCO) as Co-Promoters. The Company

was set up to manufacture revolutionary waterproofing membranes and anti corrosive tapes

for civil structures and piping requirements. The Company pioneered the manufacture and

usage of these products in India.

IWL presently manufactures more than 25 million square feet of such water barriers per

annum. With an ISO 9001:2008 certification to boot, IWL’s products are approved by all

major consultants, clients and contractors including Military Engineering Services, Nuclear

Power Corporation of India, Engineers India Limited, National Thermal Power Corporation,

Larsen & Toubro, etc. IWL has a distinction of executing several major waterproofing and

anti-corrosion projects such as Delhi Metro underground tunnels, Nuclear Power Complex at

Kudangulam at Tamil Nadu, Nuclear Power Complex at Kaiga, Dabhol Power Project at

Maharashtra, etc. IWL markets its products throughout the country with a dedicated

marketing team, who are located at all major towns and cities of India.

The manufacture of Polymeric waterproofing membranes and anti corrosive tapes requires

complete facilities for handling and processing of Bitumen. IWL in collaboration with

European experts set up a completely automated facility at Red Hills near Chennai for the

above purposes. The manufacturing facility of IWL is spread over 40,000 square feet of built

– up area located within 6 acres of industrial land. The facility is completely automated and

digitally controlled and monitored.

With the above facility in place and since all Bitumen handling facilities were available, IWL

also diversified into manufacture of other bituminous products such as Bitumen emulsions,

Crumb Rubber Modified Bitumen (CRMB) and Polymer Modified Bitumen (PMB).


IWL INDIA LTD

With the above facility in place and since all Bitumen handling facilities were available, IWL

also diversified into manufacture of other bituminous products such as Bitumen emulsions,

Crumb Rubber Modified Bitumen (CRMB) and Polymer Modified Bitumen (PMB).

IWL maintains a highly experienced Application Department with Application Engineers

who are trained in the application of all its products. These application Engineers are

available at moment’s notice to any Customer anywhere in the country for advice regarding

the usage of IWL’s products or for any troubleshooting that may be required.

Over the years, IWL has successfully combined research and development, with State of art

machinery, modern technology, on line net based sales and management systems and under

countermined attitude towards quality catered to the needs of its valued clients and the needs

of the civil construction, highway engineering and pipeline industries.

CUSTOMER SUPPORT

IWL has Marketing and Support Presence in every State of India. Our all India team of

Marketing and Application Engineers are on call 24/7.

NATIONAL DELIVERY MODEL IWL’s internet based order processing system allows for instant transmission of customer’s

requirements to the factory. We offer instant deliver of ordered products and services.


IWL INDIA LTD

OUR VISION

To Become The Best Provider Company

of

Polymeric Waterproofing Membranes, Road Emulsion & Bitumen based

pipe Coating Tapes

For

Development of Indian and Global Infrastructure.

OUR MISSION

Passionately Committed To Total Quality and Value added Products

And

Up Holding The Highest Ethical Standards

And

Believing In Creating New Benchmark In The Global and Indian Industry.


IWL INDIA LTD

OUR PRODUCTS

IWL manufactures over 40 different products

that fall into the 9 product groups described

below. This allows IWL the flexibility of

offering the perfect product for the application.

IWL’s well trained team of Marketing and

Application Engineers are trained to make

recommendations after site inspection.

Product Groups

IWl’s products fall into following broad groups:

Polymeric Waterproofing Membranes.

Oxidated Waterproofing Membranes.

Coal tar based pipe Coating Tapes.

Bitumen based pipe Coating Tapes.

Primer & Adhesives.

Liquid Waterproofing Membranes.

Construction Chemicals.

Road Emulsion.


IWL INDIA LTD

• APP Modified Polymeric Waterproofing Membrane

Hyperplas Polyester

Hyperplas Aluminium

Hyperplas Mineral

Hyperplas Fiberglass

Hyperplas Standard

Cold stick Primer

Reflux (Aluminum Paint)

• Liquibit Bitumen Emulsion Liquibit Rapid Setting

Liquibit Slow Setting

Liquibit Medium Setting

• PYPKOTE


IWL INDIA LTD

SOME OF OUR VALUED CLIENTS


IWL INDIA LTD

PRODUCT DETAILS

We, M/s IWL India Ltd, proudly introduce HYPERPLAS a revolutionary polymeric

waterproofing membrane. Hyperplas is a perfabricated readymade waterproofing

system, which can be easily applied over existing and new strucutures to achieve

100% barrier against water moisture.

Hyperplas has a centre core of a 90 micron plastic film (HMHDPE) which is

protected on both side by a polymeric asphalt mix. This is again protected by another

plastic film on the top and botton.

IWL has been supplying waterproofing membranes “MULTIPLAS” and

“HYPERPLAS” brand products to various MES zones all over india for atleast 7 to 8

years now. IWL has never faced any quality problem so far in this 7 to 8 years in

these MES zones where these products are uesd.

We would like to describe in detail the range of products we manufaature and it’s

essential importance for different applications.

IWL manufactures Hyperplas waterproofing membrance in Five categories.

Hyperplas Polyester

Hyperplas Aluminium

Hyperplas Mineral

Hyperplas Fiberglass

Hyperplas Standard


IWL INDIA LTD

FIVE LAYER APP MODIFIED POLYMERIC WATERPROOFING MEMBRANE

The Speciality of Hyperplas waterproofing range is it consists of a 90 mincron think High

Molecular High Density Polyethylene Film as the Centre Core. All the above five range of

products compulsorily has this 90 micron Plastic Centre Core. It is this plastic centre core

which acts as a main barrier for waterproofing. Plasic by virture of its inert and non decaying

nature does not allow even air (or) water moisture to pass through it.

The Centre core plastic is protected on both side with Polymeric Asphaltic Mix which as a

High Penetration, High Resistance and Softening point. These three plies i.e. plastic centre

core and two layers of polymeric asphalt constitutes in all the five grades of Hyperplas.


IWL INDIA LTD

HYPERPLAS POLYESTER It contains a centre core of 100 micron thick plastic along

with two layers of polymeric asphaltic mix. It also contains

a layer of non woven 160 GMS polyester along with a

layer of polymeric asphaltic mix. The polyester yields

puncture resistant property and yield better tensile strength.

It is recommended in areas such as basement waterproofing, swimming pools where major

loads always acts over the membrance.

HYPERPLAS ALUMINIUM It comprises of the plastic centre core along with two

layers of polymeric asphalt. It is finished on the top

with an Embossed Aluminium foil. This membrane is

self finished and does not require any mechanical

protection after applicatio. This membrane is normally

used in inaccessible areas like Slope Roofs. It also yield

good amount of insulation property due to reflection of sunlight by the exposed aluminium

foil.

HYPERPLAS MINERAL It consist of centre core of a non woven Polyester

mat of minimum 160 gms/sqm. The centre core is

protected on both side with polymeric asphaltic mix.

Which has high penetration, high resistance and high

softening point. The membrane is finished with mineral

slates on the top and a layer of HMHDPE at the bottom.

The resultant membrane has adequate elongation to

absorb all structural movements. With hight tensile strength, the membrane is still extremely

flexible and pliable to adapt to contours.


IWL INDIA LTD

HYPERPLAS FIBERGLASS It Consist of the plastic centre core along with two layers

Of polymeic asphalt. In additon to that, it comprises of a

core of Fiberglass which yields nore tensile strength to the

membrane and another layer of Polymeric asphalt.

Membrane having higher tensile strength and with fiberglass

Reinforcements are recommended to be used in place where

Structural movement is less and load factor over waterproofing membrane is high. Area

recommended are Roof Garden, car Park Decks etc.

HYPERPLAS STANDARD : It comprises of the plastic centre core along with two layers of

Polymeric asphalt. It is further terminated with a layer of

HMHDPE on top and bottom of the membrane. It is specifically

used in places where the elongation due to structural

Movement is large especially on large span Roof . However

it is not recommended to be used in areas where structural load

is to be applied over the waterproofing membrane.

The effectiveness of HYPERPLAS membrane primarily relies on a centre core plastic,

which acts as the system. Plastic by virtue is 100% air tight and watertight. Plastic is non-

biodegradable and non decaying. Plastic does not age with time. It is this property of

HYPERPLAS membrane that makes it to stand apart from other waterproofing systems

available in the Market.

HYPERPLAS Standard has to be covered with a mechanical toping such as cement

mortar, Tiles, etc.

HYPERPLAS Aluminium comes with an embossed Alumninium foil on the top which

can be directly exposed to sunlight. The Aluminium yields an insulation property

additionally.

HYPERPLAS Fiberglass and Polyester are 7 ply systems having additional

reinforcement of Fiberglass or Polyester for heavy duty application .


IWL INDIA LTD

FEATURES OF HYPERPLAS

HYPERPLAS is very easy to apply on both New and Old

Construction.

HYPERPLAS comes with a warranty of 10 Years.

HYPERPLAS can be use in accessible areas as well as in

accessible areas.

HYPERPLAS is highly cost effective.

HYPERPLAS has a track record of more than 10 million

Sq.M in India applied and performing.

HYPERPLAS can be terminated over vertical and it

withstands all elongation and contraction. It is 100%

waterproof.

HYPERPLAS water absorption property is less than 0.5%

which is very negligible and hence no cause of leakage.

HYPERPLAS thickness and weight is minimal and hence

no additional load adds on the roof slab.

HYPERPLAS does not age or decay with time. The

membrane withstands Hoop Stress and does not crack due

to Thermal Variations.


IWL INDIA LTD

APPLICATION GUIDE APPLICATION PROCEDURE FOR LAYING OF WATERPROOFING MEMBRANE (TERRACE)

The surface to be treated for waterproofing shall be free from dust, sharp projection and moisture.

The surface shall be clean and free from mortar/concrete droppings.

The cleaned surface is then coated with Cold stick Primer @ 250 gms/sqm.

The Primer coated surface is allowed to dry for minimum 8 hours in good dry weather condition or 24 hrs if the climate is not favorable.

Membrane is unrolled over the coated primer surface with 10cm overlap.

The bottom layer of the membrane heated on the entire surface by flame using LPC torch and also overlaps are then thermofussed by flame.

The laid Membrane is uniformly pressed to the full width of the membrane without any air gaps.

The overlaps are then thermo fussed and sealed by flame using LPG torch.

Special care is taken at singularities such as drains, and all around pipe fixed in the floor and wall.

Groove cutting 25mm X25mm at 300mm height in parapet wall Required to terminate the membrane in vertical areas, if the vertical/Parapet wall is not fully covered with Membrane.

Membrane is required to be topped with suitable topping such as Cement screed with Chicken Wire Mesh or ties on accessible roofs.

For vertical portion of the parapet wall, we recommend cement plastering with Chicken Wire Mesh.

APPLICATION PROCEDURE FOR LAYING OF WATERPROOFING MEMBRANE USING HOT BLOWN BITUMEN



The clean surface is then coated with Water Based Emulsion Primer. Before Application Water Based Emulsion Primer is mixed with water 1:1 ratio. The coverage of mix is 200gms/sqm.


Membrane is unrolled over the coat of hot Blown Bitumen 85/25 or 90/15 at the rate of 1.2kg/sqm with 10cms overlaps. The laid Membrane is uniformly pressed to the full width of the membrane without any air gaps. The overlaps are then thermo fussed and sealed by flame using LPG torch.


IWL INDIA LTD

Special care is taken at singularities such as drains, and all around pipe fixed in the floor and wall.


Membrane is required to be topped with suitable topping such as Cement screed with Chicken Wire Mesh or ties on accessible roofs.

For vertical portion of the parapet wall, we recommend cement plastering with Chicken Wire Mesh.

APPLICATION PROCEDUTE FOR LAYING OF WATERPROOFING MEMBRANE (BASEMENT)



The cleaned surface is then coated with Cold stick Primer @ 250 gms/sqm.


Membrane is unrolled over the coated primer surface with 10cm overlap.

The bottom layer of the membrane heated on the entire surface by flame using LPC torch and also overlaps are then thermo fussed by flame.

The laid Membrane is uniformly pressed to the full width of the membrane without any air gaps.

The overlaps are then thermo fussed and sealed by flame using LPG torch.

Over the laid membrane in the floor and vertical area/retaining wall to be protected with 25mm thick Thermocole/Hyperboard/Chicken Wire Mesh Plastering.

Laid membrane in the vertical area with protection layer is to be immediately supported by either back-filling with earth (preferably within 2 days) or membrane directly protected with Single Layer Brick wall to avoid falling of membrane due to Self Weight.



IWL INDIA LTD

DIAGRAMMATIC PROCESS


IWL INDIA LTD

User Guide


IWL INDIA LTD


IWL INDIA LTD

MAJOR PROJECTS WHERE HYPERPLAS HAS BEEN USED

Delhi Metro Railway Corporation – IMCC – MC 1 B – Underground

Waterproofing

Military Engineering services.

Kerala State P.W.D.

Larsen & Toubro Limited.

Tamilnadu Housing Board.

Tamilnadu Electricity Board.

Punjab Police Housing Corporation Ltd.

National Airport Authority.

Indian Institute of Technology, Powai, Mumbai

Bharat Heavy Electricals Limited.

Life Insurance Corporation Ltd.

Indian Oil Corporation Limited.

Hindustan Steel Works Construction Limited.

Aeronautical Development Agency.

Central Public Works Department.

M. N. Dastur & Company Ltd.

United India Insurance Co Ltd.

Titan Watches Ltd.

National Buildings Construction Corporation Ltd.

Punjab State container & Warehousing Corporation Ltd.

Lok Global & National Construction Ltd.


IWL INDIA LTD

• MAJOR CLIENTS:

Military Engineering Services

Central Public Works Department.

Indian Railways

Larson & Toubro Limited.

IVRCL.

HCC.

UDHE India.

HPCL.

BPCL.

INDIAN OIL.

PETRON.

Afcons Infrastructure.

Simplex Infrastructure.

GMR PROJECTS PVT LTD.


IWL INDIA LTD

MAJOR & IMPORTANT WATERPROOFING ORDERS

PROJECT PRODUCT QTY. Delhi Metro Railway Hyperplas Polyester 4 MM 1,50,000 M2

Larsen & Toubro (Various Guj. Govt. School)

Hyperplas Polyester 3MM 60,000 M2

Southern Railway Pit line Hyperplas Std. 3Kg/M2 8,700 M2

Southern Railway MRTPS Hyperplas Polyester 4Kg/M2

13,000 M2

Audco India Ltd. Hyperplas Polyester 4Kg/M2

15,000 M2

MA Chidambaram Cricket Stadium (Chennai)

Plasfal 3 Kg/M2 25,000 M2

Anna International Airport (Chennai)

Hyperplas Standard 3 Kg/M2

8,000 M2

Ashok Leyland Factory Hyperplas Polyester 4 Kg/M2

4,000 M2

Hotel Rohini International Hyperplas Polyester 4 Kg/M2

8,000M2

Delhi Metro Railway Station Shastri Park/ ISBT Station

Hyperplas Standard 3 MM 40,000 M2

IIT New Delhi Hyperplas Aluminium 7,000 M2

New Delhi Municipal Corp. ‘Palika Bazar’ Roof Garden

Hyperplas Polyester 4 Kg/M2

7,000 M2

Punjab State Container & Warehousing Crop. Ltd.

Multiplas Standard 3 Kg 19,500 M2

Gharda Chemical Ltd. Hyperplas Polyester 4 Kg/M2

4,000 M2

The Paper Products Ltd. Hyperplas Hiper 3,5000 M2

Glaxo Mumbai Hyperplas Aluminium 3,5000 M2

Lok Global & National Construction Ltd. Mumbai.

Hyperplas Polyester 4 Kg/M2

11,000 M2

Vendanta Aluminium GDC Hyperplas Standard 4 MM 1,20,000 M2

Suraj Infrastructure (MES Pune & Ahmednagar Zone)

Hyperplas Mineral 3 MM 50,000 M2

Mukund Enterprises (Nashik & Ahmednagar)

Hyperplas Mineral 3 MM 30,000 M2

K. S. Chadda (Air force, Pune) Hyperplas Polyester 3MM 20,000 M2

Spanish Waterproofing (Chatrapati Shivaji Terminus) CST Railway Stn. Mumbai

Multiplas Standard 3 Kg 15,000 M2

National Waterproofing (Dabol Power Project)

Hyperplas Polyester 3MM 20,000 M2

Prestigious Hyderabad Palace like Falak Nama & other

Hyperplas Aluminium 25,000 M2

IIT, Mumbai Hyperplas Aluminium 15,000 M2


IWL INDIA LTD

MAJOR & IMPORTANT PROJECTS LIST

PROJECT

TYPE OF WORK QTY. L & T Gujarat, Government School Prefab Roof

Waterproofing 3,50,000M2

Tirupur Exporters Knitwear Industries Prefab Roof Waterproofing

90,00M2

ITC, Sharanpur Prefab Roof Waterproofing

80,000M2

Larsen & Toubro, Tirupur Prefab Roof Waterproofing

80,000M2

Uttar Pradesh Health State Development Co.

Roof Waterproofing 72,000M2

MES Pune Zone Roof Waterproofing 60,000M2

MES Allahabad Roof Waterproofing 60,000M2

MES Lucknow Roof Waterproofing 50,000M2

Enron Power Project Plant Building, Rolls Deck RCC Slop Roofs & Underground Tank

45,000M2

T. N. Slum Clearance Board Roof Waterproofing 40,000M2

ITC Limited Prefab Slabs 30,000M2

MES Jaipur Zone Roof Waterproofing 25,000M2

MES Bareily Roof Waterproofing 25,000M2 DRDO, Delhi & Kanpur Roof Waterproofing 25,000M2 MA Chidambaram Cricket Stadium Prefab Roof

Waterproofing 25,000M2

MES Delhi Zone Roof Waterproofing 23,000M2 Karnataka Breweries & Distilleries Ltd. Prefab Roof


MES Chandigarh Roof Waterproofing 20,000M2 Gupta Construction Roof Waterproofing 20,000M2 Nagpur Zilla, Shetkari Sahakari Soot Girni Prefab Roof


MES Jodhpur Zone Roof Waterproofing 17,000M2 Sathya Sai Super Speciality Hospital Roof Waterproofing 15,000M2 Audeo India Ltd. Roof Waterproofing 15,000M2 Godrej – G. E. Roof Waterproofing 13,110M2 Wardha Zilla Shetkari Shakari Soot Girni Roof Waterproofing 13,000M2 Larsen & Toubro, Tirupur Prefab Roof


North Madras Thermal Power Project Roof Waterproofing 12,500M2 Gupta Construction Roof Waterproofing 12,500M2 Shapoorji Pallonji & Co. Roof Waterproofing 12,250M2 Punjab Police Housing Corporation Ltd. Roof Waterproofing 12,000M2 Sahara Lonavala Project Roof Waterproofing 12,000M2


IWL INDIA LTD

Aeronautical Development Agency Roof Waterproofing 12,000M2 Hotel Projects at Samarkhand, Bukhara (Russia)


SAIL, Salem Steel Plant Roof Waterproofing 10,000M2 Material Testing & Preservation Roof Waterproofing 10,000M2 ITC, Filterona Prefab Roof


STI Granites Prefab Roof Waterproofing

10,000M2

Nehru Place Hotels Ltd. Delhi Roof Waterproofing 9,000M2 Anna International Airport Roof Waterproofing 8,000M2 MES Ahmadabad Roof Waterproofing 8,000M2 Hotel Rohini International Roof Waterproofing 8,000M2 United India Insurance Corporation of India


Nuclear Fuel Complex Roof Waterproofing 7,450M2 IIT New Delhi Roof Waterproofing 7,000M2 DCW Home Products LTD Roof Waterproofing 6,700M2 L & T, Pithambur Roof Waterproofing 6,500M2 Larsen & Toubro Roof Waterproofing 6,500M2 MIDC Watva Gujarat Roof Waterproofing 5,800M2 Central Scientific Research Organisation Roof Waterproofing 5,500M2 National Bid Const. Roof Waterproofing 5,158M2 Rashtriya Chemical & Fertilizers Ltd. Roof Waterproofing 5,000M2 MICO Ltd. Store Building. Roof Waterproofing 5,000M2 Metro Engineering Roof Waterproofing 4,700M2 RVR Projects Roof Waterproofing 4,620M2 Usha India Ltd. Roof Waterproofing 4,200M2 Friends Construction Roof Waterproofing 4,100M2 Ashok Leyland Factory Roof Waterproofing 4,000M2 India Precision Bearing Mfrs Ltd. Roof Waterproofing 3,990M2 Development Holding Pvt. Ltd. Roof Waterproofing 3,990M2 Gupta Construction Roof Waterproofing 3,140M2 Tamil Nadu Slum Clearance Board Roof Waterproofing 3,000M2 National Airport Authority Roof Waterproofing 3,000M2 Sriram Postors Ltd. Roof Waterproofing 3,000M2 Vikram Sarabhai Space Centre Roof Waterproofing 3,000M2 Tirumala Tirupathi Devasthanam Roof Waterproofing 3,000M2 Metro Construction Roof Waterproofing 3,000M2 K. J. Somaiya Trust Roof Waterproofing 2,690M2 Gea Cooling Tower Roof Waterproofing 2,500M2 Alankar Theatre Roof Waterproofing 2,500M2 Sher-I-Kashmir, International Conference Centre


Brook Bond Roof Waterproofing 2,200M2 A L. Sudershen CC Ltd. Roof Waterproofing 2,120M2 Air India, Bombay Roof Waterproofing 2,000M2 Adcance Research Centre Toilet Pits. 1,700M2


IWL INDIA LTD

RVR Projects Roof Waterproofing 1,600M2 American Embassy Roof Waterproofing 1,500M2 Integral Coach Factory Madras Roof Waterproofing 1,500M2 MGM Group of Companies Roof Waterproofing 1,500M2 PWD, Govt. High School Roof Waterproofing 1,350M2 Malbar Regional Co-Op Roof Waterproofing 1,365M2 RVR Project Roof Waterproofing 1,300M2 Amararaja Roof Waterproofing 1,200M2 Computer Building Stainless House Salem Roof Waterproofing 1,050M2 R & S Projects Roof Waterproofing 1,000M2 Maharashtra State Road Transport Bus Tops 1,000M2 United Breweries Ltd. Roof Waterproofing 1,000M2 Gupta Construction Roof Waterproofing 1,000M2 Mazagon Dock Ltd. Roof Waterproofing 550M2 St. George Cathedral Roof Waterproofing 955M2 Other Miscellaneous Projects all over India Roof Waterproofing 3,00,000M2

TOTAL WORK DONE 18,61,068M2


IWL INDIA LTD

IWL CREDENTIALS

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